Skoda Fabia II 2007, Workshop Manual

Page: 18 / 165

3 General repair instructions
To ensure flawless and successful gearbox repairs, the greatest
care and cleanliness as well as the use of good and proper tools
are essential. Also note the basic rules on safety when performing
repair procedures.
A number of generally valid notes for individual repair operations
- which are otherwise listed several times at numerous points in
the workshop manual - are summarized here. They apply for this
particular workshop manual.
Gearbox
Gearboxes are constructed of aluminium and of magnesium
⇒ page 1 .
♦ Gearbox housing and clutch housing are made of the same
materials.
♦ Bolts and other attachments that come into direct contact with
the gearbox can have varying finishes depending on whether
the gearbox is made of aluminium or magnesium.
♦ On gearboxes which are made of magnesium, the screws
must always be replaced for the following screw connections:
Cover for gearbox housing at gearbox housing and clutch
housing at gearbox housing.
♦ The use of substitute components causes contact corrosion.
This will result in damage to the gearbox.
♦ Bolts and other attachments should have a classification in the
⇒ Electronic Catalogue of Original Parts .
♦ When installing, ensure the dowel sleeves are correctly loca‐
ted between the engine and gearbox.
♦ When replacing the gearbox, pour in gear oil up to lower edge
of filler hole.
♦ Filling capacity and specification (Fabia II) ⇒ page 1 .
♦ Filling capacity and specification (Roomster) ⇒ page 6 .
♦ Filling capacity and specification (Rapid) ⇒ page 10 .
♦ Filling capacity and specification (Rapid NH) ⇒ page 11 .
Gaskets and seals
♦ Clean contact surfaces thoroughly and apply sealant -
AMV 188 200 03- .
♦ Apply sealant evenly - not too thickly.
♦ Replace O-rings.
♦ Replace radial shaft seals.
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ...
Gearbox 02T - Edition 05.2014
14
Rep. gr.00 - Technical data