Complaint
Fault description
Measure
♦ Clutch disc on the serration
sluggish/jams. Corrosion on the
hub, damage during the assem‐
bly. Hub profile knocked out on
one side.
– Check the hub for damage, if
necessary replace the clutch
disc.
– Remove corrosion from the hub
and the shaft as well as residues
of lubricant. Grease shaft with
grease for plug serration of
clutch disc - G 000 100- .
– Move clutch disc back and forth,
remove excess grease.
– Check position of dowel sleeves
on knocked out hub profile.
– Check release bearing, guide
bushing and pressure plate, re‐
place if necessary.
♦ Lifting of pressure plate too low
(wrong pressure plate installed).
– Assign pressure plate via the ⇒
Electronic catalogue of original
parts .
♦ Displacement of engine/gear‐
box too large (dowel sleeves
missing), support panel of clutch
plate bent through this.
– Insert dowel sleeves before
gearbox has been fitted.
– Check clutch disc and pressure
plate for damage, if necessary
replace.
♦ The lining is spalled off because
of too high revs (shift back into
lower gears during high
speeds).
♦ When starting, linings are spal‐
led off through slipping for too
long a time.
– Replace clutch disc. Inform cus‐
tomer.
Complaint
Fault description
Measure
Load change jolts when throttle is
depressed and sudden reduction of
the engine speed.
♦ Assembly bracket too soft.
– Inform customer. Assign hanger
via the ⇒ Electronic catalogue
of original parts .
♦ Irregular engine running.
– Check engine power, correct.
♦ Clutch disc with predamper is
built in against gear rattling.
– Inform customer.
♦ Centre displacement of engine/
gearbox.
– Test dowel sleeves, replace if
necessary.
Complaint
Fault description
Measure
Clutch slips through, no or bad pre‐
drive.
♦ Wrong clutch disc fitted, wrong
pressure plate installed.
– Assign the clutch disc and pres‐
sure plate via the ⇒ Electronic
catalogue of original parts .
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ...
Gearbox 02T - Edition 05.2014
3. Repairing clutch
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