Complaint
Fault description
Measure
♦ Centre displacement of engine/
gearbox.
– Check dowel sleeves.
♦ Clutch disc installed the wrong
way up.
– Correct installation.
♦ Wrong clutch disc installed.
– Assign clutch disc via the ⇒
Electronic catalogue of original
parts .
Complaint
Fault description
Measure
Rattling, scratching occurs when
the forward or reverse gear is en‐
gaged, gearschift jams, is sluggish,
shifting is not possible, clutch with‐
out operation.
♦ Air in the system, clutch does
not separate fully.
– Bleed system; check system,
top up with brake fluid.
♦ Master cylinder or slave cylinder
is leaking, line is leaking.
– Replace defective component,
top up with brake fluid, bleed
system.
♦ The travel of the clutch pedal is
not sufficent (carpet, foot mat
under the foot controls), clutch is
not fully depressed.
– Inform customer.
♦ The pressure plate is bent due
to incorrect installation, the
clutch disc is deformed due im‐
proper handling.
– Check components, if necessa‐
ry replace, make sure the cen‐
tering pins are correctly fitted.
– If scratching still occurs, check
the serration of the clutch disc
on the drive shaft for ease of
movement, if necessary repair
the gearbox.
♦ Tips of membrane spring broken
or bent (assembly fault, release
bearing moves off-center).
– Replace pressure plate.
– Check release bearing and
guide bushing, replace if neces‐
sary.
– Check dowel sleeves.
♦ Clutch disc too thick.
– Assign clutch disc via the ⇒
Electronic catalogue of original
parts .
♦ Deposit of corrosion adhering to
the flywheel (long immobiliza‐
tion time, high humidity).
– Slightly rub down friction surfa‐
ces of the clutch linings or re‐
place completely the severely
corroded parts.
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R ...
Gearbox 02T - Edition 05.2014
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