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Diagnostics

7.2 System diagnostics

M200D PROFIBUS/PROFINET
Manual, 08/2014, A5E01577426A/RS-AA/004

147

7.2

System diagnostics

In the M200D PROFIBUS/PROFINET, device-specific diagnostics are recorded via assigned

PROFIBUS/PROFINET error codes.
System diagnostics indicate the existence of a channel fault. The existence of further

channel-related information is also indicated.
The stored values are extracted by the starter from the diagnostics captured in data set 92.

Since there are not sufficient uniquely defined DP/PN error codes available for the starter,

different DS 92 diagnoses must be mapped to one and the same error code (= multiple

assignment; see table).

Channel-specific diagnostics:

Single error

DP/PN

Error code

DS 92

Byte.Bit

Meaning of the error

+ F24

Short-circuit

2.2

3.2

Temperature sensor short-circuit

Circuit breaker tripped

Overload

2.0

2.3

Temperature sensor overload

Thermal motor model overload

Overtemperature

0.3

Switching element overload

Wire break

2.1

Temperature sensor wire break

Upper limit exceeded

4.2

upper limit violation

Lower limit exceeded

4.3

lower limit violation

Error

0.4

9.2

19.2

Switching element defective

Self-test error

Switching element short-circuited

—

Parameter assignment error

8.1

8.2

Invalid parameter value (at startup only)

Parameters cannot be changed in ON state

—

No encoder or load voltage

1.0

1.1

6.7

29.1

No switching element supply voltage

No supply voltage

Electronics supply voltage too low

Mains connector removed on line side

Actuator disconnection

2.4

4.1

4.4

4.6

4.7

14.1

Overload tripping

Asymmetry tripping

limit value tripping

Residual current tripping

Circuit breaker tripped

Tripping due to motor blocking

Cold run tripping

—

External error

5.4

5.5

5.7

7.7

6.2

6.3

18.4-5

Input tripping

Input trip end position CW

Input trip end position CCW

Process image error

Quick stop active

Sensor supply overload

Output overloaded

In addition to the error code, error code 24 is set.

Summary of Contents for SIRIUS M200D

Page 1: ...Gerätehandbuch Manual Industrial Controls Load Feeders and Motor Starters SIRIUS Motor Starter M200D PROFIBUS PROFINET Edition Answers for industry 08 2014 ...

Page 2: ......

Page 3: ..._________ ___________________ ___________________ Industrial Controls SIRIUS motor starters M200D PROFIBUS PROFINET Manual 08 2014 A5E01577426A RS AA 004 Product description 1 Product family 2 Functions 3 Mounting connection 4 Configuration parameterization 5 Commissioning 6 Diagnostics 7 Technical data 8 Appendix A Correction sheet B ...

Page 4: ...ly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens prod...

Page 5: ... Introduction 26 3 3 Basic functions parameters 27 3 3 1 Rated operating current 27 3 3 2 Load type 29 3 3 3 Protection against voltage failure 29 3 3 4 Response to switching element supply voltage cut off 30 3 4 Fieldbus interface 31 3 4 1 Response to CPU master STOP 31 3 4 2 Group diagnostics 32 3 5 Motor control 33 3 5 1 Control function reversing starter 33 3 5 2 Control function soft starter ...

Page 6: ...3 21 PROFIenergy 84 3 21 1 What is PROFIenergy 84 3 21 2 PROFIenergy version V1 0 in the M200D PROFINET motor starter 85 3 22 Logbook 89 4 Mounting connection 91 4 1 Mounting 91 4 1 1 Mounting rules 91 4 1 2 Derating 92 4 1 3 Installing the protection guards 96 4 1 4 Installing the motor starter 97 4 1 5 Connecting to functional ground 98 4 1 6 Installing the communication module 99 4 1 7 Replacin...

Page 7: ...ssioning 135 6 2 Requirements 136 6 3 M200D components 137 7 Diagnostics 139 7 1 Diagnostics with LED 140 7 1 1 Statuses of the individual LEDs 140 7 1 2 LED display combinations 144 7 2 System diagnostics 147 7 3 Diagnostics via data sets 148 7 4 Diagnostics with STEP 7 on PROFIBUS DP 151 7 4 1 Reading out the diagnostic data 151 7 4 2 Evaluation of interrupts with PROFIBUS DP 152 7 4 3 Structure...

Page 8: ...image of the inputs 196 A 1 6 DS72 logbook Read device error 197 A 1 7 DS73 logbook Read triggering operations 198 A 1 8 DS75 logbook Read events 199 A 1 9 DS81 Read factory setting 201 A 1 10 DS92 Read device diagnostics 201 A 1 11 DS93 Write command 204 A 1 12 DS94 Read measured values 205 A 1 13 DS95 Read statistics 206 A 1 14 DS96 Read maximum pointer 207 A 1 15 DS 100 Read device identificati...

Page 9: ...omechanical DSte or electronic sDSte Reversing starters electromechanical RSte or electronic sRSte Direct soft starters electronic sDSSte Reversing soft starters electronic sRSSte They are suitable for the following tasks Switching and protecting three phase loads at 400 V AC up to 5 5 kW Controlling via PROFINET IO PROFIBUS DP or AS Interface Depending on the order variant they are equipped with ...

Page 10: ...The following manuals are available for M200D motor starters M200D PROFIBUS PROFINET Motor Starters This existing manual describes M200D motor starters controlled via PROFIBUS DP or PROFINET IO M200D AS Interface Basic Motor Starters This manual describes M200D motor starters controlled via the AS interface with parameterization at the device M200D AS Interface Standard Motor Starters This manual ...

Page 11: ... what are DP slaves The DP master links the controller CPU with the distributed I O systems The DP master exchanges data with the distributed I O systems via PROFIBUS DP It also monitors the PROFIBUS DP The distributed I O systems DP slaves prepare the encoder and actuator data on site in such a way that it can be transmitted via the PROFIBUS DP to the controller CPU Which devices can be connected...

Page 12: ...work structure The DP masters are integrated in the corresponding device The S7 400 or S7 300 for example are equipped with a PROFIBUS DP interface The DP slaves are the distributed I O systems that are linked with the DP masters via the PROFIBUS DP Figure 1 2 Typical structure of a PROFIBUS DP network Reference Further information on PROFIBUS can be found on the Internet www siemens com profibus ...

Page 13: ...inciple instead The modules of an I O device that will be subscribed to by an IO controller are defined within the engineering phase The quantity framework is extended in accordance with the options offered on PROFINET IO Parameter limits are not exceeded during configuration The transmission rate is 100 Mbps The configuration interface for users is generally the same as that on PROFIBUS DP the sy...

Page 14: ... Topology of a PROFINET IO network The figure below shows a typical PROFINET IO network topology Existing PROFIBUS slaves can be integrated using an IE PB link Figure 1 3 Typical structure of a PROFINET IO network Reference Further information on PROFINET can be found on the Internet www siemens com profinet ...

Page 15: ...ve contribution to environmental protection PROFIenergy version V1 0 in the M200D PROFINET motor starter PROFIenergy enables consumption data to be read out from the devices in a uniform format During operation this data is acquired and displayed on an HMI device for example or transferred to higher level energy management software packages This ensures that these measured variables are available ...

Page 16: ...Product description 1 3 PROFIenergy M200D PROFIBUS PROFINET 16 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 17: ...elected for each bus system PROFIBUS communication module PROFINET communication module The following M200D motor starters are available for PROFIBUS PROFINET Motor starter modules Motor starters with thermistor motor protection and thermal motor model Direct starter electromechanical DSte up to 5 5 kW Current ranges 0 15 2 A and 1 5 12 A Reversing starter electromechanical RSte up to 5 5 kW Curre...

Page 18: ...ns on the PROFIBUS communication module M12 bus connection IN OUT 7 8 auxiliary energy connection IN OUT Connections on the PROFINET communication module M12 bus connection 2 ports 7 8 auxiliary energy connection IN OUT Accessories Connection components including RS232 cables connectors etc Hand held device Protection guard for the plug connections Motor Starter ES 2007 diagnostics and commissioni...

Page 19: ...rotection Current limit monitoring Asymmetry monitoring Blocking protection Residual current monitoring M12 inputs input action parameterizable 4 4 M12 outputs output action parameterizable 2 2 Connector monitoring Short circuit protection Disconnecting means Maintenance Communication via PROFIBUS DP PROFINET IO Trace functions Emergency start Self test Factory settings Main power monitoring Elect...

Page 20: ...nnection for 2 x 24 V IN OUT Diagnostic LEDs PROFIBUS PROFINET connection M12 Setting elements on PROFIBUS DP address terminating resistor 2 digital outputs M12 4 digital inputs M12 Up to 3 protection guards for cables and connections accessories 4 fixing holes for mounting 1 connection for FE 400 V incoming supply HAN 4 2 Motor connection HAN 8 0 Key operated switch order variant Keypad for manua...

Page 21: ... switch and keypad order variant A key operated switch and keypad are used for local operation The key can be inserted removed in three positions Disconnecting means circuit breaker The disconnecting means is designed for the following individual functions Disconnecting the series connected loads from the line voltage Short circuit protection of the series connected load Switching on inhibited via...

Page 22: ...ctor via power connectors Han Q4 2 with ISO23570 assignment Connection of the motor via power connectors Han Q8 0 Control circuit bus Bus connections PROFIBUS or PROFINET Optical device interface under the labeling strip for connecting Hand held device PC 7 8 auxiliary voltage connections Infeed and routing 2 x M12 digital outputs 4 x M12 digital inputs A detailed description of the connections ca...

Page 23: ...f the starter indicate the device status Indicators for the device status and communication Indicators for the port LEDs on PROFINET Indicators for the outputs OUT1 and OUT2 Indicators for inputs IN1 to IN4 At the inputs and outputs only the right LED is active A detailed description of the indicators can be found in Chapter Diagnostics with LED Page 140 ...

Page 24: ...Product family 2 3 Design concept M200D PROFIBUS PROFINET 24 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 25: ...tection Page 48 Residual current monitoring Page 48 M12 digital inputs input action parameterizable Page 53 4 4 M12 digital outputs output action parameterizable Page 60 2 2 Connector monitoring Page 62 Short circuit protection Page 64 Disconnecting means Page 64 Maintenance Page 65 Communication via PROFIBUS DP PROFINET IO Page 66 Trace functions Page 71 Emergency start Page 74 Self test Page 75 ...

Page 26: ...arding device parameters and their change options can be found in the chapter entitled Parameterizing Self protection The motor protects itself against fatal damage by means of the thermal motor model and temperature measurements for electronic switching elements If the self protection responds the motor and the brake output are switched off immediately the switching element overload signal is gen...

Page 27: ...his case motor protection must be ensured by means of a thermistor in the motor Current motor current The latest current in the motor starter is returned via the process image for analysis The current is measured in all 3 phases and the highest value is calculated The returned 6 bit value specifies the motor current ratio Icurr Irated Irated parameterized rated operating current The value is repre...

Page 28: ...e when you configure the system Otherwise the motor starter would trip when it starts for the first time due to overloading The rated operating current depends on the startup mode parameter on motor starters with soft starter function If the startup mode is set as direct the choice of rated operating current is restricted to 9 A Settings Device parameter Default setting Setting range Rated operati...

Page 29: ... three phase asynchronous motors The three phase currents are compared to one another Note The load type is only relevant for mechanical motor starters Only 3 phase load types may be connected to electronic starters Note Only one motor must be connected to a motor starter otherwise motor protection can no longer be guaranteed Settings Device parameter Default setting Setting range Load type 3 phas...

Page 30: ...e motor starter is to output if the supply voltage of the switching elements fails Note Supply voltage of the switching elements The supply voltage of the switching elements 24 V must be applied via the auxiliary voltage connections 7 8 Settings Device parameter Default setting Setting range Response to switching element supply voltage cut off Group fault Group fault Group fault only after ON comm...

Page 31: ...e values In the event of a bus failure the outputs of the motor starters are controlled by a corresponding substitute process image Note This device parameter is only relevant if you have parameterized response to CPU master STOP as switch substitute value Note Motor CW and motor CCW cannot be set simultaneously The substitute value can be switched individually for the following parameters Motor C...

Page 32: ...0 8 x 0 or 1 Messages and actions Message Action CPU master STOP Dependent on parameterization Bus error Response to CPU master STOP depending on parameterization 3 4 2 Group diagnostics With this parameter you specify whether diagnostics via the fieldbus interface is to be enabled or blocked If group diagnostics is parameterized as block no error messages are transmitted Settings Device parameter...

Page 33: ...s with electronic switching The preferred position of this contactor after power up is CW rotation When the direction is changed to CCW rotation the reversing contactor is activated first followed by the electronic contacts after an 80 ms delay Lock out time The lock out time results in delayed switching of the direction of rotation The rotating mass of a drive must come to a standstill during the...

Page 34: ...switches the motor off The brake output is switched off depending on the set parameters Soft run down on motor starters with mechanical braking In parallel with soft run down motor starters with mechanical braking offer the following control options with the parameter brake holding time on stopping Brake holding time on stopping 0 Motor voltage V is reduced to the stopping voltage during the run d...

Page 35: ...rs with mechanical braking You can find more information on the Brake holding time on stopping in the chapter Mechanical braking Start time During the parameterized starting time the motor terminal voltage is increased linearly from the starting voltage to the full line voltage A setting of 0s means that the motor is switched on with a voltage ramp of 100 milliseconds to reduce the peak inrush cur...

Page 36: ...e motor current exceeds the specified value at startup the voltage ramp is aborted and the current is limited Note In the case of direct startup mode you must note the following derating Reduction of the rated operating current from 12 A to 9 A Only CLASS 5 or CLASS 10 possible Run down type There are two methods of running down or stopping the motor Run down without load The motor is switched off...

Page 37: ...down time 0 0 to 30 s Increment 0 25 s Startup mode direct direct Voltage ramp Current limiting Voltage ramp current limiting Run down type Run down without load Run down without load Voltage ramp Starting voltage 40 20 100 Increment 5 Stopping voltage 40 20 90 Increment 5 Current limit value 600 Ie 9 A 550 Ie 9 A Ie 9 A 125 600 Ie 9 A 125 550 Increment 3 125 Messages and actions Message Action St...

Page 38: ...ately via an internal electronic output order variant This electronic output can be controlled via the process image of the motor starter independently of the switching status of the contactors thyristors and thus of the motor status Typical circuit diagram The following circuit diagram illustrates the mechanical braking procedure with a 180 V DC brake output Circuit diagram Motor connector Assign...

Page 39: ...ause the motor starter provides the 180 V DC This allows brake coils for 180 V DC to be switched direct The brake voltage is fed to the motor together with the motor infeed via a joint cable For more information about connecting the brake output see section Brake output Page 108 Note With both brake output versions the electronic switching element is located on the AC side Please refer to the tech...

Page 40: ...red to the motor It also works in the event of a PLC failure In reversing operation the holding time and the lock out time are concurrent Switching on in the opposite direction of rotation is not possible until the lock out time has expired Switching on in the same direction is possible immediately in this case because the lock out time is aborted Priority rule Brake release delay on starting take...

Page 41: ...UTO RESET off Following an overload situation the trip command cannot be reset until the motor model has fallen below the reset threshold and after a reset command has been issued trip reset Tripping with restart AUTO RESET on WARNING Motor restarts automatically if AUTO RESET is on Can Cause Death Serious Injury or Property Damage The motor starter restarts automatically after the recovery time i...

Page 42: ... x the setting current motor protection to IEC 60947 The tripping characteristics represent the time to disengagement as a function of the operating current Figure 3 4 Tripping characteristics Note The setting options of the trip classes are dependent on the motor starter and the current range The following trip classes can be configured CLASS 5 10a CLASS 10 CLASS 15 CLASS 20 CLASS OFF deactivates...

Page 43: ...ect The recovery time after overload tripping is at least 1 minute The recovery time can be parameterized and modified between 60 seconds and 1800 seconds Voltage losses occurring before this time expires can prolong the recovery time if the basic parameter Protection against voltage failure is active Prewarning limit motor heating The motor starter also assumes a prewarning role that is it issues...

Page 44: ...ve higher switching frequencies are thus possible without exceeding the trip limit of the motor model Note Higher switching frequencies result in higher motor heating If the motor dimensioning has not been adapted thermal class motor protection is no longer guaranteed The following schematic shows the cooling characteristics with and without idle time Figure 3 5 Cooling characteristics with and wi...

Page 45: ...ripping 0 s deactivated 0 to 500 s Increment 1 s Idle time 0 s deactivated 0 to 255 s Increment 1 s 1 In the case of soft starters with startup mode direct not parameterizable Messages and actions Message Action Thermal motor model deactivated No motor protection via thermal motor model motor protection required by means of temperature sensor Thermal motor model overload Dependent on parameterizat...

Page 46: ...galvanically isolated from the electronics and the auxiliary voltage This is beneficial if insulation damage is caused to the motor or the motor supply line as this does not affect any further system components see Technical Specifications Temperature sensor You can activate or deactivate this parameter depending on whether or not a temperature sensor is installed in the motor Two types of tempera...

Page 47: ...Make sure that you take appropriate measures to exclude the risk of hazardous conditions Warning Temperature sensor monitoring Temperature sensor monitoring is activated when a PTC type A temperature sensor is parameterized It is then automatically deactivated if thermoclick is parameterized This device parameter monitors the temperature sensor cable for interruptions wire break and short circuits...

Page 48: ... different system statuses System status Current value Protection by Motor operates more sluggishly e g because bearings are damaged Motor operates more smoothly e g because it has run out of processing material Current is higher or lower than normal Current limit values Motor blocked Very high current flowing Blocking protection Motor runs at no load e g because system is damaged Very low current...

Page 49: ...de If the current limits are exceeded or undershot the motor starter responds by either switching off or issuing a warning Note The current limits can also be deactivated Blocking time The blocking time is the time a block can be present before the motor shuts down If the blocking time expires and the system is still stalled the motor starter is switched off Blocking current monitoring The blockin...

Page 50: ...rotection principle after run up After run up blocking protection behaves as follows during continuous operation The blocking time is reduced to 1 s regardless of the parameterized value The blocking current is limited to a maximum of 400 With a parameterized blocking current 400 the parameter value is valid When the blocking protection responds the motor starter itself generates a trip command Th...

Page 51: ...t 3 125 Upper current limit 112 5 50 to 400 of Ie 0 deactivated Increment 3 125 Blocking current 800 150 to 1000 of Ie 150 800 of Ie sDSSte sRSSte Increment 50 Blocking time 1 s 1 to 5 s Increment 0 5 s Messages and actions Message Action Ie upper limit violation Ie lower limit violation Dependent on parameterization Ie limit tripping Trip limit violation pending Residual current detected Dependen...

Page 52: ...symmetry limit is a percentage value by which the motor current is allowed to deviate in each phase Asymmetry exists when the difference between the smallest and the greatest phase current is greater than the parameterized asymmetry limit The reference value for the analysis is the maximum phase current in one of the 3 phases Response to asymmetry You use this device parameter to specify how the m...

Page 53: ...at you can parameterize whereby the signals at the digital inputs are evaluated You can connect the inputs directly to sensors PNP 2 and 3 wire system The signal status values are transferred in parallel via the process image The input actions of the individual digital inputs affect the motor starter functions OR operation independently of one another Input function Figure 3 7 Overview of input pa...

Page 54: ...nput signal present the action can only be deactivated again by a further event Non retentive that is jog level evaluation This input action is active as long as the input is active Input n level You use this device parameter to specify the input logic Normally closed Normally open Note If you specify Input n action Emergency start Motor CW Motor CCW Cold run and Trip reset you can only program In...

Page 55: ...en rectified initial status Trip end position CW NO NC n ret All The motor and the brake output are tripped regardless of the direction of rotation The brake output can be switched on again once the Brake and Motor CW CCW control commands have been canceled Trip end position CW rotation The motor can only be switched on again with the opposite command Motor CCW Trip end position CCW The motor can ...

Page 56: ...ether Only allowed as an NO contact ret The input action is triggered while the active level of the input signal is pending Input trigger is deleted by the input action Quick stop or group fault Motor CCW RSte sRSSte only NO n ret ret Manual local Quick stop NO NC n ret ret All The motor and brake output are tripped without a group fault Quick stop has priority over Motor CW and Motor CCW ret The ...

Page 57: ...ital input 1 parameterized to input action1 Quickstop By revoking the Motor CW command the Quickstop function is reset Motor is switched on by Motor CW then switched off by the rising edge at digital input 1 By setting Quickstop disable the Quickstop function is reset and the motor runs CW again until the Motor CW command is revoked Motor is switched on by Motor CW then switched off by the rising ...

Page 58: ...ble The motor is switched on again since Motor CW is still active The motor is switched off by the level at digital input 1 By setting Quickstop disable the Quickstop function is reset and since the level Motor CW is still active the motor runs CW again until the Quickstop disable command is revoked Motor is switched on by Motor CW then switched off by the level at digital input 1 While the Quicks...

Page 59: ...ormally open Normally closed Normally open Input 2 level Input 3 level Input 4 level Input 1 action No action No action Trip without restart Trip with restart Trip end position CW Trip end position CCW RSte sRSSte only Group warning Manual mode local Emergency start Motor CW Motor CCW RSte sRSSte only Quick stop Trip reset Cold run Input 2 action Input 3 action Input 4 action Input 1 signal Non re...

Page 60: ...ndefined in the event of a sensor overload Quick stop active Trip 3 7 4 Outputs Description The motor starter can use the outputs function to control various actuators e g indicator lights or signalling auxiliary switches Control can take place here from different control sources Different functions and information can be parameterized for each of the outputs The digital outputs are overload prote...

Page 61: ...ontrol source input 2 Control source input 3 Control source input 4 Actuation by motor starter Run up 2 Operation shunting 2 Coasting down 2 On time motor RUN Control command motor ON Brake output Device ON Actuation by messages from the motor starter Group prewarning Group warning Group fault Bus error Device error Maintenance required Maintenance requested Ready for motor ON Output 2 action Cont...

Page 62: ...feed connector on the line side of the motor starter is plugged in Connector monitoring is implemented by means of an input activated via a jumper between pins 11 and 12 which informs the motor starter that the connector is plugged in Note When you use the connector monitoring function you have to connect pin 11 to pin 12 in the connector Temperature sensor monitoring Connector monitoring ...

Page 63: ...r ON command Group warning Messages and actions Message Action Connector monitoring deactivated No monitoring on plugged in connector Connector disconnected on line side Dependent on parameterization 3 7 5 2 Motor connector The connector monitoring function is only valid for the infeed connector A connector monitoring function for the motor connector can be logically combined with the thermistor c...

Page 64: ...sconnecting the series connected starter and consumer from the supply voltage Closing lockout by means of a padlock on the rotating element Short circuit protection for the series connected consumer with circuit breaker Reset in the event of a restart Restoration of factory settings see Factory settings Response to circuit breaker OFF You can use this parameter to determine how the motor starter i...

Page 65: ...o maintenance timers are available to indirectly measure wear as a function of operating time The maintenance timers are special operating hours counters which can be reset or parameterized with warning limits Maintenance timer warning limit 1 First warning Indicates that maintenance is recommended Maintenance timer warning limit 2 First warning Indicates that maintenance is compulsory Settings De...

Page 66: ...l device interface Control with local control station in Manual mode local Using integrated manual local control key operated switch keypad order variant Input actions of the digital inputs Motor CW Motor CCW are parameterized Using the fieldbus interface PROFIBUS DP PROFINET IO The data channel used for control purposes depends on the mode Modes The following modes are available in ascending orde...

Page 67: ...command Automatic mode or by switching off the input action Manual mode local The following message bits in diagnostics data set DS92 clearly indicate which control source currently has control priority Automatic mode Manual mode bus Manual mode bus PC controls Manual mode local Input control HMI controls PC controls Connection abort in manual mode Automatic Manual Control priority Manual mode bus...

Page 68: ...olled via the digital input Motor CW Motor CCW 3 10 2 Commands Commands and their meaning Using the commands you can instruct the motor starter to perform specific actions You can send the following commands to the motor starter with the Motor Starter ES configuring software for example Command Meaning Trip reset Resets and acknowledges error messages Deletes message bits if no error message is pr...

Page 69: ... the switching contacts without main power Cold run OFF Switches the cold run function off Delete maintenance timer Deletes the timer of the maintenance function 3 10 3 Data plausibility check Description The motor starter checks all incoming parameters for validity and plausibility In the case of incorrect parameters During starting after Power ON the messages Group fault and Invalid parameter va...

Page 70: ... Automatic mode Automatic PLC controls Manual bus mode Manual mode via fieldbus HMI controls Manual local mode Manual local mode Manual mode via Motor Starter ES HMI controls Input controls Connection abort in manual mode During manual mode the relevant communication connection was interrupted for more than 5 seconds Parameter assignment Parameter assignment active Yes No Invalid parameter value1 ...

Page 71: ...ling rate The sampling rate defines the time intervals between recordings of the individual measuring points and thus indirectly also the recording duration Memory size The value of this parameter refers to the percentage of the maximum memory size In the case of values 100 the measured value memory is reduced equally for each channel used The recording time can be reduced in this way Pretrigger T...

Page 72: ...tarting with braking output Note The trigger event affects all 4 channels in common that is they cannot be triggered differently Trigger edge With the help of this parameter triggering can take place at a positive signal edge or an incoming event or at a negative edge or outgoing event Trace start monitor The recording can be started in two different ways Trace start by command The trace function ...

Page 73: ...nable separate selection of subsequent signals or events for each of the four recording channels No signal deactivated Phase current IL1 rms to IL3 rms Asymmetry Motor heating Input IN1 to IN4 Output OUT1 OUT2 Heat sink temperature Phase current ILmax rms Output bypass Messages Message Action Trace recording in progress Trigger event occurred Trace recording stopped Trace memory deleted ...

Page 74: ... error is pending Message bit Self test error Switching element defective The self protection function of the motor starter has responded Message bit Switching element overload Switched unswitched DC24V S DC24V NS supply voltage missing Message bit No switching element supply voltage Electronic supply voltage too low The blocking protection has responded Message bit Tripping due to motor blocking ...

Page 75: ...t via the key operated switch 0 position order variant Power On reset DC24V NS switched on and off again only if protection against voltage failure is deactivated parameterizable Reset via disconnecting means Please set the rotary encoding switch from 0 to 1 for this purpose You can find more information in Chapter Acknowledging faults Page 167 3 14 Self test Description Three types of self tests ...

Page 76: ...age bit 3 1 5 s Trip Switching elements are switched off 1 This test step is only executed in manual mode Self test error If an error occurs the DEVICE LED lights up red The error can only be acknowledged by switching the device off and then on again If the error is still present the self test will return an error again when the device is switched on In this case the motor starter must be replaced...

Page 77: ... factory settings With the Factory settings command via data set 93 or Motor Starter ES This is only possible if the Manual mode is set and the switching elements are switched off With the disconnecting means Turn the knob of the disconnecting means within the specified time window of 2 to 4 seconds to the positions ON and OFF as shown in the time diagram below and monitor the LEDs on the motor st...

Page 78: ...that can be deleted with trip reset 3 16 Main power monitoring Description With electronically switching motor starters with soft starting the main power is monitored for the following Supply voltage Phase failure Rotational direction of line frequency Messages and actions Message Action No supply voltage ON command generates faults Phase failure L1 ON command generates faults Phase failure L2 ON ...

Page 79: ...rter controls the motor in 3 phases with contactors On device versions with a rated operating current of 0 15 2A 3RK13 6KS41 RC elements for damping interference pulses are integrated on the outgoing side of the motor Switching element defective If a switching element is defective contactor welded thyristor failure the motor starter cannot shut down the motor Note If necessary evaluate the message...

Page 80: ...levant control commands are accepted from the controller and the relevant messages are sent Note If the main power supply is nevertheless present current flowing an internal trip command is generated The cold run function can be activated as follows Input action cold run Commands Cold run ON OFF If the cold run function is active the motor switches off if A current flow is detected Main power supp...

Page 81: ... device order no 3RK1922 3BA00 RS232 interface cable 3RK1922 2BP00 or USB interface cable 6SL3555 0PA00 2AA0 This control source has the highest priority To stop the fiber optic cable for the device interface from getting dirty it is located under the removable unit labeling plate Figure 3 11 Optical device interface Note To ensure that data can be transferred without any problems make sure that t...

Page 82: ... the quick stop disable RIGHT and LEFT pushbuttons however are active They are used for indicating the status status of control via the PIO Manual mode Control priority is assumed by a lower priority control source automatic mode and transferred to the keypad When you switch back to Automatic mode control priority is always initially passed to the CPU master OFF Reset When exiting this switch posi...

Page 83: ...ctivated by pressing it again The yellow LED lights up regardless of the operating mode as long as the function is active Clockwise rotation The main circuit for CW operation is activated In continuous operation the main circuit can be activated by pressing the pushbutton once and deactivated by pressing it again With reversing starters an ongoing action can also be interrupted in continuous opera...

Page 84: ...ways actuated 3 21 PROFIenergy 3 21 1 What is PROFIenergy PROFIenergy PE PROFIenergy PE supports the following two functions PE_Energy_saving_function Supports the purposeful tripping of loads during idle times PE_Measured_value_function Energy management is an instrument which is ideally suited to reducing energy consumption and thereby energy costs within a company both systematically and on a l...

Page 85: ...rogram Commands The following commands are supported Control commands Start_Pause The starter switches to energy saving mode End_Pause The starter switches back to operating mode Status commands PE_Identify Provides a list of supported PROFIenergy commands functions PEM_Status Shows the status of the current PE mode Query_Modes List_Energy_Saving_Modes Provides a list of supported energy saving mo...

Page 86: ...r was already off before the pause pause mode will be switched to after 100 ms only toff_min Time_min_length_of_stay Minimum time that the device spends or should spend in saving mode For M200D 0 ms ton Time_to_operate Time that will elapse before the starter changes back to the operating state Since the process image is evaluated again immediately when the M200D exits power saving mode this time ...

Page 87: ...owing tolerances Accuracy Domain unsigned8 0x01 percent of full scale reading Accuracy Class unsigned8 0x11 3 Range Float32 Ie_max fixed value parameter The result is that the measured values are transferred with an accuracy of 3 based on the maximum rated operational current Ie that can be set Local LED display on the M200D motor starter The Energy saving mode active status is indicated by the fl...

Page 88: ...vents logbook Entry Energy saving mode active In the Motor Starter ES 2007 diagnostics tool the switch to energy saving mode is entered in the logbook with the event ID 1520 Prerequisites for the PROFIenergy function In order for an M200D PROFINET to be able to communicate via the PROFIenergy PNO profile the following prerequisites must be met Motor starter module 3RK1395 Product version E06 or hi...

Page 89: ...read out with the relevant data sets The logbook is designed as a circular buffer After 21 entries the oldest entry is overwritten Logbook Triggering operations The Logbook Triggering operations contains all the group faults The object numbers of the actual fault causes are entered e g Switching element overload Note that the Logbook Triggering operations is deleted with the command Delete Logbook...

Page 90: ...Functions 3 22 Logbook M200D PROFIBUS PROFINET 90 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 91: ...mounting Carry out the following steps 1 If you use the protection guard accessory start with its assembly see Chapter Installing the protection guards Page 96 2 Install the motor starter module on a flat surface see Chapter Installing the motor starter Page 97 3 Connect to functional ground see Chapter Connecting to functional ground Page 98 4 Then mount the communication module on the motor star...

Page 92: ...account Ambient temperature Ta The ambient temperature Ta is the temperature of the air surrounding the motor starter enclosure The lower the maximum ambient temperature Ta the higher the current load on the motor starter can be The installation position affects how quickly the motor starter cools Absolute current load The lower the current flowing through the motor starter the lower the power los...

Page 93: ... derating factors for horizontal vertical or flat mounting DSte RSte sDSSte sRSSte with bypass in soft start startup mode from 7 A sDSSte sRSSte with bypass in direct startup mode from 7 A sDSSte sRSSte without bypass in startup mode Direct and Soft start DSte RSte sDSSte sRSSte electronic starter electromechanical starter Figure 4 2 Derating for horizontal mounting ...

Page 94: ...ith bypass in direct startup mode from 7 A sDSSte sRSSte without bypass in startup mode Direct and Soft start Figure 4 3 Derating for vertical mounting DSte RSte sDSSte sRSSte with bypass in soft start startup mode from 7 A sDSSte sRSSte with bypass in direct startup mode from 7 A sDSSte sRSSte without bypass in startup mode Direct and Soft start Figure 4 4 Derating for flat mounting ...

Page 95: ...ters on high efficiency motors Motor starters are designed for motors with a maximum 8 fold starting current in accordance with IEC 60947 4 2 If motors are operated that have a higher starting current refer to the following table for the maximum adjustable motor current Motor starter version Ie A at 40 C max motor starting current 3RK1395 6KS 3RK1395 6LS41 3RK1395 6LS71 8 fold Ie 2 A 12 A 12 A 9 f...

Page 96: ...n install protection guards on the side and top order no 3RK1911 3BA00 To secure the protection guards the angled ends can be used as clamping bolts which are secured in the device base by means of eccentric elements Insert the eccentric elements in the locating holes on the bottom of the motor starter Make sure that the holes are aligned for the protection guards Push the ends of the protection g...

Page 97: ...tor starter Carry out the following steps to install the motor starter Step Description 1 Find a flat surface for mounting the device 2 Drill four holes for the screws 3 Secure the motor starter using four screws M5 If necessary use plain washers and spring washers The tightening torque must not exceed a maximum of 2 5 Nm ...

Page 98: ...fer protection against electric shock It is crucial for the EMC of the motor starter and must be laid separately The contact plate at the fixing point on the bottom right is connected to functional ground within the device This connection must be connected to the ground potential with as little resistance as possible Figure 4 5 Connection for functional ground If you do not install the motor start...

Page 99: ...starter module with the 4 captive screws PZ 2 2 Nm 4 1 7 Replacing the communication module Device replacement It is possible to replace a communication module during operation In so doing the system behaves as follows The device is disconnected from the bus Communication with downstream devices is not interrupted Forwarding of the supply voltage is not interrupted In the case of M200D PROFINET a ...

Page 100: ...i e at the first and last node of the segment If the M200D PROFIBUS motor starter is the last PROFIBUS DP node you must enable the integral terminating resistor If you activate the terminating resistor in the middle of a DP segment all the following DP nodes will be disconnected If you are servicing the system you can use this function to locate errors by a selective activating deactivating of the...

Page 101: ... Note If the terminating resistor is enabled PROFIBUS DP is terminated Example Enabling and disabling the terminating resistor Setting PROFIBUS DP address 1 to 125 Figure 4 6 Setting the PROFIBUS DP address and the terminating resistor The following PROFIBUS DP address is set on the DIP switch 1 4 16 64 85 1 1 2 2 3 4 4 8 5 16 6 32 7 64 ON OFF ON OFF ON OFF ON Note Any modification of the PROFIBUS...

Page 102: ...roducts can be found in Siemens Solution Partners www siemens com automation partnerfinder under Distributed Field Installation System The Solution Partner Program provides you with a complete range of connection methods in all the versions available from your preferred suppliers This gives you the competitive edge with cost effective cables in any length and design ...

Page 103: ...owing maximum current carrying capacities apply for PVC power cables when installed for example in the cable duct depending on the ambient temperature Cross section TU 30 C TU 40 C TU 45 C TU 50 C TU 55 C 1 5 mm2 14 A 12 2 A 11 1 A 9 9 A 8 5 A 2 5 mm2 19 A 16 5 A 15 0 A 13 5 A 11 6 A 4 0 mm2 26 A 22 6 A 20 5 A 18 5 A 15 9 A 6 0 mm2 33 A 28 7 A 26 1 A 23 4 A 18 2 A Unused connections Note Unused co...

Page 104: ...t power connector Item Quantity Order no Contact socket 2 5 mm2 for Han Q4 2 sockets 5 3RK1911 2BE50 Contact socket 4 mm2 for Han Q4 2 sockets 5 3RK1911 2BE10 Contact socket 6 mm2 for Han Q4 2 sockets 5 3RK1911 2BE30 Crimping tool 4 6 mm 1 3RK1902 0CW00 Consumer connection on the motor starter For the assignment of X2 see Power terminal Page 106 A flexible Cu cable with 1 5 mm2 or 2 5 mm2 Without ...

Page 105: ...ble over a length of 20 mm 3 Strip the cores over a length of 8 mm 4 Secure the contact sockets pins on the cores by crimping or soldering them 5 Sort the contact sockets pins in the socket pin insert in accordance with the assignments see section Power terminal Page 106 The contact sockets pins should not engage yet Make sure that they are correctly assigned Push the contact sockets pins into the...

Page 106: ...ale contact insert into the connector housing make sure that the coding is positioned correctly Pin Connector X1 Socket X2 without brake Socket X2 with 400 V 230 V AC brake Socket X2 with 180 V DC brake 1 Phase L1 L1 out L1 out L1 out 2 Phase L2 N for 230 V AC brake 3 Phase L3 L3 out L3 out L3 out 4 N Brake L1 switched Brake L1 switched 5 2 2 2 6 Brake L3 direct for 400 V AC brake Brake L3 direct ...

Page 107: ...se L3 4 N 11 Connector monitoring 12 Connector monitoring PE yellow green Note When you use the connector monitoring function you have to connect pin 11 to pin 12 in the connector Motor connection Han Q8 0 pin connection for X2 Pin Assignment 1 L1 out 2 N1 3 L3 out 4 Brake L1 switched 1 5 Temperature sensor 6 Brake L3 direct 1 7 L2 out 8 Temperature sensor PE yellow green 1 See brake variants ...

Page 108: ...arters can be equipped with an optional electronic brake control order variant The brake control is suitable for externally suppled brakes with the coil voltages shown below 400 V AC 230 V The brake rectifier must be installed in the motor The rectifier input is controlled via the motor starter 180 V DC A rectifier is not required for the brake in the motor because the 180 V DC is provided by the ...

Page 109: ...he M200D motor starter The brake voltage is fed to the motor together with the motor infeed via a joint cable e g 6 x 1 5 mm2 WARNING Hazardous Voltage Can Cause Death or Serious Injury The brake is only switched in a single phase This therefore means that voltage can be applied at pin 6 even when the system is switched off ...

Page 110: ... system Connectors M12 5 pin A coded are used for this purpose The motor starter is equipped with a range of sockets Note Short circuit hazard Do not use an external power supply since this can result in a short circuit Pin assignment The following diagrams show examples of circuits 2 and 3 wire system 2 wire system 3 wire system Note The supply voltage for the digital inputs is short circuit proo...

Page 111: ...otor starter is equipped with two digital outputs that you can connect direct to an actuator The outputs can be loaded to max 0 5 A and protected electronically against short circuits A connector M12 4 or 5 pin is used for establishing the connection The motor starter is equipped with a range of sockets Example Connecting the digital output ...

Page 112: ...tion module X33 24V DC 7 8 circular socket connector with pin insert for infeed of the DC 24V NS electronic encoder supply and the DC 24V S load voltage supply X34 24V DC 7 8 circular socket connector with socket insert for looping through the DC 24V NS electronic encoder supply and the DC 24V S load voltage supply X31 DP1 M12 circular socket connector with pin insert for supplying PROFIBUS DP X32...

Page 113: ...ng your own cables Required accessories Prefabricated cable with M12 and 7 8 cable connectors The cables are available in different lengths If you are fabricating your own cable M12 2 core shielded bus cable and b coded M12 cable connectors 7 8 4 core cable with 7 8 cable connectors Pin assignment of the M12 and 7 8 cable connectors PROFIBUS connection M12 Coding M12 B coded Pin infeed Socket rout...

Page 114: ... socket connectors on the communication module Ensure that the locking mechanism between the connector and socket is properly applied 2 Secure the connectors by tightening the knurled ring nut NOTICE It is not permissible to remove the 7 8 cable connectors while M200D PROFIBUS is in operation Always switch off the 24V NS DC electronic encoder supply and the DC 24V S load voltage supply before you ...

Page 115: ...ncoder supply and the DC 24V S load voltage supply X34 24V DC 7 8 circular socket connector with socket insert for looping through the DC 24V NS electronic encoder supply and the DC 24V S load voltage supply X31 P1 M12 circular socket connector with socket insert for connection of PROFINET IO X32 P2 M12 circular socket connector with socket insert for connection of PROFINET IO CAUTION PROFINET Mod...

Page 116: ... 2 2 Nm Stripping tool for wiring the M12 and 7 8 cable connectors if you are fabricating your own cables Required accessories Prefabricated cable with M12 and 7 8 cable connectors The cables are available in different lengths If you are fabricating your own cable M12 4 core shielded bus cable and decoded M12 cable connector PROFINET 7 8 4 core cable with 7 8 cable connectors Pin assignment of the...

Page 117: ... connectors on the M200D PROFINET communication module Ensure that the locking mechanism between the connector and socket is properly applied 2 Secure the connectors by tightening the knurled ring nut NOTICE It is not permissible to remove the 7 8 cable connectors while M200D PROFINET is in operation Always switch off the 24 V NS DC electronic encoder supply and the 24 V S DC load voltage supply b...

Page 118: ...Mounting connection 4 2 Connection M200D PROFIBUS PROFINET 118 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 119: ...tarter can be established in the following ways PROFIBUS DP bus interface DPV0 DPV1 master with GSD also for operation behind Y link DPV0 DPV1 S7 master with M200D IP65 HSP STEP 7 HSP or Motor Starter ES PROFINET IO bus interface PROFINET controller with GSDML PROFINET S7 controller with M200D IP65 HSP STEP 7 HSP or Motor Starter ES Locally or via the device interface with Motor Starter ES The mot...

Page 120: ... software over the Internet 1 Open the STEP 7 software HW Config 2 Select Options Install HW Updates 3 In the screen form that then appears activate the option Download from the Internet Make sure there is an active connection to the Internet 4 Click on the required updates in the table and then on Select all 5 Click on Execute 6 The updates are installed Configuration and parameterizing 1 Start t...

Page 121: ...alog of the PROFIBUS DP folder 3 The subsequent procedure is identical to that described in Chapter Configuring with STEP 7 Page 120 Configuring M200D on PROFIBUS DP using COM PROFIBUS or another configuration tool 1 Copy the GSD file from M200D PROFIBUS to the COM PROFIBUS folder COMPB5 GSD default Copy the bitmap file to the folder COMPB5 BITMAPS 2 Start COM PROFIBUS then select File Read GSD Fi...

Page 122: ...net at www siemens com profinet gsd PROFINET communication module GSDML V2 2 Siemens M200D Datum im Formatyyyymmdd xml Configuring the M200D PROFINET on PROFINET IO with STEP 7 1 Start STEP 7 and select Options Install GSD File in HW Config 2 Select the GSDML file to install from the next dialog and confirm with OK Result The M200D motor starter appears in the hardware catalog of the PROFINET IO f...

Page 123: ...signing device names 1 Switch on the power supplies on the M200D PROFINET 2 Open the Properties window in HW Config Enter the device name for the I O device and confirm your entry with OK Do not use the device name noname 3 In HW Config select PLC Ethernet Assign Device Name 4 Click Assign Name in the Assign Device Name window Result The device name is saved internally in the PROFINET communicatio...

Page 124: ... from the Internet http www siemens com automation service support Note If the new firmware cause any problems you can restore the previous firmware to the communication module You can also download this from the Internet Requirements Prior to the update note down the current version of your firmware You can read the version number in HW Config Online FW updates can be performed in STEP 7 V5 4 SP5...

Page 125: ...Run STEP 7 verifies that the selected file can be interpreted by the communication module and then downloads the file to the communication module If this requires changing the operating state of the communication module you will be asked to perform these tasks in the relevant dialog boxes The communication module then automatically updates the firmware 8 Use STEP 7 reading the CPU diagnostics buff...

Page 126: ...set Dependent parameters Setting Current limit values Lower current limit upper current limit Temperature sensor deactivated CLASS OFF With CLASS OFF Temperature sensor deactivated not possible with Temperature sensor deactivated CLASS OFF not possible Startup mode Max rated operating current Ie only for sDSSte sRSSte with Ie max 12 A with direct startup mode Ie max 9 0 A Startup mode Trip class C...

Page 127: ... 3 phase 3 phase 1 phase Protection against voltage failure Yes Yes No Response to no switching element supply voltage Group fault Group fault Group fault only after ON command Group warning Fieldbus interface Page 31 Response to CPU master STOP Switch substitute value Switch substitute value Retain last value Substitute value 0 8 bits 0 or 1 Group diagnostics block block enable Motor control Page...

Page 128: ...RSSte in startup mode direct CLASS 10 CLASS 5 10a CLASS 10 CLASS 15 CLASS 20 CLASS OFF Trip class sDSSte sRSSte in startup mode direct CLASS 10 in startup mode direct CLASS 5 10a in startup mode direct CLASS 5 10a CLASS 10 CLASS OFF Recovery time 90 s 60 to 1800 s Increment 30 s Prewarning limit motor heating 0 deactivated 0 95 Increment 5 Prewarning limit remaining time for tripping 0 s deactivat...

Page 129: ... Increment 50 Blocking time 1 s 1 to 5 s Increment 0 5 s Response to asymmetry Trip Warning Trip Asymmetry limit 30 30 60 0 deactivated Increment 10 Input signal extension 0 ms 0 to 200 ms Increment 10 ms Input signal delay 10 ms 10 80 ms Increment 10 ms Input 1 level Normally open Normally closed Normally open Input 2 level Input 3 level Input 4 level Input 1 action No action No action Trip witho...

Page 130: ...nal Output 1 action Control source PIO DO 1 0 Triggering by means of external control source Control source PIO DO 1 0 output 1 Control source PIO DO 1 1 output 2 Control source PIO DO 0 2 brake output Control source input 1 Control source input 2 Control source input 3 Control source input 4 Actuation by motor starter Run up Operation shunting Coasting down On time motor RUN Control command motor...

Page 131: ...tor removed Group fault Group fault Group fault only after ON command Group warning Short circuit protection Page 64 Response to circuit breaker OFF Group fault Group fault Group fault only after ON command Group warning Maintenance Page 65 Maintenance timer warning limit_1 946 080 000 30 years 0 to 4 294 967 295 s Increment 1 s Maintenance timer warning limit_2 946 080 000 30 years 0 to 4 294 967...

Page 132: ... Motor on1 0 off 1 on CW CCW DI 1 1 Current motor current Icurr Bit 1 DI 0 2 Group fault3 0 no fault 1 fault DI 1 2 Current motor current Icurr Bit 2 DI 0 3 Group warning 0 No warning 1 Warning DI 1 3 Current motor current Icurr Bit 3 DI 0 4 Input 1 0 Not active 1 Active DI 1 4 Current motor current Icurr Bit 4 DI 0 5 Input 2 0 Not active 1 Active DI 1 5 Current motor current Icurr Bit 5 DI 0 6 In...

Page 133: ...otor on DO 1 1 Output 2 0 Not active 1 Active DO 0 2 Control for brake 1 0 No control brake active 1 Control brake released DO 1 2 Unassigned DO 0 3 Trip reset edge 0 1 0 Trip reset inactive 1 Trip reset active DO 1 3 Unassigned DO 0 4 Emergency start 0 Not active 1 Active DO 1 4 Unassigned DO 0 5 Self test 0 Not active 1 Active DO 1 5 Unassigned DO 0 6 Unassigned DO 1 6 Unassigned DO 0 7 Unassign...

Page 134: ...zation during operation of the controller and the control system Monitoring Diagnostics and testing Factory settings Read out of individual phase currents as direct values Residual current detection Setting a parameter block function Integrated online help Read out of statistical values and measured values Motor Starter ES order number 3ZS1310 5CC10 0YA5 Application Motor Starter ES is operated vi...

Page 135: ...If faults are repeated the motor starter is defective All other faults can be acknowledged via trip reset Note Please be sure to note the voltage tolerance for the load voltage supply contactors and power electronics to 55 C 20 4 V to 28 8 V Current setting On the motor starter you parameterize the setting current using the Motor Starter ES software GSD GSDML file device master data file or HSP Un...

Page 136: ...issioning requirements Prior activity For more information see 1 Motor starter and communication module mounted and connected Chapter Mounting connection 2 PROFIBUS address set on the motor starter on PROFIBUS only Chapter Mounting Page 100 3 Supply voltage for motor starter switched on 4 Supply voltage for load switched on if necessary Motor manual 5 Motor starter configured configured and parame...

Page 137: ... controller e g S7 series The motor starter motor starter module and communication module Power supplies for the 24 V auxiliary voltage Connection material PROFIBUS DP PROFINET IO connection Electronics power supply 7 8 Power connection cable X1 Motor connection cable X2 Minimum configuration The overview shows the components you need for operation with PROFIBUS DP Figure 6 1 Minimal PROFIBUS conf...

Page 138: ...mponents you need for operation with PROFINET IO Figure 6 2 Minimal PROFINET configuration Procedure at commissioning 1 Addressing PROFIBUS only 2 Mounting all components Bus cable Power supply Sensors actuators Power supply Motor 3 Connecting all components 4 Parameterizing programming 5 Commissioning 6 Monitoring diagnostics ...

Page 139: ... Diagnostics can be read out from data sets regardless of the system diagnostics Actions after a diagnostics message Each diagnostic message triggers the following actions The SF LED red of the I O device lights up Several simultaneous diagnostic messages are possible Diagnostics data is reported as diagnostics interrupts and can be read from data sets if group diagnostics are enabled Diagnostics ...

Page 140: ...cts error Device error Current flowing with no ON command Self test error System error Current not flowing despite ON command residual current detected Thermal motor model overload1 Temperature sensor overload1 Asymmetry detected1 Current limit violation1 Connector monitoring1 Circuit breaker tripped switched off1 Group fault via output action External encoder supply short circuit Internal trip No...

Page 141: ...tor model overload1 Temperature sensor overload1 Asymmetry detected1 Current limit violation1 Connector monitoring1 Circuit breaker tripped switched off1 Group warning via input action Maintenance timer limit violation Red Device defective Flashing red Firmware updates Self test Motor current flowing Flickering red Self test No current flow Factory settings 1 Depends on the parameter assignment BF...

Page 142: ...fault Switching element OFF manual mode connection interruption without reset to automatic mode Flickering yellow Control and external disconnection Switching element OFF by input control function e g quick stop Red Switching element defective Switching status switching command D24V NS LED possible colors green OFF Status Meaning Possible cause Off D24V NS not present Supply voltage not OK Green D...

Page 143: ...put signal present PROFINET port LEDs P1 P2 possible colors LNK Green Off ACT Yellow Off Figure 7 2 Port LEDs LNK LED ACT LED Possible cause Off Not relevant No connection to the IO Controller No IO Controller available on the line Green Not relevant Autonegotiation completed and PROFINET transmission rate accepted Green Yellow Transmission reception is in progress Flashing green Not relevant Flas...

Page 144: ...een Motor on input controls Off Flashing yellow Green Manual mode connection interruption without reset to automatic mode Off Flickering yellow Green Tripping by input control function e g quick stop Off Off Flickering red Self test in progress Off Off Green flashing 1 s 1 s No start up parameters received Off Off Green flashing 0 25 s 1 75 s Energy saving mode active Device error Note Acknowledgi...

Page 145: ...e sensor overload1 Asymmetry detected1 Current limit violation1 Connector monitoring1 Circuit breaker tripped switched off1 Group warning via input action Maintenance timer limit violation Invalid parameter value Off Off Yellow No switching element supply voltage DC24V S 1 Parameterization 0 Group fault 1 Group fault only after ON command Red Off Flashing yellow No switching element supply voltage...

Page 146: ...nput action Communication module removed from motor starter module 1 Depends on the parameter assignment Device diagnostics In the process input image of the starter any pending group faults DI 0 2 and group warning messages DI 0 3 are transferred cyclically Further information about the type of error can be accessed via a diagnostics call system diagnostics All device specific diagnostics are col...

Page 147: ...rmal motor model overload X X Overtemperature 5 0 3 Switching element overload X Wire break 6 2 1 Temperature sensor wire break X Upper limit exceeded 7 4 2 Ie upper limit violation X Lower limit exceeded 8 4 3 Ie lower limit violation X Error 9 0 4 9 2 19 2 Switching element defective Self test error Switching element short circuited Parameter assignment error 16 8 1 8 2 Invalid parameter value a...

Page 148: ...books are organized as ring buffers of 126 bytes each The entries are made together with the current device operating hours in each case Six bytes are requried per entry so that the last 21 entries remain readable in each case Format of the entries Byte Meaning 0 3 Device operating hours h mm ss saving in 1 s steps 4 5 Object no device error triggering operation event Measured values DS 94 The cur...

Page 149: ...tarts motor CW Number of starts motor CCW RSte sRSSte only Number of motor overload trips Number of switching element overload trips Number of starts output 1 Number of starts output 2 Number of stops with mechanical braking1 Number of short circuit trips Last tripping current IA Last tripping current IA eff Motor current Imax Motor current Imax rms Number of starts output BO1 Maintenance timer 1 ...

Page 150: ...ips Operating hours motor current 18 to 49 9 of Ie Operating hours motor current 50 to 89 9 of Ie Operating hours motor current 90 to 119 9 of Ie Operating hours motor current 120 to 1000 of Ie Maximum tripping current IA max Maximum tripping current IA max rms Phase current IL1 max rms Phase current IL2 max rms Phase current IL3 max rms Phase current IL1 min rms Phase current IL2 min rms Phase cu...

Page 151: ...r program Section Structure of the slave diagnostics SFC see online help in STEP 7 Example of reading out S7 diagnostics using SFC 13 DP NRM_DG This is an example of how to use the SFC 13 to read out the slave diagnostics for a DP slave in the STEP 7 user program Assumptions Exceptions for this STEP 7 user program Diagnostics address is 1022 3FEH Slave diagnostic data must be stored in DB82 from a...

Page 152: ...ter an interrupt was generated For further information refer to the System Software for S7 300 S7 400 Program Design programming manual Note The system does not generate any interrupts when M200D PROFIBUS motor starter is operated with a DPV0 master or in DPV0 mode as standard DP slave Triggering of a diagnostics interrupt The module triggers a diagnostics interrupt with Enable Diagnostics interru...

Page 153: ...TEP 7 on PROFIBUS DP M200D PROFIBUS PROFINET Manual 08 2014 A5E01577426A RS AA 004 153 7 4 3 Structure of the slave diagnostics The figure below shows the structure of the slave diagnostics Figure 7 3 Structure of the slave diagnostics ...

Page 154: ...rnal diagnostics information is pending Group diagnostics indication Evaluate the ID specific diagnostics information the module status and or the channel specific diagnostics information As soon as all errors are remedied the bit 3 is reset The bit will be set again when there is a new diagnostics message in the bytes of the aforementioned diagnostics 4 1 The required function is not supported by...

Page 155: ...e SYNC control command 1 6 0 Bit is always 0 7 1 The DP slave is disabled i e it is isolated from the current process 1 The bit is updated only if another diagnostics message changes also Station status 3 Structure of station status 3 byte 2 Bit Meaning 0 to 6 0 Bits are always 0 7 1 There are more diagnostics messages pending than the DP slave is able to store The DP master cannot enter all the d...

Page 156: ...e of the manufacturer ID Byte 4 Byte 5 Manufacturer ID for 81H 66H Motor starter 7 4 3 4 Identifier related diagnostics Definition Identifier related diagnostics data indicates whether motor starters are faulty or not Identifier related diagnostics data start at byte 6 and consist of 2 bytes Identifier related diagnostics Identifier related diagnostics for motor starters are structured as follows ...

Page 157: ...The module status represents the status of the configured modules in this case motor starters and provides details of the identifier related diagnostics The module status begins after the identifier related diagnostics and comprises 5 bytes Structure of the module status The module status is structured as follows Figure 7 5 Structure of the module status ...

Page 158: ...maximum total length of slave diagnostics of 62 bytes Channel specific diagnostics do not affect the module status Up to 9 channel specific diagnostics messages are possible see also station status 3 bit 7 Channel specific diagnostics Channel specific diagnostics are structured as follows Figure 7 6 Structure of channel specific diagnostics Note Channel specific diagnostics is always updated up to...

Page 159: ...e error Self test error Switching element defective Switching element short circuited Message bit can be deleted when the cause of the fault has been removed by Switching the supply voltage DC24 V NS on off Restart command if possible 16dec 10000B Parameter assignment error Invalid parameter value Parameters cannot be changed in ON state Message bit is always deleted when acknowledged with trip re...

Page 160: ...7 4 4 H status Requirement The motor starter only supplies the H status in the diagnostics frame when operated behind a Y link e g IM 157 in DPV1 mode This block can be passed over during the evaluation of the diagnostics frame The structure is described below Structure of the H status Figure 7 7 Structure of the H status ...

Page 161: ... DPV1 mode Data sets The diagnostic data of a motor starter can be up to 16 bytes in length and is located in data sets 0 and 1 Data set 0 contains 4 bytes of diagnostic data describing the current status of an automation system Data set 1 contains the 4 bytes of diagnostic data that are also contained in data set 0 and 12 bytes of module specific diagnostic data DS0 and DS1 can be read out with S...

Page 162: ...5E01577426A RS AA 004 Structure of the interrupts Once configuration with STEP 7 is completed the interrupt data is evaluated and transferred to the relevant organization blocks OBs The interrupt section has the following structure Figure 7 8 Structure of the interrupt status of the interrupt section ...

Page 163: ...nual 08 2014 A5E01577426A RS AA 004 163 Diagnostics interrupt byte x 4 to x 7 Figure 7 9 Structure of byte x 4 to byte x 7 for diagnostics interrupt Diagnostics interrupt from the modules bytes x 8 to x 11 Figure 7 10 Structure of byte x 8 to byte x 11 for diagnostics message frame ...

Page 164: ...tics with STEP 7 on PROFIBUS DP M200D PROFIBUS PROFINET 164 Manual 08 2014 A5E01577426A RS AA 004 Diagnostics interrupt from the modules bytes x 12 to x 15 Figure 7 11 Structure of byte x 12 to byte x 15 for diagnostics frame ...

Page 165: ...ading out the diagnostic data Options for reading diagnostics data Automation system with I O controller Blocks or registers in STEP 7 Application Reference SIMATIC S7 e g in HW Config by selecting Station Open online Device diagnostics data in plain text on the STEP 7 user interface in the Quick View Diagnostics View or Module Status windows Hardware diagnostics in the STEP 7 Online Help SFB 52 R...

Page 166: ...0 Programming Manual chapter Program design Information on the cause and class of the error is already available based on the OB number and start information You can obtain detailed information on the error event in the error OB by calling SFB 54 RALRM read supplementary interrupt information Triggering of a diagnostics interrupt When an incoming or outgoing event e g a wire break is registered th...

Page 167: ...hut down Note With certain faults e g process image error or device errors such as Switching element defective however the device always responds by tripping This response cannot be changed Other methods of indicating faults Faults in the system can also be indicated as follows When using Motor Starter ES the relevant fault message appears in plaintext On the fieldbus the relevant bis is set in th...

Page 168: ...riant in position O Circuit breaker 0 1 Device interface handheld operator panel Motor Starter ES Parameterized Tripping with restart autoreset With the opposite command e g motor OFF process image errors only Note Trip reset is edge triggered If trip reset is present permanently acknowledgement is only triggered once Note Acknowledging device errors A device error can only be acknowledged by swit...

Page 169: ...nment conditions 3C3 conforming to IEC 60721 3 3 Installation altitude 1000 m 2000 m No restrictions With restrictions reduction of Ie by 1 every 100 m up to 2000 m Vibration resistance 2 g To IEC 60 068 Part 2 6 Shock 12 g with 11 ms without influencing point of contact 9 8 g 5 ms or 5 9 g 10 ms To IEC 60 068 Part 2 27 half sine Free fall 0 6 m In product packaging ESD 8 kV air discharge 4 kV con...

Page 170: ...circuit Operating voltage UDC24V NS 20 4 to 28 8 V DC Current consumption from UDC24V NS without sensors connected with sensors connected max 100 mA max 300 mA total sensor current consumption 200 mA Operating voltage UDC24V S 20 4 to 28 8 V DC Current consumption from UDC24V S 100 mA Main circuit Max power of three phase motors at 400 V 5 5 kW Rated operating current AC 1 2 3 At 400 V At 500 V 12...

Page 171: ...r Page 183 B10 value 10000001 Permissible switching frequency Electrical service life of contactor Page 183 Switching frequency Page 175 Isolation stability Rated surge capacity Uimp 6 kV Rated insulation voltage Ui 500 V Safe isolation between main and control circuits to IEC 60947 1 Appendix N 400 V Short circuit protection Instantaneous overcurrent release Ie max 2 A Ie max 9 12 A 26 A 208 A Ra...

Page 172: ...is changed to CCW rotation the reversing contactor is activated first followed by the electronic contacts after an 80 ms delay 8 3 Brake control Brake version 400 V AC 230 V 180 V DC Rated operating voltage AC 220 600 V 10 5 50 60 Hz Output voltage 0 45 x Ue e g 180 V DC at 400 V AC 215 V DC at 480 V AC Shutdown delay 50 ms Continuous current 0 5 A 0 8 A Voltage drop during continuous current 7 V ...

Page 173: ...urrent sensor supply Max 200 mA sensor supply is short circuit proof Connection M12 connectors Assignment of inputs IN1 IN2 IN3 IN4 Input 1 DI 0 4 Input 2 DI 0 5 Input 3 DI 0 6 Input 4 DI 0 7 8 5 Outputs Number of digital outputs 2 Switching capacity 0 5 A continuous current Cable length Shielded Unshielded 30 m max Short circuit protection Response threshold Electronic 0 7 A typ Limiting of induc...

Page 174: ...ation characteristic curve in accordance with IEC60947 8 Type A Summation cold resistance sensor circuit 1 5 kΩ No load voltage of sensor circuit 30 V Short circuit current sensor circuit 1 2 mA Trip level 3 4 to 3 8 kΩ Reset level 1 5 to 1 65 kΩ Short circuit detection 30 Ω No Electrical isolation vis à vis Main current path UDC24V NS UVDC24V S Yes Ui 400 V Yes Ui 400 V Yes Ui 400 V ...

Page 175: ...ond The maximum permissible switching frequency depends on the following operating data Rated current Ie of the motor ON duration ED Degree and category of protection Ambient conditions such as Temperature Installation position ON duration ED The relative ON duration ED in is the ratio between the load duration and the cycle duration on loads that are switched on and off frequently The ON duration...

Page 176: ... 210 70 210 70 210 70 210 70 210 Class 10 ED 30 Start 4 x I e 2 s 120 450 120 450 120 450 120 450 120 450 120 450 ED 70 Start 4 x Ie 2 s 70 230 70 230 70 230 70 230 70 230 70 230 ED 30 Start 4 x I e 4 s 60 210 60 210 60 210 60 210 60 210 60 210 ED 70 Start 4 x Ie 4 s 37 100 37 100 37 100 37 100 37 100 37 100 Class 15 ED 30 Start 4 x I e 3 s 80 300 120 450 120 450 120 450 120 450 120 450 ED 70 Star...

Page 177: ...0 320 120 320 ED 70 Start 4 x Ie 2 s 70 230 70 180 70 130 70 230 70 140 70 140 ED 30 Start 4 x I e 4 s 60 210 60 190 60 160 60 210 60 160 60 160 ED 70 Start 4 x Ie 4 s 37 100 37 100 37 70 37 100 37 70 37 70 Class 15 ED 30 Start 4 x I e 3 s 80 300 80 250 80 220 80 280 80 210 80 210 ED 70 Start 4 x Ie 3 s 50 150 50 130 50 100 50 150 50 95 50 95 ED 30 Start 4 x I e 6 s 40 140 40 130 40 110 40 140 40 ...

Page 178: ... 320 120 320 120 320 ED 70 Start 4 x Ie 2 s 70 130 70 130 70 130 70 140 70 140 70 140 ED 30 Start 4 x I e 4 s 60 145 60 150 60 160 60 160 60 160 60 160 ED 70 Start 4 x Ie 4 s 37 65 37 65 37 70 37 70 37 70 37 70 Class 15 ED 30 Start 4 x I e 3 s 80 190 80 200 80 220 80 210 80 210 80 210 ED 70 Start 4 x Ie 3 s 50 85 50 85 50 100 50 95 50 95 50 95 ED 30 Start 4 x I e 6 s 40 95 40 100 40 110 40 105 40 ...

Page 179: ...5 105 120 145 105 105 88 88 ED 70 Start 4 x Ie 2 s 70 140 70 100 70 80 70 120 70 82 63 63 ED 30 Start 4 x I e 4 s 60 85 60 60 53 53 60 72 53 53 44 44 ED 70 Start 4 x Ie 4 s 38 72 38 50 38 38 38 60 38 41 31 31 Class 15 ED 30 Start 4 x I e 3 s 80 115 80 85 70 70 80 97 71 71 58 58 ED 70 Start 4 x Ie 3 s 50 95 50 65 50 52 50 80 50 55 42 42 ED 30 Start 4 x I e 6 s 40 57 40 42 35 35 40 48 35 35 29 29 ED...

Page 180: ...3 63 88 88 63 63 60 60 ED 70 Start 4 x Ie 2 s 70 80 50 50 35 35 62 62 36 36 33 33 ED 30 Start 4 x I e 4 s 54 54 38 38 312 31 44 44 31 31 31 31 ED 70 Start 4 x Ie 4 s 38 40 25 25 18 18 31 31 18 18 18 18 Class 15 ED 30 Start 4 x I e 3 s 72 72 52 52 42 42 59 59 42 42 40 40 ED 70 Start 4 x Ie 3 s 50 54 34 34 24 24 41 41 24 24 24 24 ED 30 Start 4 x I e 6 s 36 36 26 26 21 21 29 29 21 21 20 20 ED 70 Star...

Page 181: ...80 1000 180 1000 180 1000 ED 30 8 x Ie 0 4 s 150 1000 150 1000 150 1000 150 1000 150 1000 150 1000 ED 70 8x Ie 0 4 s 90 520 90 520 90 520 90 520 90 520 90 520 Class 10 ED 30 8 x Ie 0 1 s 600 3600 600 3600 600 3600 600 3600 600 3600 600 3600 ED 70 8 x Ie 0 1 s 360 2000 360 2000 360 2000 360 2000 360 2000 360 2000 ED 30 8 x Ie 0 2 s 300 2000 300 2000 300 2000 300 2000 300 2000 300 2000 ED 70 8 x Ie ...

Page 182: ...70 200 ED 30 8 x Ie 1 s 60 350 60 260 60 220 60 290 60 220 60 220 ED 70 8 x Ie 1 s 37 190 37 140 37 100 37 170 37 100 37 100 1 Duty cycle current rms value 1 15 x Ie motor protection 2 Duty cycle limit for motor starter The motor should be protected against overload here by means of a thermistor Switching cycles hour for 3RK1395 6LS71 AD 1 5 A to 12 A Installation position Vertical Horizontal Rate...

Page 183: ...5 s 40 80 40 59 40 48 40 67 40 48 40 40 ED 70 8 x Ie 1 5 s 25 67 25 47 25 37 25 56 25 38 25 29 1 Duty cycle current rms value 1 15 x Ie motor protection 2 Duty cycle limit for motor starter The motor should be protected against overload here by means of a thermistor 8 8 Electrical service life of contactor Service life of main contacts DSte RSte to 5 5 kW The curves show the contact service life o...

Page 184: ...nce with utilzation category AC 4 the service life of the contacts can be calculated approximately with the following formula X Contact service life for mixed operation in operating cycles A Contact service life for normal operation Ia Ie in operating cycles B Contact service life for inching Ia multiple of Ie in operating cycles C Proportion of inching operations in the total operations as a perc...

Page 185: ...NET Manual 08 2014 A5E01577426A RS AA 004 185 8 9 Dimension drawings 8 9 1 M200D motor starter module Figure 8 3 Dimensions of the M200D motor starter module without protection guard Figure 8 4 Dimensions of the M200D motor starter module with protection guard ...

Page 186: ...NET 186 Manual 08 2014 A5E01577426A RS AA 004 8 9 2 M200D PROFIBUS communication module Figure 8 5 Dimensions of the M200D PROFIBUS communication module 8 9 3 M200D PROFINET communication module Figure 8 6 Dimensions of the M200D PROFINET communication module ...

Page 187: ...ansferred to the motor starter Control data Data that is transferred to the motor starter e g switching command motor CCW trip reset etc Data format Bit Messages Data that is transferred from the motor starter and that indicates the current operating status e g motor CCW etc Data format Bit Diagnostics Data that is transferred from the motor starter and that indicates the current operating status ...

Page 188: ...Current values are encoded in different formats 6 bit current format 8 bit current format and 9 bit current format Current values are Motor current Imax 6 bit current format Phase currents IL1 max IL2 max IL3 max 8 bit current format Last tripping current 9 bit current format Maximum tripping current 9 bit current format ...

Page 189: ... The motor starter counts the number of overload trips in the range 0 to 65 535 Number of starts motor CW CCW The motor starter counts the number of starts in the range 0 to 16 777 215 Example The value is incremented by 1 when the current is flowing in the main circuit after the Motor ON command has been issued Motor current Imax The motor starter measures the current in all 3 phases and displays...

Page 190: ...n the form of a maximum pointer Number of motor overload trips Operating hours motor current 18 to 49 9 of Ie Operating hours motor current 50 to 89 9 of Ie Operating hours motor current 90 to 119 9 of Ie Operating hours motor current 120 to 1000 of Ie Maximum tripping current IA max Maximum tripping current IA max rms Phase current IL1 max to IL3 max Maximum phase current as a percentage of the c...

Page 191: ...rd Error codes with negative data set acknowledgment Description If a data set is rejected an error code is sent with the negative acknowledgment both via the device interface and via the bus interface This provides information about the reason for the negative acknowledgment The error codes comply with the PROFIBUS DPV1 standard in as far as it applies to the motor starter Evaluation via local de...

Page 192: ...unction is not supported DPV1 service does not support Read write data set Access to technology 80 H B0 H Unknown data set number DS No DS No not known in motor starter 80 H B1 H Incorrect data set length when writing DS length and specified DS length different 80 H B2 H Incorrect slot number Slot not 1 or 4 80 H B6 H Communication partner has rejected data transfer Incorrect operating mode automa...

Page 193: ...SFB 53 WR_REC or SFC 58 S7 master by calling SFC 58 Reading data sets S7 DPV1 master by calling SFB 52 RD_REC or SFC 59 S7 master by calling SFC 59 Note SFC 58 and 59 cannot be used with PROFINET The blocks only function with PROFIBUS Blocks SFB 52 or 53 are to be used for PROFINET These also function with PROFIBUS Further information For more information about the SFBs see System Software for S7 ...

Page 194: ...ndix A 1 Data formats and data sets M200D PROFIBUS PROFINET 194 Manual 08 2014 A5E01577426A RS AA 004 Byte arrangements When data longer than one byte is stored the bytes are arranged as follows big endian ...

Page 195: ...rocess data DO 0 0 to DO 0 7 See table below 5 Process data DO 1 0 to DO 1 7 See table below 6 Reserved 0x00 7 Reserved 0x00 Table A 1 Content of process image of the outputs in bytes 4 and 5 Byte Bit Encoding Process data Meaning Relevant for 4 0 Bit 1 active DO 0 0 Motor CW All 4 1 DO 0 1 Motor CCW RS 4 2 DO 0 2 Activation of brake All with BO1 4 3 DO 0 3 Trip reset All 4 4 DO 0 4 Emergency star...

Page 196: ...Relevant for 0 0 Bit 1 active DI 0 0 Ready automatic All 0 1 DI 0 1 Motor ON All 0 2 DI 0 2 Group fault All 0 3 DI 0 3 Group warning All 0 4 DI 0 4 Input 1 All 0 5 DI 0 5 Input 2 All 0 6 DI 0 6 Input 3 All 0 7 DI 0 7 Input 4 All 1 0 Bit 1 active DI 1 0 Current motor current Icurr bit 0 All 1 1 DI 1 1 Current motor current Icurr bit 1 All 1 2 DI 1 2 Current motor current Icurr bit 2 All 1 3 DI 1 3 ...

Page 197: ...accommodate 21 entries When all locations have been overwritten the oldest entry is overwritten again Note The latest entry is entered at the first location of the data set The remaining entries are moved one entry down The supported object numbers and their meaning are shown in the table below Table A 3 Assignment of object number to device error message Object No Device error Messages 451 Temper...

Page 198: ...umber for each entry This data set can accommodate 21 entries When all locations have been overwritten the oldest entry is overwritten again Note The latest entry is entered at the first location of the data set The remaining entries are moved one entry up The supported object numbers and their meaning are shown in the table below Object No Trips Messages 309 Switching element overload 317 Electro...

Page 199: ...ing hours device 0 4 294 967 295 1 s 4 5 Unsigned 16 Object number 0 32767 1 Entry 2 6 9 Unsigned 32 Operating hours device 0 4 294 967 295 1 s 10 11 Unsigned 16 Object number 0 32767 1 Entry 21 120 123 Unsigned 32 Operating hours device 0 4 294 967 295 1 s 124 125 Unsigned 16 Object number 0 32767 1 The data record call Logbook returns the operating hour of the event that has occurred and an asso...

Page 200: ...d 351 Input warning 318 No switching element supply voltage 1486 Connector disconnected on line side 1458 Maintenance requirement Actions 310 Emergency start active 357 Automatic mode 358 Manual mode bus 1443 Manual bus PC controls 359 Manual local mode 1444 Manual local input controls 1445 Manual local HMI controls 1446 Manual local PC controls 360 Manual operation connection abort 363 Maximum po...

Page 201: ... 319 1 1 No supply voltage All 311 1 2 Lock out time active RS only RS only 312 1 3 Starting active All 313 1 4 Run down active All 315 1 5 Brake output active All with BO All with BO 324 2 0 Bit 1 active Temperature sensor overload All All 325 2 1 Temperature sensor open circuit All All 326 2 2 Temperature sensor short circuit All All 327 2 3 Thermal motor model overload All All 328 2 4 Overload ...

Page 202: ...or All All 356 7 1 CPU master STOP All All 357 7 2 Automatic mode All All 358 7 3 Manual bus mode remote control All All 359 7 4 Manual local mode local control All All 360 7 6 Manual operation connection abort All All 355 7 7 Process mapping error All All 364 8 0 Bit 1 active Parameter assignment active All All 365 8 1 Invalid parameter value All All 366 8 2 Parameters cannot be changed in ON sta...

Page 203: ...it 1422 20 0 Bit 1 active Thermal motor model deactivated All All Communication 357 22 0 Bit 1 active Automatic mode redundant to bit 7 2 All All 358 22 1 Manual bus mode redundant to bit 7 3 All All 1443 22 2 Manual bus PC controls All All 359 22 3 Manual local mode redundant to bit 7 4 All All 1444 22 4 Manual local input controls All All 1445 22 5 Manual local HMI controls All All 1446 22 6 Man...

Page 204: ...e A 4 Assignment of command to command number and their meaning byte 5 to 9 Object No Command number Command Meaning 0 0 Reserved No function 703 1 Trip reset Resets and acknowledges error messages 713 2 Emergency start ON 714 3 Emergency start OFF 709 4 Automatic mode Transition to automatic mode control by DP master 710 711 712 5 Manual local bus mode Transition to manual mode The motor starter ...

Page 205: ...te Bit Meaning Value range encoding Increment Relevant for 504 0 Phase current IL1 0 797 unsigned 8 3 125 All 505 1 Phase current IL2 0 797 unsigned 8 3 125 All 506 2 Phase current IL3 0 797 unsigned 8 3 125 All 501 4 5 Remaining motor cooling time 0 30 min unsigned 16 100 ms All 502 6 0 6 6 Motor heating 0 200 0 100 2 All 6 7 Asymmetry 0 No asymmetry 1 asymmetry 40 All 503 7 Asymmetry value 0 100...

Page 206: ...20 to 1000 of Iemax 0 4 294 967 295 unsigned 32 1 s 1 min All1 616 50 51 Number of switching element overload trips 0 65535 unsigned 16 1 All 618 54 55 Number of short circuit trips 0 65535 unsigned 16 1 All 619 56 59 Number of stops with mechanical braking 0 4 294 967 295 unsigned 32 1 All with BO2 621 64 67 Number of starts output 1 0 4 294 967 295 unsigned 32 1 All 622 68 71 Number of starts ou...

Page 207: ... 3 125 All 651 14 15 Number of motor overload trips 0 65535 unsigned 16 1 All 659 16 19 Maximum tripping current IA max rms 0 20000 A signed 32 0 01 A All 660 20 23 Phase current IL1 min rms 0 20000 A signed 32 0 01 A All 661 24 27 Phase current IL2 min rms 0 20000 A signed 32 0 01 A All 662 28 31 Phase current IL3 min rms 0 20000 A signed 32 0 01 A All 663 32 35 Phase current IL1 max rms 0 20000 ...

Page 208: ...1 0x00 Object number byte0 83 1 0x00 Object number byte1 84 1 0x00 Object number byte2 85 1 0x00 Object number byte3 915 88 95 8 Service number 1 Time stamp Time of initialization to factory settings see table below Table A 5 Structure of the time stamp bytes 4 to 11 Bits 8 7 6 5 4 3 2 1 Range of values Byte 1 215 214 213 212 211 210 29 28 0 to 59 999 milliseconds 2 27 26 25 24 23 22 21 20 3 res r...

Page 209: ...Device parameter 120 4 7 Device functions_2 MLFB specific content see table Device functions in connection with data set 131 1 8 11 Device functions_1 130 14 0 7 and 15 0 to 7 Rated operating current Ie A 0 15 2 0 A 1 5 12 A 10 mA 0 15 2 0 1 5 12 0 All starters 3 16 0 Load type 0 3 phase motor 1 1 phase motor 0 DSte RSte 4 16 1 Protection against voltage failure 0 No 1 Yes 1 All starters 136 17 0 ...

Page 210: ... fault only with ON command 2 Group warning 0 All starters 14 32 6 Response to current limit violation 0 Warning 1 Trip 0 All starters 19 32 7 Response to residual current detection 0 Warning 1 Trip 1 All starters 139 33 0 1 Response to circuit breaker OFF 0 Group fault 1 Group fault only with ON command 2 Group warning 0 All starters 21 34 0 2 Asymmetry limit 30 60 0 deactivated 10 30 All starter...

Page 211: ... restart 3 Trip end position CW 4 Trip end position CCW 5 Group warning 6 Manual local mode 7 Emergency start 8 Motor CW 9 Motor CCW on RS only 11 Quick stop 12 Trip reset 13 Cold start 0 All starters 30 40 0 3 Input 3 action NO contact NC contact NO contact NC contact NO contact NC contact NO contact NC contact NO contact NC contact NO contact NC contact NO contact NO contact NO contact NO contac...

Page 212: ... 125 600 167 51 0 3 Startup mode 0 Direct 1 Voltage ramp 4 Current limiting 5 Voltage ramp Current limiting 0 sDSSte sRSSte 168 51 4 7 Run down type 0 Run down without load 1 Voltage ramp 0 sDSSte sRSSte 35 52 53 Substitute value See PIO 0 All starters 36 56 6 Group diagnostics 0 Block 1 Enable 0 All starters 34 56 7 Response to CPU master STOP 0 Switch substitute value 1 Retain last value 0 All s...

Page 213: ...arning 32 Group fault 33 Bus error 34 Device error 35 Maintenance required 36 Maintenance requested 38 Ready for motor ON 01 All starters All starters All starters All starters All starters All starters All starters All starters sDSS sRSS sDSS sRSS sDSS sRSS All starters All starters With BO only All starters All starters All starters All starters All starters All starters All starters All starter...

Page 214: ... 0x00 0x00 0x00 0xDB 0xDA 0x48 0x6C 3RK1395 6KS71 2AD0 0x0F 0x00 0x00 0x00 0xDB 0xD2 0xC8 0x6C 3RK1395 6KS71 2AD3 0x0F 0x00 0x00 0x00 0xDB 0xDA 0xC8 0x6C 3RK1395 6KS71 2AD5 0x0F 0x00 0x00 0x00 0xDB 0xDA 0xC8 0x6C 3RK1395 6KS71 1AD0 0x0F 0x00 0x00 0x00 0xDB 0xD3 0x48 0x6C 3RK1395 6KS71 1AD3 0x0F 0x00 0x00 0x00 0xDB 0xDB 0x48 0x6C 3RK1395 6KS71 1AD5 0x0F 0x00 0x00 0x00 0xDB 0xDB 0x48 0x6C 3RK1395 6K...

Page 215: ... timer warning limit_2 0 4 294 967 295 s 1 s 946 080 000 30 years All starters A 1 18 DS165 Read write comments Components of a plant are provided with a unique identifier by the user when configuring the plant This identifier gives information about the installation location and the field of application The individual components are then provided locally with an appropriate label The motor starte...

Page 216: ...0x00 Reserved 0 I M0 data block 0 10 11 0x002A MANUFACTURER_ID 42 Manufacturer ID SIEMENS 12 31 20 bytes ORDER_ID Order No MLFB 32 47 16 bytes SERIAL_NUMBER Serial number 48 49 2 bytes HARDWARE REVISION Hardware revision or product version 50 53 4 bytes SOFTWARE_REVISION Firmware version 54 55 2 bytes REV_COUNTER Provides information about the parameterized changes on the module The REV_ COUNTER i...

Page 217: ... designation Fill unused positions with blanks 0x20 A 1 19 3 DS233 Read write installation PROFIBUS I M 2 The following data is saved in data set DS 233 Byte Length Content Meaning I M header 0 9 10 bytes Reserved I M data block 2 10 25 16 bytes INSTALLATION_DATE Installation date 26 63 38 bytes Reserved A 1 19 4 DS234 Read write description PROFIBUS I M 3 The following data is saved in data set D...

Page 218: ... electromechanical RSte 0 15 to 2 0 A 3RK1395 6KS41 1AD0 400 230 V AC 3RK1395 6KS41 1AD3 180 V DC 3RK1395 6KS41 1AD5 With HMI 3RK1395 6KS41 3AD0 400 230 V AC With HMI 3RK1395 6KS41 3AD3 180 V DC With HMI 3RK1395 6KS41 3AD5 1 5 to 12 0 A 3RK1395 6LS41 1AD0 400 230 V AC 3RK1395 6LS41 1AD3 180 V DC 3RK1395 6LS41 1AD5 With HMI 3RK1395 6LS41 3AD0 400 230 V AC With HMI 3RK1395 6LS41 3AD3 180 V DC With H...

Page 219: ...3RK1335 0AS01 0AA0 A 2 3 Spare parts accessories Power supply Identifier Order no Power outlet connector connector set for connecting to a T distributor consisting of coupling housing straight outlet with clip pin insert for HAN Q4 2 incl cable gland 5 contact pins 2 5 mm2 5 contact pins 4 mm2 5 contact pins 6 mm2 3RK1911 2BS60 3RK1911 2BS20 3RK1911 2BS40 Power connector connector set for connecti...

Page 220: ... brake 230 V AC 6 x 1 5 mm2 for motor with brake 230 V AC and thermistor 8 x 1 5 mm2 3RK1911 0EB31 3RK1911 0EF31 3RK1911 0ED31 3RK1911 0EG31 3RK1911 0EH31 3RK1911 0EE31 Operating voltage communication Identifier Order no PROFIBUS connector M12 screws angled 5 pin B coded 5 pins 5 socket contacts 3RK1902 1BA00 3RK1902 1DA00 PROFIBUS cable one end prefabricated M12 socket for screws angled 5 pin B c...

Page 221: ...rol cable one end prefabricated one end open M12 angled cable connectors degree of protection IP67 5 x 0 34 mm2 metal screw cap Cable length 5 m Cable length 10 m 3RK1902 4HB50 5AA0 3RK1902 4HC01 5AA0 M12 coupler plug straight screw type connection max 0 75 mm2 5 pin A coded max 4 A 3RK1902 4BA00 5AA0 M12 coupler plug angled screw type connection max 0 75 mm2 5 pin A coded max 4 A 3RK1902 4DA00 5A...

Page 222: ...Appendix A 2 Order numbers M200D PROFIBUS PROFINET 222 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 223: ...his form to tell us about them We welcome comments and suggestions for improvement Fax response From please complete To SIEMENS AG I IA CE MK ST 3 92220 Amberg Germany Name Company Department Address _________________________________________________________________________________ Fax 49 0 9621 80 3337 Manual title Table 8 6 Errors comments and suggestions for improvements ...

Page 224: ...Correction sheet M200D PROFIBUS PROFINET 224 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 225: ...analog values strings etc Degree of protection The degree of protection of a device indicates the extent of protection The extent of protection includes the safety of persons against coming in contact with live or rotating parts and the protection of electric resources against the penetration of water foreign bodies and dust The M200D has an IP65 degree of protection when all the unused connection...

Page 226: ...and monitoring With HMI components process data can be visualized and systems can be operated Integrated manual local control Integrated manual local control is an orer variant for the M200D and involves a key operated switch and keypad IP Degrees of protection to DIN EN 60529 IEC 529 VDE 047 T1 International Protection Classes LPS List of configured slaves MLFB Machine readable product designatio...

Page 227: ... purposes e g to protect against electric shock PII PIO Process input image process output image Process image Image of the signal states of the digital inputs and outputs in the memory of a controller PROFIBUS PROFIBUS stands for process fieldbus PROFIBUS is a manufacturer independent standard to network the field devices e g PLCs actuators final controlling elements and sensors PROFIBUS is compa...

Page 228: ...ctronic Soft starter Function for starting stopping motors smoothly sRSSte Abbreviation for reversing soft starter electronic sRSte Reversing starter electronic Step 7 The basic STEP 7 software is the standard tool for the SIMATIC S7 SIMATIC C7 and SIMATIC WinAC automation systems Trip class shutdown class The trip class defines the start time at a particular current before the trip occurs Differe...

Page 229: ...oring 68 Connections 22 Connector monitoring 62 Motor connector 63 Power connector 62 Control function Reversing starter 33 Soft starter 34 Controller 13 Correction sheet 223 CPU master STOP 31 Current limit 48 Current limit value 37 37 Current limit violation 49 Current motor current 27 D Data channels 66 Deactivation rule 43 Derating 92 Diagrams 93 Factors 92 Design concept 20 Device 13 Device f...

Page 230: ... ES 134 Motor starter module 17 Mounting 91 Mounting dimensions 92 O Operator controls 21 Order nos Accessories 219 Spare parts 219 Overload 41 P Parameter settings 21 Plausibility check 69 Power cables 103 Power connector 62 Power connectors 105 Power terminal Motor connection 106 Power supply 106 Pretrigger 71 Prewarning limit Motor heating 43 45 Remaining time for tripping 43 45 Priority rule 4...

Page 231: ...e 36 37 Status indicators 23 Stopping voltage 36 37 Supply voltage of the switching elements 30 Switching 79 T Technical specifications Brake control 172 General 169 Temperature sensor 46 47 Monitoring 47 47 PTC type A 46 Thermoclick 46 Terminating resistance 100 Thermal motor model 41 Trace function 71 Trace start monitor 72 Trigger edge 72 Trigger event 72 Trip class 42 45 Trip reset 75 Tripping...

Page 232: ...Index M200D PROFIBUS PROFINET 232 Manual 08 2014 A5E01577426A RS AA 004 ...

Page 233: ......

Page 234: ...material www siemens com sirius infomaterial Newsletter always up to date www siemens com sirius newsletter E Business in the Industry Mall www siemens com sirius mall Online Support www siemens com sirius support Contact for all technical information Technical Assistance Tel 49 911 895 5900 e mail technical assistance siemens com www siemens com sirius technical assistance Industrial Controls SIR...

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