Siemens SINAMICS G120 Installation Manual Download Page 1

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Power Module PM240-2

Summary of Contents for SINAMICS G120

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Page 3: ...rdware Installation Manual Updated from 01 2019 to 01 2020 01 2020 A5E33294624B AL Preface Fundamental safety instructions 1 Introduction 2 Installing 3 Connecting 4 Service and maintenance 5 Technical data 6 Spare parts 7 Accessories 8 Appendix A ...

Page 4: ...rsonnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may...

Page 5: ...ormation of dv dt filters dv dt filter plus VPL Page 154 Removed the dv dt filter information for 400 V FSA to FSC dv dt filter plus VPL Page 154 Added the service life data for PM240 2 Service life Page 113 Updated dimension and weight data for braking resistor 200 V FSA to FSC Braking resistor Page 133 Updated article numbers for IP20 fan kits for FSD to FSF Spare parts Page 115 Updated the weig...

Page 6: ...Preface Power Module PM240 2 4 Hardware Installation Manual 01 2020 A5E33294624B AL ...

Page 7: ... 3 4 1 Sequence for installing the Power Module 30 3 4 2 Dimension drawings and drilling dimensions for built in units IP20 devices 31 3 4 3 Dimension drawings and drilling dimensions for PT Power Modules 33 3 4 4 Mounting the shield plates 36 3 4 5 Hoisting gear FSD FSG 41 3 4 6 Additional components 42 4 Connecting 43 4 1 Permissible line supplies 46 4 1 1 TN line system 47 4 1 2 TT line system ...

Page 8: ...urrent derating depending on the pulse frequency 400 V converters 98 6 6 690 V converters 99 6 6 1 General data 690 V converters 100 6 6 2 Specific technical data 690 V converters 101 6 6 3 Current derating depending on the pulse frequency 690 V converters 104 6 7 Restrictions for special ambient conditions 105 6 8 Electromagnetic compatibility of variable speed drives 107 6 8 1 Converter applicat...

Page 9: ...cal data of the brake relay 141 8 9 2 Connections and circuit diagrams 142 8 9 3 Mounting and connecting the brake relay 143 8 10 Output reactor 144 8 11 Sine wave filter 150 8 12 dv dt filter plus VPL 154 A Appendix 163 A 1 Manuals and technical support 163 A 1 1 Manuals for your converter 163 A 1 2 Download a Manual 165 A 1 3 Configuring support 165 A 1 4 Product Support 167 A 2 Directives and s...

Page 10: ...Table of contents Power Module PM240 2 8 Hardware Installation Manual 01 2020 A5E33294624B AL ...

Page 11: ...ly circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operational readiness in the inverse sequence WARNING Risk of electric shock and fire from supp...

Page 12: ...ations WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply exposed components may carry a hazardous voltage Contact with hazardous voltage can result in severe injury or death Only use power supplies that provide SELV Safety Extra Low Voltage or PELV Protective Extra Low Voltage output voltages for all connections and ter...

Page 13: ...ods can damage the screws of the equipment Be sure to only use screwdrivers which exactly match the heads of the screws Tighten the screws with the torque specified in the technical documentation Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and speed limitation system NOTICE Property damage due to loose power connections Insufficient tightening torques or v...

Page 14: ...move closer than 20 cm to the components be sure to switch off radio devices or mobile telephones Use the SIEMENS Industry Online Support app only on equipment that has already been switched off NOTICE Damage to motor insulation due to excessive voltages When operated on systems with grounded line conductor or in the event of a ground fault in the IT system the motor insulation can be damaged by t...

Page 15: ...e insulation check of the system machine disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer and therefore it is not necessary to perform an additional test within the system machine WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non adapted safety functions can trigger unexpected machine movement...

Page 16: ...erials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport ...

Page 17: ...ommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed under https www siemens com industrialsecurity ...

Page 18: ...age X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltag...

Page 19: ...V 480 V 3 AC 690 V 11 kW 250 kW for line voltages from 3 AC 500 V 690 V Control Units for the Power Modules You can operate the Power Modules with a Control Unit from one of the following listed families CU230P 2 CU240B 2 CU240E 2 CU250S 2 For Power Modules FSA FSC you require a Control Unit with firmware version V4 4 or higher For Power Modules FSD FSF you require a Control Unit with firmware ver...

Page 20: ...or 400 V Power Modules For the 400 V Power Modules induction motors are permissible in the range from 25 150 of the converter power without any restrictions Motors for 690 V Power Modules For the 690 V Power Modules induction motors are permissible in the range from 50 150 of the converter power without any restrictions Continuous development within the scope of product maintenance Converter compo...

Page 21: ... are not permitted due to the risk of condensation Condensation is not permissible when switching on You can find the permissible conductor cross sections for the terminals in Connection terminals at the converter Page 57 The following section describes how you can install the Power Module in compliance with EMC regulations EMC compliant installation of a machine or system Page 22 Devices in push ...

Page 22: ...ns when commissioning the converter Please observe the details in the associated operating instructions Use suitable UL listed ZMVV ring lugs to connect the power terminals of frame sizes FSF and FSG Carefully note that for plants and systems in conformance with UL cUL the line and output voltage may not be higher than 600 V Only use copper cables rated for 60 C or 75 C FSE IP20 Only use cables th...

Page 23: ...nsured for all connections of the power circuit This can mean that a surge suppressor must connected upstream on the line side The rated voltage of the surge suppressor must not exceed the line voltage and must guarantee the limit values VPR specified here Line voltage Conductor Phase to ground Phase to phase Rated voltage VPR Rated voltage VPR 3 AC 200 V 240 V Grounded neutral con ductor 139 V 2 ...

Page 24: ...hieve this subdivide the control cabinet and the machine or system into EMC zones EMC zones Figure 3 1 Example of the EMC zones of a plant or machine Inside the control cabinet Zone A Line supply connection Zone B Power electronics Devices in Zone B generate energy rich electromagnetic fields Zone C Control and sensors Devices in Zone C do not generate any energy rich electromagnetic fields themse...

Page 25: ... Electrical contact surface of several cm for each contact location Several screw connections Short finely stranded braided copper wires with cross sections 95 mm 000 3 0 2 AWG Install a shield support for shielded cables that are routed out of the control cabinet Connect the PE bar and the shield support to the control cabinet frame through a large surface area to establish a good electrical conn...

Page 26: ...hers to establish a good electrical connection In plants and systems where the control cabinets are lined up next to one another and which are installed in two groups back to back connect the PE bars of the two cabinet groups at as many locations as possible Figure 3 2 Grounding and high frequency equipotential bonding measures in the control cabinet and in the plant system Further information Add...

Page 27: ... between the cables with a high level of interference and cables with a low level of interference Connect these separating metal sheets to the mounting plate to establish a good electrical connection Cables with a high level of interference and cables with a low level of interference may only cross over at right angles Keep all of the cables as short as possible Route all of the cables close to th...

Page 28: ...ables outside the control cabinet Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference Use shielded cables for the following connections Converter motor cable Cable between the converter and braking resistor Signal and data cables Connect the motor cable shield to the motor enclosure using a PG gland that establishes a g...

Page 29: ...hield to the shield support directly after the cable enters the cabinet Do not interrupt the shield Only use metallic or metallized plug connectors for shielded data cables 3 2 3 Electromechanical components Surge voltage protection circuit Connect surge voltage protection circuits to the following components Coils of contactors Relays Solenoid valves Motor holding brakes Connect the surge voltage...

Page 30: ... Add the power losses of the individual components Power Module data Technical data Page 73 The Control Unit power loss is less than 0 04 kW Use the manufacturers data for components for example reactors or filters Calculate the air flow required using the formula above Ensure that the control cabinet is appropriately ventilated and equipped with suitable air filters Ensure that the components mai...

Page 31: ...the spread of fire and emissions outside the control cabinet Protection against condensation or electrically conductive contamination Protect the device e g by installing it in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12 Further measures may be necessary for particularly critical operating conditions If condensation or conductive pollution can be excluded at ...

Page 32: ...isted below Frame sizes FSA FSC 1 Prepare the cabinet 2 Mount the shield plates 3 Install the Power Module 4 If you are using a Brake Relay or Safe Brake Relay Install the Brake Relay next to the converter Frame sizes FSD FSG 1 Prepare the cabinet 2 If you are using a Brake Relay or Safe Brake Relay Install the Brake Relay on the rear side of the shield plate 3 Mount the shield plates 4 Install th...

Page 33: ... 2 1 with CU240B 2 1 CU240E 2 1 with CU250S 2 1 FSA 73 196 276 165 224 206 227 FSB 100 292 370 165 224 206 227 FSC 140 355 432 165 224 206 227 1 With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm Table 3 2 Drilling dimensions cooling clearances and fixing Frame size Drilling dimensions mm Cooling air clearances mm 1 Fixing torque Nm h b c Top Bottom Front FS...

Page 34: ...57 373 357 376 1 With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm Table 3 4 Drilling dimensions cooling clearances and fixing Frame size Drilling dimensions mm Cooling air clearances mm 1 Fixing torque Nm h b c Top 2 Bottom 2 Front FSD 430 170 7 300 350 100 4 x M5 6 0 FSE 509 230 8 5 300 350 100 4 x M6 10 FSF 680 270 13 300 350 100 4 x M8 25 FSG 970 5 265 ...

Page 35: ...ls and frame to ensure compliance with degree of protection IP55 If you do not use the optional mounting frame then you must ensure that the required degree of protection is complied with using other appropriate measures Mounting instructions are provided in the following section Mounting frames for PT power modules Page 118 The following dimension drawings and drilling patterns are not to scale F...

Page 36: ...59 180 1 With a Smart Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm Table 3 6 Cooling air clearances and additional dimensions Frame size Power Module depth mm Cooling air clearances mm 1 T1 T2 T1 T2 Top Bottom Front FSA F SC 171 118 53 80 100 100 1 The Power Module is designed for mounting without any lateral cooling air clearance For toler ance reasons we recommen...

Page 37: ...ower Modules Power Module PM240 2 Hardware Installation Manual 01 2020 A5E33294624B AL 35 Frame sizes FSD FSF Wall thickness of the control cabinet 3 5 mm Figure 3 6 Dimension drawing and drilling dimensions for frame sizes FSD FSF ...

Page 38: ...rt Access Module plus 9 mm With blanking cover or with Operator Panel plus 11 mm Table 3 9 Cooling air clearances further dimensions and mounting Frame size Power Module depth mm Cooling air clearances mm Fixing torque Nm T1 T2 T1 T2 Top Bottom Front FSD 238 5 141 97 5 350 300 100 10 M5 3 5 FSE 238 5 141 97 5 350 300 100 10 M5 3 5 FSF 358 177 5 180 5 350 300 100 12 M6 5 9 3 4 4 Mounting the shield...

Page 39: ... devices and PT Power Modules The shield plates are mounted in the same way for PT and IP20 devices Upper shield plate The top shield plate is not supplied with the converter You need it as a shield support when you connect an external braking resistor Braking resistor Page 133 EMC connecting bracket The EMC connecting bracket is only supplied with converters with integrated filter ...

Page 40: ...rter Having ensured that it is positioned correctly fasten the shield plate in place using the four screws If the device is unfiltered Having ensured that it is positioned correctly fasten the shield plate in place using the four screws You have mounted the shield plate Use the shield plate provided for strain relief of the line and motor cable as well as the shield support for the motor cable If ...

Page 41: ...shield module is located correctly if it can be easily withdrawn out of the converter without any resistance 3 After you have ensured that it is correctly located fix the shield module using the four screws You have correctly mounted the EMC connecting bracket and the shield plate Procedure FSF Proceed as follows to mount the EMC connecting bracket and the shield plate 1 Attach the EMC connecting ...

Page 42: ...ake Relay to control a motor holding brake then mount the Brake Relay at the rear of the shield plate Mounting and connecting the brake relay Page 143 Secure each side part to the shield plate with two screws Fasten the EMC connecting bracket to the shield plate with four screws Screw the shield plate to the converter together with the side parts and EMC connecting bracket using four screws You ha...

Page 43: ...79 400 V converter Page 89 690 V converter Page 101 Hoisting gear Built in devices Use crane lifting lugs and the appropriate hoisting gear when mounting built in devices Hoisting gear PT devices Use the hoisting gear shown below when mounting the Power Modules Alternatively you have the option of attaching mounting grips onto the Power Module Mounting grips for PT Power Modules Page 122 ...

Page 44: ...tion Manual 01 2020 A5E33294624B AL 3 4 6 Additional components Depending on the particular application additional components may be required for your system Information about additional components is provided in the following Sections Connection overview Page 53 Accessories Page 117 ...

Page 45: ...in the case of a fault according to DIN EN 60364 4 41 VDE 0100 410 http support automation siemens com WW view en 103474630 WARNING Electrical shock due to inadequate touch protection Due to faulty contact protection the power connections of the converter may be openly accessible Touching live power connections can result in death or severe injury Make the openings for the converter power connecti...

Page 46: ...nd monitoring equipment To provide protection against short circuit use the overcurrent devices listed in Technical data fuses circuit breakers etc If the earth fault loop impedance of the line supply at the infeed point is too high to ensure that the overcurrent protective device disconnects within the stipulated time in the case of insulation failure ground fault fault to frame then you must use...

Page 47: ...a current transformer 5SV870 2K a circuit breaker series 3VA1 and a trip element 3VA9988 0BL30 Figure 4 1 MRCD A dedicated RCD is used for every converter The motor cables are shorter than 50 m 164 ft shielded or 100 m 328 ft unshielded Additional information about motor cables Length of the motor cable Page 56 Further protection and monitoring equipment https support industry siemens com cs ww en...

Page 48: ...ge drop between the transformer input terminals and the converter when operated with its rated values is less than 4 of the transformer rated current Restrictions for installation altitudes above 2000 m Above an installation altitude of 2000 m the permissible line supplies are restricted Restrictions for special ambient conditions Page 105 Screw for functional grounding on the converter frame size...

Page 49: ...stems with grounded line conductor not permissible Note Special feature of FSG converters FSG converters with integrated C3 line filter can be operated in TN line systems 600 V with a grounded line conductor if you remove the screw for functional grounding Figure 4 2 Remove screw for functional grounding Page 46 If you remove the screw for functional grounding the EMC properties deteriorate and th...

Page 50: ...d line filter Operation on TT line systems with grounded neutral point permissible Operation on TT line systems without grounded neutral point not permissible Note Special feature of FSG converters FSG converters with integrated C3 line filter can be operated in TT line systems without a grounded neutral point if you remove the screw for functional grounding Figure 4 2 Remove screw for functional ...

Page 51: ...eactor This prevents an overcurrent trip or damage to the drive Converters connected to an IT system Converters with integrated line filter Operation on IT line systems not permissible Note Special feature of FSG converters FSG converters with integrated C3 line filter can be operated in IT line systems if you remove the screw for functional grounding Figure 4 2 Remove screw for functional groundi...

Page 52: ...estriction applies to the length of the protective conductor for touch protection However short protective conductors are advantageous for EMC compliant installation Description WARNING Electric shock due to interrupted protective conductor The drive components conduct a high leakage current via the protective conductor Touching conductive parts when the protective conductor is interrupted can res...

Page 53: ...e protective conductor is routed so that it is protected against damage along its complete length Cables routed inside switch cabinets or enclosed machine housings are considered to be adequately protected against mechanical damage As a conductor of a multi conductor cable the protective conductor has a cross section 2 5 mm Cu For an individual conductor the protective conductor has a cross sectio...

Page 54: ...neutral conductor If no more precise information is available the standard recommends dimensioning the neutral conductor for 1 45 times the current carrying capacity of the line conductors CAUTION Fire caused by neutral conductor N overload The neutral conductor can heat up due to the load from harmonic currents and cause a fire Consider the harmonic currents when dimensioning the neutral conducto...

Page 55: ... 3 AC 400 V there are external filters Class B regarding conducted emissions for increased EMC requirements Line filters Page 125 Line harmonics filter If you use a line harmonics filter you do not need a line reactor or a line filter Line harmonics filters Page 126 Output reactor For frame sizes FSD FSG no output reactor is required in many cases on account of the long cable lengths between the c...

Page 56: ...r Module PM240 2 54 Hardware Installation Manual 01 2020 A5E33294624B AL Figure 4 4 Block diagram for the converter FSD FSG Figure 4 5 Connecting the PM240 2 Power Module 200 V 400 V 3 AC FSA FSC Figure 4 6 Connecting the PM240 2 Power Module 200 V 400 V 690 V 3 AC FSD FSG ...

Page 57: ... conductor and neutral conductor to any two of the terminals L1 L2 L3 Connect cables at the converter so that they are EMC compliant Attach the cable tie holders to the Power Module as shown to the left in the diagram before you establish the connections Fix the line connecting cable using a cable tie as shown in Fix the shield of the motor connecting cable using a hose clamp Connect the shield of...

Page 58: ... in the first environment Electromagnetic compatibility of variable speed drives Page 107 Table 4 1 Permissible lengths of motor connecting cables converter FSA FSC EMC category Second Environment C2 No EMC category Converter with internal C2 filter with external C1 filter with out output reactor without filter without output reactor without filter with output reactor Cable Shielded Shielded Shiel...

Page 59: ... reactor without filter with two output reactors in series EMC category Second Envi ronment C2 No EMC category Cable Shielded Shielded Unshielded Shielded Unshielded 400 V 150 m 300 m 1 300 m 450 m 525 m 800 m 690 V 300 m 1 300 m 450 m 525 m 800 m 1 only C3 4 2 3 Connection terminals at the converter Table 4 5 Connection cross section and tightening torque for PM240 2 Power Modules Converter Conne...

Page 60: ...to SN71322 for M10 bolts 35 2 185 mm2 22 25 Nm 1 AWG 2 350 MCM 195 221 lbf in Braking resistor Screw type termi nal 25 70 mm2 8 10 Nm 6 3 0 AWG 71 88 5 lbf in 25 mm 4 2 4 Establishing connections Procedure Proceed as follows to establish the connections 1 Ensure that the device is in a no voltage condition and the DC link is discharged 2 Establish the connections as described in the following sect...

Page 61: ...the line supply braking resistor and motor to the converter In addition for frame sizes FSD and FSE release the two terminal screws on the connections for the motor and braking re sistor and remove the dummy plug For frame sizes FSF and FSG you must breakout the openings from the connection cover for the power connections Use side cutters or a fine saw blade FSD FSG Remove the top covers FSD FSE R...

Page 62: ...Module PM240 2 60 Hardware Installation Manual 01 2020 A5E33294624B AL Figure 4 8 Connections for the line supply motor and braking resistor You must re attach the connection covers in order to re establish the touch protection of the converter after it has been connected up ...

Page 63: ...establish connections with cables of 240 mm2 500 MCM you must use narrow cable lugs e g Klauke 12SG10 Other cable lugs are not suitable due to the narrow design of the converter The maximum permissible width of the cable lugs is 37 mm 1 45 inches Remove the plastic insulating plate as shown below to gain better access to the terminals for the power connections WARNING Damage to converter as a resu...

Page 64: ...the right hand figure for connecting the braking resistor Using a sharp knife cut the cap of the cable gland corresponding to the diameter of the connection ca ble of the braking resistor and establish the connec tions Connect the braking resistor at the R1 and R2 termi nals An optional shield plate is available as strain relief for the connection cable of the braking resistor Top shield plate FSD...

Page 65: ...ifferent not permissible Terminals STO_A and STO_B are low active Connect line to select STO Use a SELV or PELV power supply with 24 V DC 20 4 V 28 8 V maximum 60 V briefly for the STO_A and STO_B connections Use a shielded cable with the following properties Length 30 m Cross section 0 5 mm2 1 5 mm2 20 16 AWG Insulated for 600 V Use conductor end sleeves stripped length 7 mm Procedure 1 Connect t...

Page 66: ... star or delta connection Overview Standard induction motors up to a rated power of approximately 3 kW are usually connected in star delta connection Y Δ at 400 V 230 V For a 400 V line supply you can connect the motor to the converter either in a star or in a delta connection Function description Operating the motor in a star connection In a star connection the motor can provide its rated torque ...

Page 67: ...put its rated torque MN The maximum voltage U 400 V is available at a frequency of f 3 50 Hz 87 Hz The motor only goes into field weakening above 87 Hz The higher motor power when operated with an 87 Hz characteristic has the following disadvantages The converter must supply approximately 1 73x current Select a converter based on its rated current and not its rated power The motor temperature incr...

Page 68: ...Connecting 4 4 Connecting the motor to the converter in a star or delta connection Power Module PM240 2 66 Hardware Installation Manual 01 2020 A5E33294624B AL ...

Page 69: ... may cause malfunctions or result in consequential damage such as fire or electric shock Only commission the following persons to repair the converter Siemens customer service A repair center that has been authorized by Siemens Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual Only use original spare parts when carrying out r...

Page 70: ...at regular intervals If necessary remove the air deflection plate at the rear Use a torque of 2 Nm when reconnecting The fans must be installed if you clean the heatsink using water Ventilation The devices must be installed in a cabinet Ensure that the cabinet s ventilation slots are not blocked Check that the fan is functioning correctly Cables and screw terminals Regularly check the cables for d...

Page 71: ...the converter was not operational for longer than one year If the date of manufacture of the converter was more than one year ago when commissioning the drive system for the first time The date of manufacture is coded in the serial number see the next paragraph You form the DC link capacitors by connecting power to the converters as shown below Figure 5 1 Forming the DC link capacitors Data of man...

Page 72: ... in power components After the power supply has been switched off it takes up to 5 minutes until the capacitors in the converter have discharged so that the residual charge is at a non hazardous level Check the voltage at the converter connections before you carry out any installation work 5 3 1 Fan replacement FSA FSC The fan module is installed at the bottom It has one fan each for frame sizes F...

Page 73: ...e top Procedure 1 Remove the fan module from the Power Module in steps and as shown in the diagram Use a screwdriver if necessary 2 Additionally for PT devices Remove the interior fan as shown below 3 Install the new fan module in inverse sequence By inserting the fan module you establish the electrical connection between the converter and fan module You have replaced the fan module ...

Page 74: ...ement The fan module is installed at the top Procedure 1 Remove the fan module from the Power Module in steps and as shown in the diagram Use a screwdriver 2 Install the new fan module in inverse sequence By inserting the fan module you establish the electrical connection between the converter and fan module You have replaced the fan module ...

Page 75: ...es at 90 of the rated speed and 100 of the load corresponding to Low Overload Protective devices for the Power Module The fuses listed in the following tables are examples of suitable fuses Additional components for branch protection are available in the Internet Branch protection and short circuit strength according to UL and IEC https support industry siemens com cs ww en view 109486009 Number o...

Page 76: ...suppression filter Category C2 for converters without filter with optional external radio interference suppres sion filter for grounded line supplies recommended for operation in conjunc tion with a residual current protective device RCD Category C3 for 690 V converters with integrated radio interference suppression filter frame size FSF FSG Category C4 for converters without integrated radio inte...

Page 77: ...itions Page 105 Air conditioning 1 FSA FSC ambient operating temperature 2 For operation according to Low Overload 10 C 40 C For operation according to High Overload 10 C 50 C Restrictions for special ambient conditions Page 105 FSD FSG ambient operating temperature 2 For operation according to Low Overload 20 C 40 C For operation according to High Overload 20 C 50 C Restrictions for special ambie...

Page 78: ...ility Low Overload and High Overload Definitions Base load Constant load between the accelerating phases of the drive Low Overload High Overload LO base load input current Permissible input current for a Low Overload load cycle LO base load output current Permissible output current for a Low Overload load cycle LO base load power Rated power based on the LO base load output current HO base load in...

Page 79: ...rmits dynamic accelerating phases at a reduced base load Typical applications when de signing according to High Overload in clude Horizontal and vertical conveyor technology conveyor belts roller conveyors chain conveyors Centrifuges Escalators moving stairways Lifters Lowerers Elevators Gantry cranes Cable railways Storage and retrieval machines Typical converter load cycles Figure 6 1 Low Overlo...

Page 80: ...e control mode Inrush current LO base load input current Overvoltage category according to EN 61800 5 1 III for line supplies Pulse frequency 4 kHz factory setting Adjustable in steps of 2 kHz Current reduction as a function of the pulse frequency Page 86 If you increase the pulse frequency the converter reduces the maximum output current Short circuit current SCCR and branch pro tection Maximum p...

Page 81: ...L0 6SL3210 1PB13 8AL0 LO base load power 0 55 kW 0 75 kW 1 AC LO base load input current 7 5 A 9 6 A 3 AC LO base load input current 4 2 A 5 5 A LO base load output current 3 2 A 4 2 A HO base load power 0 37 kW 0 55 kW 1 AC HO base load input current 6 6 A 8 4 A 3 AC HO base load input current 3 0 A 4 2 A HO base load output current 2 3 A 3 2 A Fuse according to IEC Fuse according to UL class J 3...

Page 82: ...with filter 2 0 kg Table 6 3 PM240 2 IP20 frame size B 200 V 240 V 1 AC 3 AC Article No without filter Article No with filter 6SL3210 1PB15 5UL0 6SL3210 1PB15 5AL0 6SL3210 1PB17 4UL0 6SL3210 1PB17 4AL0 6SL3210 1PB21 0UL0 6SL3210 1PB21 0AL0 LO base load power 1 1 kW 1 5 kW 2 2 kW 1 AC LO base load input current 13 5 A 18 1 A 24 0 A 3 AC LO base load input current 7 8 A 9 7 A 13 6 A LO base load out...

Page 83: ...flow 9 2 l s Weight without filter 3 4 kg Weight with filter 3 7 kg 1 approx 0 08 kW through the heat sink Table 6 5 PM240 2 IP 20 frame size C 200 V 240 V 1 AC 3 AC Article No without filter Article No with filter 6SL3210 1PB21 4UL0 6SL3210 1PB21 4AL0 6SL3210 1PB21 8UL0 6SL3210 1PB21 8AL0 LO base load power 3 kW 4 kW 1 AC LO base load input current 35 9 A 43 0 A 3 AC LO base load input current 17...

Page 84: ... A 50 A Power loss 0 18 kW 1 Required cooling air flow 18 5 l s Weight without filter 5 9 kg Weight with filter 6 2 kg 1 approx 0 09 kW through the heat sink Table 6 7 PM240 2 IP 20 frame size C 200 V 240 V 3 AC Article No without filter Article No with filter 6SL3210 1PC22 2UL0 6SL3210 1PC22 2AL0 6SL3210 1PC22 8UL0 6SL3210 1PC22 8AL0 LO base load power 5 5 kW 7 5 kW LO base load input current 28 ...

Page 85: ...loss 0 2 kW 1 0 26 kW 2 Required cooling air flow 18 5 l s 18 5 l s Weight without filter 5 9 kg 5 9 kg Weight with filter 6 2 kg 6 2 kg 1 approx 0 2 kW through the heatsink 2 approx 0 25 kW through the heatsink Table 6 9 PM240 2 IP20 frame size D 200 V 240 V 3 AC Article No without filter 6SL3210 1PC24 2UL0 6SL3210 1PC25 4UL0 6SL3210 1PC26 8UL0 LO base load power 11 kW 15 kW 18 5 kW LO base load ...

Page 86: ... J 3NA3830 100 A 90 A Power loss 0 82 kW 1 Required cooling air flow 55 l s Weight 19 5 kg 1 approx 0 72 kW through the heatsink Table 6 11 PM240 2 IP20 frame size E 200 V 240 V 3 AC Article No without filter 6SL3210 1PC28 0UL0 6SL3210 1PC31 1UL0 LO base load power 22 kW 30 kW LO base load input current 76 A 98 A LO base load output current 80 A 104 A HO base load power 18 5 kW 22 kW HO base load ...

Page 87: ...red cooling air flow 83 l s Weight 29 5 kg 1 approx 1 1 kW through the heatsink Table 6 13 PM240 2 IP20 frame size F 200 V 240 V 3 AC Article No without filter 6SL3210 1PC31 3UL0 6SL3210 1PC31 6UL0 6SL3210 1PC31 8UL0 LO base load power 37 kW 45 kW 55 kW LO base load input current 126 A 149 A 172 A LO base load output current 130 A 154 A 178 A HO base load power 30 kW 37 kW 45 kW HO base load input...

Page 88: ... 2 1 9 1 6 1 4 1 3 6SL321 1PB13 8 L0 0 75 4 2 4 2 3 6 2 9 2 5 2 1 1 9 1 7 6SL3210 1PB15 5 L0 1 1 6 6 5 1 4 2 3 6 3 2 7 2 4 6SL3210 1PB17 4 L0 1 5 7 4 7 4 6 3 5 2 4 4 3 7 3 3 3 6SL321 1PB21 0 L0 2 2 10 4 10 4 8 8 7 3 6 2 5 2 4 7 4 2 6SL3210 1PB21 4 L0 3 13 6 13 6 11 6 9 5 8 2 6 8 6 1 5 4 6SL321 1PB21 8 L0 4 17 5 17 5 14 9 12 3 10 5 8 8 7 9 7 6SL3210 1PC22 2 L0 5 5 22 22 18 7 15 4 13 2 11 9 9 8 8 6S...

Page 89: ...5 400 V converters Motors for 400 V Power Modules For the 400 V Power Modules induction motors are permissible in the range from 25 150 of the converter power without any restrictions Permissible motors Note Motors for converter operation Only use motors that are suitable for operation with converters with a DC link ...

Page 90: ...kHz for devices with an LO base load power 110 kW Can be adjusted in 2 kHz steps as follows 2 kHz 16 kHz for devices with an LO base load power 55 kW 2 kHz 8 kHz for devices with an LO base load output of 55 kW 250 kW If you increase the pulse frequency the converter reduces the maximum output current Current reduction as a function of the pulse frequency Page 98 Short circuit current SCCR and bra...

Page 91: ...2 3AL1 6SL3210 1PE13 2UL1 6SL3210 1PE13 2AL1 LO base load power 0 55 kW 0 75 kW 1 1 kW LO base load input current 2 3 A 2 9 A 4 1 A LO base load output current 1 7 A 2 2 A 3 1 A HO base load power 0 37 kW 0 55 kW 0 75 kW HO base load input current 2 0 A 2 6 A 3 3 A HO base load output current 1 3 A 1 7 A 2 2 A Fuse according to IEC Fuse according to UL class J 3NA3805 16 A 10 A 3NA3805 16 A 10 A 3...

Page 92: ...g to IEC Fuse according to UL class J 3NA3805 16 A 15 A 3NA3805 16 A 15 A 3NA3805 16 A 15 A Power loss 0 07 kW 0 1 kW 0 12 kW Required cooling air flow 5 l s 5 l s 5 l s Weight without filter 1 4 kg 1 4 kg 1 4 kg Weight with filter 1 6 kg 1 6 kg 1 6 kg Table 6 17 PM240 2 PT frame size A 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3211 1PE18 0UL1 6SL3211 1PE18 0AL1 LO base ...

Page 93: ...ccording to IEC Fuse according to UL class J 3NA3812 32 A 35 A 3NA3812 32 A 35 A 3NA3812 32 A 35 A Power loss 0 11 kW 0 15 kW 0 2 kW Required cooling air flow 9 2 l s 9 2 l s 9 2 l s Weight without filter 2 9 kg 2 9 kg 3 0 kg Weight with filter 3 1 kg 3 1 kg 3 2 kg Table 6 19 PM240 2 PT frame size B 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3211 1PE21 8UL0 6SL3211 1PE21 ...

Page 94: ...Fuse according to UL class J 3NA3820 50 A 50 A 3NA3820 50 A 50 A Power loss 0 3 kW 0 37 kW Required cooling air flow 18 5 l s 18 5 l s Weight without filter 4 7 kg 4 8 kg Weight with filter 5 3 kg 5 4 kg Table 6 21 PM240 2 PT frame size C 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3211 1PE23 3UL0 6SL3211 1PE23 3AL0 LO base load power 15 0 kW LO base load input current 39 ...

Page 95: ...3NA3822 63 A 60 A 3NA3824 80 A 70 A 3NA3830 100 A 90 A Power loss without filter 0 57 kW 0 70 kW 0 82 kW Power loss with filter 0 58 kW 0 71 kW 0 83 kW Required cooling air flow 55 l s 55 l s 55 l s Weight without filter 16 6 kg 16 6 kg 18 3 kg Weight with filter 18 3 kg 18 3 kg 19 kg Table 6 23 PM240 2 IP20 frame size D 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3210 1PE...

Page 96: ...ling air flow 55 l s Weight without filter 20 kg Weight with filter 22 kg 1 Approx 1 kW through the heatsink Table 6 25 PM240 2 IP20 frame size E 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3210 1PE28 8UL0 6SL3210 1PE28 8AL0 6SL3210 1PE31 1UL0 6SL3210 1PE31 1AL0 LO base load power 45 kW 55 kW LO base load input current 86 A 104 A LO base load output current 90 A 110 A HO b...

Page 97: ...er 32 kg 1 Approx 1 4 kW through the heatsink Table 6 27 PM240 2 IP20 frame size F 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3210 1PE31 5UL0 6SL3210 1PE31 5AL0 6SL3210 1PE31 8UL0 6SL3210 1PE31 8AL0 6SL3210 1PE32 1UL0 6SL3210 1PE32 1AL0 LO base load power 75 kW 90 kW 110 kW LO base load input current 140 A 172 A 198 A LO base load output current 145 A 178 A 205 A HO base ...

Page 98: ...ut filter 2 98 kW Power loss with filter 3 02 kW Required cooling air flow 153 l s Weight without filter 62 kg Weight with filter 66 kg Table 6 29 PM240 2 PT frame size F 380 V 480 V 3 AC Article No without filter Article No with filter 6SL3211 1PE32 5UL0 6SL3211 1PE32 5AL0 LO base load power 132 kW LO base load input current 242 A LO base load output current 250 A HO base load power 110 kW HO bas...

Page 99: ...70 A LO base load output current 302 A 370 A 477 A HO base load power 132 kW 160 kW 200 kW HO base load input current 275 A 330 A 400 A HO base load output current 250 A 302 A 370 A Fuse according to IEC Fuse according to UL class J Fuse according to IEC UL 3NA3254 355 A 400 A 3NE1334 2 500A 3NA3260 400 A 500 A 3NE1334 2 500A 3NA3372 630 A 600 A 3NE1436 2 630A Power loss with filter class C3 Power...

Page 100: ... 15 3 12 6 10 8 9 8 1 7 2 6SL3210 1PE22 7 L0 11 26 26 22 1 18 2 15 6 13 11 7 10 4 6SL321 1PE23 3 L0 15 32 32 27 2 22 4 19 2 16 14 4 12 8 6SL3210 1PE23 8 L0 18 5 38 38 32 3 26 6 22 8 19 17 1 15 2 6SL3210 1PE24 5 L0 22 45 45 38 3 31 5 27 22 5 20 3 18 6SL3210 1PE26 0 L0 30 60 60 51 42 36 30 27 24 6SL321 1PE27 5 L0 37 75 75 63 8 52 5 45 37 5 33 8 30 6SL3210 1PE28 8 L0 45 90 90 76 5 63 54 45 40 5 36 6S...

Page 101: ...or the 690 V Power Modules induction motors are permissible in the range from 50 150 of the converter power without any restrictions Note Motors for converter operation Only use motors that are suitable for operation with converters with a DC link For 690 V Power Modules motors with a suitable insulation system for 690 V converter operation are required e g PREMIUM ...

Page 102: ...actory setting can be adjusted to 4 kHz Adjustable in steps of 2 kHz Current reduction as a function of the pulse frequency Page 104 If you increase the pulse frequency the converter reduces the maximum output current Short circuit current SCCR and branch protection Maximum permissible line short circuit current 100 kA rms Branch protection and short circuit strength according to UL and IEC https ...

Page 103: ...L3210 1PH22 3AL0 LO base load power 11 kW 15 kW 18 5 kW LO base load input current 14 A 18 A 22 A LO base load output current 14 A 19 A 23 A HO base load power 7 5 kW 11 kW 15 kW HO base load input current 11 A 14 A 20 A HO base load output current 11 A 14 A 19 A Fuse according to IEC Fuse according to UL class J 3NA3807 6 20 A 20 A 3NA3810 6 25 A 25 A 3NA3812 6 32 A 30 A Power loss without filter...

Page 104: ...loss without filter 0 60 kW 0 77 kW 0 93 kW Power loss with filter 0 60 kW 0 78 kW 0 94 kW Required cooling air flow 55 l s 55 l s 55 l s Weight without filter 17 4 kg 17 4 kg 17 4 kg Weight with filter 18 9 kg 18 9 kg 18 9 kg Table 6 33 PM240 2 IP20 frame size E 500 V 690 V 3 AC Article No without filter Article No with filter 6SL3210 1PH25 2UL0 6SL3210 1PH25 2AL0 6SL3210 1PH26 2UL0 6SL3210 1PH26...

Page 105: ...830 6 100 A 100 A 3NA3132 6 125 A 125 A 3NA3136 6 160 A 150 A Power loss without filter 1 37 kW 1 74 kW 1 95 kW Power loss with filter 1 38 kW 1 76 kW 1 97 kW Required cooling air flow 153 l s 153 l s 153 l s Weight without filter 61 kg 61 kg 61 kg Weight with filter 65 kg 65 kg 65 kg Table 6 35 PM240 2 IP20 frame size F 500 V 690 V 3 AC Article No without filter Article No with filter 6SL3210 1PH...

Page 106: ...quired cooling air flow 210 l s 210 l s 210 l s Weight 114 kg 114 kg 114 kg 6 6 3 Current derating depending on the pulse frequency 690 V converters Article number LO power kW Pulse frequency kHz 2 4 LO base load output current A 6SL3210 1PH21 4 L0 11 14 8 4 6SL3210 1PH22 0 L0 15 19 11 4 6SL3210 1PH22 3 L0 18 5 23 13 8 6SL3210 1PH22 7 L0 22 27 16 2 6SL3210 1PH23 5 L0 30 35 21 6SL321 1PH24 2 L0 37 ...

Page 107: ...nents in the converter to overheat Excessively high temperatures can damage the converter or have a negative impact on the converter service life Never operate the converter continuously with an output frequency 0 Hz Only operate the converter in the permissible operating range Figure 6 2 Permissible operating range of the converter Continuous operation Operating state that is permissible for the ...

Page 108: ... loading according to LO Installation altitude m up to Ambient temperature C 20 25 30 35 40 45 50 55 60 Output current in when loading to LO 1000 100 93 85 76 66 1500 100 95 88 81 72 63 2000 100 97 90 83 77 68 59 2500 100 98 91 85 79 72 64 56 3000 100 98 92 86 80 74 68 60 53 3500 98 92 86 81 75 69 64 57 50 4000 91 86 81 75 70 65 60 53 46 Table 6 38 Maximum permitted output current when loading acc...

Page 109: ...voltages 600 V the TN line supply must have a grounded neutral point established using an isolating transformer 6 8 Electromagnetic compatibility of variable speed drives EMC electromagnetic compatibility means that the devices function satisfactorily without interfering with other devices and without being disrupted by other devices EMC applies when the emitted interference emission level and the...

Page 110: ...or operation in the second environment Appropriately qualified personnel are required to install the PDS An appropriately trained and qualified person has the necessary experience for installing and commissioning a PDS including the associated EMC aspects Additional measures are required for operation in the first environment Category C3 PDS for rated voltages 1000 V only for operation in the seco...

Page 111: ... with integrated filter are suitable for operation in the second environment Category C2 200 V converter frame size FSD FSF The converters require an external filter Category C2 400 V converter Converters with integrated filter are suitable for operation in the second environment Category C2 690 V converter Converters of frame sizes FSD and FSE with integrated filter are suitable for operation in ...

Page 112: ... harmonic currents Note Maintaining the limit values for harmonic currents With respect to the compliance with limits for harmonic currents the EMC product standard EN61800 3 for PDS refers to compliance with standards EN 61000 3 2 and EN 61000 3 12 Converter with an LO base load power 1 kW It cannot be guaranteed that the limit values are complied with corresponding to IEC 61000 3 2 The installat...

Page 113: ... operating the equipment is responsible for ensuring that this equipment is only connected at a connection point with an appropriate short circuit power fault level If these preconditions do not apply then the installation company or company operating the device must obtain authorization from the grid operator to connect the device regarding the harmonic currents Typical harmonic currents Page 111...

Page 114: ...fically for each system as a function of the impedance at the power supply connection point 6 8 4 EMC limit values in South Korea The following statements apply for filtered 400 V converters frame sizes FSD FSF All other converters do not comply with the limit values The EMC limit values to be observed for Korea correspond to the limit values of the EMC product standard for variable speed electric...

Page 115: ... 2 Hardware Installation Manual 01 2020 A5E33294624B AL 113 6 9 Service life The PM240 2 is designed to have a service life of 10 years under the following conditions Nominal load at 40 C 4000 h y Idle time or standby at 20 C 4000 h y Power off 760 h y ...

Page 116: ...Technical data 6 9 Service life Power Module PM240 2 114 Hardware Installation Manual 01 2020 A5E33294624B AL ...

Page 117: ...frame sizes FSD FSG Article number FSD FSE FSF FSG Set of small compo nents 6SL3200 0SK08 0AA0 6SL3200 0SK08 0AA0 6SL3200 0SK08 0AA0 6SL3200 0SK08 0AA0 Mechanical kit 6SL3200 0SM13 0AA0 6SL3200 0SM14 0AA0 6SL3200 0SM15 0AA0 6SL3200 0SM16 0AA0 Fan kit IP20 devices 6SL3200 0SF15 0AA0 6SL3200 0SF16 0AA0 6SL3200 0SF17 0AA0 6SL3200 0SF18 0AA0 Fan kit PT devices 6SL3200 0SF25 0AA0 6SL3200 0SF27 0AA0 6SL...

Page 118: ...Spare parts Power Module PM240 2 116 Hardware Installation Manual 01 2020 A5E33294624B AL ...

Page 119: ... FSD FSG External line filters Class B regarding conducted emissions for frame sizes FSA FSC No Class B filters are available for frame sizes FSD FSG Braking resistors Brake Relay or Safe Brake Relay for controlling a motor holding brake Output reactors Sine wave filters dv dt filter plus Voltage Peak Limiter Connection components Connection overview for the electrical components Connection overvi...

Page 120: ...ive mounting frame seals If seals are defective liquid or dirt can enter the control cabinet This can damage or even destroy devices Check the seals for damage Replace any damaged seals WARNING Spread of fire from the rear side of the converter In the event of fire outbreak the rear side of the converter installed with the push through mounting frame cannot prevent the escape of fire and smoke Thi...

Page 121: ...Accessories 8 2 Mounting frames for PT power modules Power Module PM240 2 Hardware Installation Manual 01 2020 A5E33294624B AL 119 Dimension drawings for mounting frames FSA FSC ...

Page 122: ...Accessories 8 2 Mounting frames for PT power modules Power Module PM240 2 120 Hardware Installation Manual 01 2020 A5E33294624B AL Dimension drawings for mounting frames FSD FSF ...

Page 123: ...from the rear of the control cabinet through the corresponding holes and fix it in place at the fixing screws for the control cabinet panel tighten the two four nuts by hand 3 Attach the seal to the inner side of the control cabinet frame sizes FSA FSC only 4 Insert the Power Module and tighten the screws by hand 5 Mount the Power Module 6 Finally tighten the screws with the following torques M5 s...

Page 124: ...1 2020 A5E33294624B AL 8 3 Mounting grips for PT Power Modules Mounting grips can be ordered for the PT Power Modules FSD FSF The mounting grips enable the installation of the Power Module without hoisting gear Install the four hoisting grips as shown in the following image Article number 6SL3200 0SM22 0AA0 ...

Page 125: ...es Article number 6SL3255 0BW01 0NA0 Scope of delivery Adapter for the Power Module Connecting cable 1 5 m Adapter for the Control Unit Mounting screws are not included in the scope of delivery Dimensions and drill patterns mm D1 1 D2 FSA FSC FSD FSG CU230P 2 2 CU240E 2 2 CU250S 2 2 29 117 8 100 3 121 1 1 Additional depth after installation 2 Additional depth with blanking cover or Operator Panel ...

Page 126: ...p the excessive part of the connecting cable Note The shield of the STO safety signal cables should still be connected to the shield plate of the Control Unit when using the Control Unit Adapter Kit CUA20 Technical specifications Net weight 1032 8 g Operating temperature 20 C 60 C Shock and vibration Transportation 1M2 according to EN 60721 3 2 Operation 3M1 according to EN 60721 3 3 Protection ag...

Page 127: ...g conducted emissions Article number Power loss W Connection Weight kg Line supply and Power Module PE 6SL3203 0BE17 7BA0 13 2 5 mm2 0 8 Nm 14 AWG 7 lbf in 2 5 mm2 2 Nm 14 AWG 17 7 lbf in 1 75 6SL3203 0BE21 8BA0 22 6 mm2 1 8 Nm 10 AWG 15 9 lbf in 2 5 mm2 2 Nm 14 AWG 17 7 lbf in 4 0 6SL3203 0BE23 8BA0 50 16 mm2 4 Nm 6 AWG 35 4 lbf in 16 mm2 32 Nm 6 AWG 26 5 lbf in 7 3 Line filters are designed to I...

Page 128: ...21 4UL0 6SL321 1PE21 8UL0 4 0 5 5 7 5 6SL3203 0BE21 8BA0 FSC 6SL3210 1PE22 7UL0 6SL321 1PE23 3UL0 11 15 6SL3203 0BE23 8BA0 8 6 Line harmonics filter The line harmonics filters reshape the distorted current back to the desired sinusoidal waveform With the line harmonics filters the converter fulfills the IEEE 519 standards For technical details refer to the following link Line harmonics filters htt...

Page 129: ...4075116E2FAJRX UAC FN344090116E2FAJRX UAC FN3440110118E2FAJRX UAC FN3440132118E2FAJXX FSG 6SL3210 1PE33 0 L0 6SL3210 1PE33 7 L0 6SL3210 1PE34 8 L0 160 200 250 UAC FN3440160118E2FAJXX UAC FN3440200118E2FAJXX UAC FN3440132118E2FAJXX Two 132 kW filters in parallel are required If the expected input power exceeds the rating of the largest available filter and a custom solution is not desired then two ...

Page 130: ...oad Ideally they are mounted next to the converter inside the electrical cabinet In order to ensure sufficient air flow keep a clearance of minimum 150 mm above and below the filter to walls or other components It must be ensured that the environmental temperature is kept below 45 C with appropriate thermal management e g cabinet cooling Filter operation in environments with higher temperatures re...

Page 131: ...FN344011113E2FAJRX UAC FN344015113E2FAJRX UAC FN344019113E2FAJRX 32 36 37 252 260 491 560 180 540 11 0 75 16 3 6 18 26 6 M8 14 UAC FN344022115E2FAJRX UAC FN344030115E2FAJRX UAC FN344037115E2FAJRX UAC FN344045115E2FAJRX UAC FN344055115E2FAJRX 53 55 66 73 75 319 290 635 705 220 680 11 10 50 8 1 0 8 70 8 M8 14 UAC FN344075116E2FAJRX UAC FN344090116E2FAJRX 126 147 386 353 863 960 280 920 11 10 95 8 3 ...

Page 132: ...ted to dirty line supplies line supply environment A line reactor supports the overvoltage protection smooths the harmonics in the line supply and buffers commutation dips Mounting position Clearances to other devices Keep shaded areas free of any devices and components Figure 8 2 Clearances between the line reactors and other devices examples for space saving installation ...

Page 133: ...s mm and drilling patterns Article number 6SL3203 0CE13 2AA0 Article number 6SL3203 0CE21 0AA0 Article number 6SL3203 0CE21 8AA0 Article number 6SL3203 0CE23 8AA0 Mount the line reactor using M5 screws nuts and washers Tightening torque 6 Nm Assignment of line reactor to converter Table 8 4 Assignment table Page 132 ...

Page 134: ...3203 0CE13 2AA0 6SL3210 1PE11 8 L1 6SL3210 1PE12 3 L1 6SL3210 1PE13 2 L1 FSA 6SL3203 0CE21 0AA0 6SL3210 1PE14 3 L1 6SL321 1PE16 1 L1 6SL321 1PE18 0 L1 FSA 6SL3210 1PB13 0 L0 6SL321 1PB13 8 L0 FSA 6SL3203 0CE21 8AA0 6SL3210 1PE21 1 L0 6SL3210 1PE21 4 L0 6SL321 1PE21 8 L0 FSB 6SL3210 1PB15 5 L0 6SL3210 1PB17 4 L0 6SL321 1PB21 0 L0 FSB 6SL3203 0CE23 8AA0 6SL3210 1PE22 7 L0 6SL321 1PE23 3 L0 FSC 6SL32...

Page 135: ...ng resistor Using an unsuitable or improperly installed braking resistor can cause fires and smoke to develop Fire and smoke development can cause severe personal injury or material damage Only use braking resistors that are approved for the converter Install the braking resistor in accordance with regulations Monitor the temperature of the braking resistor Mounting position Mounting instructions ...

Page 136: ...re applicable for devices frame sizes FSA FSC The clearances for braking resistors for devices frame sizes FSD FSG are specified in the documentation which is supplied with the braking resistor Figure 8 3 Minimum clearances for the braking resistor when mounting on a flat surface and for wall panel mounting Keep shaded areas free of any devices and components ...

Page 137: ...6 M4 3 Nm FSA 6SL3201 0BE21 8AA0 175 345 100 142 316 M4 3 Nm FSB 6SL3201 0BE23 8AA0 250 490 140 217 460 M5 6 Nm FSC JJY 023422620001 220 470 180 187 430 M5 6 Nm FSD JJY 023424020001 220 610 180 187 570 M5 6 Nm FSD JJY 023434020001 350 630 180 317 570 M5 6 Nm FSE JJY 023454020001 JJY 023422620001 JJY 023434020001 220 350 470 630 180 180 187 317 430 570 M5 6 Nm M5 6 Nm FSF FSD FSE JJY 023464020001 J...

Page 138: ...l Unit of your converter Monitoring the temperature of the braking resistor without line contactor control The braking contactors for FSA FSF converters are intrinsically safe braking resistors and shut down in the event of overheating Figure 8 4 Connecting a braking resistor with temperature monitoring via digital input DI 3 Procedure Proceed as follows to monitor the braking resistor temperature...

Page 139: ...perature monitoring via digital input DI 3 and line contactor control K1 via digital output DO 2 Procedure Proceed as follows to monitor the braking resistor temperature and activate the line contactor control 1 Connect the temperature monitoring system of the braking resistor terminals T1 and T2 on the braking resistor to a free digital input at the Control Unit of the converter 2 When commission...

Page 140: ... Table 8 5 Technical data Article number Re sistance Maximum power Pmax Connection R1 R2 Degree of protection Power Module Rated power Pdb Weight Article numbers Frame size JJY 023146720008 200 Ω 0 75 kW Connecting cable integrated in the braking resistor IP20 6SL3210 1PB13 0 L0 6SL321 1PB13 8 L0 FSA 37 5 W 0 5 kg JJY 023151720007 68 Ω 2 2 kW IP20 6SL3210 1PB15 5 L0 6SL3210 1PB17 4 L0 6SL321 1PB21...

Page 141: ...AA0 30 Ω 18 5 kW 6 mm2 0 8 Nm 10 AWG 7 1 lbf in IP20 6SL3210 1PE22 7 L0 6SL321 1PE23 3 L0 FSC 925 W 6 2 kg JJY 023422620001 25 Ω 22 kW 10 mm2 0 8 Nm 8 AWG 7 1 lbf in IP21 6SL3210 1PE23 8 L0 6SL3210 1PE24 5 L0 FSD 1100 W 7 0 kg JJY 023424020001 15 Ω 37 kW 10 mm2 0 8 Nm 8 AWG 7 1 lbf in IP21 6SL3210 1PE26 0 L0 6SL321 1PE27 5 L0 FSD 1850 W 9 5 kg JJY 023434020001 10 Ω 55 kW 16 mm2 1 2 Nm 6 AWG 4 5 lb...

Page 142: ...L3210 1PH23 5 L0 6SL321 1PH24 2 L0 FSD 1850 W 9 5 kg JJY 023434020002 21 Ω 55 kW 16 mm2 1 2 Nm 6 AWG 4 5 lbf in IP21 6SL3210 1PH25 2 L0 6SL321 1PH26 2 L0 FSE 2750 W 13 5 kg JJY 023464020002 JJY 023434020002 JJY 023434020002 10 5 Ω 110 kW 16 mm2 1 2 Nm 6 AWG 10 6 lbf in 16 mm2 1 2 Nm 6 AWG 10 6 lbf in IP21 6SL3210 1PH28 0 L0 6SL3210 1PH31 0 L0 6SL3210 1PH31 2 L0 6SL3210 1PH31 4 L0 FSF 5500 W 27 kg ...

Page 143: ...th two preassembled cables with different lengths Connect the appropriate cable to the Brake Module and to the converter as shown below If you are using your own cable ensure that the cable is insulated and rated for 600 V Connecting the motor holding brake via a PELV circuit The Brake Relay must be connected to the protective conductor if the motor brake is supplied from a PELV circuit Note The B...

Page 144: ...Accessories 8 9 Braking relay Power Module PM240 2 142 Hardware Installation Manual 01 2020 A5E33294624B AL 8 9 2 Connections and circuit diagrams Brake Relay Safe Brake Relay ...

Page 145: ...tall the Brake Relay next to the Power Module FSD FSG Install the Brake Relay at the rear of the lower shield plate Attach the Brake Relay before you install the shield plate Mounting the shield plates Page 36 Connecting the Brake Relay to the converter The connector for the Brake Relay is located at the front of the Power Module Lay the cable harness for the Brake Relay in the cable routing ...

Page 146: ... reactor by exceeding the maximum pulse frequency The maximum permissible pulse frequency when using the output reactor is 4 kHz The output reactor can be damaged if the pulse frequency is exceeded When using an output reactor the pulse frequency of the Power Module must not be higher than 4 kHz NOTICE Damage to the output reactor if it is not activated during commissioning The output reactor may ...

Page 147: ...odule PM240 2 Hardware Installation Manual 01 2020 A5E33294624B AL 145 Clearances to other devices Keep shaded areas free of any devices and components Minimum clearances of the output reactor to other devices space saving mounting examples ...

Page 148: ... 6SL3202 0AE18 8CA0 1 3 207 166 73 166 57 4 x M4 3 3 9 6SL3202 0AE21 8CA0 0 54 247 211 100 225 81 4 x M5 6 10 1 6SL3202 0AE23 8CA0 0 26 257 228 115 225 85 4 x M5 6 11 2 Output reactors are designed to IP20 degree of protection Table 8 9 Connections to the Power Module and to the motor Article number Connection Motor Module and motor PE 6SL3202 0AE16 1CA0 6SL3202 0AE18 8CA0 Screw terminals 4 mm2 0 ...

Page 149: ...L0 6SL3210 1PB21 4 L0 6SL321 1PB21 8 L0 2 2 3 4 6SL3202 0AE21 8CA0 FSC FSC 6SL321 1PC22 2 L0 6SL3210 1PC22 8 L0 5 5 7 5 6SL3202 0AE23 8CA0 Table 8 11 Assignment table for 400 V Power Modules Power Module Output reactor Frame size Article number Power kW Article number FSA FSA FSA FSA FSA 6SL3210 1PE11 8 L1 6SL3210 1PE12 3 L1 6SL3210 1PE13 2 L1 6SL3210 1PE14 3 L1 6SL3210 1PE16 1 L1 0 55 0 75 1 1 1 ...

Page 150: ... 2BE32 1AA0 300 285 257 224 165 78 4 x M8 25 60 6SL3000 2BE32 6AA0 300 315 277 224 185 78 4 x M8 25 66 6SL3000 2BE33 2AA0 300 285 277 224 183 79 4 x M8 25 66 6SL3000 2BE33 8AA0 300 285 277 224 183 79 4 x M8 25 73 6SL3000 2BE35 0AA0 300 365 277 224 183 79 4 x M8 25 100 JTA TEU2532 0FP00 4EA0 1 5 264 255 131 249 101 4 x M6 10 18 JTA TEU 9932 0FP00 4EA0 1 2 264 270 159 129 129 4 x M6 10 26 JTA TEU 99...

Page 151: ...m Screw M6 10 Nm JTA TEU 4732 0FA00 0BA0 Cable lug M10 25 Nm Screw M6 10 Nm Assignment tables Table 8 14 Assignment table for 200 V Power Modules Power Module Output reactor Frame size Article number Power kW Article number FSD FSD FSD 6SL3210 1PC24 2UL0 6SL3210 1PC25 4UL0 6SL321 1PC26 8UL0 11 15 18 5 6SE6400 3TC07 5ED0 FSE FSE FSF FSF FSF 6SL3210 1PC28 0UL0 6SL321 1PC31 1UL0 6SL3210 1PC31 3UL0 6S...

Page 152: ...h generally occur in converter operation Therefore when a sine wave filter is used longer screened motor cables are possible and the motor lifetime reaches the same values which are achieved when the motor is connected directly to the mains When using a sine wave filter observe the following restrictions Operation is only permissible with pulse frequencies from 4 kHz 8 kHz sine wave filter from 16...

Page 153: ...210 1PC31 6UL0 6SL321 1PC31 8UL0 37 45 55 6SL3202 0AE31 5SA0 6SL3202 0AE31 8SA0 6SL3202 0AE31 8SA0 Power Module 400 V FSD 6SL3210 1PE23 8 L0 6SL3210 1PE24 5 L0 6SL3210 1PE26 0 L0 6SL321 1PE27 5 L0 18 5 22 30 37 6SL3202 0AE24 6SA0 6SL3202 0AE24 6SA0 6SL3202 0AE26 2SA0 6SL3202 0AE28 8SA0 FSE 6SL3210 1PE28 8 L0 6SL321 1PE31 1 L0 45 55 6SL3202 0AE28 8SA0 6SL3202 0AE31 5SA0 FSF 6SL3210 1PE31 5 L0 6SL32...

Page 154: ...erall dimensions mm Drilling dimensions mm Fixing torque Nm Weight kg W H D b t1 t2 6SL3202 0AE24 6SA0 250 305 262 230 127 90 5 4 x M6 7 24 6SL3202 0AE26 2SA0 250 315 262 230 127 90 5 4 x M6 7 34 6SL3202 0AE28 8SA0 275 368 275 250 132 100 5 4 x M8 13 45 6SL3202 0AE31 5SA0 350 440 305 320 156 5 113 4 x M8 13 63 6SL3202 0AE31 8SA0 350 468 305 320 156 5 113 4 x M8 13 80 ...

Page 155: ...M10 20 198 Technical data Article number Ploss 1 W Connection Degree of protection Power Module Motor 6SL3202 0AE24 6SA0 80 Screw terminals 25 50 mm2 IP00 6SL3202 0AE26 2SA0 65 Screw terminals 25 50 mm2 IP00 6SL3202 0AE28 8SA0 100 Screw terminals 25 95 mm2 IP00 6SL3202 0AE31 5SA0 180 Screw terminals 50 150 mm2 IP00 6SL3202 0AE31 8SA0 190 Screw terminals 50 150 mm2 IP00 6SL3000 2CE32 3AA0 200 Flat ...

Page 156: ...wer dv dt filter plus VPL FSD 6SL3210 1PE23 8 L0 18 5 kW JTA TEF1203 0HB 6SL3210 1PE24 5 L0 6SL3210 1PE26 0 L0 22 kW 30 kW JTA TEF1203 0JB FSD FSE 6SL321 1PE27 5 L0 6SL3210 1PE28 8 L0 37 kW 45 kW JTA TEF1203 0KB FSE FSF 6SL321 1PE31 1 L0 6SL3210 1PE31 5 L0 55 kW 75 kW JTA TEF1203 0LB FSF 6SL3210 1PE31 8 L0 6SL3210 1PE32 1 L0 6SL321 1PE32 5 L0 90 kW 132 kW JTA TEF1203 0MB dv dt filters plus VPL for...

Page 157: ...Accessories 8 12 dv dt filter plus VPL Power Module PM240 2 Hardware Installation Manual 01 2020 A5E33294624B AL 155 Dimensions Figure 8 8 Dimensions for JTA TEF1203 0GB ...

Page 158: ...Accessories 8 12 dv dt filter plus VPL Power Module PM240 2 156 Hardware Installation Manual 01 2020 A5E33294624B AL Figure 8 9 Dimensions for JTA TEF1203 0HB ...

Page 159: ...Accessories 8 12 dv dt filter plus VPL Power Module PM240 2 Hardware Installation Manual 01 2020 A5E33294624B AL 157 Figure 8 10 Dimensions for JTA TEF1203 0JB ...

Page 160: ...Accessories 8 12 dv dt filter plus VPL Power Module PM240 2 158 Hardware Installation Manual 01 2020 A5E33294624B AL Figure 8 11 Dimensions for JTA TEF1203 0KB ...

Page 161: ...Accessories 8 12 dv dt filter plus VPL Power Module PM240 2 Hardware Installation Manual 01 2020 A5E33294624B AL 159 Figure 8 12 Dimensions for JTA TEF1203 0LB ...

Page 162: ...kW 55 kW Rated voltage phase to phase 690 V 10 690 V 10 690 V 10 Rated output current rms 24 A 44 A 64 A Maximum output current rms 38 A 70 A 104 A Inductance Tolerance 5 1 5 mH 1 2 mH 0 9 mH Winding resistance 3 x 20 9 mΩ 3 x 14 6 mΩ 3 x 10 24 mΩ Nominal pulse frequency 2 kHz 2 kHz 2 kHz Maximum pulse frequency 4 kHz 4 kHz 4 kHz Output current maximum pulse fre quency 14 4 A 26 4 A 38 4 A Maximum...

Page 163: ...ted terminal cross section load circuit 16 mm 35 mm 50 mm Rated terminal cross section DC link feedback 3 16 mm 16 mm 16 mm Degree of protection 4 IP00 IP00 IP00 Ambient temperature 5 20 C to 40 C 20 C to 40 C 20 C to 40 C Weight 20 kg 29 kg 46 kg Connection Metrical mm Nm Imperial AWG lbf in Stripping length mm Line motor cable 16 1 2 6 11 0 13 35 2 5 2 22 17 70 6 0 2 0 53 24 DC link 16 1 2 6 11 ...

Page 164: ...ter motor screened unscreened 3 450 m 650 m 525 m 800 m 450 m 650 m 525 m 800 m 450 m 650 m 525 m 800 m Terminal type Busbar M8 Busbar M10 Busbar M10 Rated terminal cross section load circuit 95 mm 120 mm 2x120 mm 1x185 mm Rated terminal cross section DC link feedback 4 25 mm 25 mm 50 mm Degree of protection 5 IP00 IP00 IP00 Ambient temperature 6 20 C to 40 C 20 C to 40 C 20 C to 40 C Weight 77 kg...

Page 165: ...ry siemens com cs ww en view 109477360 Commissioning the converter CU240B E 2 Compact Operating Instructions https support industry siemens com cs ww en view 109477361 Commissioning the converter CU250S 2 Compact Operating Instructions https support industry siemens com cs ww en view 99730303 Commissioning the converter CU230P 2 operating instructions https support industry siemens com cs ww en vi...

Page 166: ... view 109477248 Parameter list alarms and faults Graphic function diagrams CU240B E 2 List Manual https support industry siemens com cs ww en view 109477251 Parameter list alarms and faults Graphic function diagrams CU250S 2 List Manual https support industry siemens com cs ww en view 109477253 Parameter list alarms and faults Graphic function diagrams EMC installation guideline http support autom...

Page 167: ...available in the Internet MyDocumentationManager https www industry siemens com topics global en planning efficiency documentation Pages default aspx Select Display and configure and add the manual to your mySupport documentation Not all manuals can be configured The configured manual can be exported in RTF PDF or XML format A 1 3 Configuring support Catalog Ordering data and technical information...

Page 168: ...7 130000 EMC electromagnetic compatibility technical overview Standards and guidelines EMC compliant control cabinet design EMC overview https support industry siemens com cs ww en view 103704610 EMC Guidelines configuration manual EMC compliant control cabinet design potential equalization and cable routing EMC installation guideline http support automation siemens com WW view en 60612658 Safety ...

Page 169: ...nnouncements FAQs Downloads The Newsletter contains the latest information on the products you use The Knowledge Manager Intelligent Search helps you find the documents you need Users and specialists from around the world share their experience and knowledge in the Forum You can find your local representative for Automation Drives via our contact database under Contact Partner Information about lo...

Page 170: ...compliance with the main regulations in this Directive concerning health and safety Directive 2011 65 EU The converter fulfills the requirements of Directive 2011 65 EU relating to the restriction of the use of certain hazardous substances in electrical and electronic devices RoHS European EMC Directive By completely complying with IEC EN 61800 3 it has been proven that the converter is in complia...

Page 171: ...ertificates for download EC Declaration of Conformity https support industry siemens com cs ww en view 58275445 Certificates for the relevant directives prototype test certificates manufacturers declarations and test certificates for functions relating to functional safety Safety Integrated http support automation siemens com WW view en 22339653 134200 UL certificates http database ul com cgi bin ...

Page 172: ...eakage circuit breaker EMC Electromagnetic compatibility EMC EMI Electromagnetic interference FS Frame size HO High overload I O Input Output IGBT Insulated gate bipolar transistor LED Light emitting diode LO Low overload NC NC contact NEMA National Electrical Manufacturers Association NO NO contact OPI Operating instructions PELV Protective extra low voltage PM Power Module PPE Personnel protecti...

Page 173: ...166 Cooling 28 D Degree of protection 19 Delta connection 64 Derating Installation altitude 107 Dimension drawings 131 135 144 146 148 Drilling pattern 131 135 146 148 E Electrical installation 43 EMC 22 F Field weakening 64 Function Manual 163 G Getting Started 163 H Hardware Installation Manual 163 Harmonic currents 111 Harmonics 111 130 High Overload 77 Hotline 167 I Industry Mall 166 Installat...

Page 174: ...ions 163 Output reactor Dimension drawings 144 146 148 Overvoltage protection 130 P Power distribution systems 46 Protective conductor 46 Q Questions 167 S Safe Brake Relay 141 Safety notes Electrical installation 43 Service life of the fan 70 SIZER 166 Standards EN 61800 3 168 Star connection Y 64 Support 167 T Tightening torque 131 TN system 46 TT system 46 ...

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Siemens SINAMICS G120, Installation Manual

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