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Installation Guidelines

S5-115F Manual

3.6

Wiring Arrangement

This section describes the wiring arrangements for bus cables, signal cables, and power supply
cables that guarantee the electromagnetic compatibility (EMC) of your installation.

3.6.1

Running Cables Inside and Outside a Cabinet

Dividing the lines into the following groups and running the groups separately will help you to
achieve electromagnetic compatibility (EMC).

Group A:

Shielded bus and data lines (for programmer, OP, SINEC L1, SINEC L2, printer, etc.)
Shielded analog lines
Unshielded lines for DC voltage 60 V
Unshielded lines for AC voltage 25 V
Coaxial lines for monitors

Group B:

Unshielded lines for DC voltage > 60 V and 400 V
Unshielded lines for AC voltage > 25 V and 400 V

Group C:

Unshielded lines for AC voltage > 400 V

Group D:

Lines for SINEC H1

You can use the following table to see the conditions which apply to the running of the various
combinations of line groups.

Table 3-4. Rules for Common Running of Lines

Group A

Group B

Group C

Group D

Group A

Group B

Group C

Group D

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a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a

Legend for table:

Lines can be run in common bundles or cable ducts

Lines must be run in separate bundles or cable ducts (without minimum distance)

Inside cabinets, lines must be run in separate bundles or cable ducts and outside cabinets but
inside buildings, lines must be run on separate cable trays with a gap of a least of 10 cm
between lines.

Lines must be run in separate bundles or cable ducts with at least 50 cm between lines.

3-42

EWA 4NEB 811 6148-02

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Summary of Contents for SIMATIC S5-115F

Page 1: ...SIMATIC S5 S5 115F Programmable Controller Manual Volume 1 2 EWA 4NEB 811 6148 02 ...

Page 2: ...hout prior notice The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model or design are reserved EWA 4NEB 811 6148 02 ...

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Page 4: ... 4 1 Centralized Configuration 1 4 1 4 2 Distributed Configuration 1 4 1 5 Communications Systems 1 5 1 6 Operator Process Communication Process Visualization and Programming 1 6 1 7 Software 1 6 1 8 Redundancy Structure 1 7 1 8 1 Hardware 1 7 1 8 2 Operating System Additional Tasks 1 8 1 8 3 Control Programs 1 8 1 8 4 Programmer Functions 1 8 2 Technical Description 2 1 2 1 Modular Design 2 1 2 2...

Page 5: ...8 3 3 4 Front Connectors 3 29 3 3 5 Simulator 3 31 3 4 General Configuration 3 31 3 4 1 Power Supply 3 31 3 4 2 Electrical Installation with Field Devices 3 34 3 4 3 Connecting Nonfloating and Floating Modules 3 39 3 5 Installing Programmable Controllers in Conformity with EMC 3 41 3 6 Wiring Arrangement 3 42 3 6 1 Wiring Cables Inside and Outside a Cabinet 3 42 3 6 2 Running Cables Outside Buildi...

Page 6: ... Interrupt Generation with the 6ES5 434 7LA12 Digital Input Module 5 12 5 5 1 Functional Description 5 12 5 5 2 Initialization 5 12 5 5 3 Access 5 13 5 5 4 Programming Example 5 15 6 Analog Value Processing 6 1 6 1 Analog Input Modules 6 1 6 2 460 7LA12 Analog Input Module 6 2 6 2 1 Connecting Sensors to the 460 Analog Input Module 6 2 6 2 2 Startup of the 460 Analog Input Module 6 8 6 3 463 4U An...

Page 7: ...Programmers for the S5 115F 7 32 7 3 1 Programmer Connected to the Serial Interface of the CPU 7 32 7 3 2 Programmer Connected to SINEC L1 Master 7 33 7 4 CP 523 Serial I O Module 7 34 7 4 1 Settings on the CP 523 Module 7 35 7 4 2 Use of the CP 523 in Print Mode 7 37 7 4 3 Use of the CP 523 in Communications Mode 7 44 7 4 4 Failsafe Characteristics of the CP 523 7 47 7 4 5 FB 252 Integral Functio...

Page 8: ...10 3 3 Response Time in the Case of Direct Access in the Time Interrupt OB OB 13 10 4 10 3 4 Response Time in the Case of Direct Access in the Process Interrupt OB OB 2 10 4 10 3 5 Response Times With the SINEC L1 LAN 10 5 10 4 Defining the PLC Cycle Time 10 7 10 5 Monitoring Times for Synchronization FB Calls FB 254 SYNC 10 9 10 6 Discrepancy Times 10 10 10 7 Limitations of STEP 5 Programming 10 ...

Page 9: ...50 10 13 I O Type Assignment of Unused Digital Words 10 51 10 14 I O Type Assignment of Unused Analog Channels 10 51 10 15 I O Type Mixes 10 52 10 16 Module Addressing 10 52 10 16 1 Relationship Between Byte and Word Addressing 10 52 10 16 2 Address Grid 10 53 10 17 Responding to I O Module Errors 10 57 10 17 1 Passivation of I O Modules 10 59 10 17 2 Revoking Passivation of I O Modules 10 60 10 1...

Page 10: ...erface Modules B 4 B 4 1 Connector Pin Assignments of the Symmetrical and Serial EU Interface Modules B 4 B 4 2 Connector Pin Assignments of the Symmetrical and Serial CC Interface Modules B 5 B 4 3 Connector Pin Assigments of the Asymmetrical IM 305 IM 306 Interface Modules B 6 B 5 Connector Pin Assignments of the ER 701 3 Subrack B 7 B 6 Legend for Connector Pin Assignment B 10 C Prototype Test ...

Page 11: ... to provide the necessary information in condensed form without overloading the user with superfluous knowledge which means Standardization of terminology More detailed breakdown of subjects Illustration of individual problems User friendly arrangement of the contents Particular observance of the rules of safety technology In this way you will gain all the information required to operate your S5 1...

Page 12: ...alue Processing Communications Capabilities Overview of technical specifications Safety related rules and regulations Volume 2 contains the description of the software components The contents of this volume can be divided into blocks according to the following topics Working with COM 115F programming software In the chapter Configuring with COM 115F you will find all the steps you require for con ...

Page 13: ... small digit e g 1 or The actual footnote is generally at the bottom left of the page Cross references are shown as follows 7 3 2 refers to subsection 7 3 2 No references are made to individual pages Dimensions in drawings are given in mm with the value in inches given in brackets Example 187 7 29 Values may be given in binary decimal or hexadecimal numbers The number system used is indicated in e...

Page 14: ... Berger Siemens AG Berlin and Munich 1987 Contents STEP 5 programming language Program scanning Integral program blocks Interfaces to the I Os Order No ISBN 3 8009 1484 0 You will find information on the range of controllers and programmers in the following catalogs ST 52 3 S5 115U S5115H and S5115F Programmable Controller ST 57 Standard Functions Blocks and Driver Software for Programmable Contro...

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Page 17: ...d be noted that the safety class is not necessarily an indication of the risk involved in the areas of application in question The S5 115F PLC meets the requirements of all regulations belonging to safety class 2 of the Technical Inspectorate This means that the regulations of safety classes 3 to 5 are also met Class 2 Elevator controls to TRA 200 101 Escalator controls not to EN 115 Class 3 Road ...

Page 18: ...ower supply module PS converts the external power supply to the internal operating voltage Supply voltage for the S5 115F is 24 V DC The 24 V DC system voltage must be reliably isolated from the line voltage e g 220 V Screw type terminals connect the power supply lines to the bottom of the PS Lithium batteries ensure that the CPU RAM is backed up in the event of a power failure Battery failure is ...

Page 19: ...ed system The following features make S5 115F modules easy to handle Fast installation Mechanical coding Large labeling areas Digital Modules Digital modules conform to the voltage and current levels of your machine Digital modules have the following convenient features Connection of signal lines via front connectors A choice of screw type or crimp snap in connections Analog Modules As a programma...

Page 20: ...igurations therefore need no power supplies of their own A centralized configuration allows you to connect up to three EUs to one CC The cables between the individual controllers or expansion units have a total maximum length of 2 5 m 8 2 ft 1 4 2 Distributed Configuration A distributed configuration allows you to relocate expansion units nearer to the sensors and actuators of your machine Distrib...

Page 21: ...the safety oriented parts of the system Communications with two S5 controllers of the U range for operator process communication and visualization double channel SINEC L1 LAN Reaction free i e no adverse effects possible on the safety oriented parts of the system A failsafe point to point connection between two S5 115F PLCs can also be established using the CP 523 Catalog ST57 Note Since the SINEC...

Page 22: ...rdware as programming and documentation workstation PG 710 PG 720 PG 730 and PG 740 as portable programming unit PG 750 and PG 770 with colour monitor All the programmers feature high performance simple handling user friendly operator prompting and the standard easily learned STEP 5 programming language 1 7 Software Until now prices for hardware components tended to drop constantly and prices for ...

Page 23: ...ch a way that user programs are run on the same program paths In contrast the operating system in both subunits does not run path identically This allows an assymetrical hardware structure of the subunits such as A programmer to a subunit A SINEC L1 LAN to a subunit Single channel nonsafety related input output modules Single channel test outputs for safety inputs Parallel interface I M 3 0 6 I M ...

Page 24: ...ngle logic operation e g AND input referenced to an I O address is all that is required to scan a double channel input Similarly an output operation referenced to an I O address is used to output a control command via a double channel output This is the basic facility Beyond this the user must program the following Standard synchronization function block FB 254 SYNC calls at intervals freely selec...

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Page 26: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Tables 2 1 Execution Times of the CPU 942F in µs rounded off 2 9 2 2 CPU Description 2 10 2 3 Memory Submodules for Safety Mode 2 12 2 4 Memory Submodules forTest Mode 2 13 a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 27: ...upply module generates the operating voltage for the programmable controller from the 24 V DC power system voltage This module use batteries or an external power supply to back up the RAM The PS 951 power supply module also performs monitoring and signalling functions Central Processing Unit CPU The central processing unit reads in input signal states processes the control program and controls out...

Page 28: ...unting racks with a specific number of mounting locations slots An installation with power supply CPU and input output modules is called a central controller If the slots on the central controller s mounting rack are insufficient you can install expansion units systems without CPUs on additional mounting racks Interface modules connect an expansion unit to a central controller Mounting Rack CR ER ...

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Page 30: ...alues Comparison arithmetic and conversion operations are also executed in the accumulator Processor The processor calls statements in the program memory in sequence and executes them according to the control program It processes the information from the PII and takes into consideration the values of internal timers and counters as well as signal states of internal flags Input output bus The input...

Page 31: ...rison of I O images Output Analog inputs Read in Exchange and comparison Discrepancy analysis differentiation between permissible and im permissible discrepancies between both analog values and between short term and long term impermissible discrepancies Even during cyclic program scanning quick response to signal changes is possible using the following methods Using operations with direct I O acc...

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Page 37: ...r data External memory submodules with a capacity of 8 to 32 Kbytes can also be plugged into the CPU Operating system memory 64 Kbytes Microprocessor processes word operations processes timers controls bus handles program mer interface ASIC processes bit and some word opera tions monitors scan time Control panel Memory sub module for 8 to 32 Kbytes User data I O modules Con troller for S5bus PG In...

Page 38: ...A41 EPROM 32x210 Byte 17 6ES5 375 1LA15 EPROM 8x210 Byte 411 6ES5 375 1LA21 EPROM 16x210 Byte 412 6ES5 375 1LA41 EPROM 32x210 Byte 417 6ES5 375 0LC31 EEPROM 8x210 Byte 211 6ES5 375 0LC41 EEPROM 16x210 Byte 212 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

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Page 41: ...ces on Nongrounded Supply 3 38 3 33 Simplified Representation of an Installation with Nonfloating Modules 3 39 3 34 Simplified Representation of an Installation with Floating Modules 3 40 3 35 Laying Equipotential Bonding Conductor and Signal Cable 3 44 3 36 Fixing Shielded Cables with Various Types of Cable Clamps 3 46 3 37 Connecting Coils 3 46 3 38 Measurements for Suppressing Noise from Fluore...

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Page 43: ...ng rack consists of an aluminum mounting rail for fastening all modules mechanically and one or two backplanes for connecting the modules to each other electrically The module locations slots are numbered in ascending order from left to right 3 1 1 Central Controller CC A central controller has a power supply module PS a central processing unit CPU and various input output modules I Os Depending o...

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Page 46: ...pply The cable must not exceed 2 5 m 8 2 ft Distributed configuration Up to eight EUs can be connected to one CC Each of the EUs has a power supply module The cable must not exceed 600 m 2000 ft This allows a maximum configuration of five groups of four racks each one rack being the central controller rack max 4 EU 2 3 max 4 EU 2 3 Distributed configuration Centralized config EU1 or EU3 EU1 or U E...

Page 47: ...sonExpansionUnit1 a a a a a a a a a 4 a a a a a a a a a 8 a a a a a a a a a 5 a a a a a a a a a 6 a a a a a a a a a 7 a a a a a a a a a IN a a a a a a a a a a a a a a a a a a a a a a a a IM 306 a a a a a a a a a a a a a a a OUT The IM 306 expansion unit interface module connects expansion units to a central controller in centralized configurations 3 2 5 A combination of the IM 304 and IM 314 inter...

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Page 50: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 51: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 52: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 53: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 54: ...he following procedure Remove the protective caps from the socket connectors on the backplane Hook the top of the module into place between the two guides on the top of the mounting rack Swing the module down until it engages with the socket connectors on the backplane Fasten the screws at the top and bottom of the module Figure 3 12 Installing the Modules a a a a a a a a a a a a a a a a If the mo...

Page 55: ...tion This position is specific to each type of module When you install the module the coding element is inserted into the mounting rack When you swing the module out the key shaped part of the element stays in the mounting rack and the lock shaped part stays on the module Now you can install only this particular module or an identical one in this slot If you want to install a different module you ...

Page 56: ... AE 463 CP 523 Figure3 14 InstallingaPrintedCircuitBoardinanAdapterCasing 6ES5491 0LB11 Push the printed circuit board into the casing along the guide tracks Lock the module into place with the eccentric locking collars at the top and bottom of the casing If an opening remains on the front after the module has been inserted cover it with a blanking plate Hang the completed unit on the mounting rac...

Page 57: ...elines 3 2 2 Dimension Drawings Figure 3 15 Dimension Drawing of Mounting Racks SIEMENS SIMATIC S5 190 5 7 43 465 18 14 CR 700 2F ER 701 1 3 140 5 46 The width of the CR 700 0 6ES5 700 0LB11 is 353 mm 13 9 in EWA 4NEB 811 6148 02 3 15 ...

Page 58: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 59: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 60: ... in Cabinet 140 5 46 190 5 7 43 114 8 4 48 80 0 3 12 a a a a a a a a a a a a a a a a a a a a a a a a 14 8 0 58 482 6 18 82 465 18 14 9 0 35 a a a a a a a a a a a a a a a a a a a a a a a a a 100 3 90 533 4 20 80 533 4 20 80 533 4 20 80 533 3 20 80 302 6 11 80 110 4 29 a a a a a a a a a a a 3 18 EWA 4NEB 811 6148 02 ...

Page 61: ...or the Parallel Link X15 X3 a a a a a a a a a a a a a a a a a a a a a a a a X2 1 2 a a a a a a a a a a a a a a a a a a a a a a a a X1 a a a a a a a a a a a a a a a a 1 2 3 X13 a a a a a a a a a a a a a a a a a a X12 a a a a a a 3 a a a a a a a a a a a a a a a a a a a a a a a a a a a a ON OFF a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ON OFF a a a a a a a a a a a a a a a ...

Page 62: ...n the IM 324 3UA12 for the Parallel Link a a a a a a a a a a a a a a a a a a a a a a a a X2 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a X1 X4 IM 324 J31 J30 BR4 BR5 BR1 BR2 BR3 BR7 BR6 a a a a a a a a a a a a J21 a a a a a a a a a a a a J2 3 20 EWA 4NEB 811 6148 02 ...

Page 63: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 64: ...terface Modules IM 304 8 600 m 1 2 A 0 85 A Maximum number of EUs that can be connected Max total cable length Current consumptionat 5 V IM 314 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 65: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a IM 306 interface module You can connect up to three ER 701 1 expansion racks here a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Termination connector 6ES5 760 1AA11 ER 701 2 3 ER 701 2 3 P S P S a a a a a a a a a a...

Page 66: ... a a a a a a a a a a ON OFF a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a OFF ON a a a a a a a a a a a a a a a a S3 a a a a a a a a a a a a a a a a a a a a a a a a a a 1 2 3 a a a a a a a a a a a a a a a a a a a a a a a a a a a a 9 7 5 3 1 X11 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 10 8 6 4 2 X21 X22 a a a a a a a a a a a a a a a a...

Page 67: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 250 to 450 m 820 to 1476 ft a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 68: ...h Figure 3 24 Switch and Jumper Settings on the IM 314 for Distributed Configurations IM 314 a a a a a a a a a a a a a a a a a a a a BR1 1 1 3 a a a a a a a a a a a a a a a a a a a a BR3 2 1 3 a a a a a a a a a a a a a a a a a a a a BR2 2 2 a a a a a a a a a a a a a a a a a a a a a a a a a OFF a a a a a a a a a a a a a a a a ON a a a a a a a a a a a a a a a a X2 a a a a a a a a a a a a a a a a X3 ...

Page 69: ...bel strips are included with each input and output module Use these strips to note the addresses of the individual channels on the module Slip the strips along with their protective transparent covers into the guides on the front door A number of check modules are required to ensure the safety of the I O modules Check digital output modules for digital input modules Readback digital input modules ...

Page 70: ... external voltages from the internal voltages Sensor M L Floating Module Figure 3 26 Connection to Floating Modules Feedback modules are required for digital modules used in safety related systems 10 9 3 3 3 Connecting Analog Modules See Section 6 and 10 11 to 10 14 for a description of connecting and starting up analog modules 3 28 EWA 4NEB 811 6148 02 ...

Page 71: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 72: ...Figure 3 28 Installing Front Connector a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Module Front door is open Front connector is swung up and in Screw Pivot Installing the front connector of the 463 analog input module Proceed as follows 1 Unscrew the connector cover 2 Hook the front connecto...

Page 73: ...a a a a a a a a a 7 a a a a a a a a a 0 a a a a a a a a a 1 a a a a a a a a a 2 a a a a a a a a a 3 a a a a a a a a a 4 a a a a a a a a a 5 a a a a a a a a a 6 a a a a a a a a a 7 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 24 V DC Fastening screw Screw type terminals for supply voltage 3 4 General Configuration The foll...

Page 74: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 75: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 76: ...ors and actuators with short circuit protection and or overload protection in groups According to DIN VDE 0100 Part 725 single pole short circuit protection is required in the case of grounded secondary side and all pole protection is required in all other cases For nonfloating input and output modules connect terminal M of the load power supply unit with the PE ground conductor of the control cir...

Page 77: ...r supply modules If hazardous plant conditions could arise from double line to ground faults or double fault to frame faults If no safe electrical isolation is provided If circuits are operated with voltages 60 V DC If circuits are operated with voltages 25 V AC The mounting racks of the S5 115F must be connected to the protective conductor This grounds the reference potential of the controller No...

Page 78: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 79: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Programmable controller with insulated installation a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Low voltage distribution a a a a a a a a a a a a a a...

Page 80: ...a a a a a a a a a a PE a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Low voltage distribution e g IT system a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 81: ...a a a a a a a a a a a a a 1L a a a a a a a a a a a a a a a a a a a a a a a a a CPU a a a a a a a a a a a a a a a DI a a a a a a a a a a a a a a a a a a a a DQ a a a a a a a a a a a a a a a a a a a a PS a a a a a a a a a a a a a a a a a a a a a a a a 2L a a a a a a a a a a a a a a a a 2L a a a a a a a a a a a a a a a a PE Control power supply 24 V DCload power supply a a a a a a a a a a a a a a a a...

Page 82: ...a a a a a a L1 a a a a a a a a a a a a N a a a a a a a a a a a a a a a a a a a a PE 24 V DCload power supply 24 V DCcontrol power supply 230 V AC load power supply a a a a a a a a a a a a a a a a a a a a 2L a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 2L a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 83: ...ergized only in case of a fault Even in case of a fault the ground must not carry a dangerous touch voltage The ground must therefore be connected with the protective conductor To avoid ground loops you must always connect locally separated ground configurations cubicles structural parts and machine parts to the protective conductor system in a star configuration Note the following when grounding ...

Page 84: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 85: ...sures to ensure internal and external lightning protection Outside buildings run your cables either In metal conduits grounded at both ends or In steel reinforced concrete cable channels Protect signal lines from overvoltage by using Varistors or Lightning arresters filled with inert gas Install these protective elements at the point where the cable enters the building Note Lightning protection me...

Page 86: ... of copper or zinc plated steel Equipotential bonding conductors are to be connected to earth protective earth via a large contact area and to be protected against corrosion The equipotential bonding conductor should be laid in such a way as to achieve a relatively small contact area between equipotential bonding conductor and signal cables see Figure 3 35 Figure 3 35 Laying Equipotential Bonding ...

Page 87: ...more than 80 Avoid cables with foil shielding since the foil can easily be damaged by tension and pressure this leads to a reduction in the shielding effect As a rule you should always shield cables at both ends Only shielding at both ends provides good suppression in the high frequency range As an exception only you can connect the shielding at one end However this attenuates only the lower frequ...

Page 88: ...ective If the inductive circuits are not energized by SIMATIC S5 You can use free wheeling diodes varistors or RC elements for wiring inductive circuits Figure 3 37 Connecting Coils a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a with diode a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 89: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Metal encased switch Mains filter or shielded mains cable Separating inductors Sheet metal barriers are re...

Page 90: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a e g 0 6 µF B81551 A B16 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 91: ...ive circuits Section 3 9 Have contactor coils that are not energized via SIMATIC contacts been provided with arc suppression elements a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 92: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 93: ...PU Control Panel 4 4 4 4 Conditions for Changing the Operating Mode 4 8 4 5 Restart after POWER ON 4 9 4 6 STOP Program 4 10 4 7 Restart from PLC STOP Program 4 11 4 8 Flowchart for Startup Overview Main Tree 4 14 4 9 Flowchart for Startup Entering the Subunit IDs 4 15 4 10 Flowchart for Startup Configuring the Operating System and the I O Modules 4 16 4 11 Startup of an S5 115F in Safety Mode 4 1...

Page 94: ...ut and output modules 4 1 Operating Instructions Subsections 4 1 1 through 4 1 6 provide important information on operating an S5 115F 4 1 1 Controls on the Power Supply Module and Central Processing Unit Use the switches on the power supply module and CPU to control PC operation LEDs indicate current statuses EWA 4NEB 811 6148 02 4 1 ...

Page 95: ... terminals for connecting the line voltage a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a SIEMENS a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a SIMATIC S5 PS 7A 15A EXT BATT 3 4 9V BATT LOW a a a a...

Page 96: ...te the current CPU operating mode A slot in the CPU front panel contains a plastic card with the most important operating instructions for the PS and CPU Figure 4 2 shows the front of the CPU Receptacle for memory submodule Control panel Instruction card Connectors for PG or SINEC L1 LAN Fault LEDs QVZ Time out ZYK Scan time exceeded BASP Command output disable RN ST RN ST OR QVZ ZYK BASP 115F CPU...

Page 97: ...lly on power up and the RESTART from STOP program when the RUN mode is selected RESTART from POWER ON program and RESTART from STOP program Restart block OB 22 RESTART from POWER ON or OB 21 RESTART from STOP is processed All input and output modules are disabled Outputs have signal state 0 All inputs and outputs in the process image have signal state 0 Scan time monitoring is inactive No restart ...

Page 98: ...s that were current when the CPU went into the STOP state are maintained Digital output modules are disabled signal state 0 The BASP LED lights up An S5 115F self test runs organized in time slices Use of the programmer and SINEC L1 transfers are possible Mode change possible STOP mode lesser Stop loop activated if serious errors are detected The program is not scanned The subunits are not synchro...

Page 99: ...e RAMs of the two subunits are not compared and no restart test takes place Transmission of the RAM contents of subunit A to subunit B on restart to transfer any pro gram changes to subunit B In safety mode the parameter entry DB can only be changed when the PC is in STOP mode for this reason it is transferred to subunit B on restart In test mode the entire user RAM 5 Kbytes of internal RAM plus t...

Page 100: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 101: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a RUN a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 102: ...a a a a a a a a a a a a a a a a a a a a a Was power off has NAU rou tione been run no Safety operation if EPROM EEPROM Test operation if RAM Determine safety test mode according to user memory type Has there been a RAM error yes Inhibit restart NINEU bit Delete both error DBs do not delete any passivation information OS initialization Defaults User memory type RAM Overall reset and initialize RAM ...

Page 103: ...with Lesser STOP loop response Self test in slices without STEP 5 standard processor test user EPROM test RAM comparison SAC test yes Lesser STOP loop Lesser STOP loop Lesser STOP loop Lesser STOP loop Enable output of both error DBs Restart no STOP no yes Compress PLC if necessary Generate common operating mode for both subunits yes OR overall reset Overall reset Restart program Figure 4 6 STOP P...

Page 104: ...oper according to user memory type User memory types of both subunits identical User EPROM EEPROM signatures identical Battery ok Cold restart permissible NINEU 0 Generate block address lists Block address lists ok Lesser STOP loop no STOP program no STOP program no STOP program no STOP program no STOP program no STOP program A Continued on next page yes Figure4 7 RestartfromPLCSTOPProgram EWA 4NE...

Page 105: ... program Transfer RAM contents from sub unit A to subunit B only parame ter entry DB in safety mode Reset flags timers counters Safety mode Short S5 115F test green and red LEDs on 1 to 2 min RUN A Continued from previous page Figure 4 7 Restart from PLC STOP Program continued 4 12 EWA 4NEB 811 6148 02 ...

Page 106: ... error DBs Note Without Overall Reset information is maintained even if the program is overwritten You can perform Overall Reset on the CPU in the following ways in online mode via the Overall Reset programmer function by replacing the memory submodules via the switches on the CPU Overall Reset via the switches on the CPU 1 Hold the switch in the OR position 2 Switch the mode selector twice from R...

Page 107: ...ct STARTUP Insert and wire modules Power up PLC Are the subunit IDs available Have the operating system configurations DB 1 and the I O configurations been loaded into the PLC Is the user program in the PLC Check the jumper settings on the parallel link modules 3 2 6 no no no Enter subunit IDs Figure 4 9 Load the operating system configuration and the I O configuration Figure 4 10 Transfer the use...

Page 108: ...the help of Appendix B in Volume 2 of the manual Switch PS 951 power supply in both subunits OFF and ON again Switch mode selector from STOP to RUN Read error message via COM 115F Return to label 1 in Figure 4 8 a a a a a a a a a a a a a a a a yes a a a a a a a a a a a a a a a a a a a a a a a a a yes a a a a a a a a a a a a a a a a a a a a no Is the red LED on the CPU flashing lesser STOP loop a a...

Page 109: ...the entire configuration to subunit A Is the green LED on both CPUs lit no Read error with COM 115F Switch the mode selector to STOP Check configuration Configure the second word also in the case of 32 bit modules Configure all channels in the case of analog modules Switch the mode selector from STOP to RUN Correct the error with the help of Appendix B in Volume 2 of the manual Perform cold restar...

Page 110: ...s within 60 sec Replace power supply module CPU overall reset possible Caution 4 1 6 no Are the STOP LED and the BASP LED lit Replace CPU yes yes yes no no no Are the green and red LEDs lit approx 2 min Green LED flashes Switch mode selector of subunit A from STOP to RUN Use COM 115F to display error Use COM 115F to error Use COM 115F to error PLC operating faultlessly Switch mode selector of subu...

Page 111: ...nfiguring systems incorporating programmable controllers follow the relevant VDE reg ulations e g VDE 0100 or VDE 0160 Pay special attention to the following points The 24 V DC supply must be safely isolated from the power system voltage e g 220 V AC Prevent conditions that might endanger persons or property When switching the S5 115F on for the first time the user must make sure that the discon n...

Page 112: ... a a a a a a a a a a a a a a a a a a a a a Visual check of the installation observing VDE 0100 and VDE 0113 Test the program block by block Switch the PLC to RUN mode Test mode Switch on power circuits of the actuators The PLC scans the program Test mode Stop Insert the fuses for the sensors Leave the fuses for the actuators and power circuits disconnected If the sensors function properly and thei...

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Page 115: ...structures 5 1 1 Digital Module Addresses One bit represents a channel of a digital module You must therefore assign a separate number to each bit When numbering note the following The CPU program memory is divided into different address areas 5 4 Number individual bytes consecutively in relation to the starting address of each address area Number the eight bits of each byte consecutively 0 to 7 F...

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Page 117: ...ddresses for digital modules Address switches 1 ON 0 OFF 7 6 5 4 3 2 1 Address switches 7 6 5 4 3 2 1 1 0 0 0 0 0 0 1 0 0 1 0 0 0 1 0 1 0 0 0 0 1 0 1 1 0 0 0 1 1 0 0 0 0 0 1 1 0 1 0 0 0 1 1 1 0 0 0 0 1 1 1 1 0 0 0 Slot number DIP switch Address switches Switch for setting the number of inputs or outputs per slot 16 32 16 32 16 32 16 32 16 32 16 32 16 32 16 32 16 32 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 ...

Page 118: ...g eight bits are unused The interrupt input module also has eight bits The following assignment applies Read even byte e g byte 0 Status byte Read odd byte e g byte 1 Interrupt register byte Write even byte e g byte 0 Interrupt enable byte 1 enable Write odd byte e g byte 1 Interrupt edge byte 1 falling 16 channel analog modules can only have the starting addresses 128 144 160 to 240 The four chan...

Page 119: ...sses Figure 5 4 Addressing Input and Output Modules Digital module signal states are also stored in a special memory area called the process image The process image has two sections namely the process image of the inputs PII and the process image of the outputs PIQ Figure 5 5 shows where the process images are in the program memory EF00H EF7FH EF80H EFFFH PII 0 127 0 127 PIQ Absolute addresses Rel...

Page 120: ...ecute identically The statements in the control program use a particular address to indicate what information is currently needed The processor then reads the data that was current at the beginning of program scanning and works with it High byte 0 15 Reading bit by bit for binary operations A I 2 2 7 6 5 4 3 2 1 0 Bit No PII Byte 2 Reading byte by byte for loading into ACCUM 1 L IB 12 Byte 12 Read...

Page 121: ...al 0 15 Writing bit by bit for binary operations Q 4 6 7 6 5 4 3 2 1 0 Bit No PIQ Byte 4 Writing byte by byte for transfer from ACCUM 1 T QB 36 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Byte 36 Writing word by word for transfer from ACCUM 1 T QW 52 a a a a a a a a a a a a High byte ACCUM 1 Low byte 0 15 Byte 52 Byte 53 High byte ACC...

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Page 124: ...er memory 5 Kbytes B000H C400H DC00H E600H EA00H EC00H ED00H EE00H Internal data Block address list Internal data System data RS Timers T Counters C Flags F Process I O image EF00H CPU 942 F I O area and internal registers F000H FFFFH Memory submodule 1000H 3000H 7000H 9000H 49 55 57 50 58 50 59 59 25 59 50 59 75 60 64 44 0 4 12 28 36 4 K ST 8 K ST 16 K ST 5 10 EWA 4NEB 811 6148 02 ...

Page 125: ... as shown in Figure 5 10 Figure 5 10 Address Assignment in the I O Area Page frames parallel interface Kbytes Address I O modules P Internal registers F000H F100H F200H F300H F400H F800H FF00H FFFFH 60 60 25 60 50 60 75 61 62 63 75 64 EWA 4NEB 811 6148 02 5 11 ...

Page 126: ...lights up on the module and a relay picks up This indication is also retained even after power failure and can only be reset by pressing the 24 V Reset input 5 5 2 Initialization The CPU 942 7UF12 operating system automatically programs the interrupt DI bits used in the screen form for negative going edge However the user can change the parameters in the restart OBs OB 21 OB 22 The operating syste...

Page 127: ...a rising edge 0 or by a falling edge 1 Note In the case of the S5 115F interrupts may only be configured with falling edge All interrupts used must be enabled Initialization may only be implemented in OBs 21 and 22 The interrupt register must be scanned in OB 2 5 5 3 Access Status processing Unlike the interrupt register a status scan may also be programmed in OB 1 The signal states should be load...

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Page 129: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a FB12 Loading QB 13 STL Meaning Name Case A L KH 00FF T QB 13 BE a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 130: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 131: ...n the 463 Analog Input Module 6 15 6 4 Meaning of Bits 0 to 2 in the Case of the 460 Analog Input Module 6 16 6 5 460 AI Module Digital Representation of Analog Values as a Positive Binary Number 4 to 20 mA Channel Type 3 6 17 6 6 460 AI Module Digital Representation of Analog Values for Resistance Type Sensors Channel Type 4 6 18 6 7 460 AI Module Digital Representation of Analog Values as Signed...

Page 132: ...le memory with the FB 250 ANEI The total measured value 2 bytes is stored in the CPU The measured value contains additional condition code bits as well as the coded analog value 460 and 463 analog input modules There are two analog input modules available with the following characteristics 6ES5 460 7LA12 Floating Eight channels 2 range cards 60 V AC 75 V DC maximum permissible isolation voltage be...

Page 133: ...nt on the front connector Figure 6 1 Pin Assignments of the 460 Analog Input Module a Pin No b Assignment 25 KOMP 26 27 M4 28 29 M4 30 31 M5 32 33 M5 34 35 S 36 37 38 39 M6 40 41 M6 42 43 M7 44 45 M7 46 47 L b a 1 L 24V 2 3 M0 4 5 M0 6 7 M1 8 9 M1 10 11 S 12 13 14 15 M2 16 17 M2 18 19 M3 20 21 M3 22 23 KOMP 460 7LA12 6 2 EWA 4NEB 811 6148 02 ...

Page 134: ...ffer for floating and nonfloating sensors For floating sensors the measuring circuit can accept a potential to ground that exceeds the permissible potential difference VCM see maximum values of the individual modules Prevent this by connecting the negative potential of the sensor to the reference voltage of the module reference bus Example Temperature is measured on a busbar with an isolated therm...

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Page 136: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 23 25 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

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Page 138: ...460 analog input module 460 7LA12 a Pin No b Assignment Figure 6 5 Analog Input Module Terminal Assignment in the Case of the 460 Analog Input Module b a 1 L 24V 2 3 M0 4 5 M0 6 7 M1 8 9 M1 10 11 S 12 13 14 15 M2 16 17 M2 18 19 M3 20 21 M3 22 23 KOMP 25 KOMP 26 27 M4 28 29 M4 30 31 M5 32 33 M5 34 35 S 36 37 38 39 M6 40 41 M6 42 43 M7 44 45 M7 46 47 L EWA 4NEB 811 6148 02 6 7 ...

Page 139: ... transducers I Trans ducer M M Module Reference bus M M Module VC 220V I Trans ducer Reference bus Range card 6ES5 498 1AA51 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

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Page 142: ... combination There are four short circuit proof terminals on the front connector for two wire transducers Important When two wire transducers are used the common input of these channels must be connected to L This cancels the galvanic isolation between the channels and the supply voltage L L 10 11 2 It must be noted that the module is enabled via the enable lines F and F on the front connector wit...

Page 143: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a F F L L Front strip Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Input range 0 to 10 V Figure 6 8 Front Connector Terminal Assignment for the 463 Analog Input Module a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 144: ...4 wire trans ducers Front connector terminal assignment Input range 0 to 20 mA Front strip Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 F F L L F F L Tr Tr L Tr Tr F F L L Front strip Pin 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Front Pin 1 2 3 4 5...

Page 145: ...63 analog input module has four galvanically isolated input channels The analog input signals are coded using voltage frequency converters V F with an integration time of 20 msec The sequencer control coordinates the setting of the counters the duration of the integration time and the transfer of the counter results of the four input channels to the four measured value memories The measuring range...

Page 146: ... a a a a a a a a a a a a a a a a a a a a a a a 7 6 5 4 3 2 a a a a a a a a a a a a a a a a a a a a ON a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 7 6 5 4 3 2 a a a a a a a a a a a a a a a a a a a a ON a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 147: ...ng of the Signal State OV Range exceeded Wire break Cyclic scan or Not active for selective sampling Coding procedure not yet terminated in selective sampling operation F A Overflow bit Error bit Activity bit 1 1 0 1 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 148: ... 1 1 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 0 1 0 1 1 1 1 1 1 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Input Current in mA a a a a a a a a a a a...

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Page 150: ...alues are not linearized by the modules You can only linearize the input values via a relevant software solution Figure 6 12 PT 100 Connected to SIMATIC Analog Input Modules C 270 220 0 270 750 ca 890 0 10 100 200 360 400 mV 0 25 250 500 900 1000 Units 0 102 1024 2048 3680 4096 Overrange Resolution 10 units 1 270 C 1024 units 0 3 C unit Non linear range U R I R 2 5 mA constant current EWA 4NEB 811...

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Page 153: ...he least significant OV bit as condition code The following table gives its meaning Bits 1 to 3 have no significance for the measured value Table 6 9 Meaning of the 0 Bit in the 463 Analog Input Module Bit Meaning State Meaning of the Signal State OV Overrange Overflow bit 1 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 154: ... a a a a a a a a a a a a a a a a a a a 0 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a OV 2047 1792 1791 1536 1535 1281 1280 1024 768 512 256 255 192 191 128 64 51 1 0 1 51 0 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 0 0 0 0 0 0 0 0 0 1 1 0 1 1 1 1 1 1 1 1 0 1 1 0 0 0 0 0 0 0 0 0 0 1 0 1 1 1 1 1 1 1 1 1 0 1 0 1 0 0 0 0 0 0 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0...

Page 155: ...6 1535 1280 1025 1024 768 512 256 0 1 63 64 65 128 192 256 0 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 1 0 1 1 1 1 1 1 1 1 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 0 0 0 0 1 1 1 1 1 1 1 0 0 0 0 0 0 1 1 1...

Page 156: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a OV 2047 1792 1536 1535 1280 1025 1024 768 512 256 0 1 51 0 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 1 0 1 1 1 1 1 1 1 1 1 0 1 0 1 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 1 ...

Page 157: ...ange 4 to 20 mA use the live zero method for detecting wire breaks If the sensors signal path and input module are all intact 4 mA is the lowest permissible value All values lower than 3 mA are interpreted by FB 250 ANEI as wire breaks Wire break detection per user program and FB 250 ANEI All measuring ranges of the two AI modules which do not permit wire break detection as in and above must use t...

Page 158: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 159: ...r at any time Selective scanning Coding of the desired analog variable is initiated by the user program Coding time begins when the module is referenced FB 250 sets the TBIT to 1 during coding and no further access may occur while coding is in progress 6 6 Analog Output Modules 6 6 1 Method of Operation of the Analog Output Modules The CPU processes the digital values which the analog output modul...

Page 160: ... Loads to Analog Output Modules Load voltage QI x MANA QV x S x S x I Load current QV x Analog output voltage QI x Analog output current S x Sense line S x Sense line MANA Ground connection of the analog section x Channel No 0 to 7 Equipotential bonding during test switching with the 470 analog output module If you are using the 470 analog output module as a test analog output module make the foll...

Page 161: ...uts of Analog Output Modules MANA QV 2 QV 1 QV 0 QI 2 S 2 S 2 QV 2 S 1 S 1 QI 1 QV 0 QV 1 MANA QI 0 S 0 S 0 6ES5 470 7LA12 6ES5 470 7LC12 S 2 S 2 S 1 S 1 S 0 S 0 6ES5 470 7LB12 Note If voltage outputs are not used or if only current outputs are connected insert jumpers in the front connector at the voltage outputs that are not connected Connect QV x with S x and S x with MANA 6 30 EWA 4NEB 811 614...

Page 162: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 163: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 164: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 165: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 166: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 167: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 6 18 Channel Types for Analog Input Modules I O type 16 Range Card 460 only Measuring range pro grammable on the module Measuring range pro grammable on the module Measuring range pro grammable on t...

Page 168: ...value FB 250 Analog input modules convert analog process signals into digital values and store them in the module From there they are transferred cyclically to the CPU memory and also transferred to the other subunit The FB 250 ANEI function block enables two types of access to the analog value Access to the cyclically updated CPU memory or Direct access to the memory of the analog input module EW...

Page 169: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a BG Module address D KF AI 460 128 to 240 16 byte grid AI...

Page 170: ...nel type 4 unipolar representation XA UGR 2048 xe OGR xe 2048 for channel type 5 and 6 XA UGR 2048 xe OGR xe 2048 4096 where XA is the value output by the FB xe is analog value read by the module Analog input module AE 463 The analog output value XA is channel type dependend It is used for channel type 3 4 to 20 mA XA UGR 1280 xe OGR xe 256 1024 for channel type 4 unipolar representation XA UGR 10...

Page 171: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a UGDR OGDR XA OGR a a a a a a a a a a a a a a a 0 Standardized area Nominal area of the module UGR Analog value COM 115F is used to configure the analog value representation of the module channel type Vol 2 2 of the Manual 6 40 EWA 4NEB 811 6148 02 ...

Page 172: ...lective sampling Call FB 250 ANEI with Parameter EINZ 1 During coding FB 250 ANEI will set the output parameter T BIT 1 The result is available when T BIT 0 If you want to scan the T BIT parameter call FB 250 ANEI with EINZ 1 In the case of programmable controllers with the CPU 942 7UF11 As long as T BIT 1 you must not active any further selective scanning even on other AI 460 modules Note Assign ...

Page 173: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 174: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 175: ...e CP 523 7 50 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 176: ...e with CP 530 7 28 7 22 Mailbox Contents Slave S5 115F Sending to PLC of the S5 U Range without CP 530 7 28 7 23 Switch Settings on Switch Bank S1 for Defining the Initial Address 7 36 7 24 Standard Error Message Texts 7 38 7 25 Assignment of Message Text Number to Error Group 7 39 7 26 Jumper Settings for Safe Galvanic Isolation 7 45 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 177: ...IC S5 programmable controllers It ope rates on the Master Slave principle You can connect one master and up to 30 slaves to the SINEC L1 LAN Each node master or slave needs a BT 777 bus terminal transceiver for signal level conversion Connect the terminal to the programmer port of the slaves or to the SINEC L1 interface of the CP 530 The transceiver is powered by a separate 5 V power supply unit N...

Page 178: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a S5 115F S5 115U to 155U You can transmit data on the SINEC L1 LAN between any nodes Master Slave master traffic Slave Master master traffic Slave Slave interslave traffic Master all slaves broadcasting Slave all slaves and master broadcasting The following data can be transmitted Signal states of inputs outputs and...

Page 179: ...ut data in connection with process visualization Note A connection between a number of S5 115F slave PLCs is always safety related Nonsafety related interslave traffic is not possible Data traffic A slave needs the following items to exchange data A slave number 1 to 30 A Send mailbox A Receive mailbox Coordination bytes Send and Receive mailboxes The Send and Receive mailboxes contain send and re...

Page 180: ...a SINEC L1 LAN User program of the source PLC Inputs Outputs Flags Data blocks Send coordination byte 27 20 Send mailbox Flags Data blocks Operating system of the source PLC Send buffer Operating system of the destination PLC Receive buffer Receive coordination byte 27 20 Receive mailbox Flags Data blocks User program of the destination PLC Inputs Outputs Flags Data blocks 7 4 EWA 4NEB 811 6148 02...

Page 181: ...BS 7 bit 27 of the Send coordination byte CBR 7 bit 27 of the Receive coordination byte a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 182: ...ting system has no access 1 The operating system can accept data in the Receive mailbox from the LAN The program has no access If REC PERM 1 the operating system fills the Receive mailbox with data The operating system then resets REC PERM to 0 0 Receive Coordination Byte CBR 20 24 27 Error during last data transfer 0 No error 1 Error detected Information for the bus master Send Coordination Byte ...

Page 183: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Note If you are using a master PLC with CP 530 you must allow for the entire contents of the mailbox net data plus 2 bytes when assigning parameters to FB SEND Table 7 2 Mailbox Contents Master PLC without CP 530 Sending to Slave S5 115F Master PLC without CP 530 Sends to Slave S5 115F Byte Contents of master PLC...

Page 184: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 4 Mailbox Contents Slave S5 115F Sending to a Master PLC without CP 530 Slave S5 115F Sending to Master PLC without CP 530 Byte Contents of slave S5 115F Send Byte Contents of master PLC Receive mailbox mailbox destination specific shared 0 Length 1 Source 0 Net data 1...

Page 185: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 186: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a DI Digital input module DQ Digital...

Page 187: ...connection Error message frames always have a 56 byte long body The length of the body is given in the frame header The second byte of the frame body contains the subunit ID of the source in the case of one channel SINEC L1 LAN second byte B in the case of two channel SINEC L1 LAN in the master of LAN A second byte A in the case of two channel SINEC L1 LAN in the master of LAN B second byte B So t...

Page 188: ...e frame Figure 7 8 SINEC L1 Message Frame with Error Message in the Case of Multiple Connections C B or A or B in the case of a two channel SINEC L1 LAN 4 5 6 58 59 Message header Byte 0 1 2 3 Frame body of the error message error DB body Unassigned 60 67 Status byte Length of message body bytes 56 Slave No source S5 115F Reserved 7 12 EWA 4NEB 811 6148 02 ...

Page 189: ...xes of the destination slaves are all of different length 115F 14 mode CPU 942 7UF14 15 Data transmission with protective specification of the destination slave number Communication with S5 115F with CPU 942 7UF14 and S5 95F 115F 15 mode CPU 942 7UF15 Data transmission with protective specification of the destination slave number and message change monitoring Standard application for communication...

Page 190: ... related data transmission is handled entirely by the operating system There is no manipulation of coordination bytes You can coordinate data transfer by evaluating reply messages at user level SINEC L1 LAN Subunit B S5 115F SIMATIC S5 Subunit A DI DQ R DI S5 115F Subunit A DI DQ R DI R DI DQ DI Subunit B R DI DQ DI Figure 7 9 Safety Related Networking of Several S5 115Fs Single Channel SINEC L1 L...

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Page 192: ...owing four data paths should be implemented however Partner Slave 1 Slave 2 Slave 3 Data paths Slave 1 provides slaves 2 and 3 with information via central control In addition data is exchanged between slaves 2 and 3 in both directions These four data paths correspond to the following mailboxes Slave 1 Send mailbox for data to Slave 2 Send mailbox for data to Slave 3 No Receive mailbox Slave 2 Sen...

Page 193: ... error occurs Slave 1 sends the body of the error DB with the error message code to the master in addition to the normal messages The master only sends to Slave 1 which exchanges data in both directions with the other three slaves The following figure shows the mailbox structure for a one channel SINEC L1 LAN The uppercase letters in the figure refer to the subunits In the case of Send mailboxes t...

Page 194: ... bytes 20 bytes Master SINEC L1 LAN 1 1 2 3 4 A 0 B 0 A 2 B 2 A 3 B 3 30 bytes A 4 B 4 10 bytes A 0 B 0 50 bytes A 1 B 1 10 bytes A 0 B 0 50 bytes A 1 B 1 A 0 B 0 50 bytes A 1 B 1 2 A 2 B 3 A 3 B 4 A 4 B 1 A 1 B 1 A 1 B 1 A 1 B Slave 1 Slave 2 Slave 3 Slave 4 User program 0 A 0 B Send mailbox Operating system User program Receive mailbox Operating system 7 18 EWA 4NEB 811 6148 02 ...

Page 195: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 196: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 197: ...dination bytes should be situated in the flag area flags 2 and 3 There are six slave to slave and four slave to master data paths This means that 10 Send mailboxes must be defined For example the following applies to slave 1 1 to 0 1 to 2 1 to 3 1 to 4 The following must be specified Mailbox length in bytes 40 30 30 30 Mailbox location DB for all four Send mailboxes DB No 100 for all four Send mai...

Page 198: ... S5 U controllers to an S5 115F must have the S5 115F specific message struc ture There must also be a guarantee that at least one message reaches an S5 115F within the SINEC L1 safety time Data traffic must be organized by the user program Messages between S5s of the U range are possible It is not necessary here to observe either the signature extension or the time condition with regard to the SI...

Page 199: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 12 Mailbox Contents Slave PLC of the ...

Page 200: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 14 Mailbox Contents Slave S5 115F Sending to PLC of the S5 U Range without CP 530 Slave S5 115F Sending to PLC of the S5 U Range without CP 530 Byte Contents of the Send mailbox Byte Contents of the Receive mailbox of the slave S5 115F of the slave S5 U PLC destination specifi...

Page 201: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 16 Mailbox Contents Slave PLC of t...

Page 202: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 18 Mailbox Contents Slave S5 115F Sending to PLC of the S5 U Range without CP 530 Slave S5 115F Sending to PLC of the S5 U Range without CP 530 Byte Contents of the Send mailbox Byte Contents of the Receive mailbox of the slave S5 115F of the slave S5 U PLC destination specifi...

Page 203: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 20 Mailbox Contents Slave PLC of t...

Page 204: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Table 7 22 Mailbox Contents Slave S5 115F Sending to PLC of the S5 U Range without CP 530 Slave S5 115F Sending to PLC of the S5 U Range without CP 530 Byte Contents of the Send mailbox Byte Contents of the Receive mailbox of the slave S5 115F of the slave S5 U PLC destination specifi...

Page 205: ...n slave number signature and message change byte Tables 7 11 and 7 12 To calculate the signature you would require special information which is beyond the scope of this manual If you want to send messages from a slave PLC of the S5 U range to a slave S5 115F PLC please consult your local Siemens regional office Safety note Inclusion of the security information ensures the correct transmission path...

Page 206: ...a a a Figure 7 11 Safety Related and Fault Tolerant Networking of Several S5 115Fs The multimailbox system of the single channel SINEC L1 LAN is the basis of this configuration This system has a separate mailbox for every data path which is updated by synchronizing FB 254 SYNC with the SINEC L1 processing identifier once during the SINEC L1 safety time In contrast to the single channel SINEC L1 LA...

Page 207: ...pared with the normal operating mode of the LAN system 7 2 1 You must set up a Send mailbox in the source slave and a Receive mailbox in the destination slave for both the send and receive end of every data path There are two Receive mailboxes and one Send mailbox per data path in each subunit for a two channel SINEC L1 LAN and two Send mailboxes per subunit for the master traffic Send mailboxes c...

Page 208: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 209: ...INEC L1 master in the case of a single channel SINEC L1 LAN Configure a two channel SINEC L1 LAN because the configuration of a single channel SINEC L1 LAN is reserved for direct programmer operation of subunit A Implement only a single channel SINEC L1 LAN with subunit A Proceed as follows in the case of two channel SINEC L1 LANs Configure a two channel SINEC L1 LAN Implement SINEC L1 LAN A and B...

Page 210: ...nnected The printer interface can be configured baud rate BUSY signal etc The format of the page to be printed can be configured headers footers margins etc Configuration of up to 4095 different message texts in data blocks on a memory submodule You can provide for the following when configuring message texts Insertion of the date or time of day in the printout Insertion of current variables in th...

Page 211: ... The signal cables from the printed circuit board are connected to the interface connector via these jumpers The 20 mA current supply of the active TTY interface is switched on with jumpers 1 and 2 Jumpers 3 to 8 connect the signal cables of the RS 232 C V 24 interface to the interface connector Jumper 9 connects the ground with the interface connector Note Note the different safety characteristic...

Page 212: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 213: ...rd error texts you need only transfer both data blocks from the COM 115F S5CQ59ST S5D file to an EPROM or EEPROM memory submodule Proceed as follows if you are using the CP 523 as a message module Insert the CP 523 module into the subrack Configure the CP 523 module as a message module I O type 13 Transfer DB 1 interface parameters and DB 255 data for error texts from the COM 115F S5CQ59ST S5D fil...

Page 214: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 215: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 216: ...Z on the AI module 3875D In the case of QVZ on the AQ module 3876D 3rd word Where the QVZ is unspecifiable 255D For all other QVZs Number of the I O word 4th word In the high byte Error detecting program In the low byte Current error number SINEC L1 error message text No 3846 1st word Bits 12 15 4D Job number Bits 0 11 Message text number 2nd word Slave number 3rd word In the case of errors on the...

Page 217: ...12 9 TTY IN TTY OUT 10 10 TTY IN 20 mA CP 523 CP 523 passive TTY to PT 88 active TTY with BUSY signal Figure 7 14 Pin Assignments for CP 523 Passive TTY to PT 88 Active TTY with BUSY Signal TTY OUT 10 10 TTY IN TTY IN 6 21 TTY OUT Shield 24 1 Shield Shield 25 TTY OUT 12 9 TTY IN TTY IN 8 18 TTY OUT 20 mA CP 523 PT 88 20 mA Printer setting Printer not ready to receive no current Note If you are usi...

Page 218: ...inter setting Printer not ready to receive no current Figure 7 15 Pin Assignment of the RS 232 C V 24 Interface Print Mode CTS 9 DSR 7 25 BUSY GND 2 21 23 7 GND Shield 24 25 1 Shield V 24 RXD 5 2 TXD V 24 TXD 11 3 RXD PT 88 CP 523 RTS 13 DTR 15 7 42 EWA 4NEB 811 6148 02 ...

Page 219: ...22 23 21 20 19 18 17 16 15 2 3 4 5 6 7 1 Ground V 24 RXD TTY IN DSR TTY IN DTR 20 mA receive 8 9 10 11 12 13 CTS TTY OUT V 24 TXD TTY OUT RTS Ground 20 mA send Ground Shield Shield Note If you are using the CP 523 with an active TTY interface please note the voltage drop over the cable lengths as well as the Send and Receive elements of the module EWA 4NEB 811 6148 02 7 43 ...

Page 220: ...aracters in Interpretive Communications mode RUB OUT 7FH BACKSPACE 08H XON XOFF character if programmed Character end code if programmed In Communications mode the CPU initiates data exchange between the CPU and the CP by sending a job request The CP 523 handles data transfer with the peripheral devices autonomously See the CP 523 Manual for a detailed description of the data exchange procedure Th...

Page 221: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 222: ...ments for CP 523 to CP 523 TTY Interface Ground CP 523 TTY active CP 523 TTY passive 2 2 Ground TTY IN 8 10 TTY OUT TTY IN 6 22 20 mA TTY OUT 10 20 20 mA TTY OUT 12 6 TTY IN 8 TTY IN 12 TTY OUT CPU 944 TTY active CP 523 TTY passive Figure 7 19 Pin Assignments for CPU 944 TTY Active to CP 523 TTY Passive TTY IN 2 TTY OUT 7 5 CPU 944 TTY active CP 523 TTY passive 12 Ground Ground 20 mA 11 6 TTY IN T...

Page 223: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Shield 8 Note If you use the 3964 R procedure in communications mode the control cables for the DSR DTR CTS and RTS signals need not be connected 7 4 4 ...

Page 224: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 225: ...his case Sending and receiving data in communications mode Data transfer must be coordinated before you can send a message frame to the CP 523 For this reason message frame transfer can be divided into three steps 1st step The CPU transfers the Send message or Receive message job request to the CP 523 The CP reads the job request from its transfer memory and writes transfer information autonomousl...

Page 226: ...writes the coordination information into the transfer memory FB 252 Receive function CPU reads the coordination information from the I O address specified by the CP 523 in the transfer memory CPU evaluates the received coordination information FB 252 Send function CPU sends the message from the memory area to the I O address specified CP 523 transfers the data received autonomously from the Send m...

Page 227: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 228: ...perature change operating max 10 K h nonoperating max 20 K h Relative humidity operating 95 acc to DIN 40040 nonoperating 95 noncondensing Atmospheric pressure operating 860 to 1060 hPa 1 nonoperating 660 to 1060 hPa 1 Pollutants SO2 0 5 ppm rel humidity 60 noncondensing H2S 0 1 ppm rel humidity 60 noncondensing Mechanical Environmental Conditions Vibration to IEC 68 2 6 tested with 10 to 57 Hz co...

Page 229: ...ctromagnetic Compatibility EMC Noise Immunity Damped oscillatory wave test to IEC 255 4 AC power supply modules 2 5 kV DC power supply modules 1 kV output 24 V DC 1 kV input 115 V AC 230 V AC 2 5 kV digital input output modules 2 5 kV analog input output modules 1 kV communications interfaces 1 kV Fast transient burst test to IEC 65 Sec 87 power supply modules 2 kV digital input output modules 2 k...

Page 230: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Mounting Rack CR 700 2F for Central Controller 6ES5 702 2LA22 Technical Specifications Number of input output modules that can be plugged in max 6 Number of expansion units that can be connected central max 3 distributed up to 600 m max 2 x 4 Dimensions ...

Page 231: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Mounting Rack ER 701 2 for Expansion Unit 2 6ES5 701 2LA12 Technical Specifications Number of input output modules that can be plugged in max 7 Interface module IM 306 distributed connection IM 304 IM 314 Interrupt evaluation not possible Dimensions w x h x d mm in 483 x 303 x 47 19 x 11 9 x 1 8 Weight 5 kg 11 lbs a a a a a a a a a a a a a...

Page 232: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 233: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 1 Chopper controller 4 Control electronics 2 Chopper controller 5 RI filter 3 Linear control...

Page 234: ...a 24 V a a a a a a a a a a a a a a a a a a a a a a a a a a a EXT BATT a a a a a a a a a L a a a a a a a a a M a a a a a a a a a a a a 5 V a a a a a a a a a a a a a a a 5 2 V a a a a a a a a a a a a a a a 24 V a a a a a a a a a a a a a a a a a a a a a Signals a a a a a a a a a M a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a INT DC POWER a a a a a a a a a 1 a a a a a a 4 a ...

Page 235: ... a a a a a a a a a a a a a a a a a a a a Signals a a a a a a a a a M a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a INT DC POWER a a a a a a a a a 1 a a a a a a 4 a a a a a a a a a 2 a a a a a a a a a 3 a a a a a a 5 a a a a a a a a a 6 a a a a a a a a a 7 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 236: ...wn Digital inputs max 1024 Digital outputs max 1008 Analog inputs Analog outputs total max 128 Organization blocks max 256 Program blocks max 256 Function blocks max 256 can be assigned parameters Sequence blocks max 256 Data blocks max 252 Operations set approx 170 operations Current consumption from 5 V internal 0 8 A Power losses of the module typ 4 W Weight approx 1 5 kg 3 3 lbs Permissible me...

Page 237: ... 0 typ 4 5ms max 12 ms Cable length shielded max 1000 m 3281 ft unshielded max 600 m 1969 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V insulation group C tested with 500 V Rated insulation voltage L to 30 V insulation group C tested with 500 V Connection of 2 wire BERO proximity switches possible quiescent current 1 5 mA Current consumption from 5 V internal 5 mA P...

Page 238: ...cknowledgement external via input reset 24 V DC Cable length shielded max 1000 m 3281 ft unshielded max 200 m 656 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V insulation group C tested with 500 V Rated insulation voltage L to 30 V insulation group C tested with 500 V Connection of 2 wire BERO proximity switches possible quiescent current max 1 5 mA Current consumpt...

Page 239: ...35 V at 25 C 100 at 55 C 75 Power losses of the module typ 5 5 W Weight approx 0 7 kg 1 54 lb 1 Connection of different phases ist permissible Terminal assignment Simplified schematic N M L1 L B U S 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 DIGITAL INPUT 8x115VAC a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 240: ...ting to VDE 0160 Rated insulation voltage 1 between groups 250 V insulation group C tested with 2700 V Rated insulation voltage L1 to 250 V insulation group C tested with 2700 V Connection of 2 wire BERO proximity switches possible quiescent current 5 mA Current consumption from 5 V internal 5 mA Power losses of the module typ 5 W Weight approx 0 7 kg 1 54 lb Terminal assignment Simplified schemat...

Page 241: ...hort circuit protection electronic Limitation of the voltage induced on circuit interruption 15 V Switching frequency inductive load max 0 5 Hz resistive load max 100 Hz Cable length shielded max 1000 m 3281 ft unshielded max 600 m 1969 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V DC isolation group C tested with 500 V AC Rated insulation voltage L to 30 V DC insul...

Page 242: ...ectronic Limitation of the voltage induced on circuit interruption 15 V Switching frequency inductive load max 0 27 Hz resistive load max 100 Hz Cable length shielded max 1000 m 3281 ft unshielded max 600 m 1969 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V DC insulation group C tested with 500 V AC Rated insulation voltage L to 30 V DC insulation group C tested wit...

Page 243: ...it protection with FF 2 5 A fuse for each group e g Wickmann 19231 Limitation of the voltage incluced on circuit interruption typ 21 V Switching frequency inductive load max 0 27 Hz resistive load max 100 00 Hz Cable length shielded max 1000 m 3281 ft unshielded max 600 m 1969 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V DC insulation group C tested with 500 V AC R...

Page 244: ...ation defective fuse red LED for each group Switching frequency max 10 Hz Cable length shielded max 1000 m 3281 ft unshielded max 300 m 984 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 250 V AC insulation group C tested with 2700 V AC Rated insulation voltage L1 to 250 V AC insulation group C tested with 2700 V AC Current consumption from 5 V internal max 35 mA Power lo...

Page 245: ...109 Supply voltage L for relay rated value 24 V DC permissible range 20 to 30 V surge voltage at t 0 5 sec 35 V ripple max 3 6 V Cable length shielded 1000 m 3281 ft unshielded 300 m 984 ft Insulation rating to VDE 0160 Rated insulation voltage between contacts 30 V DC insulation group C tested with 500 V AC Rated insulation voltage contacts to L 30 V DC insulation group C tested with 500 V AC Rat...

Page 246: ...ording to VDE 0660 Part 200 AC 11 1 5 x 106 DC 11 0 5 x 106 Supply voltage L for relay rated value 24 V DC permissible range 20 to 30 V surge voltage at t 0 5 s 35 V ripple max 3 6 V Insulation rating to VDE 0160 Rated insulation voltage between contacts 250 V AC insulation group C tested with 1500 V AC Rated insulation voltage contacts to L 250 V AC insulation group C tested with 1500 V AC Rated ...

Page 247: ...ital output module Output 0 3 and 4 7 can be switched in 8 11 and 12 15 parallel Parallel current 0 8 x I rated Permissible current of outputs 100 at 35 C 50 at 55 C referred to the sum of the currents of a group Current consumption from 5 V internal max 50 mA Power loss typ 18 W Weight approx 0 7 kg 1 54 lb Setting for IM 306 16 channel The inputs and outputs are referenced under the same address...

Page 248: ... 12 to 15 parallel Parallel current 0 8 x I rated Permissible current of outputs 100 at 35 C and 50 at 55 C referred to the sum of the currents of a group Cable length shielded max 100 m 328 ft unshielded max 60 m 197 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V insulation group C tested with 500 V Rated insulation voltage L to insulation group C tested with 500 V ...

Page 249: ... can be switched in 8 to 11 and 12 to 15 parallel Parallel current 0 8 x I rated Permissible current of outputs 100 at 35 C and 50 at 55 C referred to the sum of the currents of a group Cable length shielded max 100 m 328 ft unshielded max 60 m 197 ft Insulation rating to VDE 0160 Rated insulation voltage between groups 30 V insulation group C tested with 500 V Current consumption from 5 V interna...

Page 250: ... x 1 7 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 6ES5 482 7LF11 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 6ES5 482 7LF21 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 251: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 252: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a DQ x 7 a a a a a a a a a a a a a a a a a a a a a a a a a a a a DI x 0 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a DI x 3 a a a a a a a a a a a a a a a a a a a a a a a a a a a a DI x 4 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a DI x 7 a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 253: ...LA12 Terminal assignment of the front connector a Contact pin no b Assignment Connection possibilities 3 3 3 b a 1 L 24V 2 3 M0 4 5 M0 6 7 M1 8 9 M1 10 11 12 13 14 15 M2 16 17 M2 18 19 M3 20 21 M3 22 23 KOMP 25 KOMP 26 27 M4 28 29 M4 30 31 M5 32 33 M5 34 35 36 37 38 39 M6 40 41 M6 42 43 M7 44 45 M7 46 47 L 8 26 EWA 4NEB 811 6148 02 ...

Page 254: ...nputs and max 1 msec and a duty central grounding point cycle of 1 20 destruction limit Permissible voltage max 60 V DC 24 V AC between the reference potential of a nonfloating sensor and the central grounding point Error indication for overranging yes exceeding 4095 units wire break in the can be designed for sensor line the ranges 50 mV 500 mV and Pt 100 only measuring leads Noise suppression fo...

Page 255: ...or Input range 0 to 1 V Front connector Pins 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 F F L L F F L L Front connector Pins 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Input range 0 to 10 V 8 28 EWA 4NEB 811 6148 02 ...

Page 256: ...17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 F F L L 2 wire transducer F F L Tr Tr L Tr Tr F F L L Front connector Pins 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Front connector Pins 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4...

Page 257: ...e suppression Coding time max 20 msec at 50 Hz single coding possible 16 6 msec at 60 Hz Cycle time for 4 inputs 20 msec at 50 Hz 16 6 msec at 60 Hz Permissible voltage max 30 V or 75 V for between inputs and max 1 msec and a between inputs and duty cycle of 1 10 central grounding point destruction limit Permissible voltage max 60 V DC 60 V AC between the reference potential of a nonfloating senso...

Page 258: ... QI x current output channel x S x sensor line channel x S x sensor line channel x 1 L 24V 2 3 QV 0 4 S 0 5 S 0 6 QI 0 7 QV 1 8 S 1 9 S 1 10 QI 1 11 12 13 MANA 14 15 QV 2 16 S 2 17 S 2 18 QI 2 19 QV 3 20 S 3 21 S 3 22 QI 3 23 24 25 26 27 QV 4 28 S 4 29 S 4 30 QI 4 31 QV 5 32 S 5 33 S 5 34 QI 5 35 36 37 MANA 38 39 QV 6 40 S 6 41 S 6 42 QI 6 43 QV 7 44 S 7 45 S 7 46 QI 7 47 L 0V Channel 0 Channel 1 ...

Page 259: ...280 units Short circuit protection yes Short circuit current approx 25 mA for a voltage output Open circuit voltage approx 18 V for current output Voltage between the reference potential of the load MANA terminal and the housing min 60 V AC 75 V DC Linearity in the rated range 0 25 3 units Operational error limits 0 6 0 to 55 C Cable length shielded max 200 m 656 ft Front connector 46 pin Insulati...

Page 260: ...utput channel x S x sensor line channel x S x sensor line channel x 1 L 24V 2 3 QV 0 4 S 0 5 S 0 6 7 QV 1 8 S 1 9 S 1 10 11 12 13 MANA 14 15 QV 2 16 S 2 17 S 2 18 19 QV 3 20 S 3 21 S 3 22 23 24 25 26 27 QV 4 28 S 4 29 S 4 30 31 QV 5 32 S 5 33 S 5 34 35 36 37 MANA 38 39 QV 6 40 S 6 41 S 6 42 43 QV 7 44 S 7 45 S 7 46 47 L 0V Channel 0 Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Chann...

Page 261: ...nits Short circuit protection yes Short circuit current approx 25 mA Voltage between the reference potential of the load MANA terminal and the housing max 60 V AC 75 V DC Linearity in the rated range 0 25 3 units Operational error limits 0 6 0 to 55 C Cable length shielded max 200 m 656 ft Front connector 46 pin Insulation rating to VDE 0160 Rated insulation voltage outputs to tested with 500 V Po...

Page 262: ...t output channel x S x sensor line channel x S x sensor line channel x 1 L 24V 2 3 QV 0 4 S 0 5 S 0 6 QI 0 7 QV 1 8 S 1 9 S 1 10 QI 1 11 12 13 MANA 14 15 QV 2 16 S 2 17 S 2 18 QI 2 19 QV 3 20 S 3 21 S 3 22 QI 3 23 24 25 26 27 QV 4 28 S 4 29 S 4 30 QI 4 31 QV 5 32 S 5 33 S 5 34 QI 5 35 36 37 MANA 38 39 QV 6 40 S 6 41 S 6 42 QI 6 43 QV 7 44 S 7 45 S 7 46 QI 7 47 L 0V Channel 0 Channel 1 Channel 2 Ch...

Page 263: ...to 1280 units Short circuit protection yes Short circuit current approx 25 mA for a voltage output Open circuit voltage approx 18 V for current output Voltage between the reference potential of the load MANA terminal and the housing max 60 V AC 75 V DC Linearity in the rated range 0 25 3 units Operational error limits 0 6 0 to 55 C Cable length shielded max 200 m 656 ft Front connector 46 pin Insu...

Page 264: ...sion rate 110 to 9600 baud Permissible cable length TTY voltage drop receiver typ 1 5 V sender typ 0 9 V at 20 mA RS 232 C V 24 15 m 49 ft Battery backup Lithium AA 3 6 V 850 mAh Battery backup time at least 1 year Degree of protection IP 20 Permissible ambient temperature vertical 0 to 60 C horizontal 0 to 40 C Relative humidity 15 to 95 Current consumption from 9 V CPU typ 130 mA Power losses of...

Page 265: ...umption at 5 V max 1 5 A Weight approx 0 3 kg 0 7 lb The IM 304 interface module is used in combination with the IM 314 interface module for distributed connection up to 600 m or 1969 ft of expansion units EUs to a central controller CC also Chapter 3 FAULT FAULT SIEMENS SIMATIC 6ES5 304 3UA11 I1I2I3I4I5I6I7I8I9I10I 8 38 EWA 4NEB 811 6148 02 ...

Page 266: ...on 50 mA Weight approx 0 6 kg 1 3 lb Accessories 705 connecting cable 0 50 m 1 5 ft 6ES5 705 0AF00 1 25 m 3 9 ft 6ES5 705 0BB20 1 50 m 4 7 ft 6ES5 705 0BB50 2 50 m 7 8 ft 6ES5 705 0BC50 Catalog ST 52 3 The IM 306 interface module is used for central connection of up to three expansion units EUs to a central controller CC also Chapter 3 IM 306 OUT IN EWA 4NEB 811 6148 02 8 39 ...

Page 267: ...g 6ES5 491 0LB11 Termination connector for IM 314 6ES5 760 1AA11 721 connecting cable Catalog ST 52 3 The IM 314 interface module is used in combination with the IM 304 interface module for distributed connection up to 600 m or 1969 ft of expansion units EUs to a central con troller CC also Chapter 3 IM 314 OUT IN SIEMENS SIMATIC 6ES5 314 3UA11 I1I2I3I4I5I6I7I8I9I10I 8 40 EWA 4NEB 811 6148 02 ...

Page 268: ...ht approx 0 3 kg 0 7 lb Accessories Adapter casing 6ES5 491 0LB11 721 connecting cable Catalog ST 52 3 The IM 324 parallel interface is used in conjunction with the IM 304 for linking both subunits of the S5 115F system The IM 324 may only be connected to the IM 304 NP SIEMENS SIMATIC 6ES5 324 3UA11 I1I2I3I4I5I6I7I8I9I10I EWA 4NEB 811 6148 02 8 41 ...

Page 269: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 270: ...5 230 V can be plugged into 6ES5 431 7LA11 6ES5 432 7LA11 6ES5 435 7LA11 6ES5 435 7LB12 6ES5 436 7LA11 6ES5 436 7LB12 Back Up Battery for PS 951 7ND21 31 Power Supply Module 6EW1 000 7AA Technical Specifications Lithium battery 3 6 V 5 2 Ah backup time at 25 C and constant backup of the CPU with memory submodule approx 2 years service life at 25 C approx 5 years external battery backup 3 4 to 9 V ...

Page 271: ...al Types of Fuses Wickmann 19231 2 5 A FF 6ES5 980 3BC21 4 A FF 6ES5 980 3BC51 10 A FF 6ES5 980 3BC41 Gould GAB4 Bussmann ABC4 Types of Relays Siemens V23042 B201 B101 Günther 3700 2501 011 Siemens V23157 006 A402 8 44 EWA 4NEB 811 6148 02 ...

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Page 274: ...ore stringent in a number of application areas in the course of the last few years The following chapter is intended to familiarize you with the basics of this problem complex and to show how optimal reliability is achieved in the S5 115F 9 1 Reliability of Electronic Control Systems Reliability is the capability of an electronic control system to satisfy over a specified period and within the spe...

Page 275: ... end of the useful life is approaching The transition to this phase is gradual There is no sudden increase in the failure rate 9 1 2 Reliability of SIMATIC S5 Programmable Controllers and Components A very high degree of reliability can be achieved by taking the following extensive and cost intensive measures during the development and manufacture of SIMATIC S5 systems The use of high quality comp...

Page 276: ...ting Programmable Controllers Significance of failure distribution Only a small number approx 5 of failures occur inside the electronic control system These can be broken down as follows CPU failures about 10 i e only 0 5 of all failures these failures are evenly divided among the processor memory bus system and power supply I O module failures about 90 i e only 4 5 of all failures The highest num...

Page 277: ...is variation is only permissible during supervised operation and if two message paths are assured Example Burner control with passivation of the I O module variation 2 to 4 A boiler has several groups of burners with four burners to a group If four burner controls are contained in an S5 115F controller each burner is assigned a different signal group number and program block number All burners can...

Page 278: ...herwise two valid sensors are used which are each connected to one input module of a subunit A comparison check is made on the dual channel inputs once per cycle or in the case of direct access during access Nonidentical inputs are subjected to a discrepancy analysis In the case of binary inputs the discrepancy must disappear at the latest then the individual discrepancy time has elapsed In the ca...

Page 279: ...ed by reading back separate inputs and by comparing the inputs Comparison of readback inputs is sufficient for outputs which change their status frequently In the case of output statuses which change infrequently a check pulse is output and read back additionally in the supplementary test The 0 signal which occurs in the event of wire break or power failure must shut down all the command actuators...

Page 280: ...Qs 10 27 10 10 1 Type 8 Digital Output Modules DQs 10 28 10 10 2 Type 9 and Type 10 Digital Output Modules 10 29 10 10 3 Connecting Actuators to Digital Output Modules DQs Types 9 and 10 10 29 10 10 4 Checking Digital Output Modules Using Readback Digital Input Modules 10 37 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 281: ...d System 10 70 10 20 1 Planning Phase 10 70 10 20 2 Pre Inspection 10 72 10 20 3 System Test 10 73 a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 282: ...age Output 10 40 10 24 Type 14 AI Safety Related Non Intermittent Single Channel Sensor with Current Output Two Wire Transducer 10 41 10 25 Suggested Wiring of the 463 AI Module When Using Two Wire Transducers without Test Wiring 10 41 10 26 Type 14 AI Safety Related Non Intermittent Single Channel Sensor with Current Output Four Wire Transducers 10 42 10 27 Type 15 AI Safety Related Non Intermitt...

Page 283: ... a a a a a a a a a a a a a a a a a a a a a a a Tables 10 1 Programmable Discrepancy Times 10 10 10 2 Permissible Accesses to the I O Area 10 11 10 3 I O Module Types Type Matrix 10 16 10 4 Choice of the reaction times for interposing relays and actuator 10 30 10 5 Advantages of the Various Readback Methods 10 32 10 6 Typical I O Type Assignments of Unused I O Words of 32 Channel DI DQ Modules 10 5...

Page 284: ...You can however only use EEPROM submodules with the express consent of the inspector at the individual acceptance test If you operate the S5 115F without memory submodules or with a RAM submodule it automatically switches to test mode The backup batteries are essential Error information can be lost without battery backup for the RAM Replace the backup batteries every year Nonsafety related program...

Page 285: ...he time that elapses between a change in an input signal on the CPU side and the output response on the CPU side The response time is dependent on the procedure used Cyclic reading in and output Direct access in the user program Direct access in OB 13 time interrupt OB Direct access in OB 2 process interrupt OB Networking via the SINEC L1 LAN In addition the response times of the I O modules senso...

Page 286: ...in The user program processes the input signal and triggers the output response in the operating system 10 3 2 Response Time in the Case of Direct Access in the Cyclic Program If the input signal is read from the input module by direct access e g using the L PW operation and the response is output by direct access to the output module e g using the T PW operation the following response time result...

Page 287: ... OB 13 OB 13 TPW Synchr time inter rupt Explanation of Figure 10 3 If input signal changes after the relevant direct access in OB 13 the change will be recognized in the next possible OB 13 call It is possible in the following cases When the interval time for OB 13 has elapsed 250 msec in the example When the next synchronization point has been reached 100 msec in the example or 20 msec in general...

Page 288: ...onse Times With the SINEC L1 LAN The SINEC L1 LAN has a polling time which is a function of the number of data paths and the sum of all transfer bytes In addition the SINEC L1 LAN has a safety time which must be greater than the polling time The safety time depends on the following criteria Desired error tolerance the longer the safety time the greater the error tolerance Desired response time in ...

Page 289: ...bes a typical data exchange via SINEC L1 The Send S5 115F enters the data in the Send mailbox of the desired data path The operating system attempts to buffer the message The message is sent from the buffer before the SINEC L1 polling time has elapsed at the latest Please make sure the polling list is properly organzied The Receive mailbox is filled in the receiving PLC at the next synchronization...

Page 290: ...sts of The program execution time The operating system execution time You can determine your program execution time by summating the execution times of the STEP 5 statements constituting the program The maximum operating system execution time can be estimated with the help of the following guidance values 60 to 80 msec Basic execution time depending on configuration with user timers in con junctio...

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Page 292: ...nterval mean 5 ms half the synchronization call interval If the interval for updating user timers configured by COM 115F is exceeded as a result of too few synchronization calls in the user program the S5 115F will enter the STOP mode Synchronization for time and process interrupts The response time for time and process interrupts also depends on the intervals between synchronization calls The res...

Page 293: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 294: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 295: ...rect access to the memory area C400H to EFFFH with T IR and T NB is illegal This memory area is used by the operating system 10 7 3 Illegal STEP 5 Operations and Statements In order to guarantee the safety of plants requiring official approval the possibility of systematic errors by the user must be eliminated Systematic errors have the same effect on both subunits Note Organize your programs as c...

Page 296: ... cannot usually be detected by the function test 10 7 5 Jump Operations to Unloaded Blocks The operating system responds differently to jump operations to nonexistent blocks depending on the operating mode If a jump to a nonexistent block is called in safety mode the S5 115F enters the STOP mode If a jump to a nonexistent block is called in Test mode it is not executed and the program processes th...

Page 297: ...d failsafe standard FBs Only failsafe standard FBs may be used to form signals relevant to the system s failsafety When assigning parameters to the blocks note that output parameters can only be failsafe if all the input parameters are failsafe All standard FBs are identified by a library number which in conjunction with other measures protect the blocks against falsifications caused by transfer e...

Page 298: ...t is activated extremely infrequently An analog signal is intermittent if the whole value range relevant to evaluation within the second error occurrence time is run through read in and coded at least once In doing so it is of special importance that those values that lead to a safety response be reached For example an analog input for measuring temperature cannot generally be configured as an int...

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Page 300: ...lementation of Sensors Permanently failsafe sensors may have a single channel connection to a safety related digital input requires permit Other approved sensors must be of the two channel type 10 9 2 Requirements to be Met by the Sensor Signals If the digital inputs are read in cyclically the sensor signals must maintain a given state for longer than one PLC cycle Note Special conditions and rest...

Page 301: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 302: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 303: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 304: ...back on Additional check digital output modules CH DQs are required for this Read loops with L PY and L PW are illegal in OB 2 and OB 13 Connecting deactivatable sensors Figure 10 9 Type 3 DI Safety Related Non Intermittent Single Channel Deactivatable Sensors Subunit A Subunit B Sensor 451 7LA 458 7LA 458 7LB 456 7LB CH DQ a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 305: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Sensor a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Since the active sensor signal is non intermittent it must be interrupted...

Page 306: ...A 434 7LA a a a a a a a a a a a a a a a a DI 430 7LA 434 7LA a a a a a a a a a a a a a a a a a a a a 458 7LA 458 7LB CH Rel DQ a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 458 7LA 458 7LB CH Rel DQ a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Sensor Figure 10 12 Type 3 DI Safety Related Non Intermittent Two Channel Non Deactivatable Sensors The...

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Page 308: ...terrupt register it is not updated cyclically The 115F operating system detects false interrupts These result in the usual error response with PLC STOP or in passivation of the relevant signal group Enable disable initialization Initialization is enabled disabled automatically on restart according to the parameters assigned in the configuration form Interrupts can only be triggered by negative edg...

Page 309: ...nization FB 254 with the appropriate parameters Vol 2 6 1 6 of the Manual The 115F operating system monitors the maximum intercall interval you have configured with COM 115F Vol 2 1 1 1 of the Manual Process interrupt response time The time taken to respond to a process interrupt depends on the intervals between the FB 254 calls in the user program The response time corresponds to the interval bet...

Page 310: ... interrupt DI bits are capable of functioning It must be proved that more than one interrupt occurs for each interrupt DI bit within the second error occurrence time process dependent The basic state of SD 98 is the 0 word so that the interrupt DI test responds with the usual vigour to interrupt DI bit status 0 10 10 Digital Output Modules DQs When configuring the I O modules Vol 2 of the Manual d...

Page 311: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 312: ...nted in subunits A and B in two channel configuration and must have the same module address in both subunits They are combined with readback inputs R DIs which monitor the outputs for discrepancy times Simulated intermittence of 0 or 1 signals takes place once every test cycle Requirements to be met by digital output modules In the case of safety related DQ signals the interval between two edge ch...

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Page 314: ...e types must be used per branch The recommended nominal crest working off state voltage must not be less than 1000 V and the nominal conducting state current must not be less than 1 A Figures 10 15 10 17 10 19 10 20 You can also interrupt the readback line with the positive action contact of an interposing relay as an alternative to diodes Figure 10 21 The following figures illustrate the differen...

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Page 317: ...k function must not exceed 70msec Connection direct at the load circuit of the relay is shown in the following figures Figure 10 18 Type 9 10 DQ Safety Related Indirect Control 24 V 24 V with Readback at load circuit M P 24 V P M P M Subunit A Subunit B 482 7LF21 M DQ 482 7LF31 458 7LB DQ M output Not connected to common pot R DI P Read 482 7LF21 Connected to common 0 V pot 482 7LF11 P DQ 482 7LF3...

Page 318: ...t 482 7LF11 482 7LF31 458 7LB DQ P output Not connected to common pot to L R DI MP Read 435 7LC 436 7LC Not connected to common pot Figure 10 20 Type 9 10 DQ Safety Related Indirect Control Readback at laod circuit 115 V 115 V or 230 V 230 V 4 diodes MP L Phase MP MP L MP Subunit A Subunit B 456 7LB Not connected to common pot DQ P output 456 7LB Not connected to common pot DQ L output to L R DI M...

Page 319: ...to common pot P M output a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 320: ...ent outputs It must be possible to interrupt sensors that have current outputs for I O types 14 and 15 This is because of the supplementary test carried out by the operating system of the 115F as follows Disconnection of the sensors from the AI module Connection of the test AQ to the AI module Test Disconnection of the test AQ from the AI module Connection of the sensors to the AI module Note Plea...

Page 321: ... numbers of the AI module and the relevant check AQ channel must be identical You may use a check AQ channel for all AI modules of the same type 14 or 15 and the same signal group number If the AI channels have different signal group numbers you must use different check AQ channels Use of the FB 250 ANEI You can use the FB ANEI in cyclic and time driven programs If you call the FB ANEI from a time...

Page 322: ...acteristics 8 channels 4 channels per 498 range card possible with all 7 range cards 4 channels each can be set by jumpers 4 to 20 mA load impedance 62 5 V 250 to 1250 mV 0 V to 1 V 0 V to 10 V 0 mA to 20 mA a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 323: ...Subunit B 458 7LA CH Rel DQ with tetrad bits 3 2 1 0 7LA 10 V 7LB 10 V 470 CH AQ AI As in subunit A Single channel sensors must be p e r m a n e n t l y f a i l s a f e a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Analog value sensor V Figure 10 23 Type 14 AI Safety Related Non Intermittent Single Channel Sensor with Volt...

Page 324: ...a a a a a a a a a a a a a a a a a a a Analog value sensor I Constellation 4 to 20 mA may only be configured as channel Type 4 The use of two wire transducers requires a dedicated power supply The following figure shows the wiring principle for redundant analog input modules with two wire transducers channel 0 The necessary test wiring is not shown in the figure Figure 10 25 Suggested Wiring of the...

Page 325: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 326: ...458 7LA CH Rel DQ with tetrad bits 3 2 1 0 AI As in subunit A 463 4U AI 0 to 10 V Subunit A Subunit B 458 7LA CH Rel DQ with tetrad bits 3 2 1 0 7LA 10 V 7LB 10 V 470 CH AQ a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Analog value sensor V Analog value sensor V Figure 10 27 Type 15 AI Safety Related Non Intermittent Two Channel Sensor with...

Page 327: ...LC 4 to 20 mA 470 CH AQ AI As in subunit A a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Constellation 4 to 20 mA may only be configured as channel type 4 24 V M Analog value sensor I Analog value sensor I The user of two wire transducers requires a dedicated power supply Figure 10 25 for suggested wiring Note Please note that the short discrepancy time for anal...

Page 328: ...y output a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 329: ...anual In the test the check values are switched to the relevant analog inputs The values read in must agree with the check values Note You can derive safety related actions only from these check values You require four interposing relays per analog input channel The relays of a relay DQ module can be used for this purpose If you use single channel sensors you can connect the check relay DQ module ...

Page 330: ... Safety Related Intermittent Single Channel Sensor with Voltage Output 24 V M Subunit A Subunit B AI 463 4U AI 463 4U Analog value sensor I 4 to 20 mA 0 to 20 mA All channels can be set by jumpers Please note that the sensor must supply the current for two loads Figure 10 31 Type 16 AI Safety Related Intermittent Single Channel with Current Output Two Wire Transducers The use of two wire transduce...

Page 331: ... 4U Analog value sensor I 4 to 20 mA 0 to 20 mA All channels can be set by jumpers Please note that the sensor must supply the current for two loads Figure 10 32 Type 16 AI Safety Related Intermittent Single Channel Sensor with Current Output Four Wire Transducers 10 48 EWA 4NEB 811 6148 02 ...

Page 332: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 333: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 334: ...Type 1 I O Type 3 I O Type 8 I O CH DQ for type 3 I O Type 1 I O Type 3 I O Type 8 I O Type 8 I O Type 2 I O Type 2 I O 10 14 I O Type Assignment of Unused Analog Channels You must assign an I O type to each channel of an AI AQ module Assign the simplest I O type to the unused channels Table 10 7 Typical I O Type Assignments of Unused Channels of AI AQs Module Used as I O type of the free channel ...

Page 335: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 336: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 337: ...a particular module This sets the addresses of the other channels of this module in ascending order Please note the following when setting the initial addresses 32 bit digital modules can only be assigned initial addresses whose byte number can be di vided by 4 e g 0 4 8 etc 16 bit digital modules may only be assigned initial addresses whose byte number can be di vided by 2 e g 0 2 4 etc 8 bit DI ...

Page 338: ... 1 15 47 7 2 3 4 46 2 46 3 46 4 5 6 46 5 46 6 11 12 47 3 47 4 10 47 2 13 14 47 5 47 6 Note COM 115F CONFIGURE checks the inputs for duplication of addresses but it does not check for module address overlap or initial addresses It can therefore happen that the address named in the user program does not agree with the address actually accessed The user must therefore make sure that the address grid ...

Page 339: ...6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 ADDRESS BIT Addresses for digital modules Address switches 1 ON 0 OFF 7 6 5 4 3 2 1 Address switches 7 6 5 4 3 2 1 1 0 0 0 0 0 0 1 0 0 1 0 0 0 1 0 1 0 0 0 0 1 0 1 1 0 0 0 1 1 0 0 0 0 0 1 1 0 1 0 0 0 1 1 1 0 0 0 0 1 1 1 1 0 0 0 Slot number DIP switch Address switch Switches for setting the number of inputs or outpu...

Page 340: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 341: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a 4 Error message from the operating system and safety response from the user ...

Page 342: ... since they are not safety related Table 10 10 Passivating I O Modules Passivated module Relevant passivated module CH DQ R DI CH AQ DI DQ AI a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 343: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 344: ... You can avoid having to switch off here if you depassivate the I O modules before expiry of the second error occurrence time Example Depassivation of I O modules A boiler is heated by four burners The burners work independently of each other so that each burner control constitutes an autonomous subprocess Signal groups 11 to 14 are assigned for the I O modules of these subprocesses The entire con...

Page 345: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a Has signal group 12 been passivated a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 346: ...rred to the SINEC L1 master The error is sent to the CP 523 provided one has been configured as a message module for printing COM 115F error messages Up to 16 errors are entered in the error stack The 17th error message results in PLC STOP due to the central safety significance in the case of I O ETV 3 and 4 Standard value generation The standard value is generated After error detection in cyclic ...

Page 347: ... The user program can make two different safety responses to I O errors The process is switched off for a short time when the first I O error occurs Operating personnel are informed e g by a bleeper and the system waits for acknowledgement After acknowledgement the process is resumed by qualified personnel in the Supervised operation mode Proof is required here that the process can be resumed by q...

Page 348: ...y related word requires permit Examples Safety related single channel operation permissible in the case of DQ for cable car main motor in the Slow posi tion and under Operation with supervision Safety related single channel operation not permissible in the case of DI for emergency STOP 5 Failsafe with operator intervention means safe operator response is guaranteed even if the 2nd channel becomes ...

Page 349: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 350: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 351: ... 21 and OB 22 or using the programmer COM 530 may not be used in safety mode The keylock switch on the relevant programmer must be locked You can find additional information in section 7 2 3 If an S5 115F slave is to be shut down in a SINEC L1 network the power supply of the relevant transceiver must be switched off Program the SINEC L1 master CP 530 in the higher level S5 115U S5 135U S5 150U or ...

Page 352: ... You can decrease the SINEC L1 safety time by reducing the volume of data to be transferred or by reducing the number of configured data paths At least one valid message must be received over each configured data path within the SINEC L1 safety time If any data path does not receive a valid message within the SINEC L1 safety time the operating system interprets this as a permanent error on the dat...

Page 353: ...System The S5 115F is a component of your safety related system and is inspected during the acceptance test of the overall system A significant aspect for the test of the S5 115F is failsafe interaction with all safety related components such as sensors and actuators This section contains information which will help you in preparing for the acceptance test of the safety related system It has been ...

Page 354: ...and require no further testing However please ensure adherence to the required ambient conditions such as temperature and humidity as specified in the Technical Specifications Check the characteristics and requirements of your sensors and actuators Communications with further devices Please ensure that no safety related functions or subprocesses are impaired as a result of data interchange with co...

Page 355: ...g of the configured hardware The inspector uses the component mounting diagrams and the configuration printout to check that all safety related inputs and outputs have been switched in a failsafe manner This affects both input modules and output modules as well as sensors and actuators Checking the control program The inspector checks the control program using the program listing the sequence diag...

Page 356: ...ing on a data medium The inspector compares the software handed over by you at the pre inspection with the installed software To check this comparison with the STEP 5 basic package QL VGL UMV is recommended Should changes manifest themselves during the comparison of software it is possible that the inspector might demand a new pre inspection Error simulations Error simulations are to be performed ...

Page 357: ... 115F Manual Warning After the acceptance test any modification to the hardware or software must be agreed with the inspector An unauthorized change can lead to critical system states and to immediate loss of permit 10 74 EWA 4NEB 811 6148 02 ...

Page 358: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 359: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 360: ...ages on your programmer screen You can evaluate the error DBs if you have no CRT based programmer if you want to write your own error messages These DBs contain all the information you require You will find notes on the structure of the error DBs in Vol 2 5 4 2 of the Manual Consult the following pages for the precise meaning of the eight bytes of an error message EWA 4NEB 811 6148 02 A 1 ...

Page 361: ...nit A 1 RB DI in subunit A 0 RB DI not in subunit B 1 RB DI in subunit B I O identifier in DI error messages Bit 3 to 0 Bit 4 Bit 5 Bit 6 Bit 7 0100 0 AI without CH AQ and CH Rel DQ 1 AI with CH AQ and CH Rel DQ 0 AI with 1 sensor CH Rel DQ in the same subunit as CH AQ 1 AI with 2 sensors CH Rel DQs in both subunits 0 CH AQ not in subunit A 1 CH AQ in subunit A 0 CH AQ not in subunit B 1 CH AQ in ...

Page 362: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 363: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 364: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 365: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 366: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 367: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 368: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 369: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 370: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 371: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 372: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 373: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 374: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 375: ... 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 M RESET M BAU M HOLDA1 NAU HOLDA2 PEU HOLDA3 DS1 M M Top connector a b Bottom connector only for CC 2F and EU 2 3 a b M M BAU M RESETA 1 2 3 4 5 6 7 8 9 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PEU M HOLDA3 HOLDA2 HOLDA1 HOLD M 5V 5V 5V 5V 5V 5V M M UBATT M M M 5V 5V 5V 5V M M M M M EWA 4NEB 811 6148 02 B 1 ...

Page 376: ...CPU slot Top connector z b d f M 5V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP M UBATT ADB12 ADB13 ADB14 ADB15 IRA IRB BAU NAU PEU BASPA F0 F1 F2 F3 F4 F5 F6 ASF HOLD HOLDA1 HOLDA2 HOLDA3 PRAL ASG Interface assignment of the serial interface Interior wiring TTY IN TTY OUT TTY OUT TTY IN 1 2 3 4 5 6 7 8 9 10 12 11 13 14 15 B 2 EWA 4NEB 811 6148 02 ...

Page 377: ... DB1 MWR ADB3 RDY ADB4 DB0 ADB5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ADB6 DB2 ADB7 DB3 ADB8 DB4 ADB9 DB5 ADB10 DB6 ADB11 DB7 BASP FX ASG M PRAL In CC2F slots 0a to 6a In EU1 slots 0 to 8 In EU2 slots 0b to 7b In EU3 slots 0b to 7b Enable lines of the individual slots X 0 to 8 EWA 4NEB 811 6148 02 B 3 ...

Page 378: ... DB1 DB2 DB3 DB4 DB5 DB6 DB7 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 M Slots 5 and 6 left in CC2F Top connector z b d M PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP M 5V ADB12 ADB13 ADB14 ADB15 5V 5V M M M M M M M BASPA Bottom connector z b d 5V 5V 5V 5V M RESETA M M M M 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 M M 5V 5V 5V PEU M M M M M M B 4 EWA 4NEB 811 6148 02...

Page 379: ...4 DB5 DB6 DB7 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Slot 7 left in EU2 3 Top connector z b d M PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP M 5V 5V 5V M M M M M M M BASPA Bottom connector z b d 5V 5V 5V 5V M RESETA M M M M 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 M M M 5V 5V 5V NAU M M M M M M EWA 4NEB 811 6148 02 B 5 ...

Page 380: ...les Top connector z b d 5V RESET MRD MWR RDY DB0 DB1 M DB2 DB3 DB4 DB5 DB6 DB7 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 M M 5V PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP M 5V F0 F1 F2 F3 F4 F5 F6 F7 F8 PEU ASF ASG RESETA Only in EU1 EU2 and EU3 Only in EU1 B 6 EWA 4NEB 811 6148 02 ...

Page 381: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 M RESET M BAU M NAU PEU M DSI M Top connector a b Bottom connector a b M 5V 5V 5V 5V M M M M M NAU M BAU M RESETA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 M M Power supply EWA 4NEB 811 6148 02 B 7 ...

Page 382: ...ATT ADB12 ADB13 ADB14 ADB15 IRA IRB IRC IRD BAU NAU PEU DSI BASPA Bottom connector z b d 32 M M BASPA 5V RESET MRD MWR RDY DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Slot 7a Top connector z b d 5V 5V 5V 5V M RESETA M M M M 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 M PESP ADB0 ADB1 ADB2 ADB3 ADB4 ADB5 ADB6 ADB7 ADB8 ADB9 ADB10 ADB11 BASP M 5V ADB12 ADB13 ADB14 ADB15 ...

Page 383: ... MRD ADB2 DB1 MWR ADB3 RDY ADB4 DB0 ADB5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 ADB6 DB2 ADB7 DB3 ADB8 DB4 ADB9 DB5 ADB10 DB6 ADB11 DB7 BASP F0 F7 ASG M Slots 0b to 7b Top connector a b EWA 4NEB 811 6148 02 B 9 ...

Page 384: ...n the CPU stops The signal disables digital outputs Memory Read the signal is generated at every Read access Memory Write the signal is generated at every Write access Ready acknowledgement signal for MRD or MWR access Memory I O select the signal is generated at every I O access Interface free the central controller is operated without an interface module a terminating resistor must be plugged in...

Page 385: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 386: ...pe tests by the Technical Inspectorate of Bavaria TÜV Bayern All the certificates issued in connection with the prototype tests are in German and can be obtained from us on request Please direct inquiries to Siemens AG Abt AUT 125 c o Mrs Bleicher Postfach 1963 D 92209 Amberg Fed Rep of Germany Fax 09621 803146 EWA 4NEB 811 6148 02 C 1 ...

Page 387: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 388: ...sic Mannheim Munich Nuremberg Saarbrücken Stuttgart Finland Siemens Osakeyhtiö Helsinki France Siemens S A Paris Saint Denis Lyon Caluire et Cuire Marseilles Metz Seclin Lille Strasbourg Great Britain Siemens Ltd London Sunbury on Thames Birmingham Bristol Clevedon Congleton Edinburgh Glasgow Leeds Liverpool Newcastle Greece Siemens A E Athens Thessaloniki Hungary SICONTACT GmbH Budapest Iceland S...

Page 389: ...Mozambique Siemens Resident Engineer Maputo Romania Siemens birou de consultat ii tehnice Bukarest Spain Siemens S A Madrid Sweden Siemens AB Stockholm Eskilstuna Gothenborg Jönköping Luleå Malmö Sundsvall Switzerland Siemens Albis AG Zürich Bern Siemens Albis S A Lausanne Renens Turkey ETMAS Istanbul Adana Ankara Bursa Izmir Samsun USSR Siemens AG Agency Moscow Yugoslavia General Export OOUR Zast...

Page 390: ...aleza Porto Alegre Recife Rio de Janeiro Salvador de Bahía Vitoria Canada Siemens Electric Ltd Montreal Quebec Toronto Ontario Chile INGELSAC Santiago de Chile Colombia Siemens S A Bogotá Baranquilla Cali Medellín Costa Rica Siemens S A San José Ecuador Siemens S A Quito OTESA Guayaquil Quito El Salvador Siemens S A San Salvador Guatemala Siemens S A Ciudad de Guatemala Honduras Representaciones E...

Page 391: ...uwait Arabia Lebanon Ets F A Kettaneh S A Beirut Malaysia Siemens AG Malaysian Branch Kuala Lumpur Oman Waleed Associates Muscat or Siemens Resident Engineers Dubai Pakistan Siemens Pakistan Engineering Co Ltd Karachi Islamabad Lahore Peshawer Quetta Rawalpindi People s Republic of China Siemens Represen tative Office Beijing Guangzhou Shanghai Philippine Islands Maschinen Technik Inc MATEC Manila...

Page 392: ...sia continued Yemen Arab Republic Tihama Tractors Engineering Co o Ltd Sanaa or Siemens Resident Engineer Sanaa Australasia Australia Siemens Ltd Melbourne Brisbane Perth Sydney New Zealand Siemens Liaison Office Auckland EWA 4NEB 811 6148 02 D 5 ...

Page 393: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 394: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 395: ... a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a...

Page 396: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 397: ...a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a a ...

Page 398: ...al inputs 2 10 digital outputs 2 10 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Address cont setting 4 22 5 1 on the IM 306 7 36 7 47 10 54 structure 5 1 switches 5 3 5 4 Addressing 4 19 5 1 communications module CP 523 7 36 fixed slot addressing 5 2 panel 5 2 5 3 slot 10 53 variable 5 2 10 54 AI absolute deviation 1 11 access to address area 3 12 comparison error 10 63 intermitten...

Page 399: ...n 7 1 requiring official approval regulations 1 1 1 1 Areas of application 1 1 Arithmetic blocks 6 3 Arithmetic operations overview 2 9 3 30 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Assignment form 5 12 10 25 10 26 Assigning parameters to the PID algorithm 6 18 Automatic mode 6 16 Auxiliary function 1 23 1 53 1 56 Auxiliary programs 5 12 Availability 10 57 of electronic control ...

Page 400: ...al BT 777 7 1 7 11 Byte high 3 10 low 3 10 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 C Cabinet installation 3 18 Cable adaptation of the length 3 25 duct 3 42 shielding 3 46 Call disable 2 11 interval 10 8 2 10 2 11 6 11 6 15 Call statement 2 17 Cause of F error 1 22 Causes of interruption 4 8 CC 0 3 69 CC 1 3 69 Central controller 3 1 10 53 rack 3 4 Central functions 5 13 Centra...

Page 401: ...ndition code generation 3 69 for arithmetic operation 3 70 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Condition code generation cont for conversion operation 3 71 for digital logic operation 3 70 for shift operation 3 71 Conditions of inspection 10 73 Configuration I O modules Configuration block 1 27 centralized 1 4 3 4 3 21 data 10 67 1 9 1 19 1 27 1 33 1 37 transferring to the ...

Page 402: ... 3 69 operation 2 4 2 9 3 1 3 51 3 69 3 71 condition code generation 3 71 processing 3 51 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Coordination byte 7 4 7 5 7 6 7 19 7 21 1 3 structure 7 6 Copy command 1 35 softkey commands 1 32 Correction algorithm 6 17 increment 6 16 6 17 rate algorithm 6 17 Count 2 16 3 27 loading 3 25 Counter 2 4 2 10 count down 3 25 count up 3 25 operation ...

Page 403: ...S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Diagnostics 1 21 functions 9 3 Digital input 2 5 2 7 2 8 2 10 10 17 1 28 Digital input module 7 10 10 16 10 25 1 34 430 7LA12 8 10 434 7LA12 8 11 435 7LB11 8 12 436 7LC11 8 13 482 7LF31 8 21 check non intermittent type 1 type 2 type 3 10 24 10 24 10 18 10 19 10 21 Digital input output module 482 7LA11 482 7LF11 482 7LF21 482 7LF31 8 20 8 21 8 2...

Page 404: ...ort 2 7 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Discrepancy cont time 9 5 10 7 10 8 10 10 10 11 10 25 10 29 1 8 1 36 1 38 1 39 1 56 2 10 5 10 5 11 6 1 6 5 long 10 10 1 10 3 12 short 10 10 3 12 short for DIs without interrupt capability 1 10 short for non interrupt DIs 10 11 value 1 46 1 47 1 50 Display 4 4 cause of F error 1 21 generation operation 3 38 3 39 signal states 4 2 D...

Page 405: ...59 PLC interface 1 59 message frame 7 11 7 37 message text 7 39 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Error cont response 1 8 2 7 4 6 10 25 10 27 10 63 10 65 1 38 1 49 5 12 5 14 5 15 5 16 routine central 5 15 signalling indicated by LEDs 5 5 stack 10 58 5 15 tolerance variant I O modules error tolerance variant 10 57 10 58 Evaluation of error DB 5 16 Exec key 1 7 Execution of...

Page 406: ...T 9 4 FB 254 SYNC 10 9 FB 255 DEPA 6 14 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Function block cont integral integrated 6 1 2 17 5 13 programming 2 17 test 10 13 10 38 Function selector switch AE 460 6 10 Fuses 8 44 for sensors and actuators 4 19 G Global wire break limit 1 12 Grounding of the cable shielding 3 46 point 3 35 H Handling menu 1 8 1 36 1 53 Hardware defects 5 10 H...

Page 407: ...tor 1 3 7 35 Interface module IM 1 2 1 4 2 2 3 1 3 16 3 17 3 21 to 3 23 7 9 8 38 to 8 40 10 54 10 56 5 1 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Interface module cont connector pin assignment B 4 functions 2 11 IM 304 8 38 IM 306 3 21 5 2 5 3 8 39 IM 314 8 40 IM 324 8 41 setting addresses 5 3 Interface relays 9 6 Intermittent 1 36 1 39 signal 1 38 1 50 Internode communication m...

Page 408: ...guration field 1 29 1 30 mixes 10 52 nonsafety related 6 33 print 1 52 safety related 6 33 I O type 1 1 37 I O type 2 1 38 initialization form 1 38 I O type 3 1 39 I O type 8 1 40 I O type 9 1 41 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 I O type 10 1 42 I O type 13 1 43 I O type 14 1 46 I O type 15 1 49 I O type 16 1 50 I O type 18 1 51 Isolation galvanic 3 32 ISTACK 1 21 J Job ...

Page 409: ...17 traffic 7 14 Master slave data traffic 7 31 data transfer 7 5 principle 7 1 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Matching blocks 6 4 Mean time to repair 9 4 Measured value binary 6 16 6 22 Measures against electromagnetic interference 3 46 Memory area illegal 10 12 available 2 12 capacity 2 12 cell 3 73 internal program memory 2 10 map 5 10 2 15 CPU 5 10 programming numbe...

Page 410: ...t generating DI module nonmatching 3 12 NOP operation 3 39 Number 10 26 format 6 17 3 31 of data paths 10 5 representation 2 20 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 O OB Organization block OB 2 5 14 ODGR Analog value matching blocks Off delay 3 24 timer 3 16 3 62 OGR Analog value matching blocks On delay 3 22 3 23 latching reset 3 23 3 23 timer 3 16 3 62 Operand 5 3 areas 2 ...

Page 411: ...age selection 1 54 Page area 3 75 Parallel configuration 3 2 3 3 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Parallel interface 1 7 2 2 to 2 4 3 19 3 20 5 11 8 41 5 12 settings on the IM 304 3 19 settings on the IM 324 3 20 Parallel link 5 11 Parameter entry DB 1 14 4 4 list 2 17 2 18 3 40 setting 1 35 Parentheses 10 12 level 3 76 Parenthesized structure 3 2 Partners 7 9 Passivatio...

Page 412: ...START 4 4 Power supply module 2 1 4 2 8 6 8 8 PS 951 connection 3 27 Print menu 1 28 mode 7 34 7 37 Printed circuit boards 3 14 Printer 2 13 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Printout configuration 1 28 1 54 configured data 1 52 package 1 52 Process access image input image interrupt interrupt scanning synchronization 5 13 2 4 4 4 4 5 5 5 5 10 3 14 4 2 4 3 5 9 10 3 10 10 ...

Page 413: ...er Programmer PG cont Programming 2 7 linear 2 4 number 1 26 memory submodule 1 26 structured 2 5 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Proportional action 6 15 Protection facilities outputting operations 10 27 Protective ground conductor 3 41 Prototype test certification C 1 Pulse 3 20 extended 3 21 Pulse duty train 3 74 Pulse train 3 74 Pulse width 3 43 Q Quiescent state sa...

Page 414: ...s in the time interrupt OB OB 13 10 5 in the case of SINEC L1 LAN link 10 5 of the PC S5 115F 10 7 SINEC L1 10 5 10 6 Restart 4 4 4 8 5 6 block 4 8 2 12 characteristics setting 2 12 from POWER ON 4 4 from STOP manual 4 4 2 12 RESTART test 4 4 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Result of the logic operation 2 4 Return address absolute 5 7 relative 5 7 RI specification 8 2 R...

Page 415: ... 7 4 7 5 mailbox 7 3 7 15 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Sensor 3 27 3 28 3 31 3 34 4 19 5 12 6 2 9 3 10 21 10 23 10 24 10 40 10 41 10 43 10 47 1 39 1 46 1 47 1 49 connecting 6 3 6 11 deactivatable connection 10 21 floating 6 3 fuses 4 19 implementation 10 17 line 8 31 8 33 8 35 non deactivatable connecting 10 23 nonfloating 6 3 requirements with current outputs 10 37 ...

Page 416: ... redundancy 9 4 response time 1 16 single channel 7 17 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 SINEC L1 cont LAN link 1 5 master 7 33 master coordination byte 1 17 messages 7 11 network 1 15 polling list 10 69 1 14 polling time 10 69 1 16 processing 6 13 programmer functions 7 2 redundant 1 17 response time 10 5 1 16 safety interval 7 22 safety time 7 30 10 5 10 69 1 16 single ...

Page 417: ... identifier 1 13 1 27 5 14 7 5 synchronization 1 8 Supply voltage 10 18 Symbols 1 6 SYNC 6 11 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Synchronization 1 8 7 30 7 32 10 9 10 26 block 3 17 3 18 3 20 3 23 6 10 FB 254 SYNC 6 10 calls 10 5 10 9 10 26 error 5 3 event driven 1 7 FB 254 10 26 intervals 6 11 of process interrupt handling 2 10 parameter 6 11 pattern 2 7 SYS OPS 4 3 System...

Page 418: ... Time out QVZ 5 9 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 Timer 2 4 2 10 3 19 operation 2 3 3 16 3 17 3 19 3 62 overview 3 16 3 62 TNB operations 10 12 Tolerance variant 10 57 10 58 10 65 1 11 1 54 Total current consumption 3 32 Total nesting depth 2 5 Transceiver 10 68 10 69 BT 777 7 9 10 68 Transducer 8 30 6 20 connecting 6 8 four wire 6 8 two wire 6 8 Transfer cont block 7 3...

Page 419: ...binet 3 45 V Visual checks 9 2 Visualization 7 10 Index S5 115F Manual Volume 1 Index S5 115F Manual Volume 2 W Wear out failures 9 2 Wire break 6 17 8 27 8 30 9 5 9 6 1 12 6 6 detection 6 26 1 47 with the FB 250 ANEI 6 26 per hardware 6 26 per user program 6 26 limit 1 8 1 12 6 7 monitor 6 16 6 7 monitoring 10 37 10 38 input ranges 10 38 signalling 6 26 for resistance thermometers 6 27 Wiring 3 2...

Page 420: ...our Name Your Title Company Name Street City Zip Code Country Please check any industry that applies to you Automotive Electrical Machinery Chemical Food Instrument and Control Nonelectrical Machinery Pharmaceutical Plastic Pulp and Paper Textiles Transportation Other Petrochemical Phone ...

Page 421: ...mens Title of Your Manual Order No of Your Manual Edition Please give each of the following questions your own personal mark within the range from 1 very good to 5 poor 1 Do the contents meet your requirements 2 Is the information you need easy to find 3 Is the text easy to understand 4 Does the level of technical detail meet your requirements 5 Please rate the quality of the graphics tables Addit...

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