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Prepare the rail for installation (for rails > 530 mm)

To prepare the 1500 mm rail for installation, proceed as follows:
1. Shorten the rail to the required length.
2. Mark the holes. The necessary dimensions can be found in the table "Dimensions for the

drill holes":
– Drill holes after the beginning and before the end of the rail fastening points (15 mm

distance).

– Recommendation for fastening rails > 530 mm:

Determine additional drill holes between the first and last fixing points (maximum

distance 500 mm).

Note
Ensure that there are no burrs or shavings on the rail.
To ensure secure installation of the modules, make sure you position the drill holes centered on

the identification groove and only use screws of the maximum size.

1

2

①

Identification groove for additional drill holes

②

Additional drill hole

Figure 5-1

Preparing a rail for installation

Installing the rail

Note
Minimum clearances
Observe the minimum clearances in the control cabinet.

You can find additional information on this in the section "Minimum clearances in the control

cabinet (Page 60)".

Installation

5.3 Installing the rail

ET 200SP HA Distributed I/O system

System Manual, 08/2019, A5E39261167-AD

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Summary of Contents for SIMATIC ET 200SP HA

Page 1: ... 08 2019 A5E39261167 AD Security information 1 Preface 2 System overview 3 Plant planning 4 Installation 5 Wiring 6 Removal 7 Maintenance 8 Technical specifications 9 Dimension drawings A Accessories spare parts B Leakage resistance of the IO device C Service Support D ...

Page 2: ...personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturer...

Page 3: ...inal blocks 34 4 7 2 2 Configuration examples for potential groups 37 4 7 2 3 Terminal block with potential distributor L potential 39 4 7 2 4 Terminal block with potential distributor M potential 41 4 8 Redundancy and changes during operation 43 4 8 1 Connection of the IO device via system redundancy 44 4 8 2 Connection of the IO device via media redundancy 47 4 8 3 IO redundancy 49 4 9 Time sync...

Page 4: ...unication 96 6 8 1 Connecting the BusAdapter 97 6 9 Inserting I O modules or slot cover 100 7 Removal 103 7 1 Removing a server module and power bus cover 103 7 2 Removing a terminal block 105 7 3 Removing the carrier module 108 7 4 Removing a BusAdapter from the interface module 110 7 5 Removing the interface module 111 7 6 Removing the carrier module for the interface module 112 7 7 Removing I O...

Page 5: ...itions 143 9 5 Information on insulation protection class degree of protection and rated voltage 146 9 6 Technical specifications of subcomponents of the ET 200SP HA 148 9 6 1 Power supply SELV PELV 148 9 6 2 Technical specifications for the modules 148 9 6 3 Technical specifications Carrier modules TM 148 9 6 4 Technical specifications Terminal blocks 153 9 6 5 Technical specifications Server mod...

Page 6: ...Table of contents ET 200SP HA Distributed I O system 6 System Manual 08 2019 A5E39261167 AD ...

Page 7: ...he extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends that pro...

Page 8: ...Security information ET 200SP HA Distributed I O system 8 System Manual 08 2019 A5E39261167 AD ...

Page 9: ...ystem based on the ET 200SP HA distributed I O system can be used in the following combination Process control system As of version CPU in the automation system SIMATIC PCS 7 V9 0 SIMATIC CPU 410 5H Configuration of the ET 200SP HA You can configure the following components of the ET 200SP HA when the following updates are installed Component of the ET 200SP HA Required updates Shared device for I...

Page 10: ...sponding notifications Newsletter 1 Register for the following newsletters on the Internet http www industry siemens com newsletter_v4 public LoginPage aspx SIMATIC S7 4xx PCS 7 as of V9 0 Distributed I O SIMATIC Industrial Software 2 Select the Current check box for these newsletters Recycling and disposal The products are low in pollutants and can be recycled For environmentally compliant recycl...

Page 11: ... an overview of the most important changes here V1 2 or higher Counter function integrated Additional approvals See also Contact http support industry siemens com aspa_app Preface ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 11 ...

Page 12: ...ring ET 200SP HA is available in the following sections of the documentation Configuration with PCS 7 Configuration Manual PCS 7 process control system Engineering System Function Manual PCS 7 process control system High availability process control systems Function Manual PCS 7 process control system Time synchronization Function manual SIMATIC ET 200SP HA High precision time stamping with ET 200...

Page 13: ...d the My Documentation Manager on the Internet http support industry siemens com My ww en documentation Application examples Applications examples support you with various tools and examples for solving your automation tasks Solutions are shown in interplay with multiple components in the system separated from the focus in individual products You can find application examples on the Internet http ...

Page 14: ...for mobile use Information about the app and the download can be found on the Internet Mobile use via app https support industry siemens com cs ww en sc 2067 The app provides direct access to the technical forum and product related posts such as FAQs Application examples Manuals Certificates Product notices Preface 2 2 2D matrix code QR code EAN code ET 200SP HA Distributed I O system 14 System Ma...

Page 15: ...DWLRQ RI VWDWLRQ SRVVLEOH LJK FKDQQHO GHQVLW 2 UHGXQGDQF SRVVLEOH 352 1 7 2 0D 7HPSHUDWXU r Area of application The SIMATIC ET 200SP HA distributed I O system is suitable for a variety of applications The scalable design allows you to adjust your configuration to the specific local requirements The range of I O modules is constantly expanding You can obtain information on new modules through the n...

Page 16: ...he IO controller CPU via PROFINET IO Carrier modules for I O The slots for the I O modules are created by the connection of these carrier modules to the terminal blocks Terminal blocks The terminal blocks provide the process terminals for connecting sensors actuators and other devices Light colored terminal block TB D Separation of potential groups and terminals for connection to the supply voltag...

Page 17: ... for interface modules are available in the following versions Carrier module for 1 interface module required for singular connection of the IO device to PROFINET IO Carrier module for 2 interface modules required for redundant connection of the IO device to PROFINET IO The carrier modules connect the interface module to the backplane bus They enable data exchange with the I O modules Note Interfa...

Page 18: ...usAdapter with standard RJ45 connector BusAdapter 2 RJ45 BusAdapter with FastConnect connector for direct connection of the bus cable BA 2 FC BusAdapter with connector for fiber optic cable BA 2xLC Table 3 6 Carrier module Function Figure The carrier module routes the backplane bus to all I O modules The power bus is extended depending on each placed terminal block Carrier modules for I O modules ...

Page 19: ...slots which arise from the combination of carrier module and terminal block The I O modules detect the current process status or trigger correspond ing reactions through the sensors and actuators connected to the terminal block In addition to the standard modules DI DQ AI AQ there are the following types of modules Relay module RQ Universal module Note All I O modules with a signal voltage up to 2...

Page 20: ...distrib uted I O system This element encodes the type of the installed I O module You can find additional information on this in the section Replacing an I O module with another type Page 123 Component for the supply voltage You can find information on suitable components on the Internet https support industry siemens com cs ww en view 9172884 Interactive Catalog CA01 Automation and Drives System ...

Page 21: ...ips can be ordered as accessories Page 171 for thermal transfer printers on a roll for laser printers as A4 sheets Table 3 14 Reference identification labels Function Figure The labels enable the reference identification of the IO device components The labels can be ordered as accessories Page 171 for thermal transfer and inkjet printers on a sheet Table 3 15 Color coded labels Function Figure The...

Page 22: ...System overview 3 3 Accessories for the IO device ET 200SP HA Distributed I O system 22 System Manual 08 2019 A5E39261167 AD ...

Page 23: ...cted to a ring through a so called redundancy manager Typical redundancy managers are CPU that supports the Media Redundancy Protocol MRP Communication processor that supports the Media Redundancy Protocol MRP External switch SCALANCE X If there is a break in the network the redundancy manager ensures that the data is redirected over an intact network connection Star When IO devices are connected ...

Page 24: ...ctions exclusively within a network You have the option of connecting various PROFINET IO networks via PN PN coupler Additional information You can find more detailed information in the SIMATIC NET manual Communication with SIMATIC https support industry siemens com cs ww en view 1254686 You should also read the PROFINET Installation Guideline from the PROFIBUS User Organization http www profibus ...

Page 25: ...of the ET 200SP HA Only authorized trained or authorized personnel have access to the IO devices e g protection by enclosure control cabinet or control room The ambient conditions for the IO devices have been taken into account in the plant see section Mechanical and climatic environmental conditions Page 143 Plant planning 4 2 Basics ET 200SP HA Distributed I O system System Manual 08 2019 A5E392...

Page 26: ...ed in an environment with no more than pollution degree 2 as defined in EN 60664 1 Use in hazardous area Zone 2 A permissible installation location is below the maximum permissible installation height of 2000 m above sea level A manufacturer declaration in accordance with EN 60079 0 or a manufacturer declaration for fulfillment of Zone 2 in accordance with EN 60079 15 must be available for the enc...

Page 27: ... can find information on this in the section Forming potential groups Page 34 There is electrical isolation between The power circuits of the supply voltage process signals and all other circuit elements of the IO device The communication interfaces of the interface module PROFINET and all other circuit elements of the IO device Plant planning 4 4 Potential relationships in the IO device ET 200SP ...

Page 28: ...Page 60 Maximum electrical configuration The permissible load current of a potential group is max 10 A supply voltage L M on the light colored terminal block This load current is divided into the following portions Power requirements of all I O modules Power requirements of the components supplied via these I O modules The maximum number of I O modules contained in a potential group is thereby lim...

Page 29: ... Cable types electrical optical Transmission paths use of amplifiers repeaters You can find information on this in the Catalog ST PCS 7 on the Internet https support industry siemens com cs ww en view 9172884 Plant planning 4 5 Hardware configuration ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 29 ...

Page 30: ... on configuration limits in an IO device in the section Hardware configuration Page 28 The following types of carrier modules are available in ET 200SP HA Carrier module with 2 slots width 45 mm Carrier module with 8 slots width 180 mm P1 P2 P2 P1 P2 P1 P2 P2 P1 P1 Received by TB22 Received by TB22 Received by TB22 Received by TB22 Received by TB22 Received by TB22 Received by TB22 Received by TB2...

Page 31: ...e parts Page 171 You can find information on the function and design of the carrier modules in the manual for download see Documentation guide for ET 200SP HA Page 12 Plant planning 4 6 Selecting the carrier module ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 31 ...

Page 32: ... dark gray TYPE N0 LIGHT 6DL1193 6TP0 0 0DN0 TB45 P32 36xM 4D 24 V terminal block additional 32 M terminals new power bus group light gray TYPE N0 DARK 6DL1193 6TP0 0 0BN0 TB45 P32 36xM 4B 24 V terminal block additional 32 M terminals power bus jumper dark gray ET 200SP HA TERMI NAL BLOCK highly insu lated TYPE K0 LIGHT 6DL1193 6TP0 0 0DK0 TB22 P16 4D Highly insulated terminal block new power bus ...

Page 33: ...e technical specifications in the section Technical specifications Terminal blocks Page 153 Plug the terminal blocks into carrier modules Note Voltage in a potential group A mixed configuration of I O modules with different signal voltage is allowed within a potential group The supply voltage for all I O modules is 24 V DC You can find additional information on this in following sections Section F...

Page 34: ...oups by arranging the terminal blocks for the distributed IO system ET 200SP HA Requirements You can position terminal blocks when the following components of the IO device have been installed Carrier module for the interface module At least one carrier module for I O modules Rules for positioning terminal blocks Start the assembly on the first carrier module for I O modules to the right next to t...

Page 35: ... light colored terminal block on the left next to a dark colored terminal block the light colored terminal block interrupts the power bus to the left and starts a new potential group at the same time You can find additional information on this in the section Replacing a terminal block Page 125 Load current You can find information on this in the section Hardware configuration Page 28 Plant plannin...

Page 36: ...ial distributor Dark terminal block with potential distributor 21 Supply voltage L of potential group 2 8 Potential group 3 Carrier module 8x last 2 slots 1 carrier module 2x Terminal block for I O redundancy Light terminal block for IO redundancy Dark terminal block for IO redundancy 22 Supply voltage 1L of the IO redundant load root of potential group 2 1L 1P1 M 1P2 supplies left hand I O module...

Page 37: ...s using the terminal block types is shown for the terminals on the terminal blocks Configuration examples Table 4 5 Configuration example for terminal blocks with 16 process terminals Terminal blocks Configuration Width 22 5 mm TB22 P16 4D Enable new potential group light terminal block Article number 6DL1193 6TP00 0DK0 TB22 P16 4B Use potential group of the left module dark terminal block Article...

Page 38: ...icle number 6DL1193 6TP00 0BH1 Width 45 mm terminal block for I O redundancy e g potential group 2 TB45R P32 4D T Enable new potential group light terminal block Article number 6DL1193 6TP00 0DM1 TB45R P32 4B T Use potential group of the left module dark terminal block Article number 6DL1193 6TP00 0BM1 3RWHQWLDO JURXSb 3RWHQWLDO JURXSb DFNSODQH EXV 3 3 3 Plant planning 4 7 Configurations of the sl...

Page 39: ...6xM 4D Enable new potential group light terminal block Article number 6DL1193 6TP00 0DN0 TB45 P32 36xM 4B Use potential group of the left module dark terminal block Article number 6DL1193 6TP00 0BN0 3RWHQWLDO JURXSb 3RWHQWLDO JURXSb DFNSODQH EXV 3 3 3 3RWHQWLDO JURXS 4 7 2 3 Terminal block with potential distributor L potential General pin assignment with potential distributor The pin assignment o...

Page 40: ...t module dark terminal block 1 Make sure that this parameter is enabled in HW Config starting with the commissioning Table 4 8 Benefits of potential distributors compared to using external power supply units Advantage with terminal block with potential dis tributor Disadvantage without potential distributor The L terminals on the potential distributor are connected individually using automatic cir...

Page 41: ...P2 M 5P2 M 4P2 M 6P2 M 4 7 2 4 Terminal block with potential distributor M potential General pin assignment with potential distributor The pin assignment on the left side of the terminal blocks with a potential distributor should be set in accordance with the configured I O module 36 M terminals are located on the right side of the potential distributor Note Connection information The M terminals ...

Page 42: ...al blocks with a potential distributor right side of terminal block Terminals 33 to 64 Terminal Assignment Terminal Assignment Explanations 33 M 34 M M33 to M64 Supply voltage ground reference for actuator 3P2 Ground reference of the voltage bus 1P 4P2 Ground reference of the voltage bus 2P 5P2 Ground reference of the voltage bus 1P 6P2 Ground reference of the voltage bus 2P 35 M 36 M 37 M 38 M 39...

Page 43: ...6XEQHW 5 VXSSRUWHG 6 352 1 7 VXEQHWV 5 SRVVLEOH 6 26 VHUYHU 26 FOLHQW 26 FOLHQW 7LPH RI GD PDVWHU 6 2 QJLQHHULQJ 6WDWLRQ 7HUPLQDO EXV 3ODQW EXV 7 63 6 6 7 63 7 63 6 7 63 7 63 7 63 Configuration Media redundancy System redundancy IO redundancy Brief information Use Media Redundancy Protocol MRP Connection via redundant media 2 subnets and or redundant in terface modules Use of redundant I O modules...

Page 44: ...anual SIMATIC Fault tolerant systems S7 400H http support industry siemens com cs ww en view 82478488 Additional information Documentation of the I O module used System manual SIMATIC Process Control System PCS 7 CPU 410 5H Process Automation https support industry siemens com cs ww en view 96839331 See also Contact http support industry siemens com aspa_app 4 8 1 Connection of the IO device via s...

Page 45: ...tion see figure under Config uration System redundancy 1 subnet System redundancy 2 subnets in a line struc ture System redundancy Media redundancy 2 subnets in a ring struc ture Coupling S2 R 1 R 1 MRP Hardware IO device with 1 interface module Redundant IO device IO device with 2 interface modules Mounting rule No special considera tions Redundantly used interface modules must be identi cal i e ...

Page 46: ... port 1 Network2 CPU 1 X5 port 1 Network1 CPU 0 X5 port 1 CPU 0 X5 port 2 Network2 CPU 1 X5 port 1 CPU 1 X5 port 2 Activating system redundancy type R1 for distributed I O The system redundancy type R1 for distributed I O can be activated through a license key This license key must be transferred onto the SEC of the CPU You can perform the activation without swapping the SEC You can activate syste...

Page 47: ...ith two ports ring ports of a device in the ring At least one device of the ring takes over the role of the redundancy manager All other devices in the ring are redundancy clients Configuration The following figure shows examples for the connection of the IO devices in the PROFINET IO system Media redundancy 1 subnet ring Media redundancy System redundancy 1 subnet ring 6 2 7 1 2 3ODQW EXV 352 1 7...

Page 48: ...a PROFINET IO system is created at each PN IO connection of the CPU a newly in serted interface module is automati cally connected to the PROFINET IO system of the CPU Node name The nodes on the fieldbus PROFINET IO must be assigned unique names Network connections ex ample Network1 CPU 0 X5 port 1 CPU 0 X5 port 2 Network1 CPU 0 X5 port 1 CPU 1 X5 port 1 Connection CPU 0 X5 port 2 with CPU 1 X5 po...

Page 49: ...t operation You can find this information in the manual for the respective module Redundantly deployed I O modules must be identical i e they must have the same article number the same hardware version and the same firmware version Mounting rule I O modules of the same type are plugged in pairs next to each other in the same IO device IO redundancy Both slots are located in the same adapter module...

Page 50: ...s are still controlled in the system Maintenance and service In the ongoing error free operation one of the following functions is possible for one I O module of a module pair Firmware update Replacing a module NOTICE I O modules in the I O redundancy mode for which at least one channel is configured with Keep last value When the CPU is in STOP mode or the PROFINET cable is pulled the following ac...

Page 51: ...utomation Changes to the plant in runtime by means of CiR Changes to the plant in runtime by means of H CiR Configuration Manual PCS 7 Process Control System Engineering System Plant planning 4 8 Redundancy and changes during operation ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 51 ...

Page 52: ...OFINET IO systems using re dundant interface modules You can find information on this in the section Time synchronization and time stamping with a single CPU Page 55 3 Configurations with redundant CPU Using redundant I O modules in an IO device You can find information on this in the section Time synchronization and time stamping with redundant CPU Page 56 Additional information Function manual S...

Page 53: ...low Section of the system bus for communication of the automation systems with other systems e g engineering system OS This network is connected via a separate communication channel e g CP 443 1 The figure shows an example of the connection of an H system to the time master The two parts of the figure show the difference in the connection between the example configurations 6 2 7 6 2 7 7LPH VWDPSLQ...

Page 54: ...stem clock of SICLOCK TC400 type sends the time frames via Industrial Ethernet There is a direct connection between the central system clock and the integrated PN IO interface of the CPU The time synchronization of the CPU is performed with the SIMATIC procedure Plant planning 4 9 Time synchronization and time stamping ET 200SP HA Distributed I O system 54 System Manual 08 2019 A5E39261167 AD ...

Page 55: ...ion Configurations Note The configurations are not suitable for time stamping with an accuracy of 1 ms You can find additional information on the required configuration changes in section Plant wide time synchronization and time stamping with a preci sion of 1 ms Page 52 For complete information see the function manual SIMATIC ET 200SP HA Time Stamping with ET 200SP HA Fieldbus 1 PN IO subnet on a...

Page 56: ...e 2x CPU 410 5H Plant bus 1 PN IO subnet on an internal PN IO interface of the IO controller e g CPU 410 5H X5 connection Configurations Note The configurations are not suitable for time stamping with an accuracy of 1 ms You can find additional information on the required configuration changes in section Plant wide time synchro nization and time stamping with a precision of 1 ms Page 52 For comple...

Page 57: ...INET IO subnets with MRP Distributed I O IO devices based on ET 200SP HA With one interface module to a single IO controller With two interface modules to a redundant IO controller With two interface modules to a redundant IO controller Plant planning 4 9 Time synchronization and time stamping ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 57 ...

Page 58: ...Plant planning 4 9 Time synchronization and time stamping ET 200SP HA Distributed I O system 58 System Manual 08 2019 A5E39261167 AD ...

Page 59: ...ier modules for configuring 2 or 8 slots for the I O modules then follows on the right next to the IM carrier module 5 The terminal blocks can be plugged into the mounted carrier modules A light colored TB D terminal block supply voltage for the potential group comes after the interface module or at the beginning of each potential group Dark colored terminal blocks follow The slots for the I O mod...

Page 60: ...odule terminal module and I O module The mounting depth is 162 mm There should be at least 10 mm of space in front of the front panel of the modules Ensure the heat dissipation Observe the minimum clearances of the IO device in the control panel or to surrounding components Leave sufficient space for the wiring and the communication cable connection See also Mechanical and climatic environmental c...

Page 61: ...rounded and galvanized mounting plates You can find the article numbers in the section Accessories spare parts Page 171 Lengths and drill holes The rails are available in the following versions Rail 482 6 mm This rail has two drill holes for fixing screws A set of screws for grounding is provided Rail 1500 mm This rail is intended for construction with special lengths and only has holes at the end...

Page 62: ... accordance with ISO 7092 DIN 433 Additional mounting screws for mounting rails 482 6 mm M6 hexagonal head screw according to ISO 4017 DIN 4017 Dimensions for the drill holes Table 5 3 Dimensions for the drill holes Rails G H E D I F a Length of the rail 482 6 mm 1500 mm 530 mm b 65 mm c 155 mm d 8 3 mm 15 mm e 466 mm See x f 10 2 mm 10 2 mm for information on additional drill holes see the follow...

Page 63: ...distance 500 mm Note Ensure that there are no burrs or shavings on the rail To ensure secure installation of the modules make sure you position the drill holes centered on the identification groove and only use screws of the maximum size 1 2 Identification groove for additional drill holes Additional drill hole Figure 5 1 Preparing a rail for installation Installing the rail Note Minimum clearance...

Page 64: ...her onto the bolt in that order Fasten the components with the nut tightening torque 4 Nm D E F G H I a T profile groove b Bolt c Spacer d Ring cable lug with the ground cable e Washer and spring washer f M6 hexagon nut Figure 5 2 Installing a protective conductor 5 Connect the other end of the grounding cable to the functional earth Note Alternative grounding of the rail If it is ensured that the...

Page 65: ...nformation about the exact dimensions of the rails in the section Dimension drawings of the rails Page 165 Section Mounting rules Page 178 Installation 5 3 Installing the rail ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 65 ...

Page 66: ... 5 mm or TORX T15 recommended For fastening the fixing screws to the rail Mounting the interface module To mount the interface module proceed as follows Step Procedure Illustration 1 Hang the carrier module for assembling the interface module on the rail Note Take into consideration the required version of the car rier module redundant configuration non redundant configuration There is a differenc...

Page 67: ...the carrier module 4 Set the interface module parallel onto the carrier module until you hear the module latch click into place See also Mounting rules Page 178 Installation 5 4 Mounting the interface module ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 67 ...

Page 68: ...he section Installing the rail Page 61 The carrier module for the interface module is installed You can find information on this in the section Mounting the interface module Page 66 Tools required Screwdriver 4 5 mm or TORX T15 recommended For fastening the fixing screws on the carrier module to the rail Information on the tightening torque is available in the section Mounting rules Page 178 Trans...

Page 69: ...ion length section Hardware configuration Page 28 2 Swivel the carrier module backwards on the rail 2 Ensure that the interlocks and of the carrier module have been removed 3 Push the carrier module side ways to the left until it meets the previous component car rier module of the interface module or carrier module for I O modules 4 Ensure that the transport lock under the fixing screws is re move...

Page 70: ... one an other with the interlocks In this way the carrier mod ules automatically align them selves parallel to the rail Tighten the fixing screws on the carrier module to the rail When the screws are tight ened the position of the carri er module to the rail is fixed and cannot be changed by latching of the next carrier module Installation 5 5 Mounting an carrier module for I O module slots ET 200...

Page 71: ...rminal block for I O modules Page 32 Terminal blocks must be completely installed on an carrier module 45 millimeter wide terminal blocks TB45 terminal blocks for I O redundancy or potential distributors The terminal blocks TB45 must be plugged into the slots of the carrier module beginning with odd slot numbers The terminal blocks TB45 may not be plugged over two adjacent carrier modules 2 UHG 2 ...

Page 72: ...er module 2 Swivel the terminal block downwards until the fastening elements on the carrier module click into place See figure Fastening the terminal block You can find information on wiring in following sections Wiring rules Page 85 Wiring the terminal block Page 86 Installation 5 6 Installing the terminal block ET 200SP HA Distributed I O system 72 System Manual 08 2019 A5E39261167 AD ...

Page 73: ...e A server module A power bus cover Requirement The carrier modules are mounted Installing the server module and power bus cover To mount the server module and power bus cover proceed as follows Step Procedure Illustration 1 Hang the server module in the rail to the right of the last carrier module 2 Swivel the server module downwards until the fastening elements click into place on the rail Insta...

Page 74: ...to the left until it audibly latches onto the last car rier module 3 Press the power bus cover into the last carrier module Installation 5 7 Installing the server module and power bus cover ET 200SP HA Distributed I O system 74 System Manual 08 2019 A5E39261167 AD ...

Page 75: ...e number Color coding of the I O module classes identification of basic types Digital input module white Digital output module black Analog input module light blue Analog output module dark blue Universal input output mod ule bright gray green IP Basic Color coding of the potential group Opening the potential group Light colored terminal block Extending the potential group Dark colored terminal bl...

Page 76: ...ectly on the I O module to determine which color coded label you need for the terminal block Module specific color combinations are available for the process terminals Meaning see manuals I O modules http support automation siemens com WW view en 55679691 133300 The reference identification labels according to EN 81346 can be attached to every interface module BusAdapter and I O module Due to the ...

Page 77: ...transfer printer on a roll Labeling strips for laser printer as DIN A4 sheets Reference identification labels Labeling strips Color coded labels Figure 6 1 Optional markings 6 1 3 Applying color coded labels Requirements The terminal blocks cannot be wired when installing the color coded labels Wiring 6 1 Markings of IO device components ET 200SP HA Distributed I O system System Manual 08 2019 A5E...

Page 78: ...www siemens com pcs7 documentation Ordering information see section Accessories spare parts Page 171 Table B 2 Accessories color coded labels for I O modules Page 172 6 1 4 Applying labeling strips Procedure Proceed as follows to install a labeling strip 1 Label the strips 2 Insert the labeling strip into the interface module or I O module Wiring 6 1 Markings of IO device components ET 200SP HA Di...

Page 79: ...he sheet 2 Insert the reference identification labels into the insert opening on the top of the modules Interface module BusAdapter I O module Slot cover Reference identification labels Opening for label Figure 6 3 Applying reference identification labels Wiring 6 1 Markings of IO device components ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 79 ...

Page 80: ...ailure Bus communication starts automatically after a fault If necessary EMERGENCY STOP must be forced An uncontrolled or undefined startup must not occur after the EMERGENCY STOP is unlocked Supply voltage The following section describes the important factors you need to consider with respect to the power supply For buildings In the event of danger through overload you must provide lightning prot...

Page 81: ...on deviation of the line voltage from the rated value must be within the permitted tolerance for all power circuits of the IO device Protection against outside electrical influences Below is a description of what you must pay attention to in terms of protection against electrical impacts and or faults In plants with HA distributed I O ensure that the system is connected to a protective conductor w...

Page 82: ... the protective conductor Installing the IO device with ungrounded reference potential To discharge interference current the reference potential of the interface module and terminal blocks TB D must be connected via an RC combination IM R 10 MΩ C 100 nF TB D R 10 MΩ C 4 nF to the rail protective conductor This configuration conducts high frequency interference currents and prevents static charges ...

Page 83: ...n element for load power supply for AC load cir cuits with more than five electromag netic devices Galvanic isolation by trans former recommended Galvanic isolation by trans former recommended Short circuit overload protection In groups for sensors and actuators Single pole protection of cir cuits Load power circuit With grounded secondary circuit single pole protection otherwise Secure all pins T...

Page 84: ...RZ YROWDJH GLVWULEXWLRQ H J 71 6 6 VWHP 9 URXQG EXVEDU RDG SRZHU FLUFXLW 9 IRU 2 PRGXOHV RDG SRZHU FLUFXLW 9 IRU 2 PRGXOHV 0RXQWLQJ UDLO 2SWLRQDO FRQQHFWLRQ WR WKH JURXQG RI WKH UHIHUHQFH SRWHQWLDO RI WKH FRQWUROOHU 7 63 1 3 3 0 Main switch disconnector Power supply galvanic isolation Short circuit overload protection Figure 6 4 ET 200SP HA in its overall configuration See also Power supply SELV P...

Page 85: ... correct angle for the conductor arrangement when crimping the TWIN ferrule so that the wires are optimally arranged D E Crimp TWIN ferrules in the correct angle Cross section of the terminal compartment a 1 8 mm b 2 4 mm Spring release Figure 6 5 TWIN ferrules Permissible cable temperature Read the information in section Mechanical and climatic environmental conditions Page 143 Wiring 6 4 Wiring ...

Page 86: ...on the terminal block number maximum permissible voltages and cur rents refer to the documentation of the respective I O module You can find additional information on the pin assignment of the I O module terminal block in the documentation of the I O module Introduction The following terminals are located on the terminal blocks Terminals for the supply voltage Light colored terminal block Only con...

Page 87: ...5R P32 4D T TB45R P32 4B T The terminals at which L supply voltage is applied are connected in the following terminal blocks TB22 P32 4D T TB22 P32 4B T TB22 P16 4D TB22 P16 4B TB45 P32 32x24V 4M 4B TB45 P32 32x24V 4M 4D TB45 P32 36xM 4B TB45 P32 36xM 4D The allocation of the process terminals for the terminal blocks depends on the inserted I O module You can find information on the terminal block...

Page 88: ...inals must be left unconnected for future expansions n c Not connected these process terminals have no function However they can be connected to potentials specifically defined for a module for example for the laying unused wires Supply voltage Connect the supply voltage to a light colored terminal block The following two tables show the terminal blocks to which you need to connect the cables of t...

Page 89: ...routing through the power bus Terminal block types Process terminals Circuit diagram for supply voltage Light colored terminal block TB D 16 32 FE 1P1 1P2 2P1 2P2 P2 P1 P3 Terminal block TB22 P32 4D T TB22 P16 4D TB45 P32 4D 32 1P1 1P3 1P2 2P2 FE P2 P1 P3 Terminal block for IO redundancy TB45R P32 4D T Dark colored terminal block TB B 16 32 P2 P1 P2 P1 P3 P3 1P1 1P2 2P1 2P2 Terminal block TB22 P32...

Page 90: ...randed wire Mounting Without ferrule With ferrule or ultrasonic com pression Without ferrule unprocessed Step 1 Strip 8 to 10 mm of the wires Step 2 Only for multi stranded wires Compress or crimp the cable with ferrules Step 3 Press the screwdriver into the spring release Step 4 Insert the wire into the push in terminal as far as it will go Step 5 Pull the screwdriver out of the spring release Re...

Page 91: ...ou attach the shield connection on the terminal block The shield connector consists of a shield contact and a shield terminal The shield connector is automatically connected to the functional earth FE of the rail after installation Requirements Terminal block The shield terminal is suitable for cables with max 7 mm each 0D 0D Figure 6 7 Shield terminal Tools required Stripping tool Wiring 6 6 Conn...

Page 92: ...act up into the holder until you hear it click into place Shield contact Flat connector for push on contact 6 3 0 8 mm 3 Remove the cable insulation material around the shield terminal Connect the cable to the terminal block and insert the cable into the shield contact Insulating material removed approx 20 mm Cable to sensor actuator Wiring 6 6 Connecting cable shields ET 200SP HA Distributed I O ...

Page 93: ...nsert the shield terminal into the shield contact Shield terminal 5 Tighten the shield terminal with approximately 0 5 Nm Wiring 6 6 Connecting cable shields ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 93 ...

Page 94: ...L 1M and 2M This enables the supply voltage to be looped through Supply voltage L 24 V DC permitted current 10 A Spring release Loop through supply voltage Ground permitted current 10 A Loop through supply voltage L 24 V DC permitted cur rent 10 A The maximum cross section of the connection is 2 5 mm2 A strain relief is not present Requirement Only wire up the connector plug when the supply voltag...

Page 95: ...e screwdriver into the spring release Step 4 Insert the wire into the push in terminal as far as it will go Step 5 Pull the screwdriver out of the spring release Step 6 Push the wired connector plug into the socket in the interface module Removing a wire Using the screwdriver press the spring release as far as it will go and pull out the wire Wiring 6 7 Connecting the power supply to the interface...

Page 96: ...lief Refer to the installation guidelines of the manufacturer PROFINET IO loop through 2 port switches are integrated in all BusAadapters of ET 200SP HA These switches allow you to loop through the PROFINET IO system from one station to the next Number of media interfaces Avoid a network structure in which there are more than 4 interfaces between electrical and optical media in a PROFINET IO syste...

Page 97: ...tion on BusAdapters in the documentation SIMATIC Distributed I O BusAdapter for distributed I O https support industry siemens com cs ww en view 109747250 Power supply Read the technical specifications and information on supply voltage in section Rules and regulations for operation Page 80 Configuration guidelines for IO device with PROFINET IO interfaces In LANs Local Area Networks you may only o...

Page 98: ...You can find this documentation on the Internet at http support industry siemens com cs ww en view 84922825 https support industry siemens com cs ww en view 84922825 Requirement The PROFINET connection cables are connected to the BusAdapter e g BusAdapter with FastConnect cable or can be retrofitted e g BusAdapter for RJ45 connectors or LC connectors Procedure Note Basic representation The followi...

Page 99: ...llustration 1 Insert the BusAdapter into the IO device 2 Screw the BusAdapter to the IO device Use a screw driver to do this Tightening torque see Mounting rules Page 178 Wiring 6 8 Connecting interfaces for communication ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 99 ...

Page 100: ...the type of the I O module The coding element serves as mechanical barrier to prevent the connection of incompatible I O modules to the terminal block Slot covers The slot covers are plugged in when there is no I O module inserted in the respective slot The slot covers have a holder for the reference identification label on the left exterior In the event of an expansion of an IO device later in ti...

Page 101: ...le or slot cover parallel into the slot until you hear both interlocks lock into place Note Avoid inserting an I O module at an angle Figure 6 9 Inserting the IO module or slot cover using the example of an I O module Wiring 6 9 Inserting I O modules or slot cover ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 101 ...

Page 102: ...Wiring 6 9 Inserting I O modules or slot cover ET 200SP HA Distributed I O system 102 System Manual 08 2019 A5E39261167 AD ...

Page 103: ... Removing the server module Step Procedure Illustration 1 Press the rail release on the server module and move the server module in parallel to the right 2 While pressing the rail release button swiv el the server module off the rail ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 103 ...

Page 104: ...us cover Step Procedure Illustration 1 Pull the power bus cover out of the carrier module Removal 7 1 Removing a server module and power bus cover ET 200SP HA Distributed I O system 104 System Manual 08 2019 A5E39261167 AD ...

Page 105: ...nnected to a terminal block you can remove the carrier module from the terminal block at any time Requirement The supply voltages are switched off Removing a terminal block Note Power bus is disconnected The current potential group is interrupted if a terminal block is removed Removal 7 2 Removing a terminal block ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 105 ...

Page 106: ...ver 3 5 mm Not required when replacing the carrier module 2 The release of the terminal block is located on the bottom of the terminal block Push the screwdriver into the small opening Removal 7 2 Removing a terminal block ET 200SP HA Distributed I O system 106 System Manual 08 2019 A5E39261167 AD ...

Page 107: ...tilt the screwdriver slightly upwards while pulling the terminal block upward out of the carrier module 4 Disconnect the terminal block from the car rier module Removal 7 2 Removing a terminal block ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 107 ...

Page 108: ...cks are remote from the carrier module Note Adjacent components To remove a specific carrier module you need to remove the adjacent components on the right carrier modules or server module Once there is clearance of approx 8 mm to the adjacent carrier modules you can remove the carrier module There are no other components to the right next to the carrier module Removal 7 3 Removing the carrier mod...

Page 109: ...e carrier module 2 Loosen the fixing screws for the rail on the carrier module 2 Move the carrier module parallel to the right by at least 8 mm 3 1 Swivel the carrier module out of the rail 2 Lift the carrier module up off the rail Removal 7 3 Removing the carrier module ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 109 ...

Page 110: ...Procedure Illustration 1 Remove the bus cable from the BusAdapter if necessa ry To do this remove the bus con nectors RJ45 and FO or the ca ble BA 2xFC 2 Loosen the screws of the BusAdapter Use a screwdriver to do so 3 Remove the BusAdapter Removal 7 4 Removing a BusAdapter from the interface module ET 200SP HA Distributed I O system 110 System Manual 08 2019 A5E39261167 AD ...

Page 111: ...le Step Procedure Illustration 1 Switch off the supply voltage on the interface module 2 Pull the plug of the supply voltage from the interface module Note If this plug is not pulled the release of the interface module is blocked 3 Insert the tip of the screwdriver gently into the opening of the interface module s release 4 Use the screwdriver to gently lever up the interface module while pulling ...

Page 112: ... off All adjacent components to the right carrier modules or server module have been removed You can find information on this in the following sections Section Removing a server module and power bus cover Page 103 Section Removing a terminal block Page 105 Section Removing the carrier module Page 108 Section Removing the interface module Page 111 There must be at least 8 mm of clearance to adjacen...

Page 113: ... the carrier module loosen the 2 fixing screws to the rail 2 Swivel the carrier module out of the rail Removal 7 6 Removing the carrier module for the interface module ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 113 ...

Page 114: ...can run again only after restarting the IM or pulling plugging Failure to comply may result in material damage to the IO device or to the connected sensors Insert and remove an I O module only with disconnected load When using in hazardous areas read the information in section Currently valid markings and approvals Page 133 NOTICE I O modules in the I O redundancy mode for which at least one chann...

Page 115: ...ics alarm is generated Shutdown with output disable switch error ID 290 I O module with output disable switch 2 Simultaneously press the two release buttons on the top and bottom of the I O module 3 Hold down the release buttons and pull the I O mod ule parallel towards the front and out of the slot Avoid pulling out an I O module at a slanted angle Inserting I O modules See section Inserting I O ...

Page 116: ...the color coded labels you first need to remove the wiring on the terminal block 2 You can then use a screwdriver to carefully pry the color coded labels out of the holder Removal 7 8 Removing color coded labels ET 200SP HA Distributed I O system 116 System Manual 08 2019 A5E39261167 AD ...

Page 117: ...serting and removing in process mode Modules Inserting and remov ing Conditions BusAdapter Yes Only in redundant mode Interface module Yes Only in redundant mode Carrier module Yes During operation only expandable or remove last mod ule without an I O module Terminal block Yes During operation only expandable or removable without an I O module NOTE This interrupts the power bus I O modules Yes NOT...

Page 118: ... number of I O modules during operation The interface module and the inserted I O modules remain in operation Maintenance 8 1 Pulling and plugging modules in runtime overview ET 200SP HA Distributed I O system 118 System Manual 08 2019 A5E39261167 AD ...

Page 119: ... 114 2 Simultaneously press the two release buttons on the top and bottom of the I O module 3 Hold down the release buttons and pull the I O mod ule slightly approx 3 mm towards the front and out of the slot Avoid pulling out an I O module at a slanted angle 4 Release the release buttons 5 Pull the I O module further out of the terminal block until it locks into the maintenance position When the m...

Page 120: ...ification in the plant you must transfer this data after plugging a module in again Data transmitted to the I O module for the module identification can be read back into the project Configure the I O module in HW Config and select the menu command CPU Upload Module Identification to PG Transfer any data for module identification in the configuration after plugging in the I O module Configure the ...

Page 121: ...t an I O module at a slanted angle 3 Remove the loose part of the coding element of the new I O module on its underside see figure 4 Insert the new I O module same module type in the terminal block until you hear it latch into place Note Avoid inserting an I O module at an angle Identify the new I O module with labeling strips and a reference identification label See also Communication error IO re...

Page 122: ...behavior As soon as you pull the left module the right module takes over process management With input modules the process values fail for the maximum duration of the redundancy changeover time You can find information on the redundancy changeover time in the technical specifications of the respective I O module Additional information Error correction Replacing I O modules You can find information...

Page 123: ...ge do not manipulate the coding You can find information on the coding element in the section Inserting I O modules or slot cover Page 100 Procedure To make a type change for an I O module follow these steps Table 8 3 Changing the type of an I O module Step Procedure Illustration 1 Perform change in runtime Read section Removing I O modules Page 114 2 Simultaneously press the two release buttons o...

Page 124: ... the coding element into the removed I O module 3 Insert the new I O module other module type into the terminal block until you hear it latch into place Label the new I O module Maintenance 8 5 Replacing an I O module with another type ET 200SP HA Distributed I O system 124 System Manual 08 2019 A5E39261167 AD ...

Page 125: ...ed terminal block on the left next to a dark colored terminal block the light colored terminal block interrupts the power bus to the left and opens a new potential group at the same time When you replace a light colored terminal block with a dark colored terminal block the potential groups are interconnected Requirements The terminal block is installed wired and equipped with an I O module Only re...

Page 126: ...age 114 3 Remove the coding element part from the terminal block and press this on to the coding element part of the I O mod ule that you removed in the sec ond step 4 Loosen the wiring on the termi nal block You can find information on this in the section Removing wires Page 128 Maintenance 8 6 Replacing a terminal block ET 200SP HA Distributed I O system 126 System Manual 08 2019 A5E39261167 AD ...

Page 127: ...tion on this in the section Installing the ter minal block Page 71 7 Wire the terminal block You can find information on this in the section Wiring the termi nal block Page 86 8 Insert the I O module into the terminal block Switch on the supply voltage on the terminal block Maintenance 8 6 Replacing a terminal block ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 127 ...

Page 128: ...release of the terminal as far as it will go The terminal opens Leave the screwdriver in the spring release 2 Pull out the cable Note Avoid damaging the terminal Never pull on the wire cable while pressing the spring release Maintenance 8 7 Removing wires ET 200SP HA Distributed I O system 128 System Manual 08 2019 A5E39261167 AD ...

Page 129: ...ck the Browse button and select the IO device in the selection window 4 Click OK 5 Click the Reset button in the Reset to factory settings area 6 Click OK in response to the security prompt Result The interface module then performs Reset to factory settings Result after resetting to factory settings The following table shows the values of the interface module properties after a factory reset Table...

Page 130: ...I O modules on reset to factory settings The I O modules of the ET 200SP HA distributed I O system are placed in a non configured state when they are reset to the factory settings Reference You will find more information on the procedure in the STEP 7 online help Maintenance 8 8 Resetting the interface module to factory settings ET 200SP HA Distributed I O system 130 System Manual 08 2019 A5E39261...

Page 131: ...r operation is displayed in the input address space on a channel specific basis value status QI good Requirements A connection to the IO device ET 200SP HA Station is possible The storage location of the file for the firmware update is known Procedure 1 Open the hardware configuration in the engineering system 2 Perform the firmware update Additional information You can find specific information o...

Page 132: ...ssible devices 3 Select the station 4 Select the menu command PLC Update Firmware The Update Firmware dialog opens 5 Select the Change slot button 6 Enter the slot of the server module in the Change slot dialog 7 Select the Browse button in the Firmware File area 8 Navigate to the firmware file and select it 9 Check the suitability of the selected file for the firmware update in the Firmware File ...

Page 133: ...for the relevant modules If the information in this document differs from that in the manuals the manuals take priority Validity of the information on the components NOTICE Markings and approvals In the manual you can find the markings and approvals which are generally possible or planned in the system The identification or approval that is printed on the components of the ET 200SP HA system conti...

Page 134: ...ntroduction The ET 200SP HA distributed I O system meets the requirements and protective objectives of the following EC directives and satisfies the Harmonized European Standards EN for Programmable Logic Controllers which were published in the official pamphlets of the European Community Low voltage directive EMC directive Explosion protection directive You can find the EC declarations of conform...

Page 135: ...de for example Installation of the ET 200SP HA distributed I O system in grounded control cabinets boxes Use of filters in the supply lines Use in the field of power plants The ET 200SP HA distributed I O system fulfills the EMC specifications according to EN 61000 6 5 9 1 3 Explosion protection ATEX Approval ATEX certification according to the following standards EN 60079 15 Electrical apparatus ...

Page 136: ...ording to Approval Standard Class Number 3611 3600 3810 ANSI ISA 82 02 01 CSA C22 2 No 213 CSA C22 2 No 61010 1 APPROVED for use in Class I Division 2 Group A B C D Tx Class I Zone 2 Group IIC Tx Table 9 1 Factory Mutual Research FM certification FM certification Classification NI Class I Div 2 Groups A B C and D NI Class I Zone 2 Groups IIC Standards Class No 3600 2018 Class No 3611 2018 Class No...

Page 137: ...업무용 A급 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기 바라며 가정 외의 지역에서 사용하는 것을 목적으로 합니다 9 1 9 Marking for the Eurasian Customs Union EAC Eurasian Conformity Customs Union of Russia Belarus and Kazakhstan Declaration of conformity with the technical requirements of the Customs Union TR CU Technical specifications 9 1 Standards and approvals ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 1...

Page 138: ...ested with Corresponds to degree of severity Electrostatic discharge in accordance with IEC 61000 4 2 Air discharge 8 kV Contact discharge 6 kV 3 3 Burst pulses fast transients in accord ance with IEC 61000 4 4 for the frequencies 5 kHz and 100 kHz 2 kV power supply line 2 kV signal line 3 3 High energy single pulse surge in accordance with IEC 61000 4 5 Basic information about the external protec...

Page 139: ...pling sinusoidal interference RF coupling in accordance with IEC 61000 4 6 Corresponds to degree of severity 10 kHz 150 kHz to 80 MHz 3 10 Vrms unmodulated 80 AM 1 kHz Table 9 5 Magnetic field IEC 61000 4 8 Magnetic field according to IEC 61000 4 8 Corresponds to degree of severity 50 60 Hz 100 A m 5 50 60 Hz 1 kA m for 1 s 5 Table 9 6 Voltage with power engineering frequency line frequency Test a...

Page 140: ... wiring for the modules should be performed as stipulated in the following table Module Article number Design of the field wiring AI 16xI 2 wire HART HA 6DL1134 6TH00 0PH1 Shielded AI16xTC 8xRTD 2 3 4 wire HA 6DL1134 6JH00 0PH1 Shielded AI DI16 DQ16x24VDC HART HA 6DL1133 6EW00 0PH1 Shielded AQ 8xI HART HA 6DL1135 6TF00 0PH1 Shielded DI 16x24VDC HA 6DL1131 6BH00 0PH1 Unshielded DI 8x230VAC HA 6DL11...

Page 141: ...ded RQ 4x120VDC 230VAC 5A CO HA 6DL1132 6HD50 0PK0 Unshielded Emission of radio frequency interference Emission of electromagnetic interference according to EN 61000 6 4 Interference emission via the mains AC power supply according to EN 61000 6 4 Technical specifications 9 2 Electromagnetic compatibility ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 141 ...

Page 142: ...From 40 C to 70 C Air pressure 1 From 1080 hPa corresponds to a depth of approx 1000 m Up to 606 hPa corresponds to an elevation of approx 4000 m Relative humidity 5 to 95 without condensation Sinusoidal oscillations according to IEC 60068 2 6 5 8 4 Hz 3 5 mm 8 4 500 Hz 9 8 m s2 Impact according to IEC 60068 2 27 250 m s2 6 ms 1000 shocks 1 Note that I O modules with relay contacts are only suitab...

Page 143: ...th no more than pollution degree 2 as defined in EN 60664 1 The ET 200SP HA distributed I O system is designed for stationary use in weather proof locations The operating conditions exceed requirements according to DIN IEC 60721 3 3 Class 3M3 mechanical requirements Class 3K3 climatic requirements Use with additional measures The described components may not be used without additional measures At ...

Page 144: ...ent conditions Condition tested Test standard Comment Vibration Vibration test according to IEC 60068 2 6 sinusoidal Type of vibration Frequency sweeps with a rate of change of 1 octave minute 5 Hz f 8 4 Hz constant amplitude 3 5 mm 8 4 Hz f 150 Hz constant acceleration 9 8 m s2 Duration of vibration 10 frequency sweeps per axis at each of three vertically aligned axes Shock Shock tested according...

Page 145: ...relative humidity RH stress grade 2 in accordance with IEC 61131 part 2 Tested according to IEC 60068 2 78 Damp heat Concentration of pollutants SO2 0 5 ppm RH 60 no condensation H2S 0 1 ppm RH 60 no condensation Test 10 ppm 4 days Test 1 ppm 4 days ISA S71 04 severity level G1 G2 G3 Derating The cooling effect of air decreases at higher altitudes as a result of its lower density The table shows t...

Page 146: ...functional earth FE Recommendation To ensure interference free installation the cable for the functional grounding should have a cross section 6 mm2 The installation location e g enclosure control cabinet must have a protective conductor connection that meets the standard to maintain protection class I Degree of protection IP20 IP20 degree of protection according to IEC 60529 for all modules of th...

Page 147: ...extra low voltage with safe electrical isolation according to IEC 60364 4 41 2 Dynamic value Including ripple e g as in the case of three phase bridge power rectification Technical specifications 9 5 Information on insulation protection class degree of protection and rated voltage ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 147 ...

Page 148: ...eparately Nominal value 24 VDC 20 9 6 2 Technical specifications for the modules The technical specifications of the individual modules can be found in the manuals of the modules themselves In the event of deviations between the statements in this document and the manuals the statements in the manuals take priority 9 6 3 Technical specifications Carrier modules TM Use You can find information on t...

Page 149: ...aration between backplane bus and supply voltage Yes Isolation Isolation tested with 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 70 C vertical installation min 40 C vertical installation max 60 C Dimensions Width 100 mm Height 204 mm Depth 52 mm Weights Weight approx 250 g Technical specifications 9...

Page 150: ...ential separation between backplane bus and supply voltage Yes Isolation Isolation tested with 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 70 C vertical installation min 40 C vertical installation max 60 C Dimensions Width 100 mm Height 204 mm Depth 52 mm Weights Weight approx 224 g Technical specif...

Page 151: ...lation for future ÜK III requirement of F technology Isolation Isolation tested with 1 500 V DC 1 min type test between backplane bus and functional ground Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 70 C vertical installation min 40 C vertical installation max 60 C Dimensions Width 52 5 mm 45 mm when installed Height 203 mm ...

Page 152: ...ation for future ÜK III requirement of F technology Isolation Isolation tested with 1 500 V DC 1 min type test between backplane bus and functional ground Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 70 C vertical installation min 40 C vertical installation max 60 C Dimensions Width 187 5 mm 180 mm when installed Height 203 mm...

Page 153: ...No 32 Yes H1 dark 6DL1193 6TP00 0BH1 Yes No 32 Yes M1 dark 6DL1193 6TP00 0BM11 No Yes 32x L distributor 32 32 No P0 dark 6DL1193 6TP00 0BP02 No Yes 32x M distributor 32 32 No N0 dark 6DL1193 6TP00 0BN02 24 V DC with chan nel isola tion 125 V DC to 230 V DC Start again No No 16 No K0 light 6DL1193 6TP00 0DK0 Forwarding No No 16 No K0 dark 6DL1193 6TP00 0BK0 1 The terminal blocks TB 45R are to be us...

Page 154: ...emperature compensation internal temperature compensation Yes Potential separation between backplane bus and supply voltage Yes 4 200 V DC 1 min type test due to half the isolating distance basic isolation for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type...

Page 155: ...tential separation between backplane bus and supply voltage Yes 4 200 V DC 1 min type test due to half the isolating distance basic isolation for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation ho...

Page 156: ...Temperature compensation internal temperature compensation Yes Potential separation between backplane bus and supply voltage Yes 4 200 V DC 1 min type test due to half the isolating distance basic isolation for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min typ...

Page 157: ...otential separation between backplane bus and supply voltage Yes 4 200 V DC 1 min type test due to half the isolating distance basic isolation for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation h...

Page 158: ...s New potential group Yes Potential group continued from the left No Potential separation between backplane bus and supply voltage Yes 4 200 V DC 1 min type test between the potential groups Yes 1 500 V DC 1 min type test SELV PELV to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation horizontal i...

Page 159: ...e left Yes Potential separation between backplane bus and supply voltage Yes 4 200 V DC 1 min type test between the potential groups Yes 1 500 V DC 1 min type test to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 70 C vertical insta...

Page 160: ...ration between backplane bus and supply voltage Yes 4 200 V DC 1 min type test due to half the isolating distance basic isolation for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation horizontal ins...

Page 161: ... half the isolating distance basic isolation for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test SELV PELV to functional ground FE between process terminals and supply voltage Yes 1 500 V DC 1 min type test Ambient conditions Ambient temperature during operation horizontal installation min 40 C horizontal installation max 70 C vertical installation m...

Page 162: ...n for ÜK III re quirement of F technology between the potential groups Yes 1 500 V DC 1 min type test SELV PELV to functional ground FE between process terminals and supply voltage Yes 4 200 V DC 1 min type test safe separation also exists between the 4 groups within the proc ess terminals furthermore a safe separation 120 V AC to 120 V AC between all process terminals exists with a test voltage o...

Page 163: ... groups Yes 1 500 V DC 1 min type test SELV PELV to functional ground FE between process terminals and supply voltage Yes 4 200 V DC 1 min type test safe separation also exists between the 4 groups within the proc ess terminals furthermore a safe separation 120 V AC to 120 V AC between all process terminals exists with a test voltage of 3 800 V DC 1 min type test Ambient conditions Ambient tempera...

Page 164: ...s Ambient temperature during operation min 40 C max 70 C Dimensions Width 7 mm Height 117 mm Depth 36 mm Weights Weight approx 19 g Technical specifications 9 6 Technical specifications of subcomponents of the ET 200SP HA ET 200SP HA Distributed I O system 164 System Manual 08 2019 A5E39261167 AD ...

Page 165: ...drawings A A 1 Dimension drawings of the rails Rail 482 6 mm 19 rack G H I F E D a 482 6 mm b 65 mm c 155 mm d 8 3 mm e 466 mm f 10 2 mm ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 165 ...

Page 166: ... b 65 mm c 155 mm d 8 3 mm e 466 mm f 10 2 mm x Recommended distance between 2 mounting points max 500 mm Dimension drawings A 1 Dimension drawings of the rails ET 200SP HA Distributed I O system 166 System Manual 08 2019 A5E39261167 AD ...

Page 167: ...tor Dimensional diagram of the shield connector Figure A 1 Dimensional diagram of the shield connector Dimension drawings A 2 Shield connector ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 167 ...

Page 168: ...Dimensional diagram of labeling strips and roll Figure A 2 Dimensional diagram of labeling strips and roll Dimension drawings A 3 Labeling strip ET 200SP HA Distributed I O system 168 System Manual 08 2019 A5E39261167 AD ...

Page 169: ...ram of reference identification label and sheet Figure A 3 Dimensional diagram of reference identification label and sheet Dimension drawings A 4 Reference identification labels ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 169 ...

Page 170: ...he technical specifications of the I O module in the line Color code for module specific color identification label Color code for selection of the color coded labels Figure A 4 Mounting the color identification plates and types CC Dimension drawings A 5 Color coded labels ET 200SP HA Distributed I O system 170 System Manual 08 2019 A5E39261167 AD ...

Page 171: ...DL1193 6AG20 0AA0 PROFINET BusAdapter with FastConnect Ethernet connection BA LC FC 1 unit 6DL1193 6AG40 0AA0 PROFINET BusAdapter for variable distances with standard Ethernet socket BA 2 RJ45VD HA 1 unit 6GK5991 2VA00 8AA2 Server module spare part 1 unit 6DL1193 6PA00 0AA0 Slot cover 22 5 mm wide for I O module slots 5 units 6DL1133 6CV22 0AM0 50 0 mm wide for interface module slots 1 unit 6DL113...

Page 172: ...1 to 8 Blue terminals 9 to 16 10 units 6DL1193 6CP42 2HK0 Components for lightning protection lightning protection zone transition 0B to 1 1 to 2 and 2 to 3 You need to use surge protection devices in ET 200SP HA distributed I O system for lightning protection You can find more information in the Designing interference free controllers https support industry siemens com cs ww en view 59193566 func...

Page 173: ...d fault monitoring you can calculate the leakage resistance of the IO device using the following formula RET200SPHA Rmodule N RET200SPHA Leakage resistance of the ET 200SP HA Rmodule Leakage resistance of a module see Ohmic resistance table N Number of modules in the ET 200SP HA interface modules and TB D terminal block only If you protect the modules listed above within an IO device with several ...

Page 174: ...Figure C 1 Calculation example for leakage resistance Leakage resistance of the IO device ET 200SP HA Distributed I O system 174 System Manual 08 2019 A5E39261167 AD ...

Page 175: ...n every phase of the life cycle of your machine or plant from planning and implementation through commissioning as far as maintenance and modernization Our Service Support accompanies you worldwide in all matters concerning automation and drive technology from Siemens We provide direct on site support in more than 100 countries through all phases of the life cycle of your machines and plants You h...

Page 176: ...orld Engineering Support Support during project engineering and development with services fine tuned to your requirements from configuration through to implementation of an automation project Field Service Our Field Service offers you services for commissioning and maintenance to ensure that your machines and plants are always available Spare parts In every sector worldwide plants and systems are ...

Page 177: ...ATIC PCS 7 Life Cycle Services SINUMERIK Manufacturing Excellence SIMATIC Remote Support Services Advantages at a glance Reduced downtimes for increased productivity Optimized maintenance costs due to a tailored scope of services Costs that can be calculated and therefore planned Service reliability due to guaranteed response times and spare part delivery times Customer service personnel will be s...

Page 178: ...th a screwdriver see section Removing a terminal block Page 105 None None Interface module Latching releasing with a screwdriver see section Removing the interface module Page 111 Screwdriver 4 5 mm blade width None I O module Latching releasing buttons None None Bus adapter Screw is located in the bus adapter TORX T10 screwdriver or 3 5 mm blade width 0 25 Nm Server module Click mounting None Non...

Page 179: ...ce with DIN 46228 with plastic sleeve 8 and 10 mm long AWG American Wire Gauge Ferrules without plastic sleeve 0 25 to 2 5 mm2 AWG 24 to 13 See note on ferrules Note Ferrules You can achieve optimal results with respect to a high quality and durable electrical connection and maximum conductor extraction forces at the same time by using crimping dies preferably with smooth surfaces Options include ...

Page 180: ...Service Support D 2 Cable cross sections and ferrules ET 200SP HA Distributed I O system 180 System Manual 08 2019 A5E39261167 AD ...

Page 181: ...Glossary ET 200SP HA Distributed I O system System Manual 08 2019 A5E39261167 AD 181 ...

Page 182: ...Glossary ET 200SP HA Distributed I O system 182 System Manual 08 2019 A5E39261167 AD ...

Page 183: ...ference potential 82 Configuring Requirements 9 Connection terminals 87 Control cabinet Minimum clearances 60 Cover 100 D Degree of protection 146 Dimensional diagram Labeling strip 168 Reference identification label 169 Shield connector 167 DQ 32x24VDC 0 5A HA Pin assignment 42 Potential distributor 42 E Electromagnetic compatibility EMC 138 EMC Electromagnetic compatibility 138 EMERGENCY STOP de...

Page 184: ...dule 18 Carrier module 17 Connecting the supply voltage 94 Mounting removing 66 Reset to factory settings 129 IO Redundant 49 IO channels Wiring 179 IO device Configuration 17 ET 200SP HA 16 IO redundancy Replace I O module 122 L Labeling strip Dimensional diagram 168 Labeling strips 21 Installing 78 Leakage resistance 173 Lightning protection 80 Line voltage 81 Linear 23 M Main entry IO device 17...

Page 185: ...g 23 S Server module 20 Mounting removing 73 Scope of delivery 73 Service Support 175 Shield connector 21 Dimensional diagram 167 Shipping conditions 142 Short circuit and overload protection according to DIN VDE regulation 82 Slot cover Description 19 Plugging 100 Solutions for the I O 43 52 Standards 133 Stand by Replace I O module 122 Star 23 Storage conditions 142 Subnet 24 Supply voltage 33 8...

Page 186: ...ion 144 W Wiring BusAdapter to interface module 97 Cable shield 91 General rules for ET 200SP HA 80 Rules 179 Terminal block 87 Index ET 200SP HA Distributed I O system 186 System Manual 08 2019 A5E39261167 AD ...

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