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MAINTENANCE AND REPAIR

7

105

8026365/V1-0/2022-03|SICK

Subject to change without notice

S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S | VMS4200-x/5200-x MID

7

Maintenance and repair

Maintenance and repair measures may only be carried out by qualified persons.

•

Qualified persons have the specialist training, skills, experience and knowledge of
the relevant regulations and standards needed to be able to perform work assigned
to them and to identify and avoid any potential dangers independently.

•

Electricians have the professional training, skills, experience and knowledge of the
relevant standards and provisions needed to work on electrical systems and to detect
and avoid any potential dangers independently.

Device

Maintenance task

Interval*

Type

LMS4x21

Cleaning the front screen

1x/month

Trained
personnel

Photoelectric
sensors

Cleaning the light emission and reflector
Visually inspect the object detection photoelectric
sensor and reflector for rotation that may have
occurred as a result of touching or the like

4x/year

Trained
personnel

Cabinet

Cleaning the air inlets and outlets
Replacing the filter mat in the air inlets and outlets

4x/year

Trained

personnel

General
information

Visual monitoring for contamination

Daily

Trained
personnel

Optical monitoring of conveying equipment for foreign
bodies/damage

Daily

Trained
personnel

Control measurements with test objects to check the
measurement accuracy of the multi-dimensional
measurement system

Whenever the
system is started

Trained
personnel

Visual electrical cabling check and as well as visual
inspection of wiring for damage

1x/year

Trained
personnel

Maintenance of the individual components

2x/year

Service
technicians

Checking the complete system including measurement
system/reading performance/image quality/reading
range

1x/year

Service
technicians

* The intervals depend on the ambient conditions and degree of contamination. In addition, the intervals must be defined

according to how important they are for the customer process.

Tab. 16: Maintenance intervals

«
...
103
104
105
106
107
...
»

Summary of Contents for VMS4200

Page 1: ...ADDENDUM TO OPERATING INSTRUCTIONS VMS4200 x 5200 x MID Track and trace system ...

Page 2: ... protected by copyright The associated rights are reserved by SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal provisions of copyright law Any modification abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks mentioned in this document are the property of their res...

Page 3: ...ic sensor optional 18 3 2 4 Cabinet 19 3 2 5 Cross belt conveyor elements 20 3 2 6 Expanding the system with a reading station 22 3 3 VMS4200 x 5200 x MID without object detection 23 3 3 1 Measurement principle 23 3 3 2 Transport conditions for single cross belt sorters 25 3 3 3 Transport conditions for double belt sorters 26 3 4 VMS4200 x 5200 x MID with object detection optional 28 3 4 1 How obj...

Page 4: ...ptional 91 5 9 Connecting the customer interface 92 6 Commissioning 93 6 1 Switching on the system 93 6 2 Configuring the system with SOPAS 94 6 2 1 Installing SOPAS ET 94 6 2 2 Installing SOPAS 95 6 2 3 Assigning IP addresses 96 6 2 4 Opening the configuration interface 102 6 2 5 Logging on to device 103 6 2 6 Saving the parameters permanently 104 7 Maintenance and repair 105 7 1 Monitoring and c...

Page 5: ... A R Y O P E R A T I N G I N S T R U C T I O N S VMS4200 x 5200 x MID 9 Technical data 119 9 1 Data sheet 119 9 2 Dimensional drawings 121 9 2 1 Dimensional drawings for the LiDAR sensor 121 9 2 2 Dimensional drawings for the cabinet 122 9 3 Compliance with EU directives 123 10 Disposal 124 ...

Page 6: ...nauthorized mounting and installation Unauthorized technical and other changes Use of unauthorized spare parts wear and tear parts and accessories Unauthorized changes adjustments and or manipulations of software Failure to perform and document regular maintenance work The actual scope of delivery may differ from the features and illustrations shown here where special variants are involved if opti...

Page 7: ...over to new system operators new specialist personnel 1 5 Other relevant technical documentation information Technical system documentation E300817 A EPLAN Technical data Connection diagram Terminal diagram Operating instructions for the following system components Component Manufacturer LMS4000 2D LiDAR sensor operating instructions SICK SIM2000 2 Prime Sensor Integration Machine operating instru...

Page 8: ...e the VMS4200 5200 MID typically rotated at an angle of 45 All components have been configured for use on cross belt sorting systems The VMS4200 x 5200 x MID determines the length width and height These dimensional values can be used to calculate the volume of the smallest rectangular box that fully encloses the object The measurement results can be transferred to the customer network via the data...

Page 9: ...imensional measurement system System damage transport damage Damage to the individual components can lead to malfunctions of the system as a whole Do not ignore any damage caused to system components during transport In case of damage contact SICK Service 2 3 Requirements for the qualification of personnel Only qualified persons with the relevant technical expertise are permitted to work on the sy...

Page 10: ...ied specialist personnel Before working on electrical components observe the five safety rules Disconnect Secure against being switched back on Ensure that there is no voltage Ground and short circuit Cover or enclose live parts in the vicinity Never enter the area under suspended loads Pay close attention when lifting loads Comply with lifting instructions to prevent injuries and accidents Use su...

Page 11: ...roved for use outside of these systems SICK therefore cannot provide any warranty or accept any liability whatsoever for such use 2 8 Safety conventions The warnings used in this manual have the following meanings DANGER Identifies an imminent danger which will lead to death or serious injuries if not prevented WARNING Identifies a situation presenting danger which will lead to death or serious in...

Page 12: ...e system components Warning labels must not be removed or covered up If labels are missing these must be affixed Damaged labels must be replaced Symbol Meaning Hazardous point warning Hazardous electrical voltage warning Laser beam warning Suspended load warning 2 10 Mandatory symbols Symbol Meaning Read document Use head protection Use foot protection Disconnect before maintenance or repairs ...

Page 13: ...sensors with laser protective cover for the VMS4200 x MID or 2 LMS4521R 16000 2D LiDAR sensors with laser protective cover for the VMS5200 x MID 1 modular mounting set 1 LFT display VMS5200 x MID only 1 TTC100 2 cabinet with a SIM2000 2 Prime controller power supply unit modules and LFT Ethernet switch 1 photoelectric sensor array consisting of 4 WL100L photoelectric sensors or functionally compat...

Page 14: ...ay consisting of 4 photoelectric retro reflective sensors for speed detection e g WL100L or functionally compatible 4 Cross belt signal 5 Object detection photoelectric sensor for object detection optional 6 Cabinet with a SIM2000 2 Prime controller and power supply unit s Mount the system components according to the technical drawing on a frame provided by the customer Additional glare protection...

Page 15: ...ists of two LMS4x21 LiDAR sensors with laser protective covers that are mounted on a profile and located on the right and left above the cross belt conveyor The LMS4x21 LiDAR sensors are configured as master and slave Used to determine the relevant object dimensions by contactlessly detecting objects on single cross belt sorters or double belt sorters VMS5200 x MID measurement systems operating in...

Page 16: ...ed to determine the conveyor speed in single cross belt sorters or double belt sorters Fig 3 Photoelectric sensor array Legend 1 WL100L photoelectric retro reflective sensor or functionally compatible 2 Reflector Optical photoelectric sensor array consisting of four photoelectric sensors with reflector Used in place of a rotary measuring wheel encoder since the conveyor belt is divided into indivi...

Page 17: ...ent data The feed speed of the conveyor belt is detected by the photoelectric sensor array like a measuring wheel encoder To that end the SIM2000 2 Prime controller determines the times at which the photoelectric sensors were passed when a transport unit passes through The speed of the transport unit can be calculated together with the parameterized distances between the individual photoelectric s...

Page 18: ...Sender and receiver are arranged parallel to one another in the housing Fig 6 Object trigger and cross belt signal Legend 1 Cross belt signal trigger signal relating to the leading edge of the carrier 2 Object trigger is triggered when the leading edge of the object passes through the photoelectric sensor Object is detected as it passes through the object detection photoelectric sensor The object ...

Page 19: ...pply unit for supplying voltage to the SIM2000 2 Prime controller and 2D LiDAR sensors 7 Air outlet for cooling with filter mat 8 Air outlet for cooling with filter mat 9 Circuit breaker 10 Terminals 24 V DC and fuse module OUT 11 LFT Ethernet switch for connecting the LFT components 12 Ethernet switches for connecting additional sensors 13 Air inlet for cooling with filter mat and fan Contains po...

Page 20: ...evel customer system via the SIM200 2 Prime controller in a host telegram with a defined format NOTE In the case of the VMS5200 x MID the measurement results are saved in the SIM2000 2 Prime controller alibi memory which is required for legal for trade verification 3 2 5 Cross belt conveyor elements Fig 8 Single cross belt sorter with cross belt conveyor elements Legend 1 Carrier 2 Cross belt conv...

Page 21: ...lt gap The two cross belt conveyor elements mounted on each carrier can be operated either in singulated one object per cross belt conveyor element or synchronized one object occupies both cross belt conveyor elements of a double belt carrier mode This means that small objects can be transported on single cross belt conveyor elements while larger objects can be transported across two cross belt co...

Page 22: ...rs cameras application specific trigger elements and or a combination of these components in any desired arrangement Allows automated object identification using bar codes Streamlines process automation NOTE The multi dimensional measurement system can also supply the focus information for the connected camera systems The devices are connected to the multi dimensional measurement system via the CA...

Page 23: ...the measuring station on single cross belt sorters or double belt sorters 3 3 1 Measurement principle Fig 11 Measurement principle Legend 1 Measurement site 2 Scanning line The objects are always measured separately Only one object can be in the measuring range at any given time NOTE The objects must be located fully on the cross belt conveyor element The measuring field is limited to the cross be...

Page 24: ...cross belt conveyor elements that are empty The cross belt signal activates the LiDAR sensors and opens the internal reading interval The reading gate determines the start and end of the measuring process It corresponds to the trigger length in the conveying direction The measuring process lasts for as long as the reading gate is open regardless of whether the object is entering or leaving the sca...

Page 25: ...nsport unit with one cross belt conveyor element Each object to be measured is transported on exactly one cross belt conveyor element The VMS4200 x 5200 x MID is informed that a cross belt conveyor element is occupied via a suitable cross belt signal NOTE It is not permitted for multiple objects to be present on the same cross belt conveyor element The maximum measurement accuracy for cubic and ir...

Page 26: ...a carrier are occupied by means of two short signals Singulated mode allows a measurement accuracy for cubic and irregularly shaped objects of 5 mm x 5 mm x 5 mm 0 2 x 0 2 x 0 2 Fig 15 Synchronized mode on a transport unit with two cross belt conveyor elements In the permanently enabled synchronized mode the object to be measured is positioned on both cross belt conveyor elements such that it cove...

Page 27: ...n object is present across both cross belt conveyor elements of the transport element If there is no signal then the transport unit is empty Depending on how the transport unit is occupied the measurement accuracy of the VMS4200 x 5200 x MID dynamically switches between singulated mode 5 mm x 5 mm x 5 mm 0 2 x 0 2 x 0 2 and synchronized mode 10 mm x 10 mm x 10 mm 0 4 x 0 4 x 0 4 This switching is ...

Page 28: ...t detection works Fig 17 Allowed overhangs Legend 1 Allowed overhang of cubic objects 2 Not allowed Overhang of irregularly shaped objects 3 Not allowed The center of gravity of a cubic object lies outside the cross belt conveyor element In the system variant with object detection cubic elements overhanging any of the four sides of the belt by typically 100 mm are taken into account To accommodate...

Page 29: ...er signal Overhanging objects are detected with the help of an additionally mounted object detection photoelectric sensor The object detection photoelectric sensor detects the leading edge of the object located on the cross belt conveyor element and sends a suitable trigger signal to the control unit The exact position of the object on the cross belt conveyor element is then calculated based on th...

Page 30: ...sed by the cross belt signal 2 Reading interval is opened by the cross belt signal and closed by the object signal 3 Reading interval is opened and closed by the object trigger 4 Reading interval is opened and closed by the cross belt signal Just like for the system variant without object detection the reading interval determines the start and end of the measuring process Depending on the position...

Page 31: ... the overhang calculation The measurement accuracy for all cubic and irregularly shaped objects in this example is 5 mm x 5 mm x 5 mm 0 2 x 0 2 x 0 2 Fig 21 Example 2 of overhang calculation for single belt systems Object 2 is projecting into the measuring range of object 3 and is therefore outside the measuring range Two objects are detected in the measuring range of object 3 Object 2 and object ...

Page 32: ...ts are detected as one object Object 2 and object 3 deliver invalid measurement results The measurement accuracy of the other objects is 5 mm x 5 mm x 5 mm 0 2 x 0 2 x 0 2 Fig 23 Example 4 of overhang calculation for single belt systems The irregularly shaped objects 2 3 and 4 deliver invalid measurement results due to the overhang The measurement accuracy for the irregularly shaped object 1 locat...

Page 33: ...s 5 mm x 5 mm x 5 mm 0 2 x 0 2 x 0 2 Fig 25 Example 2 of overhang calculation for double belt systems singulated mode The irregularly shaped object 1 delivers invalid measurement results due to the overhang Object 4 is projecting into the measuring range of object 3 Two objects are detected in the measuring range of object 3 Object 3 and object 4 deliver invalid measurement results No gap is detec...

Page 34: ...racy for all cubic and irregularly shaped objects is 10 mm x 10 mm x 10 mm 0 4 x 0 4 x 0 4 Fig 27 Example 4 of overhang calculation for double belt systems synchronized mode Object 1 is projecting into the measuring range of object 2 Two objects are detected in the measuring range of object 2 Object 1 and object 2 deliver invalid measurement results No gap is detected between object 3 and object 4...

Page 35: ...S T R U C T I O N S VMS4200 x 5200 x MID Fig 28 Example 5 of overhang calculation for double belt systems synchronized mode The irregularly shaped objects 2 and 3 deliver invalid measurement results due to the overhang The measurement accuracy of the other objects is 10 mm x 10 mm x 10 mm 0 4 x 0 4 x 0 4 Example 5 synchronized mode ...

Page 36: ...he object on the cross belt conveying equipment They cyclically transmit the detected measuring points to the SIM2000 2 Prime controller for further processing Fig 30 Building 3D model in the SIM2000 2 Prime controller When the detected conveyor speed and the specific position of the object on the belt are factored in a spatial model is created The SIM200 2 Prime controller calculates the length w...

Page 37: ...e calculated measurement results to the respective object The measurement results are issued to a higher level system The data is issued via a host telegram coordinated by the customer The calculated 3D point cloud of the calculated model can also be optionally output here Fig 32 Data output of the VMS5200 Legend 1 SIM2000 2 Prime controller 1a Saving of measurement results in alibi memory 1b Disp...

Page 38: ...ts are saved in the SIM2000 2 Prime controller alibi memory which is required for legal for trade verification The measurement results are also displayed on the LFT display Fig 33 Configuring the time of the data output Legend 1 After a defined distance from the scan plane relative to the rear edge of an object 2 After a defined distance from the scan plane relative to the leading edge of an objec...

Page 39: ...cus data for connected reading systems If the VMS4200 x 5200 x MID is operated as part of a complete system with a reading station see section 3 2 6 Expanding the system with a reading station the contour data can be used as the basis for dynamic camera focusing For this purpose the SIM200 2 Prime controller supplies continuous information about the distance of the measurement sensor to the object...

Page 40: ...sorters and double belt sorters are operated in singulated mode the VMS4200 x 5200 x MID determines the measuring range and measurement accuracy for all transport units based on the object size Fig 35 Nominal operating conditions in singulated mode single cross belt double belt Measuring range and scale interval value for VMS4200 x 5200 x MID operating condition 1 Min Max Scale value d Note Length...

Page 41: ...condition 3 Min Max Scale value d Note Length 100 mm 4 0 2 500 mm 98 0 10 mm 0 4 Longest dimension of the measuring object Width 100 mm 4 0 1 600 mm 63 0 10 mm 0 4 Dimension of the measuring object orthogonal to the longest dimension Height 50 mm 2 0 1 100 mm 43 0 5 mm 0 2 Maximum height of the measuring object relative to the transport belt surface Tab 3 Measuring range and scale interval value f...

Page 42: ...ng object relative to the transport belt surface Tab 5 Measuring range and scale interval value for VMS4200 x 5200 x MID operating condition 5 When a double belt sorter is running in combined singulated mode and synchronized mode the dynamic presence detection determines for each transport type whether it is operating in singulated mode or synchronized mode and automatically switches to the corres...

Page 43: ...ess than the predefined switchover point only the scale value for that dimension is changed For example if the switchover point is defined for the length dimension a length that exceeds the switchover point will result in scale value 2 being applied to the length Scale value 1 will continue to apply to the determined width and height The switchover point is set during commissioning and cannot be c...

Page 44: ...than 2 000 mm the multi dimensional measurement system automatically uses scale interval value 2 here 10 mm for the length dimension due to the detected object length and continues to use scale interval value 1 here 5 mm x 5 mm for the width and height Fig 39 Dynamic scale value switchover switching point for length width and height In example 2 the multi dimensional measurement system is working ...

Page 45: ...There are several types of information labels in use Fig 40 System information label for the VMS5200 x MID To ensure that the VMS5200 x MID is operated in such a way that it can be verified as legal for trade one to three system information labels depending on whether fixed scale values or dynamic scale value switchover is used containing information about the maximum and minimum dimensions for th...

Page 46: ...fication label must also be attached The metrology marking M21 for the year 2021 in the above figure must be indicated in accordance with Article 21 of the MID Additionally the CE marking and the number of the notified body 0102 for PTB in the above figure must be indicated After successful commissioning and conformity assessment the type labels of the LiDAR sensors and the type label of the SIM20...

Page 47: ...values with unit of measurement mm or inch must be specified in indelible ink The type labels for the two LMS4x21 LiDAR sensors as well as for the SIM2000 2 Prime controller must be affixed to the corresponding fields of the metrology information label Fig 42 Information labels for the VMS5200 x MID on single cross belt sorters with fixed scale values and with affixed type labels Legend 1 System i...

Page 48: ...value 2 the single belt double belt singulated system information label must also be used and the dynamic operating mode marked The dimension values for scale interval value 2 with unit of measurement mm or inch must be specified in indelible ink The type labels for the two LMS4x21 LiDAR sensors as well as for the SIM2000 2 Prime controller must be affixed to the corresponding fields of the metrol...

Page 49: ...imension values with unit of measurement mm or inch must be specified in indelible ink The type labels for the two LMS4x21 LiDAR sensors as well as for the SIM2000 2 Prime controller must be affixed to the corresponding fields of the metrology information label Fig 44 Information labels for the VMS5200 x MID on double belt sorters in singulated mode with fixed scale values and with affixed type la...

Page 50: ...mension values with unit of measurement mm or inch must be specified in indelible ink The type labels for the two LMS4x21 LiDAR sensors as well as for the SIM2000 2 Prime controller must be affixed to the corresponding fields of the metrology information label Fig 45 Information labels for the VMS5200 x MID on double belt sorters in synchronized mode with fixed scale values and with affixed type l...

Page 51: ... value 2 the single belt double belt singulated system information label must also be used and the dynamic operating mode marked The dimension values for scale interval value 2 with unit of measurement mm or inch must be specified in indelible ink The type labels for the two LMS4x21 LiDAR sensors as well as for the SIM2000 2 Prime controller must be affixed to the corresponding fields of the metro...

Page 52: ...cale interval value 3 synchronized mode with fixed scale values the third system information label with the operating mode synchronized fix must be marked The dimension values for scale interval value 3 with unit of measurement mm or inch must be specified in indelible ink The type labels for the two LMS4x21 LiDAR sensors as well as for the SIM2000 2 Prime controller must be affixed to the corresp...

Page 53: ... NOTE Never break any seals A broken seal causes the legal for trade calibration period to end ahead of schedule The VMS5200 x MID is then no longer permitted to be used for billing purposes The incident must be reported to the manufacturer and the office of weights and measures Security seals prevent the attachment mechanism of the LiDAR sensors and the plug connections of the connections from mi...

Page 54: ...bi memory card 4 Security seal on calibration switch A manipulation guard protects the SIM2000 2 Prime controller installed in the cabinet against disassembly and removal of the legally relevant connections The manipulation guard is sealed NOTE The two adhesive seal are also a form of protection against unauthorized opening of the SIM2000 housing The card slot is sealed to prevent removal of the a...

Page 55: ...ctions can be considered legally relevant In this case an appropriately modified manipulation guard is applied Fig 50 Securing the legally relevant Ethernet connections X13 X14 in this example of the SIM2000 2 Prime controllers in the VMS5200 x MID The connections of legally relevant sensors and I Os of the SIM2000 2 Prime controller are secured by covering the relevant plug connectors with a mani...

Page 56: ...IM2000 2 Prime controller with an adhesive seal on the switch Fig 52 Securing the alibi memory card with security seal on the card slot of the SIM2000 2 Prime controller and securing the calibration switch with security seal on the switch on the front of the housing A manipulation guard protects the LFT Ethernet switch against disassembly and removal of the connecting cables Fig 53 LFT Ethernet sw...

Page 57: ...seal on the bracket 2 Security seal on the male connector The photoelectric sensors of the photoelectric sensor array are protected against disassembly and disconnection of the connecting cable by corresponding adhesive seals Fig 55 Security seals on the object detection photoelectric sensor Legend 1 Security seal on the bracket 2 Security seal on the male connector Security seal on the photoelect...

Page 58: ...5200 x MID Subject to change without notice The LFT display is protected against disassembly and disconnection of the connecting cable by corresponding adhesive seals Fig 56 Security seals on the LFT display Legend 1 Security seal on the LFT display housing 2 Security seal on the male connectors Security seals on the LFT display ...

Page 59: ...nted in a manipulation proof manner for a period dating back at least 90 days Documentation occurs in the alibi memory on the SD card of the SIM2000 2 Prime controller The alibi memory must be approved by the Physikalisch Technische Bundesanstalt PTB or another notified body The VMS5200 x MID ensures compliance with calibration legislation for measurement data as well as the traceability of all me...

Page 60: ... the alibi ID marked in red in the image below is always included in order to assist the operating entity with the traceability of the data Fig 58 Transmission of the legally relevant measurement data record including alibi ID marked in red in the image NOTE The operating entity of the VMS5200 x MID is responsible for complying at all times with the relevant regulations and guidelines in connectio...

Page 61: ...cally relevant part The separation allows customer specific parameters to be changed via the SOPAS configuration software without violating the LFT conformity of the multi dimensional measurement system Fig 60 Calibration switch for interlocking the metrological software parameters The software relevant to the LFT conformity with the accompanying LFT parameters is protected by a calibration switch...

Page 62: ...with your fingers Do not apply pressure and do not use pointed objects Is used to display the measurement results during operation Allows the display of status information firmware versions and the logbook version history for market surveillance NOTE Measurement and system data cannot be edited Fig 62 LFT display display of the measurement results Visualizes the results of the last measurement The...

Page 63: ...are checksum and the parameter checksum for all LFT relevant devices SIM2000 LMS4x21 and LFT display Fig 63 LFT display display of the firmware versions Displays the firmware history per system component including the associated firmware checksums for all LFT relevant devices SIM2000 LMS4x21 and LFT display Accessed via the HISTORY button in the Checksum column Fig 64 LFT display display of the fi...

Page 64: ...tory for all LFT relevant devices SIM2000 LMS4x21 and LFT display Accessed via the HISTORY button in the Parameter Checksum column Fig 65 LFT display display of the parameter checksum history Fig 66 LFT display display of the data sets saved in the alibi memory Outputs the alibi data sets Enter a date to define a starting date for displaying the data sets The display is automatically updated ALIBI...

Page 65: ...et All system components start up automatically and are then ready for use The MEASUREMENT tab is active in the menu bar No measured values are available yet Measure test objects made from a dimensionally stable material of various shapes and surface qualities Perform the measurements NOTE The nominal dimensions length width height must cover approximately 90 50 and 10 of the total measuring range...

Page 66: ...NOTE Valid measurement results have the status 0 0 0 0 They are LFT verified and can be used for billing Use the arrow buttons to change between individual pages Note the display of the current page number and the total number of pages Icon Meaning Opens the first page Changes from the current page to the previous page Changes from the current page to the next page Opens the last page Enter a date...

Page 67: ...nu bar On the left hand side the current firmware status of the system components is displayed together with the checksum saved in the SIM2000 2 Prime controller NOTE In the case of the VMS5200 x MID the screen content of the VERSION tab needs to be scrolled into view using the scrollbar Tap the HISTORY button to call up current and older versions for a component Displaying firmware versions ...

Page 68: ...individual system components is displayed in the Parameter Checksum column NOTE In the case of the VMS5200 x MID the screen content of the VERSION tab needs to be scrolled into view using the scrollbar Tap the HISTORY button to the right of the parameter checksum to call up current and older checksums of the LFT parameters NOTE Altered LFT parameters must be officially disclosed to the appropriate...

Page 69: ...ure of 10 C to 50 C Regardless of the space required for the components there must be enough space at the operation site for the following activities Reading the measurement results off the LFT display Opening the cabinet door completely Cleaning maintenance and service 3 10 2 Requirements on the conveying equipment The objects must not slip during the measurement process Slippage free conveying m...

Page 70: ... negative slopes of the conveying equipment must be kept flat enough to prevent the measuring objects from sliding The conveying equipment must not have any shiny or reflective surfaces This can have a negative impact on the measurement results No guides for measuring objects may be installed in the vicinity of the measuring station The objects must be measured separately singulated A minimum obje...

Page 71: ...onveying system in such a way that it cannot shake or vibrate Align the frame at a right angle to the conveying direction NOTE Use Item aluminum profiles Fig 68 Working range of the LMS4x21 Legend 1 Maximum working sensing range 3 m 2 Zero point of the distance measurement In the delivery state this point is the origin of the laser marked with a point on the upper and lower side of the housing 3 M...

Page 72: ...g object from the zero point of the LMS4x21 is typically 900 mm The zero point is marked on both the upper and lower side of the housing of the LMS4x21 Observe the minimum distance of the LMS4x21 to the measuring object The required space for installation of the LiDAR sensor is approximately 900 mm above the tallest object Maximum detection must be limited to a working sensing range of three meter...

Page 73: ...MS4200 x 5200 x MID Fig 70 Beam blockers for restricting the laser beams to the measuring range Attach beam blockers to the mounting frame to restrict LMS4x21 laser beams to the application space NOTE Detection of people or objects located outside the measuring range is not permitted This would otherwise distort the measurement result Beam restriction ...

Page 74: ...uracy of 5 x 5 x 2 mm the minimum object size is 50 mm 50 mm 20 mm length x width x height The maximum measuring range values for length width and height must be equal to at least 15 x scale interval d Measuring range related restrictions in synchronized mode on double belt sorters The minimum object size in terms of height is 10 x scale interval d Because of the belt gap present a minimum object ...

Page 75: ... operating entity must ensure that dimensionally unstable transparent or reflective objects are excluded from billing operation The possibility of multiple objects being present on a single conveyor element must be excluded The so called operating entity s responsibility applies The risk of incorrect measurements can be avoided as follows Process the objects in a separate package stream that bypas...

Page 76: ...ble to perform work assigned to them and to identify and avoid any potential dangers independently Electricians have the professional training skills experience and knowledge of the relevant standards and provisions needed to work on electrical systems and to detect and avoid any potential dangers independently 4 1 Mounting the LiDAR sensors 4 1 1 Overview Fig 72 Mounting the LiDAR sensors Legend ...

Page 77: ...plate Assemble the profiles of the telescopic tube Mount the telescopic rod on the frame Fasten the LiDAR sensor to the mounting plate NOTE Adjustment after mounting is not required The LiDAR sensors have been correctly pre aligned at the factory by adjusting the orientation of the retaining plates on the telescopic rod If an alternative attachment method is used e g mounting the LiDAR sensors on ...

Page 78: ...ted on the base tube 4 1 4 Fastening the LiDAR sensors to the mounting plates Fig 76 Fastening the LiDAR sensors to the mounting plates Each mounting plate has an injection bush on its rear side to accommodate the LiDAR sensor This coding prevents the device from being incorrectly rotated by 180 when mounted Insert the injection bush of the mounting plate into the locating hole of the LiDAR sensor...

Page 79: ...elt conveyor 2 Photoelectric sensor 3 Reflector 4 Attachment location for the WL100L photoelectric sensor or functionally compatible 5 Attachment location for the reflector Mount the photoelectric sensors and reflectors below the conveyor at suitable attachment locations Position the reflector within the beam path and opposite to the object detection photoelectric sensor Mount the sensor in such a...

Page 80: ...on photoelectric sensor Legend 1 Clinch stud Secures the object detection photoelectric sensor to the mounting bracket 2 M5 hexagon screws Mount the object detection photoelectric sensor on the mounting bracket using the two M5 hexagon screws Secure the photoelectric sensor using the clinch stud Align the photoelectric sensor correctly on the reflector The reflector must be positioned within the b...

Page 81: ...essories included with delivery The cabinet should generally be mounted as close to the measuring system as possible so that all connecting cables can be laid easily Make sure that the cabinet doors can be easily opened Ensure that the air inlets and outlets on the sides of the cabinet are not covered NOTE To change the replaceable filter mats the covers louvered grills can be opened downwards The...

Page 82: ...OUS ELECTRICAL VOLTAGE The system is supplied with line voltage Risk of electrical shock Contact will result in death burns or shock Electrical work may only be performed on the system by qualified specialist personnel Interrupt the voltage supply Check residual voltage on the system components Use extra caution Always connect equipotential bonding earthing Do not disconnect or remove the protecti...

Page 83: ...2a Synchronization 2b Ethernet 3 LFT display VMS5200 x MID only 3a Ethernet 3b Voltage supply 4 Cabinet 4a Feed 100 264 V AC 50 60 Hz 5 SIM2000 2 Prime controller 6 LFT Ethernet switch 6a Ethernet 7 Photoelectric sensor array 7a Signals for determining the speed and increment 8 Cross belt signal 8a Leading edge of the cross belt conveyor element 9 Object detection photoelectric sensor optional 9a ...

Page 84: ...erminal Color Signal Function X100 1 1 Gray L Line voltage 100 264 V AC 50 60 Hz phase X100 1 4 Blue N Line voltage 100 264 V AC 50 60 Hz neutral conductor X100 1 6 Green yellow PE Protective conductor Tab 6 Pin assignment of the X100 terminal block in the cabinet NOTE Make sure that cables are securely connected No visible metal surfaces are permitted on the wires Tighten the coupling nuts to pro...

Page 85: ...ction for LFT Ethernet switch set up at the factory Fig 82 Connection for LFT Ethernet switch set up at the factory Voltage supply No Wire color Area on fuse block Connection 1 Dark blue FC1 13 Dark blue Red FC1 23 SIM2000 2 Prime Ethernet connection No Connection on LFT Ethernet switch Port on SIM2000 2 Prime 2 8 X14 ETH 4 Tab 7 Connection for LFT Ethernet switch set up at the factory ...

Page 86: ...S4x21 Wire color SIM2000 2 Prime terminal Connection 1 POWER CAN_IN White X8 CAN 1 CAN_H Blue X8 CAN 2 CAN_L Red FC2 11 Black FC2 22 Connection for the LMS4x21 master Connection for the LMS4x21 slave 1a POWER CAN OUT POWER CAN IN Increment synchronization No Connection for the LMS4x21 Wire color SIM2000 2 Prime terminal Connection 2 TACHO INPUT Gray X4 INPUT A 3 IN2 Black X5 INPUT B 2 IN5 White X5...

Page 87: ...on for the LMS4x21 slave Connection for the LMS4x21 master 4 POWER CAN IN POWER CAN OUT 4a POWER CAN OUT termination Synchronization No Connection for the LMS4x21 Wire color SIM2000 2 Prime terminal Connection 5 Sync Blue X4 INPUT A 4 IN2 Gray X4 INPUT A 12 GND ISO X4 Ethernet No Connection for the LMS4x21 Port on LFT Ethernet switch 6 Ethernet 2 Tab 9 Connection for LMS4x21 slave LMS slave ...

Page 88: ...FT display set up at the factory Fig 84 Connection for the LFT display set up at the factory Voltage supply No Wire color Area on fuse block Connection 1 Brown FC2 15 Blue FC2 25 Ethernet data cable No Connection on LFT display Port on LFT Ethernet switch 2 Ethernet X118 3 No Port on LFT Ethernet switch Port on SIM2000 2 Prime 3 8 X14 ETH 4 Tab 10 Connection for the LFT display set up at the facto...

Page 89: ...al Connection White X5 INPUT B 1 IN5 Brown X5 INPUT B 7 24 V Blue X5 INPUT B 8 GND ISO X5 Connection BG111 Wire color Terminal Connection White X5 INPUT B 3 IN6 Brown X5 INPUT B 7 24 V Blue X5 INPUT B 8 GND ISO X5 Connection BG112 Wire color Terminal Connection White X5 INPUT B 5 IN7 Brown X5 INPUT B 9 24 V Blue X5 INPUT B 10 GND ISO X5 Connection BG113 Wire color Terminal Connection White X5 INPU...

Page 90: ... S VMS4200 x 5200 x MID Subject to change without notice 5 7 Connection for the cross belt signal Fig 86 Connection for the cross belt signal Cross belt signal Terminal Connection X4 INPUT A 1 IN1 X4 INPUT A 7 24 V X4 INPUT A 8 GND ISO X4 Tab 12 Connection for the cross belt signal Set the S1 DIP switch to GND Connection ...

Page 91: ...e object detection photoelectric sensor optional Fig 87 Connection for the object detection photoelectric sensor optional Object detection photoelectric sensor signal Wire color Terminal Connection Black X2 IO LINK MASTER 4 DI1 Brown X2 IO LINK MASTER 1 24 V Blue X2 IO LINK MASTER 2 GND Tab 13 Connection of the photoelectric sensor for the object detection photoelectric sensor optional Connection ...

Page 92: ...nd reading data is issued to the customer system in one of the following data issue formats Ethernet Fieldbus RS 232 RS 422 Terminal Port Connection 1 X11 ETH1 X12 ETH 2 X13 ETH3 Ethernet 2 X9 FIELDBUS P1 X10 FIELDBUS P12 Fieldbus 3 X6 SERIAL A X7 SERIAL B RS 232 RS 422 NOTE If a reading station has been integrated the image information processed by the camera systems can be transmitted to a custo...

Page 93: ...to detect and avoid any potential dangers independently Initial commissioning of the multi dimensional measurement system is performed by the manufacturer All of the system functions are set up by configuring the measuring conditions on site Initial commissioning by the manufacturer is not covered in these supplementary operating instructions 6 1 Switching on the system Establish the supply of vol...

Page 94: ...ded allows interactive configuration You can use the software to parameterize and test the properties analysis behavior and output properties of the system as required 6 2 1 Installing SOPAS ET The SOPAS configuration software is installed on a computer which is connected to a free port on an Ethernet switch of the TTC100 2 via an Ethernet cable The configuration software is available for download...

Page 95: ... C T I O N S VMS4200 x 5200 x MID 6 2 2 Installing SOPAS Download the latest version of SOPAS ET from www sick com and install it on the configuration PC Start the installation by double clicking the setup exe file Click on Installation Click OK to select a user language for the wizard The setup wizard opens Perform the installation ...

Page 96: ... master 25 192 168 0 25 LMS4x21 slave 26 192 168 0 26 Tab 15 Recommended addresses of device components As the IP addresses are the same the IP addresses must be assigned for each device individually Fig 90 Procedure for assigning IP addresses Make sure that the 2D LiDAR sensors are mounted correctly and electrically connected Detach all Ethernet connections from the LFT Ethernet switch so that on...

Page 97: ...ly created in SOPAS ET One or more devices are combined and edited in a single project Change the IP address of the configuration PC to the address range of the connected LiDAR sensors Click on the Search settings button The Connection Wizard helps you establish a connection to a connected device Select the Search using device family option and click Next to confirm Launching SOPAS Adjusting the I...

Page 98: ...s and click Finish to complete If the number ranges for the configuration PC and the device correspond then the connected LiDAR sensor is detected and displayed in the device list on the right hand side NOTE The LiDAR sensor uses two ports like all SICK devices Ports are part of the network address and can be used to establish various connections between the devices Port 2112 is freely parameteriz...

Page 99: ...is displayed in the left hand window as a tile along with its default IP address NOTE Where applicable a message window will appear indicating that the device driver for the LiDAR sensor is not yet known in the SOPAS project Confirm the message with OK Click Install device driver in the tile To install the device driver select the Upload from device option Transferring a device to a SOPAS project ...

Page 100: ...ile click the pen icon next to the IP address In the TCP IP settings window select the Use the following IP settings option and define the IP address that is to be used to access the LiDAR sensor in the sensor network Click OK to confirm the entry The altered IP address is displayed in the device tile NOTE If the configuration PC and the LiDAR sensor are still in the same number range the connecti...

Page 101: ...the LFT Ethernet switch NOTE As the default IP address for the first LiDAR sensor was changed this device can remain connected via Ethernet Perform a device search and change the default IP address as described NOTE It is not necessary to install the device driver for the LMS4x21 This was already completed when the first LiDAR sensor was added Change the IP address of the configuration PC to the a...

Page 102: ...line button in the tile opens the LMS4x21 in this example Synchronize the LiDAR sensor s device data with the device data of the SOPAS project To do this click on Read parameters The standard parameters are transmitted from the LiDAR sensor into the SOPAS project These parameters are then adapted to the requirements of the LiDAR sensor in SOPAS Online appears in the tile The LED lights up green Br...

Page 103: ...d together in a corresponding device description for the SOPAS configuration software Use the tabs to open the functional areas of the configuration 6 2 5 Logging on to device In the SOPAS toolbar click on the icon with the three dots and select Device Login Select the Authorized client user level and enter the default password client Click LOGIN to confirm The parameters that were previously gray...

Page 104: ...e parameters permanently icon in the SOPAS toolbar The configuration is transferred to the SIM200 2 Prime controller and saved there permanently This configuration is loaded whenever the SIM200 2 Prime controller is restarted Click on the Save project button in the project window SOPAS toolbar Choose a directory and file name and then confirm The settings are saved on the computer in a configurati...

Page 105: ...ction photoelectric sensor and reflector for rotation that may have occurred as a result of touching or the like 4x year Trained personnel Cabinet Cleaning the air inlets and outlets Replacing the filter mat in the air inlets and outlets 4x year Trained personnel General information Visual monitoring for contamination Daily Trained personnel Optical monitoring of conveying equipment for foreign bo...

Page 106: ...ulti dimensional measurement system show signs of mechanical damage contact SICK Service Place the reference object in a centered position on a conveyor element NOTE The LiDAR sensors need to be able to detect the entire reference object when it passes the laser line Make sure that the reference object does not change its spatial position when passing the laser line 7 1 2 Visual inspection Regular...

Page 107: ...en briefly exposed to the radiation for up to 0 25 seconds Exposure to the laser beam for longer periods of time may cause damage to the retina The laser radiation is harmless to human skin Never look directly into the laser beam Never point the laser beam at people s eyes During commissioning or maintenance work suitable eye protection must be worn Avoid laser beam reflection caused by reflective...

Page 108: ...binet components are adequately cooled Air inlets and outlets on the cabinet should be cleaned regularly with a brush WARNING RISK OF DAMAGE TO ELECTRONIC DEVICES Never use compressed air for cleaning Only knock the dirt off the ventilation grilles or clean them with a brush Never wet clean the grilles Fig 93 Replacing the filters at the air inlets and outlets of the cabinet Regularly check and if...

Page 109: ...he human eye is not at risk when briefly exposed to the radiation for up to 0 25 seconds Exposure to the laser beam for longer periods of time may cause damage to the retina The laser radiation is harmless to human skin Never look directly into the laser beam Never point the laser beam at people s eyes During commissioning or maintenance work suitable eye protection must be worn Avoid laser beam r...

Page 110: ... the connecting cables back on Switch the voltage supply back on Check that the status LED lights up green after approximately 40 seconds Conduct a test run and check whether the multi dimensional measurement system is providing plausible measurement results NOTE It may be necessary to recalibrate the exchanged LiDAR sensor using SOPAS After replacing a component contact the manufacturer The manuf...

Page 111: ...s and measures authority Fig 96 Removing the photoelectric sensor of the photoelectric sensor array Unscrew the M12 plug connection from the male connector on the photoelectric retro reflective sensor Loosen and remove the fixing screws NOTE Hold the photoelectric retro reflective sensor firmly with one hand during the procedure Remove the defective photoelectric sensor from the mounting bracket S...

Page 112: ...gon screws NOTE Hold the object detection photoelectric sensor firmly with one hand during the procedure Remove the defective photoelectric sensor from the mounting bracket Screw the replacement device onto the mounting bracket Secure the replacement device using the clinch stud Screw the M12 plug connection onto the male connector on the object detection photoelectric sensor Align the photoelectr...

Page 113: ...tery must be replaced when drained WARNING RISK OF INJURY FROM HOT SURFACES Risk of burns due to hot surfaces on the controllers during operation Do not touch hot surfaces Wear suitable safety gloves Fig 98 Position of the battery in the controller Remove the black plastic cover on the SIM2000 2 Prime controller Remove the battery from the bracket and replace it with a new CR 1632 type battery Put...

Page 114: ... defective fuse if necessary Fault indication The Status LED lights up red The LiDAR sensor independently monitors beam generation and automatically shuts it down in the event of irregularities The scanner will no longer send any measured values Fault cause Remedy Error during initialization or self test LMS4x21 is not in measuring mode or is in measuring mode but errors have occurred Check the vo...

Page 115: ... 2 Prime controller If all of the connected sensors are configured and working properly the Sys RDY LED lights up on the SIM2000 2 Prime controller This means that the SIM200 2 Prime controller has received a positive feedback signal from all the components and that the devices are communicating with one another Fault indication The Dev RDY LED does not light up Fault cause Possible solution to th...

Page 116: ...ctric sensor clean it or check the application conditions Fault indication LED receive indicator is flashing Fault cause Possible solution to the problem Reflector is being detected in the fringe range Readjust the photoelectric sensor clean it or check the application conditions Fault indication LED receive indicator lights up or flashes even when an object is present in the path of the beam Faul...

Page 117: ...deal operating reserve factor between 0 9 and 1 1 Check the operating conditions Fully align the light beam light spot with the reflector Clean the optical surfaces sensor and reflector Readjust the sensitivity potentiometer Fault indication Green LED does not light up Fault cause Possible solution to the problem No voltage or voltage below the limit values Check the voltage supply check all elect...

Page 118: ...2 Prime controller then returns a fault code For faults that occur during measuring or reading fault codes are written to a status log The status log distinguishes between four message types Information Warning Error Critical fault The system saves only the last five entries for each message type Information and Warning messages are deleted after a restart Call up the status log using the SOPAS co...

Page 119: ...s to 4 m s 50 mm x 50 mm x 50 mm 2 0 x 2 0 x 2 0 5 mm x 5 mm x 5 mm 0 2 x 0 2 x 0 2 Min object size L W H operating condition 2 Certified scale value d At v 0 5 m s to 4 m s 100 mm x 50 mm x 50 mm 4 0 x 2 0 x 2 0 10 mm x 5 mm x 5 mm 0 4 x 0 2 x 0 2 Min object size L W H operating condition 3 Certified scale value d At v 0 5 m s to 4 m s 100 mm x 100 mm x 50 mm 4 0 x 4 0 x 2 0 10 mm x 10 mm x 5 mm ...

Page 120: ...ower consumption 24 V DC 10 Supply voltages 230 V AC 100 V AC 264 V AC Housing Aluminum die cast Enclosure rating protection class IP 20 in accordance with DIN 40050 with IP 65 male connector cover EMC test In accordance with EN 61000 6 2 2001 EN 61000 6 4 2001 Vibration shock check In accordance with EN 60068 2 6 27 29 64 Weight Approx 2 4 kg per LMS4x21 without laser protective cover Approx 3 7 ...

Page 121: ...ct to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S VMS4200 x 5200 x MID 9 2 Dimensional drawings 9 2 1 Dimensional drawings for the LiDAR sensor Fig 101 LMS4x21 dimensional drawing with laser protective cover ...

Page 122: ...6365 V1 0 2022 03 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S VMS4200 x 5200 x MID Subject to change without notice 9 2 2 Dimensional drawings for the cabinet Fig 102 TTC100 2 dimensional drawings ...

Page 123: ...fications Complete EU declaration of conformity available for downloading You can access the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field After a successful conformity assessment the declaration of conformity for the system is d...

Page 124: ...c devices In accordance with international directives and regulations batteries accumulators and electrical or electronic devices must not be disposed of with household waste The owner is obligated to dispose of the devices at the end of their service life via the appropriate public disposal points This icon on the product packaging or in this document indicates that a product is covered by these ...

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