SICK Dx35 Operating Instructions Manual Download

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Operating instructions Distance sensors Dx35

Electrical connection

7.4.2

DS35 and DR35

L+

wht

blu

gra

brn

Q1/C

blk

Fig. 8: DS35 and DR35 connection diagram, M12 plug, 5-pin

Contact

Marking

Wire color

Description

L+

Brown

Supply voltage:

→

See Page 55,

Chapter 13.4.

White

Switching output Q2

Blue

Supply voltage: 0 V

Q1/C

Black

Switching output Q1/IO-Link

Gray

Multifunctional input MF

Table 7:

Description of M12 plug, DS35 and DR35

Summary of Contents for Dx35

Page 1: ...EN Dx35 Distance sensors OPERATING INSTRUCTIONS...

Page 2: ...pyright Any rights derived from the copyright shall be reserved for SICK AG Repro duction of this document or parts of this document is only permissible within the limits of the legal determination of...

Page 3: ...1 Intended use 11 2 2 Incorrect use 11 2 3 Requirements for skilled persons and operating personnel 12 2 4 Warning symbol on the device 13 2 5 Operational safety and particular hazards 14 2 6 Hazard w...

Page 4: ...5 Expert mode 36 8 6 Reset to factory setting 37 8 7 External teach functions 37 9 IO Link interface 39 9 1 Physical layer 39 9 2 Process data 39 9 3 Service data 40 9 3 1 IO Link specific 40 9 3 2 S...

Page 5: ...tability diagrams 57 13 10 1 DT35 and DS35 models 57 13 10 2 DL35 and DR35 models 59 14 Accessories 60 14 1 Cables and Connectors 60 14 1 1 Cable socket straight with cable 60 14 1 2 Cable socket angl...

Page 6: ...Operating instructions Distance sensors Dx35 6 SICK AG Subject to change without notice 8014868 YEF7 2014 09 02...

Page 7: ...x35 Important safety notes NFPA79 applications only Adapters providing field wiring leads are available Refer to the product information See www mysick com en dx35 CAUTION Use of controls or adjustmen...

Page 8: ...gs in these operating instructions are indicated by symbols The warnings are introduced by signal words that indicate the extent of the danger These warnings must be observed at all times and care mus...

Page 9: ...use Use by untrained personnel Unauthorized conversions Technical modifications Use of unauthorized spare parts consumable parts With special variants where extras have been ordered or owing to the la...

Page 10: ...ormation 10 SICK AG Subject to change without notice 8014868 YEF7 2014 09 02 1 6 EC declaration of conformity You can download the EC declaration of conformity online from www mysick com en dx35 1 7 E...

Page 11: ...conform to its intended purpose and is neither described nor mentioned in this documentation 2 2 Incorrect use DS35 DT35 DL35 and DR35 distance sensors do not constitute safety components in accordanc...

Page 12: ...dependently Electricians Due to their specialized training skills and experience as well as their knowledge of the relevant standards and provisions such persons are able to perform work on electrical...

Page 13: ...522 DT35 B15851 DS35 B15821 DL35 B15852 DR35 B15822 Fig 2 Warning symbol on sensor having class 1 laser Class 1 laser product 2 5 Operational safety and particular hazards Please observe the safety no...

Page 14: ...e 8014868 YEF7 2014 09 02 3 Identification 3 1 Type label The distance sensor includes the following type label 1 2 3 5 4 SICK AG Waldkirch Fig 3 Dx35 Distance sensor type label 1 2D code 2 For type d...

Page 15: ...tape DR35 Distance sensor switching on reflective tape 5 Switching output B B type or push pull output 6 Speed sensing range 1 Adjustable 7 Connection type 5 M12 plug 5 pin 8 Light sender laser class...

Page 16: ...Switching output indicator Q1 Orange LED switching output active LED off switching output inactive Q2 Switching output Qa analog output indicator Q2 LED orange Switching output active measurement val...

Page 17: ...teach One of the LEDs lights up Teach can be performed One of the LEDs flashes Fine teach can be performed Q1 near Q1 far ObSB in teach mode Teach in ObSB or background for switching output Q1 Both LE...

Page 18: ...hing Table 4 LEDs teach in Control elements Control element Description select In run mode Press and hold select pushbutton longer than 5 sec onds Enter or leave teach mode In teach mode Press select...

Page 19: ...35 distance sensors are opto electronic sensors for performing non contact distance measurement on reflective tape If Q1 and Q2 are used as switching outputs the following operation modes are availabl...

Page 20: ...ansportation on company premises Note the symbols on the packaging Do not remove packaging until immediately before you start mounting 5 2 Transport inspection Upon receipt please check the delivery f...

Page 21: ...that is protected from dust Do not expose to any aggressive substances Protect from sunlight Avoid mechanical shocks Storage temperature range between 40 and 75 C Relative air humidity max 95 non con...

Page 22: ...ct alignment of the reflective tape to the distance sensor 6 2 Alignment aid for infrared models The infrared models DS35 B15821 DT35 B15851 DL35 B15852 and DR35 B15822 have an alignment aid You can d...

Page 23: ...corresponds to poor alignment quality no reflective tape Rapid flashing at approx 15 Hz corresponds to high alignment quality highest reflective level 6 In order to leave alignment mode either press a...

Page 24: ...trical isolation SELV PELV and limit the current to a maximum of 8 A Working with live parts NOTICE Equipment damage or unpredictable operation due to working with live parts Working with live parts m...

Page 25: ...contactors 7 3 Connecting the distance sensor electrically 1 Ensure that there is no voltage 2 Connect the distance sensor according to the connection diagram See Page 25 Chapter 7 4 3 Connect the su...

Page 26: ...2 wht blu gra brn 3 5 Q1 C 4 blk 1 2 4 3 5 Fig 8 DS35 and DR35 connection diagram M12 plug 5 pin Contact Marking Wire color Description 1 L Brown Supply voltage See Page 55 Chapter 13 4 2 Q2 White Swi...

Page 27: ...Operate the pushbuttons only with your fingers or a suitable aid Do not operate the pushbuttons using sharp or hard objects For an overview of the various setup options see Page 65 Chap ter 15 8 1 Per...

Page 28: ...ear or Q2 near non inverted behavior Dx 35 Min Max 1 1 0 Fig 9 One point teach for Q1 near or Q2 near non inverted behaviour 1 Teach point switching point position 1 Example One point teach is to be p...

Page 29: ...pushbutton longer than 5 seconds or wait 5 minutes without pressing the pushbuttons 8 1 2 Performing window Wnd teach Window Wnd The switching output is set when the object is located within the confi...

Page 30: ...lied immediately The Q1 and Q2 LEDs flash twice simultaneously If the teach was not successful the Q1 and Q2 LEDs flash alternately 7 If necessary perform fine teach See Page 34 Chapter 8 3 8 In order...

Page 31: ...simultaneously If the teach was not success ful the Q1 and Q2 LEDs flash alternately 4 If necessary perform fine teach See Page 34 Chapter 8 3 5 Position object at teach point 1 6 Press the select pus...

Page 32: ...nce around teach point 25 mm Example ObSB mode is to be set for the switching output Q1 1 Align distance sensor on background teach point 1 2 Press and hold the select pushbutton for longer than 5 sec...

Page 33: ...The measurement must be possible on the object to be taught at the time of the teach Factory setting DT35 4 mA 0 V e 50 mm 20 mA 10 V e 10 000 mm DL35 4 mA 0 V e 200 mm 20 mA 10 V e 35 000 mm The reso...

Page 34: ...8 3 6 Position object at teach point 2 7 Press the select pushbutton The Q2 far LED lights up 8 Press the set pushbutton If the teach was successful the setting is applied immediately The Q1 and Q2 L...

Page 35: ...be achieved For repeatability diagram see Page 57 Chapter 13 10 For output rate response time and switching frequency see Page 54 Chapter 13 3 1 Press and hold the select pushbutton for longer than 5...

Page 36: ...w fast flashes 1 x low active LED slow fast flashes 2 x high active Output behavior for Q2 output 1 Q2 near LED slow fast flashes 1 x 4 20 mA LED slow fast flashes 2 x 0 10 V LED slow fast flashes 3 x...

Page 37: ...rform an external teach by applying a signal to the multifunctional input MF The external teach option for the multifunctional input MF must be selected via expert mode See Page 36 Chapter 8 5 The tim...

Page 38: ...1 2 3 2000 Deactivate teach confirmation 4 2100 Activate teach confirmation 4 2200 Laser off 3000 Table 9 Overview of external teach functions 1 Centering limits the near and far points that have bee...

Page 39: ...ess data The process data for the Dx35 distance sensors has a data width of 16 bits The content can be adjusted using the process data structure index 83 Factory setting for index 83 Option 3 16 bit d...

Page 40: ...configured resolution of for example 1 mm and an available process data width of 14 bits a maximum of 16 383 mm can be represented for the distance measurement value Higher values are output as 16 38...

Page 41: ...e Value range or Example columns Index decimal hex Description Format Access Value range Example Remarks 69 0x45 Q1 switching function UINT8 R W 0 DtO Distance to Object 1 ObSB Object between Sensor a...

Page 42: ...mm steps 76 0x4C Q2 hysteresis near UINT16 R W 0 49550 mm 25 In 1 mm steps 78 0x4E Q2 hysteresis far UINT16 R W 0 49550 mm 25 In 1 mm steps 95 0x5F Q2 near far center ing UINT16 R W 50 50000 mm In 1...

Page 43: ...ks 103 0x67 Response time UINT8 R W 0 Expert 1 Super slow 2 Slow 3 Medium 4 Fast 5 Super fast 2 Indexes 64 67 and 66 available only if 0 Expert was selected here 64 0x40 Integration time of the measur...

Page 44: ...er depth 16 Filter depth 4 Four consecutive measurement values must exceed or fall below the configured switching point in order for the switching output to react Defines how often the switching requi...

Page 45: ...A 12 Q2 0 V 13 Q2 10 V 14 Q2 Analog centering 15 Fine teach 10 mm 16 Fine teach 10 mm A teach overwrites a function that has already been set with a newly selected function For values that are not tau...

Page 46: ...each 1 Laser on off 2 MF OFF MF deactivated 1 99 0x63 Multifunctional input MF level bit 0 Multifunctional input MF teach confirmation on Q1 bit 1 Record R W Bit 0 0 Low active 1 High active Bit 1 0 I...

Page 47: ...ce sensors Dx35 IO Link interface 9 3 7 System command Index decimal hex Description Format Access Value Remarks 2 0x02 System command Reset to factory setting UNIT8 W 130 Reset parameter to the facto...

Page 48: ...range of 0 65 535 If the signal exceeds or falls below the configured level the output changes its status Hysteresis cannot be configured The output behavior can be inverted Depending on the applicati...

Page 49: ...3 Centering function Use the centering teach to move the center of the switching window or the center of the analog output scaling 12 mA 5 V to the newly taught in position A centering teach is possi...

Page 50: ...K 100 ms OK 300 ms failed 300 ms failed Fig 17 Teach confirmation function 1 Switching output before teach 2 Teach request retains the last active Q1 status in order for example to avoid toggling if h...

Page 51: ...The cleaning interval essentially depends on the ambient conditions 11 2 Maintenance The distance sensor requires the following maintenance work at regular intervals Interval Maintenance work To be pe...

Page 52: ...SICK AG Subject to change without notice 8014868 YEF7 2014 09 02 13 Technical data NOTE You can download save and print the relevant online data sheet for your distance sensor including technical data...

Page 53: ...4 2 0 1 7 4 2 0 17 1 2 0 M 12 x1 5 2 4 0 09 42 7 1 68 30 1 18 71 1 2 80 58 67 2 31 43 62 1 72 27 75 1 02 32 1 26 49 4 1 94 4 86 0 19 3 75 0 15 9 0 35 Fig 18 Dx35 distance sensor dimensions 1 Optical a...

Page 54: ...xx 1 250 DT35 Bxx5xx DS35 Bxx5xx 1 500 Typical light spot dimensions 15 mm x 15 mm for 2 m distance Laser operating life MTTF at 25 C 100 000 h Table 20 Laser optics 13 3 Performance data Measuring ra...

Page 55: ...5 ms 12 5 ms 24 5 ms 96 5 ms Switching frequency 333 Hz 100 Hz 50 Hz 25 Hz 6 Hz DT35 B15551 and DS35 B15521 Super fast Fast Medium Slow Super slow Output rate 2 ms 4 ms 8 ms 16 ms 64 ms Response time...

Page 56: ...20 mA 450 1 x 0 V 10 V 50 k Analog output resolution only DT35 Bxxxxx DL35 Bxxxxx 12 bit 1 Output Q short circuit protected 2 Voltage drop 3 V 3 Output Q2 selectable 4 mA 20 mA 0 V 10 V switching outp...

Page 57: ...er slow speed Characteristic curve for slow speed Super Slow Distance in m feet 14 0 10 12 46 6 6 13 1 19 7 26 3 32 8 39 4 Repeatabilty in mm inch 0 2 0 08 4 0 16 6 0 24 8 0 31 10 0 39 12 0 47 2 4 6 8...

Page 58: ...14 0 10 12 46 6 6 13 1 19 7 26 3 32 8 39 4 Repeatability in mm inch 0 2 0 08 4 0 16 6 0 24 8 0 31 10 0 39 12 0 47 Fast 2 4 6 8 Functional reserve Specification basis technical data Secured performance...

Page 59: ...istic curve for super slow super fast speeds Distance in m feet 32 8 0 08 0 16 0 24 0 31 0 39 65 6 98 4 131 2 164 1 0 50 Repeatability in mm inch 0 2 4 6 8 10 10 20 30 40 Fast Medium Slow Super Slow S...

Page 60: ...le L 42 9 1 69 0 41 0 41 0 35 14 5 0 57 3 1 0 12 10 3 0 41 1 5 0 6 5 gra 4 blk 3 blu 2 wht 1 brn M12x1 0 47x0 04 Fig 25 Cable socket M12 5 pin straight with cable Description Type Order No Cable socke...

Page 61: ...Mounting bracket 1 5 3 3 9 41 R 6 9 5 5 0 2 0 6 3 0 25 50 3 1 98 11 2 0 44 54 2 13 27 5 1 08 35 1 38 35 1 38 70 2 76 20 0 79 15 0 59 R 4 2 5 2 5 0 10 114 9 4 52 47 5 1 87 9 0 30 R 2 5 2 2 1 1 1 1 5 0...

Page 62: ...0 5 1 99 90 3 54 4 8 0 19 93 3 66 6 0 24 13 0 51 6 0 24 16 0 63 4 0 16 5 9 0 23 54 2 13 7 0 28 5 0 20 50 5 1 99 99 3 90 38 1 50 12 0 47 56 5 2 22 37 5 1 48 5 0 20 25 0 98 46 1 81 44 5 1 75 5 0 20 16 4...

Page 63: ...5 43 1 69 Fig 29 Left Plate N02 for universal clamps Right Plate N03 for universal clamps Description Type Order No Plate N02 for universal clamps mounting materials BEF KHS N02 2051608 Plate N02N for...

Page 64: ...11 57 330 12 99 330 12 99 294 11 57 25 0 98 280 11 02 25 0 98 280 11 02 Fig 30 Reflector plate Description Type Order No Reflector plate diamond grade reflective tape 330 mm x 330 mm base plate mater...

Page 65: ...only Set speed Super Slow 1 x Slow 2 x Medium 3 x Fast 4 x Super Fast 5 x Ext teach Default 1 x 2 x 3 x Switching Q1 Q2 Q1 near Q1 far Q2 near Q2 far ObSB run ObSB fast slow 0 10 V Output behavior Q2...

Page 66: ...nformity 10 Electrical connection Distance sensor 26 General notes 25 27 Electricians 12 Environmental protection 10 Expert mode 36 Explanation of symbols 8 External teach functions 37 F Factory setti...

Page 67: ...fety 11 Electrical connection 25 Scaling the analog output 33 Scope of delivery 9 Settings Scaling the analog output 33 Speed 35 Signal level warning VMA 48 Skilled personnel 12 Requirements 12 Status...

Page 68: ...39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 5309 2112 E Mail support sick jp Magyarorsz g Phone 36 1 371 2680 E Mail office sick hu Nederland Phone 31 0 30 229 25 44 E Mail info sick nl Norg...

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