SEW-Eurodrive MOVITRAC 07 System Manual Download Page 94

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System Manual – MOVITRAC® 07

Selection of the braking resistor

Project Planning

Flat-type 230 V

Wire resistor 230 V

05812AXX

Figure 47: Flat-type 230 V

P = Intermittent power [kW]
cdf = Cyclic duration factor of the braking resistor [%]
100 % cdf = Continuous power [kW]

05813AXX

Figure 48: Wire resistor 230 V

P = Intermittent power [kW]
cdf = Cyclic duration factor of the braking resistor [%]
100 % cdf = Continuous power [kW]

Summary of Contents for MOVITRAC 07

Page 1: ...MOVITRAC 07 Edition 02 2003 System Manual 1056 2915 EN...

Page 2: ...SEW EURODRIVE...

Page 3: ...8 19 20 21 22 1 Important Notes 7 2 System Description 9 3 Technical Data 15 4 Parameters 65 5 Project Planning 84 6 Safety Notes 121 7 Unit Design 122 8 Installation 128 9 Startup 139 10 Operation an...

Page 4: ...ns 85 5 3 Description of applications 86 5 4 Speed torque characteristic 88 5 5 Motor selection 88 5 6 Overload capacity 91 5 7 Load capacity of the units at low output frequencies 92 5 8 Selection of...

Page 5: ...ating panel 141 9 5 Manual speed control module and external setpoint selection 143 9 6 Startup with the integrated operating panel 146 9 7 Starting the motor 148 9 8 Loading a LOGODrive program 149 9...

Page 6: ...6 System Manual MOVITRAC 07 Contents...

Page 7: ...u start working with the unit The operating instructions contain important information about servicing Therefore keep the operating instructions close to the unit Designated use MOVITRAC 07 frequency...

Page 8: ...ive 89 392 EEC with reference to EN 60204 Application envi ronment The following applications are forbidden unless measures are expressly taken to make them possible Use in explosion proof areas Use i...

Page 9: ...cription 2 1 Overview of the system 03065EXX Figure 1 MOVITRAC 07 system overview MOVITOOLS software ND line choke LOGODrive programming interface NF line filter UWS21A interface adapter BW braking re...

Page 10: ...eter Easy parameter setting and diagnosis using MOVITOOLS PC software Right for the job The unit has the right function for every application Standard V f control process or field oriented VFC control...

Page 11: ...ll current function SCOPE oscilloscope program for MOVITOOLS LOGODrive units There is the LOGODrive series of units as well as the standard series These differ from the standard series in the followin...

Page 12: ...L 1 5 kW 2 0 HP 7 3 9 1 AAC MC07A015 2A3 4 00 2 2 kW 3 0 HP 8 6 10 8 AAC MC07A022 2A3 4 00 3 7 kW 5 HP 14 5 18 1 AAC MC07A037 2A3 4 00 1 5 5 kW 7 5 HP 22 0 27 5 AAC MC07A055 2A3 4 00 2 7 5 kW 10 HP 29...

Page 13: ...011 for compliance with limit value class Class B 1 phase connection Class A 3 phase connection 230 V 0 37 7 5 kW 400 500 V 0 55 11 kW Inputs and outputs programmable 1 analog input 5 binary inputs 2...

Page 14: ...paration Communication operation System bus for networking max 64 MOVITRAC 07 units RS 485 interface for service purposes Straightforward parameter setting and startup using integrated operating panel...

Page 15: ...EEC Observe the instructions regarding EMC compliant installation MOVITRAC 07 frequency inverters are equipped with a line filter as standard They comply with the following limit value class to EN 550...

Page 16: ...at 125 IN Power reduction 3 0 IN per K to max 60 C Climate class EN 60721 3 3 class 3K3 Storage temperature1 Transport temperature 1 If the unit is being stored for a long time connect it to the mains...

Page 17: ...units Size 0S 0L 1 2 3 4 Power kW HP 0 37 0 5 0 55 0 75 0 75 1 0 1 1 1 5 1 5 2 0 2 2 3 0 3 7 5 5 5 7 5 7 5 10 11 15 15 20 22 30 30 40 Mains connection 230 V 1 phase 230 V 3 phase 230 V 3 phase 51116A...

Page 18: ...0 240 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 1 phase at Vmains 230 VAC 100 Imains 125 Imains 6 1 AAC 7 5 AAC 8 5 AAC 10 2 AAC 9 9 AAC 11 8 AAC OUTPUT Output voltage VN 3 x 0 Vm...

Page 19: ...cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 45 W 55 W 65 W Current limitation 125 IN continuous dut...

Page 20: ...0 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 1 phase at Vmains 230 VAC 100 Imains 125 Imains 13 4 AAC 16 8 AAC 16 7 AAC 20 7 AAC 19 7 AAC 24 3 AAC OUTPUT Output voltage VN 3 x 0 Vm...

Page 21: ...cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 75 W 100 W 125 W Current limitation 125 IN continuous d...

Page 22: ...240 VAC 10 Supply frequency fsupply 50 60 Hz 5 Rated system current 3 phase at Vmains 230 VAC 100 Imains 125 Imains 2 0 AAC 2 4 AAC 2 8 AAC 3 4 AAC 3 3 AAC 4 1 AAC OUTPUT Output voltage VN 3 x 0 Vmai...

Page 23: ...y cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 45 W 55 W 65 W Current limitation 125 IN continuous du...

Page 24: ...240 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 230 VAC 100 Imains 125 Imains 5 1 AAC 6 3 AAC 6 4 AAC 7 9 AAC 7 6 AAC 9 5 AAC OUTPUT Output voltage VN 3 x 0 Vmains...

Page 25: ...cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 75 W 100 W 125 W Current limitation 125 IN continuous d...

Page 26: ...ange Vmains 3 x 230 VAC Vmains 200 VAC 10 240 VAC 10 Supply frequency fsupply 50 60 Hz 5 Rated system current 3 phase at Vmains 230 VAC 100 Imains 125 Imains 12 9 AAC 16 1 AAC OUTPUT Output voltage VN...

Page 27: ...ot disrupted by cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 210 W Current limitation 125 IN continuo...

Page 28: ...200 VAC 10 240 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 230 VAC 100 Imains 125 Imains 19 5 AAC 24 4 AAC 27 4 AAC 34 3 AAC OUTPUT Output voltage VN 3 x 0 Vmains...

Page 29: ...d by cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 300 W 380 W Current limitation 125 IN continuous du...

Page 30: ...VAC 10 240 VAC 10 Supply frequency fsupply 50 60 Hz 5 Rated system current 3 phase at Vmains 230 VAC 100 Imains 125 Imains 40 0 AAC 50 0 AAC 48 6 AAC 60 8 AAC OUTPUT Output voltage VN 3 x 0 Vmains Rec...

Page 31: ...by cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 580 W 720 W Current limitation 125 IN continuous dut...

Page 32: ...ins 200 VAC 10 240 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 230 VAC 100 Imains 125 Imains 72 AAC 90 AAC 86 AAC 107 AAC OUTPUT Output voltage VN 3 x 0 Vmains Rec...

Page 33: ...by cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 1100 W 1300 W Current limitation 125 IN continuous du...

Page 34: ...10 500 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 400 VAC 100 Imains 125 Imains 1 8 AAC 2 3 AAC 2 2 AAC 2 6 AAC 2 8 AAC 3 5 AAC OUTPUT Output voltage VN 3 x 0 Vma...

Page 35: ...y cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 42 W 48 W 58 W Current limitation 125 IN continuous du...

Page 36: ...10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 400 VAC 100 Imains 125 Imains 3 6 AAC 4 5 AAC 5 0 AAC 6 2 AAC 6 3 AAC 7 9 AAC 8 6 AAC 10 7 AAC OUTPUT Output voltage VN 3...

Page 37: ...or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 74 W 97 W 123 W 155 W Current limitation 125 IN continuous duty...

Page 38: ...ins 380 VAC 10 500 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 400 VAC 100 Imains 125 Imains 11 3 AAC 14 1 AAC 14 4 AAC 18 0 AAC OUTPUT Output voltage VN 3 x 0 Vma...

Page 39: ...ted by cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 220 W 290 W Current limitation 125 IN continuous...

Page 40: ...VAC Vmains 380 VAC 10 500 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 400 VAC 100 Imains 125 Imains 21 6 AAC 27 0 AAC OUTPUT Output voltage VN 3 x 0 Vmains Recomme...

Page 41: ...ot disrupted by cables or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 400 W Current limitation 125 IN continuo...

Page 42: ...10 500 VAC 10 Supply frequency fmains 50 60 Hz 5 Rated system current 3 phase at Vmains 400 VAC 100 Imains 125 Imains 28 8 AAC 36 0 AAC 41 4 AAC 51 7 AAC 54 0 AAC 67 5 AAC OUTPUT Output voltage VN 3...

Page 43: ...or other installa tion materials Prevent the heated exhaust air from other units from blowing onto this unit GENERAL Power loss at IN PV 550 W 750 W 950 W Current limitation 125 IN continuous duty fa...

Page 44: ...5 9 in 90 x 295 x 150 mm 3 5 x 9 5 x 5 9 in Mounting b c d e 141 mm 162 mm 152 mm M4 14 75 mm 5 6 in 6 4 in 6 0 in M4 0 6 in 250 mm 162 mm 261 mm M4 14 75 mm 9 8 in 6 4 in 10 3 in M4 0 6 in Size 0S 0...

Page 45: ...NC Shared relay contact NO contact NC contact Load capacity Vmax 30 V Imax 800 mA Binary output X10 11 DO02 PLC compatible response time 5 ms Imax 150 mA Terminal response times Binary input and outpu...

Page 46: ...interface of MOVITRAC 07 RS 232 Establish the connection between the UWS21A and the PC using a commercially avail able shielded serial interface cable The scope of delivery includes Connection lead P...

Page 47: ...nient fashion SCOPE provides extensive oscilloscope functions for diagnosis of the drive IPOSplus Compiler provides a convenient way of writing programs for applications in a high level language The...

Page 48: ...cal Data LOGODrive series of units The LOGODrive graphical programming interface is integrated in the MOVITOOLS soft ware from version 2 6 onwards You can add and link function blocks into a sequentia...

Page 49: ...and the horizontal axes to meet your requirements SCOPE also offers you the opportunity of recording digital input and output signals of the inverter In this way you can record complete program sequen...

Page 50: ...UBP11A Part number 823 933 9 Functionality Storing data from the inverter in the parameter module Loading data back from the parameter module into the inverter Displaying the operating status Support...

Page 51: ...096 5 You can control 1 to 8 MOVITRAC 07 units with the fieldbus gateways The controller PLC or PC and the MOVITRAC 07 frequency inverter exchange process data via the fieldbus Process data include s...

Page 52: ...f 12 cdf 6 cdf 230 W 310 W 420 W 580 W 1000 W 230 W 310 W 410 W 550 W 980 W 450 W 600 W 830 W 1110 W 2000 W 450 W 610 W 840 W 1200 W 2360 W Resistance value RBW 72 10 27 10 72 10 27 10 Trip current 23...

Page 53: ...If you operate the resistors at rated power the surfaces of the resistors will get hot Bear this aspect in mind when selecting the installation location For example a possible lo cation is the switch...

Page 54: ...C 07 015 022 2 x parallel with 110 150 2 x parallel with 220 300 1 Physical power limit due to the DC link voltage and the resistance value Type BW100 006 BW168 BW268 BW147 BW247 BW347 BW039 012 BW039...

Page 55: ...260 10 2 490 19 3 570 22 4 380 15 0 10 5 0 4 21 46 3 BW018 015 600 23 6 120 4 7 92 3 6 540 21 3 64 2 5 10 0 4 5 8 0 2 4 0 8 8 BW018 035 295 11 6 260 10 2 490 19 3 270 10 6 380 15 0 10 5 0 4 9 0 19 8...

Page 56: ...re 35 Dimensions touch guard BS with grommet 1 and DIN rail mounting 2 Type Main dimensions mm in Fixing dimensions mm in Weight kg lb A B C b d e a x BS 003 60 2 4 160 6 3 146 5 8 125 4 9 40 1 6 20 0...

Page 57: ...3 325 5 813 557 6 813 558 4 Max power loss PVmax 15 W 8 W 30 W Weight 0 5 kg 1 1 lb 0 2 kg 0 44 lb 1 1 kg 2 4 lb For cable cross sections 1 5 16 mm2 AWG16 6 1 5 mm2 AWG16 16 mm2 AWG6 05248AXX Figure 3...

Page 58: ...1 825 548 2 Rated voltage VN 1 x 230 VAC 10 3 x 230 VAC 10 3 x 380 500 VAC 10 3 x 380 500 VAC 10 Rated current IN 10 AAC 20 AAC 20 AAC 27 AAC 35 AAC 45 AAC 85 AAC 150 AAC Power loss at IN PV 6 W 10 W...

Page 59: ...ND 010 301 ND 020 151 05249AXX Figure 37 Dimensions ND 010 301 ND 020 151 Type Main dimensions mm in Fixing dimensions mm in Weight kg lb A B C1 C2 a c d e ND 010 301 90 3 5 100 3 9 80 3 2 70 2 8 64...

Page 60: ...ons ND 020 013 ND 027 123 ND 035 073 ND 085 013 ND 1503 with 1 space for modular terminal blocks with touch guard Type Main dimensions mm in Fixing dimensions mm in Weight kg lb A B C a b d e ND 020 0...

Page 61: ...t number 827 412 6 827 116 X 827 413 4 827 128 3 827 117 8 827 414 2 827 415 0 827 416 9 Rated current 9 AAC 14 AAC 18 AAC 35 AAC 48 AAC 63 AAC 85 AAC 115 AAC Power loss 6 W 9 W 12 W 15 W 22 W 30 W 35...

Page 62: ...lb A B C a b d NF009 55 2 2 195 7 7 80 3 2 20 0 8 180 7 1 5 5 0 2 M5 0 8 1 8 NF014 225 8 9 210 8 3 0 9 2 0 NF018 50 2 0 255 10 0 240 9 4 1 1 2 4 NF035 60 2 4 275 10 8 100 3 9 30 1 2 255 10 0 1 7 3 7 N...

Page 63: ...put filters with 400 500 V units not with 230 V units Do not use any output filters in hoists due to the voltage drop in the filter Type HF008 503 HF015 503 HF022 503 HF030 503 HF040 503 Part number 8...

Page 64: ...le dimension Ventilation clearance A B C a b d Top Bottom HF008 015 022 030 503 80 3 2 286 11 3 176 6 9 265 10 4 7 0 28 100 3 9 100 3 9 HF040 055 075 503 135 5 3 296 11 7 216 8 5 70 2 8 283 11 1 7 0 2...

Page 65: ...OP Name Description P Motor startup parameters If you are not connecting the motor indicated in the motor selection table Enter parameters P 01 to P 05 correctly according to the nameplate access via...

Page 66: ...are possible CONTROL INHIBIT NO ENABLE ENABLE FACTORY SETTING FAULT CURRENT AT STANDSTILL 012 Fault status Fault number and fault in plain text 014 Heat sink temperature C Heat sink temperature of th...

Page 67: ...tus of the inverter P010 Inverter status P014 Heat sink temperature P000 Speed P004 Output current P005 Active current 09_ Bus diagnosis refer to the MOVITRAC 07 Communication manual for more informat...

Page 68: ...or LOGODrive units The frequency at binary input DI01 specifies the setpoint The value is set using parameter P102 Frequency scaling You can influence the value with P110 AI1 scaling The following pa...

Page 69: ...ng range 0 1 1 10 This defines the slope of the setpoint characteristic curve If you set the scaling to the value 1 then the input voltage VI 10 V at the analog input corresponds to the operating mode...

Page 70: ...ixed setpoints 122 Local Potentiometer Mode only in manual mode 0 UNIPOL CW Setting the setpoint with the setpoint potentiometer of the integrated operating panel in manual speed control module mode S...

Page 71: ...n21 n12 n22 and FIX SETPT SW OV parameter 60_ Fixed setpoints n13 n23 are activated when two binary inputs are occupied with the n11 n21 and n12 n22 functions and both have 1 signals 160 Internal set...

Page 72: ...ange 0 1500 5500 rpm No setpoint greater than the value set here can be entered The value set in nmax applies to the minimum speed and the maximum speed if you set nmin nmax The following values are a...

Page 73: ...e the breakaway torque In this case set to max 10 322 IxR compensation Setting range 0 100 The inverter sets the value automatically when P320 Automatic adjustment ON Manual alterations to this parame...

Page 74: ...The inverter outputs the 1 signal at P403 if the speed is less than or greater than the set reference speed Speed reference signal 400 Speed reference value Setting range 0 750 5000 rpm 401 Hysteresis...

Page 75: ...with P131 Ramp DOWN CW enable CCW STOP Stop with P131 Ramp DOWN CCW enable FIX SETPT SW OV Fixed setpoints n11 n12 n13 Fixed setpoints n21 n22 n23 MOTOR POT UP Increase setpoint MOTOR POT DOWN Reduce...

Page 76: ...ted 70_ Operating modes This parameter sets the basic operating mode of the inverter Set on the operating panel with P 01 VFC V f character Default setting for asynchronous motors Suited to general ap...

Page 77: ...urrent injection In all cases the inverter limits the current to max 125 IN See Brake function for information about the brake control system Important It is not possible to enable a directed stop or...

Page 78: ...hoists You can deactivate the standstill current function by setting P710 0 Set the standstill current as a percentage of the motor rated current The standstill current cannot exceed the current limi...

Page 79: ...factory settings for almost all parameters these are stored in the EPROM In addition you can also reset the unit to its delivery condition The factory setting function does not affect the following P...

Page 80: ...ets the address of the MOVITRAC 07 for communication via the serial interface On delivery the MOVITRAC 07 address is always 0 SEW EURODRIVE recommends not using address 0 in order to prevent data tran...

Page 81: ...ally P131 As a result do not set any unrealistically short deceleration ramps The unit reacts with fault message F34 Ramp timeout if the ramp is set too short and the ramp which can actually be achiev...

Page 82: ...been per formed Activating the manual reset does not have any effect if there is no fault present NO No reset 86_ Modulation P860 sets the nominal switching frequence at the inverter output If P862 i...

Page 83: ...ion is necessary so MOVITRAC 07 can allocate the appropriate actual values The following process input assignments are available NO FUNCTION The content of the process input data word is 0000hex SPEED...

Page 84: ...Motor selection Convert torque and speed for the motor shaft Define the motor Check Max torque which can occur Mmax 1 5 x MN Required motor speed nN Thermal load with regard for the setting range and...

Page 85: ...D002 022 BW027 005 BW027 012 HD002 230 V 3 phase 004 BW072 003 BW072 003 HD002 Integrated 005 BW072 003 BW072 003 HD002 008 BW072 003 BW072 003 HD002 011 BW027 005 BW027 005 HD002 015 BW027 005 BW027...

Page 86: ...regard to special thermal and safety critical criteria Thermal consider ations In contrast to trolleys hoists require approx 70 90 of the motor rated torque at con stant speed Starting torque The mot...

Page 87: ...mentioned guidelines activate the hoisting function by selecting operating mode P700 VFC HOIST Variable torque load pumps fans In these applications there is no chance of the motor suffering a thermal...

Page 88: ...ing level as a result of their vertical mounting position The churning losses are very great with 2 pole motors For operating conditions other than S1 operation Operate the motor at its listed pow er...

Page 89: ...rmines the speed dependent torque and power characteristics of the asyn chronous motor Characteristic curve of an asynchronous motor with rated voltage UM and rated frequen cy 50 60 Hz The MOVITRAC 07...

Page 90: ...07A004 4 00 0 37 kW DFR63L2 DT71D4 DT80K6 DT90S8 MC07A005 4 00 0 55 kW DT71D2 DT80K4 DT80N6 DT90L8 MC07A008 4 00 0 75 kW DT80K2 DT80N4 DT90S6 DV100M8 MC07A011 4 00 1 1 kW DT80N2 DT90S4 DT90L6 DV100L8...

Page 91: ...ient tempera ture heat sink temperature supply voltage and PWM frequency The inverter reacts to a higher than permitted load by outputting the F 44 Unit utilization fault message and performing an imm...

Page 92: ...only permits less than 100 output cur rent at output frequencies less than 2 Hz if the capacity utilization is high This can occur in the case of Electrically stopping hoists Torque control at low spe...

Page 93: ...22 VDC With 230 V units 480 VDC The following table lists the peak braking power levels which are possible for the dif ferent resistance values Power diagrams You can calculate the continuous resistor...

Page 94: ...ire resistor 230 V 05812AXX Figure 47 Flat type 230 V P Intermittent power kW cdf Cyclic duration factor of the braking resistor 100 cdf Continuous power kW 05813AXX Figure 48 Wire resistor 230 V P In...

Page 95: ...for example BW247 Grid resistor 230 V Braking resistor type BW039 003 BW039 006 BW039 012 BW039 026 BW027 006 BW027 012 Load capacity 100 cdf 0 3 kW 0 6 kW 1 2 kW 2 6 kW 0 6 kW 1 2 kW Resistance valu...

Page 96: ...istance value RBW 18 10 18 10 15 10 Trip current of F16 IF 4 0 ARMS 8 1 ARMS 14 ARMS 28 ARMS Enclosure IP20 when mounted For MOVITRAC 07A 2 2 parallel with 110 Braking resistor type BW012 025 BW012 05...

Page 97: ...2 kW such as the BW247 05815AXX Figure 51 Wire resistor 400 500 V P Intermittent power kW cdf Cyclic duration factor of the braking resistor 100 cdf Continuous power kW Braking resistor type BW100 00...

Page 98: ...015 BW018 035 BW018 075 Load capacity 100 cdf 1 2 kW 2 6 kW 5 0 kW 1 5 kW 3 5 kW 7 5 kW Resistance value RBW 39 10 18 10 Trip current of F16 IF 4 2 ARMS 7 8 ARMS 11 ARMS 4 0 ARMS 8 1 ARMS 14 ARMS Encl...

Page 99: ...ization category AC 3 IEC 158 1 Do not use the K11 supply system contactor for jog mode but only for switching the inverter on and off Use the following commands for jog mode Enable stop CW STOP CCW S...

Page 100: ...25 mm2 35 mm2 PE conductor 2 x 4 mm2 1 x 10 mm2 2 x 4 mm2 1 x 10 mm2 2 x 6 mm2 1 x 10 mm2 1 x 10 mm2 1 x 16 mm2 1 x 16 mm2 1 x 16 mm2 Motor lead Disconnect able terminal strip 4 mm2 conductor end slee...

Page 101: ...50 m 165 ft regardless of the PWM frequency MOVITRAC 07 type Permitted maximum motor feeder length in m ft Voltage 230 V 400 500 V Size 1 2 3 4 2S 2 3 Type 037 055 075 110 300 055 075 300 Shielded cab...

Page 102: ...12 5 1 1 1 1 1 1 1 1 6 mm2 4 4 5 3 6 4 8 3 9 9 1 1 1 1 1 1 1 10 mm2 3 2 4 0 5 0 6 0 8 2 10 2 1 1 1 1 1 16 mm2 3 3 3 9 5 2 6 5 7 9 10 0 1 1 1 25 mm2 2 5 3 3 4 1 5 1 6 4 8 0 1 1 35 mm2 2 9 3 6 4 6 5 7 7...

Page 103: ...mes the total current of the motors In this operating mode the inverter operates without slip compensation and with a con stant V f ratio Motor currents The total of the motor currents must not exceed...

Page 104: ...ated throughput current of the output filter 5 13 Line chokes 1 phase Use is optional under the following circumstances Reduction in the supply system current harmonics Support for overvoltage protect...

Page 105: ...correspond to the rated current value of the line choke Connect MOVITRAC 07 frequency inverters to the line chokes symmetrically Example Two sin gle phaseinverters on one single phase line choke Two...

Page 106: ...7 frequency inverters are components of machines and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives If you want to provide the machine system with freque...

Page 107: ...5011 Units with class A limit attain the class B limit with an additional NF line filter IT systems Connection You will achieve EMC compliant connection of the MOVITRAC 07 frequency inverter by follow...

Page 108: ...rnative 1 with HD output chokes 2 Alternative 2 with shielded motor lead Please refer to the publication Drive Engineering Practical Implementation Electro magnetic Compatibility EMC in Drive Engineer...

Page 109: ...3 3 ft with an unshielded cable and 10 m 33 ft for a shielded cable 05259AXX Figure 56 Connecting ND line chokes 05260AXX Figure 57 Connecting NF line filters Output choke type HD001 HD002 HD003 For...

Page 110: ...oth ends Route electronics ca bles separately from power cables and contactor control cables or braking resistor ca bles 0 V cables Never connect 0 V cables GND for generating signals The 0 V cables o...

Page 111: ...the working range of the PI controller You can set the PI controller setpoint using one of the six programmed fixed setpoints or specify the setpoint using the RS 485 or fieldbus SBus interface P100 S...

Page 112: ...setpoint source with parameter P100 UNIPOL FIX SETPT The setpoint set using the local setpoint potentiometer applies until one of the following fixed setpoints is selected P163 164 165 Setpoint n11 12...

Page 113: ...the following bus parameters Reference signal With this parameter you can program a reference signal with regard to the actual value of the PI controller By doing this you can monitor the actual valu...

Page 114: ...SBus the inverter specifies the direction of rotation as follows The terminal determines the setpoint direction of rotation if one of the two termi nals CW or CCW is active The value of the PO data i...

Page 115: ...th the potentiometer of the integrated operating panel Control the reset start stop and speed using the integrated operating panel Select the icon to operate the agitator activation of the manual spee...

Page 116: ...ositioning of a trolley Principle Positioning of a trolley with rapid traverse and crawl speed position detection using proximity sensors You must guarantee the emergency off function using a separate...

Page 117: ...with DI01 CW STOP DI02 CCW STOP DI03 Enable DO01 C and DO01 NO Fault DO02 Brake X10 2 CW direction of rotation X10 6 Crawl speed rapid traverse X10 3 CCW direction of rotation X10 8 24 V X10 4 Start s...

Page 118: ...nning Pressure control Principle In this application the inverter controls the water pressure in a piping system The PI controller implemented in MOVITRAC 07 is used for this P163 n11 PI controller in...

Page 119: ...icon Use Reset and Enable for controlling the machine The controller must detect excess pressure in the piping system by means of an addi tional monitoring function and must respond by taking safety p...

Page 120: ...setpoint P450 PI actual value reference P250 PI controller P451 Signal 1 if PI actual value PI refer ence P251 P gain speed controller P601 Binary input DI02 Enable P252 Time constant n control P602...

Page 121: ...n size 0S 0M and 0L when the output stage is inhibited Operation and servicing Disconnect the unit from the supply system prior to removing the protective cover Dangerous voltages may still be present...

Page 122: ...tion 3 phase L1 L2 L3 PE or 1 phase L N PE 2 Operating panel 3 DIP switch S11 changeover U signal I signal 4 Electronics shield clamp 5 X2 Motor connection U V W PE 6 Power shield clamp 7 X11 RS 485 c...

Page 123: ...2 1 X1 Mains connection 3 phase L1 L2 L3 PE screw 2 Operating panel 3 DIP switch S11 changeover U signal I signal 4 Electronics shield clamp 5 X2 Motor connection U V W PE screw 6 Space for power shie...

Page 124: ...3 3 X4 DC link circuit connection not used 4 PE connections not visible 5 X2 Motor connection U 4 V 5 W 6 6 X3 Braking resistor connection R 8 R 9 7 Operating panel 8 DIP switch S12 for system bus te...

Page 125: ...ction 3 phase L1 1 L2 2 L3 3 3 X4 DC link circuit connection not used 4 X2 PE connection 5 X2 Motor connection U 4 V 5 W 6 6 X3 Braking resistor connection R 8 R 9 and PE connection 7 Operating panel...

Page 126: ...ion Version A Recommended motor power 022 2 2 kW Connection voltage 2 200 240 VAC 5 380 500 VAC Radio interference sup pression B Radio interference suppres sion B A Radio interference suppres sion A...

Page 127: ...ncluded loose size 0 1 3 4 5 6 2 Scope of delivery included loose for size 0 1 2 3 4 Shield clamps for electronics cables 2 clamps with one screw each 1 Terminal cover 4 Information label installed on...

Page 128: ...on without conductor end sleeves Minimum clear ance and mount ing position Leave 100 mm 4 in clearance at the top and bottom for optimum cooling No lat eral clearance required the units can be lined u...

Page 129: ...ntactors in utilization category AC 3 IEC 158 1 Cross sections Supply system lead Cross section according to nominal input current Isystem at rated load Motor lead Cross section according to output ra...

Page 130: ...connection A 3 phase connection 230 V up to 7 5 kW 400 500 V up to 11 kW Flat type braking resistor BW for size 0 Push the braking resistor in the back of the heat sink Install the braking resistor in...

Page 131: ...tput choke close to MOVITRAC 07 beyond the minimum clearance Always route all three phases not the PE together through the output choke If the cable is shielded the shield is not allowed to be routed...

Page 132: ...he MOVITRAC 07 frequency inverter is only allowed to be operated on supply sys tems which can supply maximum values in accordance with the following table The performance data of the fuses must not ex...

Page 133: ...nstallation 8 3 Power shield clamp For sizes 1 2S SEW EURODRIVE supplies a power shield clamp as standard with MOVITRAC 07 size 1 2S Install this power shield clamp together with the retaining screws...

Page 134: ...y of installing the shield for the motor and brake leads Install the shield and PE conductor as shown in the figures 8 4 Touch guard SEW EURODRIVE supplies two touch guards with eight retaining screws...

Page 135: ...NC DO 2 Brake GND AI11 AI12 GND SC11 SC12 GND SC21 SC22 GND X10 X3 PE 1 4 3 6 2 5 7 10 9 12 8 11 X11 13 16 15 18 14 17 19 21 20 RS 485 System bus High System bus Low 0 10V on K12 0 4 20mA I V V mA Con...

Page 136: ...VO24 DI01 CW Stop DI02 CCW Stop DI03 Enable DI04 n11 n21 DI05 n12 n22 VOTF DO 1 C DO 1 NO DO 1 NC DO 2 Brake GND AI11 AI12 GND SC11 SC12 GND SC21 SC22 GND X10 X3 PE 1 4 3 6 2 5 7 10 9 12 8 11 X11 13...

Page 137: ...ly from the motor voltage is not permitted Terminal Function X1 L1 L2 L3 PE L N PE Mains connection X2 U V W PE Motor connection X3 PE R R Braking resistor connection X10 1 2 3 4 5 6 7 8 9 10 11 12 VO...

Page 138: ...ion SBus MOVITRAC 07 Connect the terminating equipment to SC11 SC12 SC21 SC22 are only active when S12 OFF 05817AXX Figure 79 MOVITRAC 07 system bus connection GND System bus reference SC22 System bus...

Page 139: ...ssignment which has been set P60_ MOVITOOLS P60 display Switch off the supply system Connect the signal terminals Switch on the supply system Using the IN OUT key Press the key once to go further down...

Page 140: ...are used for controlling the drive The setpoint potenti ometer is used for selecting setpoints UP for scrolling through the symbols and editing parameters IN OUT for activating and deactivating the sy...

Page 141: ...e integrated operating panel Startup 9 4 Principles of operation with the integrated operating panel 02968DXX Figure 80 Principles of operation with the integrated operating panel 2x double click A rp...

Page 142: ...r about 1 s following the last key press Display It is possible to select finished combinations for terminal assignment parameters 601 604 620 621 on the operating panel using parameters 60 and 62 If...

Page 143: ...the particular action e g r 28 controller inhibit necessary See Sec Operation and servicing for a list of warnings 9 5 Manual speed control module and external setpoint selection Manual speed control...

Page 144: ...tion You can enable the inverter with the RUN button and stop it again with the STOP RE SET button You can switch off the function of both buttons using P760 Locking RUN STOP keys Setpoint direction o...

Page 145: ...s and P100 Setpoint source is set to UNIPOL FIX SETPT MOTOR POT FIX SETP AI1 FIX SETP AI1 FREQUENCY INPUT STOP RESET key The STOP RESET button has priority over a terminal enable or an enable via the...

Page 146: ...Startup 9 6 Startup with the integrated operating panel 02975GXX Figure 82 Startup with the integrated operating panel 2x double click factory setting P 01 Operating mode P 03 Rated motor speed P 05...

Page 147: ...for High torque Continuous duty at low frequencies Accurate slip compensation More dynamic properties To do this during startup you must select the symbol in item P 01 to choose VFC or VFC DC BRAK ope...

Page 148: ...y of example how you start the drive with the wir ing of terminals X10 2 X10 6 and the internal fixed setpoints Terminal X10 13 14 X10 2 X10 3 X10 4 Function Analog input CW STOP CCW STOP Enable No en...

Page 149: ...oup Connect the MOVITRAC 07 to the supply system Click the Update button The PC then looks for all connected units and displays them in the Connected Inverters list Click the LOGODrive button Load the...

Page 150: ...ed signed rpm 002 Frequency signed Hz 004 Output current value IN 005 Active current signed IN 008 DC link voltage V 009 Output current A 01_ Status displays 010 Inverter status Text 011 Operational s...

Page 151: ...ed previously 09_ Bus diagnosis 090 PD configuration 1 PD PARAMETER 1 PD 2 PD PARAMETER 2 PD 3 PD PARAMETER 3 PD 094 8455 PO1 setpoint hex 095 8456 PO2 setpoint hex 096 8457 PO3 setpoint hex 097 PI1 a...

Page 152: ...UP 0 1 2 2000 s 131 8808 Ramp t11 DOWN 0 1 2 2000 s 136 8476 Stop ramp t13 0 1 2 20 s 138 8794 Ramp limit 0 1 NO YES 15_ Motorized potentiometer 150 8809 Ramp t3 UP 0 2 20 50 s 152 8488 Save last set...

Page 153: ...er 0 1 2 OFF ON NORMAL ON INVERTED 251 8801 P gain 0 1 64 252 8802 Time constant n control 0 1 2000 s 253 8465 PI actual value mode 1 5 6 0 10 V 0 20 mA 4 20 mA 254 8463 PI actual value scaling 0 1 1...

Page 154: ...ixed setting of CW STOP 0 1 2 3 4 5 6 7 8 DI02 DI03 DI04 DI05 CCW STOP FIX SETPT SW OVn11 n21 n12 n22 CCW STOP ENABLE n11 n21 n12 n22 CCW STOP ENABLE MOT POT UP MOT POT DN ENABLE FIX SETPT SW OVn11 n2...

Page 155: ...BRAKE RELEASED SPEED REFERENCE SP ACT VAL COMP PI ACT VALUE REF 621 8351 Binary output DO02 7__ Control functions 70_ Operating modes 700 8574 Operating mode setting on the operating panel with P 01 0...

Page 156: ...50 s 813 8600 SBus address 0 63 814 8601 SBus group address 0 63 815 8602 SBus timeout delay 0 650 s 816 8603 SBus baud rate 0 1 2 3 125 kbaud 250 kbaud 500 kbaud 1000 kbaud 82_ Brake operation 820 86...

Page 157: ...scrip tion PO 872 8306 Setpoint descrip tion PO3 873 8307 Actual value description PI2 NO FUNCTION SPEED factory setting P874 OUTP CURRENT factory setting P875 ACTIVE CURRENT STATUS WORD1 factory sett...

Page 158: ...verter status Heat sink temperature Speed Output current Active current Unit utilization DC link voltage Switch off responses There are three switch off responses depending on the fault Inhibit means...

Page 159: ...opriately assigned binary input DI 2 DI 5 Manual reset in MOVITOOLS P840 Manual reset YES or the Reset button in the Status window Manual reset on the operating panel STOP RESET button The STOP RESET...

Page 160: ...ration ramps Check connecting harness for braking resistor Rectify the short circuit Check technical data of braking resistor Replace the MOVITRAC 07 Rectify the ground fault 06 Supply system phase fa...

Page 161: ...t connected or not connected properly Connection of MOVITRAC 07 and TF interrupted on motor Let motor cool down and reset fault Check connections links between MOVITRAC 07 and TF 32 Index overrun Emer...

Page 162: ...cable cross section too small Check connection between inverter and motor Check startup data and repeat star tup if necessary 82 Output open Immediate switch off Only in VFC hoist operating mode Two o...

Page 163: ...ce code number when you contact the SEW electronics service This will enable SEW EURODRIVE service to help you more effectively Please provide the following information if you are sending the unit in...

Page 164: ...onal data for ND1503 have been added Additional data for HF008 503 have been added Parameters Motor startup parameter has been added Parameter 71_ Standstill current function has been added Project Pl...

Page 165: ...MOVITRAC 07 Edition 12 2003 Addendum to the System Manual 11254114 EN...

Page 166: ...width of the high and low signal should be about 1 1 The factor determines the rising edge and the falling edge of the input signal The P102 Frequency scaling is used to determine at which input freq...

Page 167: ...Dimensions touch guard 56 DIN rail mounting 44 50 DIP switch S11 122 123 124 125 DIP switch S12 122 123 124 125 Direction of rotation 144 Display values 66 Dynamic applications 89 E Earthing 129 Eart...

Page 168: ...ers 65 Control functions 76 Manual operation 79 Operating modes 76 Controller parameters 72 PI controller 72 Display values 66 Analog setpoints 66 Binary inputs 66 Binary outputs 66 Bus diagnosis 67 F...

Page 169: ...mps 70 Speed reference signal 74 Speed torque characteristic 88 Star connection 89 Starting the motor 148 Startup 139 142 146 Startup activate 147 Status displays 66 142 STOP RESET key 145 Supply curr...

Page 170: ...SEW EURODRIVE GmbH Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 http www sew eurodrive com sew sew eurodrive com...

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SEW-Eurodrive MOVITRAC 07, System Manual

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