Sea-doo Challenger 5896, Shop Manual

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Section 09 PROPULSION AND DRIVE SYSTEMS
Sub-Section 01 (PROPULSION AND DRIVE SYSTEMS)
09-01-19
TYPICAL
1. Apply Loctite 271 (red) on threads
CAUTION : Make sure thrust washer and
bearing have not slipped in shaft groove.
Using 2 screws previously removed from venturi,
secure impeller shaft holder tool to housing. In-
stall shaft holder tool in a vice.
NOTE : Pump pressurization should be per-
formed at this time. If it leaks, it is easier to
determine where. Refer to pump pressurization
further in this section.
To ease impeller installation, apply liquid soap on
wear ring.
Insert impeller into wear ring. Manually rotate im-
peller and push so that it slides on impeller shaft
threads. Carefully engage threads making sure
they are well aligned.
Install impeller remover tool into impeller splines
and tighten.
CAUTION : Make sure thrust washer and
bearing are not wedged in shaft groove.
To check, manually pull and push impeller
housing, an axial play must be felt.
Torque impeller to 70 N•m (52 lbf•ft) then remove
tools.
CAUTION : Never use any impact wrench
to tighten impeller.
1. Impeller remover installer tool
2. Impeller shaft holder tool
17,28,29, Housing Cover, O-ring and
Loctite 518
Apply Loctite 518 on O-ring and install on housing
cover then carefully insert cover on impeller hous-
ing making sure to properly position plug on top
side.
1. Filler plug toward top side of pump housing
Apply Loctite 242 (blue) on screw threads and
evenly tighten cover screws. Torque to 7 N•m (62
lbf•in).
F01J1Q A
1
-
'
-
-
F01J2HA
1
2
F01J1RA
1