Sea-doo Challenger 5896, Shop Manual

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I
TABLE OF CONTENTS
SECTION SUB-SECTION PAGE
SAFETY NOTICE .................................................................................................................................. II
INTRODUCTION ................................................................................................................................... III
01 SERVICE TOOLS
AND PRODUCTS 01 – Mandatory Tools....................................................................... 01-01-1
02 – Recommended Tools ............................................................... 01-02-1
03 – Service Products ...................................................................... 01-03-1
02 MAINTENANCE 00 – Table of contents...................................................................... 02-00-1
01 – Periodic Inspection Chart ......................................................... 02-01-1
02 – Flushing and Care..................................................................... 02-02-1
03 – Water-Flooded Engine.............................................................. 02-03-1
04 – Storage ..................................................................................... 02-04-1
03 TROUBLESHOOTING 00 – Troubleshooting........................................................................ 03-00-1
04 ENGINE 00 – Table of contents...................................................................... 04-00-1
01 – Removal and Installation .......................................................... 04-01-1
02 –Top End ..................................................................................... 04-02-1
03 – PTO Flywheel and Magneto..................................................... 04-03-1
04 – Bottom End .............................................................................. 04-04-1
05 – Rotary Valve ............................................................................. 04-05-1
05 COOLING SYSTEM 00 – Table of contents...................................................................... 05-00-1
01 – Components............................................................................. 05-01-1
02 – Circuit ....................................................................................... 05-02-1
06 FUEL SYSTEM 00 – Table of contents...................................................................... 06-00-1
01 – Fuel Circuit ............................................................................... 06-01-1
02 – Air Intake .................................................................................. 06-02-1
03 –Carburetors................................................................................ 06-03-1
07 LUBRIFICATION
SYSTEM 00 – Table of contents...................................................................... 07-00-1
01 – Oil Injection Reservoir .............................................................. 07-01-1
02 – Oil Injection Pump .................................................................... 07-02-1
08 ELECTRICAL 00 – Table of contents...................................................................... 08-00-1
01 – Overview .................................................................................. 08-01-1
02 – Magneto System...................................................................... 08-02-1
03 – Ignition System ........................................................................ 08-03-1
04 – Spark Plugs............................................................................... 08-04-1
05 –The DESS (Digitally Encoded Security System) ........................ 08-05-1
06 –MPEM (Multi-Purpose Electronic Module)................................ 08-06-1
07 –Charging System ....................................................................... 08-07-1
08 –Starting System......................................................................... 08-08-1
09 –Instruments and Accessories.................................................... 08-09-1
10 –Wiring Diagram.......................................................................... 08-10-1