
ENGINE REPAIR 6A-99
Mechanical rectifying of crankshaft journal
NOTE:
•The rectified journal will be identified by a letter engraved
in arm n° 1 of the crankshaft:
For rectified journal of connecting rod: letter (M).
For rectified journal of main bearing : letter (B).
For rectified journal of connecting rod and main bearing:
letter (MB).
•After rectifying journal of connecting rod and main
bearing, rectify the journal throats
•There are two possibilities of oversize rectifying: 0,254
mm and 0,508 mm.
•If both, connecting rod journal of and main bearing journal
are rectified,apply identical oversize to both of them.
1) Carry out mechanical rectifying of connecting rod and main
bearing journal to the data sketched in the drawings " PRIN-
CIPAL DATA ABOUT JOURNAL" and "CRANKSHAFT PRIN-
CIPAL TOLERANCES".
For cilindrado, follow the rules described next.
It forces of compressure:
• 1
st
main bearing journal 925 ± 25 Kg.
• 2
nd
, 3
rd
, 4
th
and 5
th
main bearing journal 1850 ± 50 Kg.
• 1
st
y 4
th
connecting rod journal 1850 ± 50 Kg.
• 2
nd
and 3
rd
connecting rod journal 2040 ± 50 Kg.
• Turns for compressure: 3 of approaching, 12 real and 3 of
leaving.
• Speed of compressure: 56 turns/min.
• Height decrease of throats connecting rod journal after the
compressure: 0,15 ÷ 0,35 * mm.
• Height decrease of throats main bearing journal after the
compressure: 0,15 - 0,35 * mm.
* measured using needles of graduated ball bearings with
diameter 2.5 mm.
Summary of Contents for PS-10
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Page 53: ...BUMPERS FRONTHOODANDFRONTAL2 3 REAR BUMPER 1 Rear bumper 2 Side pad 3 Center pad 2 3 3 1 2 ...
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Page 594: ...BODYSERVICE9 31 FRAME MAIN DIMENSIONS ...
Page 595: ...9 32BODYSERVICE FRAME MAIN DIMENSIONS ...
Page 601: ...ELECTRICAL DIAGRAMS ...
Page 602: ...ELECTRICAL DIAGRAMS 2 ONLY COMMON RAIL POWER SUPPLY DIAGRAM ...
Page 605: ...ELECTRICAL DIAGRAMS 5 ONLY COMMON RAIL STARTING HEATER VALVE DIAGRAM ...
Page 606: ...ELECTRICAL DIAGRAMS 6 ONLY COMMON RAIL GLOW PLUG STARTING HEATER RELAY DIAGRAM ...
Page 607: ...ELECTRICAL DIAGRAMS 7 ONLY COMMON RAIL FUEL FILTER SENSORS DIAGRAM ...
Page 608: ...ELECTRICAL DIAGRAMS 8 ONLY COMMON RAIL DOUBLE STOP SWITCH ...
Page 609: ...ELECTRICAL DIAGRAMS 9 ONLY COMMON RAIL FUEL PUMP ...
Page 610: ...ELECTRICAL DIAGRAMS 10 ONLY COMMON RAIL DIAGNOSIS DIAGRAM ...
Page 611: ...ELECTRICAL DIAGRAMS 11 ONLY COMMON RAIL A C DIAGRAM ...
Page 612: ...ELECTRICAL DIAGRAMS 12 ONLY MECHANICAL INJECTION POWER SUPPLY DIAGRAM ...
Page 613: ...ELECTRICAL DIAGRAMS 13 ONLY MECHANICAL INJECTION GLOW PLUG RELAY DIAGRAM ...
Page 614: ...ELECTRICAL DIAGRAMS 14 ONLY MECHANICAL INJECTION INSTRUMENT PANEL ...
Page 615: ...ELECTRICAL DIAGRAMS 15 ONLY MECHANICAL INJECTION COMBINATION METER DIAGRAM ...
Page 616: ...ELECTRICAL DIAGRAMS 16 ONLY MECHANICAL INJECTION COOLING SYSTEM ...
Page 617: ...ELECTRICAL DIAGRAMS 17 GENERAL DIAGRAMS HEADLAMP LEVELING SYSTEM DIAGRAM ...
Page 618: ...ELECTRICAL DIAGRAMS 18 GENERAL DIAGRAMS REVERSE LAMP DIAGRAM ...
Page 619: ...ELECTRICAL DIAGRAMS 19 GENERAL DIAGRAMS RADIO REAR WINDOW DEFOGGER ...
Page 620: ...ELECTRICAL DIAGRAMS 20 GENERAL DIAGRAMS REAR DEMISTER STOP LAMP DIAGRAM ...
Page 621: ...ELECTRICAL DIAGRAMS 21 GENERAL DIAGRAMS HORN DIAGRAM ...
Page 622: ...ELECTRICAL DIAGRAMS 22 GENERAL DIAGRAMS TURN SIGNAL HAZARD LAMP DIAGRAM ...
Page 623: ...ELECTRICAL DIAGRAMS 23 GENERAL DIAGRAMS LAMPS DIAGRAM ...
Page 624: ...ELECTRICAL DIAGRAMS 24 GENERAL DIAGRAMS WASHER WIPER DIAGRAM ...
Page 625: ...ELECTRICAL DIAGRAMS 25 GENERAL DIAGRAMS CHARGING SYSTEM DIAGRAM ...
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