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ENGINE REPAIR 6A-57
35
46
48
49
45
43
¨
• Take away sealant from the cavity located between rear
cover (45) and cylinder head (43). Fill them with
recommended sealant ref. 790962; put a new gasket (46)
on the plungers ensemble cover (35). Apply in angles
indicated ( ) at the cover ~10 gr of recommended
sealant ref. 790963.
• Install cover and tighten nuts to the specified tightening
torque.
Tightening torque for nuts at plungers cover:
1Kg-m (10 Nm)
• Install camshaft position sensor (34) and its support. Adjust
the clearence to the specified measure with nuts (49) and
support (50)
(common rail engine)
(common rail engine)
(common rail engine)
(common rail engine)
(common rail engine)
.
NOTE:
Maintain the parallelism between sensor and inside
surface of pulley
Clearance between sensor and camshaft pulley:
0,8 ÷ 1,5 mm
• Install news:
- Rubber gasket.
- Connection tube circlips of thermostate box and water
pump.
- Not reusable clamps.
- Autoblocking washer.
- Components danger.
- High pressure of fuel pipes
(common rail engine)
(common rail engine)
(common rail engine)
(common rail engine)
(common rail engine)
2) Continue installation reverse removal procedures apply
specified tightening torque and those indicated in
complementary task.
Tightening torques:
• Screws support tensioning fixed roller of timing belt:
2,5 Kg-m (25 Nm)
• Nuts or screws of intake manifold and exhaust mani-
fold: 2,5 Kg-m (25 Nm)
• Screws of thermostate box:
1,8 Kg-m (18 Nm)
• Plungers cover nuts:
1 kg-m (10 Nm)
• Linkage at turbocharger oil inlet:
2,5 Kg-m (25 Nm)
• Oil pressure interruptor switch:
4 Kg-m (40 Nm)
• Screw fuel inlet to electrovalve from thermo starter:
1,8 Kg-m (18 Nm)
34
34
49
50
Summary of Contents for PS-10
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Page 50: ......
Page 53: ...BUMPERS FRONTHOODANDFRONTAL2 3 REAR BUMPER 1 Rear bumper 2 Side pad 3 Center pad 2 3 3 1 2 ...
Page 69: ......
Page 90: ......
Page 124: ......
Page 149: ......
Page 163: ......
Page 209: ......
Page 448: ......
Page 489: ......
Page 505: ......
Page 594: ...BODYSERVICE9 31 FRAME MAIN DIMENSIONS ...
Page 595: ...9 32BODYSERVICE FRAME MAIN DIMENSIONS ...
Page 601: ...ELECTRICAL DIAGRAMS ...
Page 602: ...ELECTRICAL DIAGRAMS 2 ONLY COMMON RAIL POWER SUPPLY DIAGRAM ...
Page 605: ...ELECTRICAL DIAGRAMS 5 ONLY COMMON RAIL STARTING HEATER VALVE DIAGRAM ...
Page 606: ...ELECTRICAL DIAGRAMS 6 ONLY COMMON RAIL GLOW PLUG STARTING HEATER RELAY DIAGRAM ...
Page 607: ...ELECTRICAL DIAGRAMS 7 ONLY COMMON RAIL FUEL FILTER SENSORS DIAGRAM ...
Page 608: ...ELECTRICAL DIAGRAMS 8 ONLY COMMON RAIL DOUBLE STOP SWITCH ...
Page 609: ...ELECTRICAL DIAGRAMS 9 ONLY COMMON RAIL FUEL PUMP ...
Page 610: ...ELECTRICAL DIAGRAMS 10 ONLY COMMON RAIL DIAGNOSIS DIAGRAM ...
Page 611: ...ELECTRICAL DIAGRAMS 11 ONLY COMMON RAIL A C DIAGRAM ...
Page 612: ...ELECTRICAL DIAGRAMS 12 ONLY MECHANICAL INJECTION POWER SUPPLY DIAGRAM ...
Page 613: ...ELECTRICAL DIAGRAMS 13 ONLY MECHANICAL INJECTION GLOW PLUG RELAY DIAGRAM ...
Page 614: ...ELECTRICAL DIAGRAMS 14 ONLY MECHANICAL INJECTION INSTRUMENT PANEL ...
Page 615: ...ELECTRICAL DIAGRAMS 15 ONLY MECHANICAL INJECTION COMBINATION METER DIAGRAM ...
Page 616: ...ELECTRICAL DIAGRAMS 16 ONLY MECHANICAL INJECTION COOLING SYSTEM ...
Page 617: ...ELECTRICAL DIAGRAMS 17 GENERAL DIAGRAMS HEADLAMP LEVELING SYSTEM DIAGRAM ...
Page 618: ...ELECTRICAL DIAGRAMS 18 GENERAL DIAGRAMS REVERSE LAMP DIAGRAM ...
Page 619: ...ELECTRICAL DIAGRAMS 19 GENERAL DIAGRAMS RADIO REAR WINDOW DEFOGGER ...
Page 620: ...ELECTRICAL DIAGRAMS 20 GENERAL DIAGRAMS REAR DEMISTER STOP LAMP DIAGRAM ...
Page 621: ...ELECTRICAL DIAGRAMS 21 GENERAL DIAGRAMS HORN DIAGRAM ...
Page 622: ...ELECTRICAL DIAGRAMS 22 GENERAL DIAGRAMS TURN SIGNAL HAZARD LAMP DIAGRAM ...
Page 623: ...ELECTRICAL DIAGRAMS 23 GENERAL DIAGRAMS LAMPS DIAGRAM ...
Page 624: ...ELECTRICAL DIAGRAMS 24 GENERAL DIAGRAMS WASHER WIPER DIAGRAM ...
Page 625: ...ELECTRICAL DIAGRAMS 25 GENERAL DIAGRAMS CHARGING SYSTEM DIAGRAM ...
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