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Installation

PCD0

26/766 E2

(HB_PCD0 26 766_E2.DOC)

SAIA-Burgess Controls Ltd.

Page 109

Installation

5.1

Mechanical installation

5.1.1

Mounting position for the EC and BC bus couplers

Modules must be installed vertically.

5.1.2

Mounting dimensions and distance between modules – EC bus coupler

Summary of Contents for PCD0

Page 1: ...E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 1 Operating manual decentralised I O modules PCD0 for PROFIBUS DP SAIA PCD0 the well thought out RIO System clever in all project phases from pl...

Page 2: ...nosis Powerful service functions can be executed on site using the BC coupler s integral keyboard and display Commissioning and diagnosis even without runnable ROFIBUS DP No additional software tools...

Page 3: ...rtant information on the handling of the automation system or the part described in the operating manual Please read and follow the safety related warnings at the end of this operating manual Other it...

Page 4: ...merical display on the BC bus coupler 37 4 2 3 Keypad of the BC bus coupler 38 4 2 4 Setting the PROFIBUS DP slave address for the BC bus coupler 38 4 2 5 PROFIBUS DP Bus port on the BC bus coupler 39...

Page 5: ...O 4AI 4AO 20mA 71 4 15 2 Data width RIO 4AI 4AO 20mA 71 4 15 3 Terminal assignment RIO 4AI 4AO 20mA 71 4 15 4 Specifications RIO 4AI 4AO 20mA 72 4 15 5 LED displays RIO 4AI 4AO 4 20mA 74 4 15 6 Data w...

Page 6: ...oupler 127 8 Operating modes of the BC bus coupler 129 8 1 Overview of operating modes 129 8 2 RUN 131 8 3 FORCE 132 8 4 TRIGGER 134 8 5 LOCK 136 8 6 STOP 138 9 Service functions on the BC bus coupler...

Page 7: ...us 167 13 1 PROFIBUS DP bus topology 167 13 2 Setup guidelines for PROFIBUS networks 168 13 3 PROFIBUS DP bus cable parameters 169 13 4 PROFIBUS DP bus segment length 169 13 5 Pin configuration and wi...

Page 8: ...iffering I O specifications Up to 8 modules can be operated per bus coupler allowing extension up to 128 I O points Two different Profibus DP bus couplers are at the disposal for the user The comforta...

Page 9: ...combination I Os All combination I Os can be used individually as 24V DC inputs or 1A outputs Four wire connection system Part no PCD0 G110 RIO 16 O DP 16 1A outputs Two wire connection system Part no...

Page 10: ...2 DOC 26 766 E2 1 2 Modular System S upply24V D C B attery W atchD og R un H alt E rror P G U PCD0 modular system on a PCD2 with Profibus DP card 1 2 1 Available Bus coupler for the modular system PRO...

Page 11: ...0 A410 RIO 8 I O 8 combination I Os All combination I Os can be used individually as DC 24 V inputs or 1A outputs Four wire connection system Part no PCD0 B110 RIO 8 I 8 I O 8 24V DC inputs 8 combinat...

Page 12: ...utputs Resolution 12 bits Part no PCD0 W710 RIO 4AI 4AO 20mA 4 analog inputs 4 analog outputs Resolution 12 bits Part no PCD0 W720 Current 4 20mA RIO 4AI 4 20mA 4 analog inputs Resolution 12 bits Part...

Page 13: ...dule Positioning module RIO C24 10 4 counters 16 bits or 2 counters 32 bits Part no PCD0 H110 RIO P24 10 Positioning of two axes Part no PCD0 H300 Potential distributor terminal expansion RIO KE 16 2...

Page 14: ...h up to 16 I O points 2 1 Overview compact RIO s Digital module RIO 16 I DP 16 24V DC inputs Two wire connection system Part no PCD0 G120 RIO 8 I O DP 8 combination I Os All combination I Os can be us...

Page 15: ...PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 15 2 2 Compact I O RIO 16 I DP RIO 16 I DP 16 24V DC inputs Two wire connection system Bus connection PROFIBUS DP subminiature 9 pin...

Page 16: ...ax L level 5V I 0 7mA Typical 24V I 4 5mA Isolation from internal bus Yes each channel separately via opto electronic couplers Signal delay 2ms typical hardware See also Response Times page 177 See al...

Page 17: ...s PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 17 2 3 Compact I O RIO 16 O DP RIO 16 O DP 16 1A outputs Two wire connection system Bus connection PROFIBUS DP subminiature 9 pin...

Page 18: ...for whole module max 4A Switching level H level power supply 0 5V IL 1A L level 1V IL 0A Isolation from internal bus Yes each channel separately via opto electronic couplers Simultaneity 100 max 0 25A...

Page 19: ...E2 DOC SAIA Burgess Controls Ltd Page 19 2 4 Compact I O RIO 8 I O DP RIO 8 I O DP 8 combination I Os Can be used individually as 24V DC inputs or 1A outputs Four wire connection system Bus connection...

Page 20: ...l 24V I 6 1mA Isolation from internal bus Yes each channel separately via opto electronic couplers Signal delay 2ms typical hardware See also Response Times page 177 Outputs Output current per output...

Page 21: ...ither as an input or an output I e for a process map an input address space and an output address space are reserved Ensure that a used input channel e g initiator is not used as an output channel at...

Page 22: ...Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 2 5 Compact I O RIO 8 I 8 I O DP RIO 8 I 8 I O DP 8 24V DC inputs 8 combination I Os Can be used individually as 24V DC inputs or 1A outputs Two wire conne...

Page 23: ...Typical 24V I 4 5mA 6 1mA for combination I O Isolation from internal bus Yes each channel separately via opto electronic couplers Signal delay 2ms typical hardware See also Response Times page 177 O...

Page 24: ...an be used for the combination I O s 1 Byte Startaddress 2 Bit Numbering Each of the 8 combination I O channels can be used either as an input or an output I e for a process map an input address space...

Page 25: ...disconnection of station operating position ON 3 Rotary switch Station address tens position 4 Rotary switch Station address units position 5 BF LED red No bus connection bus fail 6 DIA LED red Diagno...

Page 26: ...1 OFF ON toggle switch for logical disconnection of station 2 Rotary switch for station address tens position 3 Rotary switch for station address units position You can set station addresses from 00 t...

Page 27: ...pler EC Economy is the base version of the RIO bus coupler The bus coupler provides ports for the field bus cable the power supply and LED displays for diagnosing the operating status of the bus node...

Page 28: ...modules is available which allows an efficient design of bus nodes Bus node configuration 1 Bus couplers You can use either bus couplers BC or economy bus couplers EC depending on your requirements 2...

Page 29: ...Modular system PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 29 3 1 Overview of bus coupler versions PROFIBUS DP RIO EC DP Order no PCD0 T780 RIO BC DP Order no PCD0 T770...

Page 30: ...CD0 A410 RIO 8 I O 8 combination I Os All combination I Os can be used individually as DC 24 V inputs or 1A outputs Four wire connection system Part no PCD0 B110 RIO 8 I 8 I O 8 24V DC inputs 8 combin...

Page 31: ...g outputs Resolution 12 bits Part no PCD0 W710 RIO 4AI 4AO 20mA 4 analog inputs 4 analog outputs Resolution 12 bits Part no PCD0 W720 Current 4 20mA RIO 4AI 4 20mA 4 analog inputs Resolution 12 bits P...

Page 32: ...module Positioning module RIO C24 10 4 counters 16 bits or 2 counters 32 bits Part no PCD0 H110 RIO P24 10 Positioning of two axes Part no PCD0 H300 Potential distributor terminal expansion RIO KE 16...

Page 33: ...Connections for power supply and forwarding X1 5 Gaps to fit the item designation Block diagram Specifications RIO EC DP Order no PCD0 T780 Bus port PROFIBUS DP subminiature 9 pin female connector DP...

Page 34: ...n bus fail Field bus cable break or the master does not operate the bus any more DIA Red Diagnosis message The bus coupler has sent a PROFIBUS DP diagnosis message to the master 4 1 2 Dial for setting...

Page 35: ...and forwarding Block diagram 6 Gaps to fit the item designation 7 Numerical display RIO BC DP Specifications Order no 363 155 48 Bus port PROFIBUS DP subminiature 9 pin female connector DP ID 1631 hex...

Page 36: ...D Color Meaning RUN Yellow The bus coupler processor is running BF Red No bus connection bus fail Field bus cable break or the master does not operate the bus any more DIA Red Diagnosis message The bu...

Page 37: ...e descriptions from page 129 STOP mode see page 138 Display TRIGGER FORCE LOCK modes show the selected channel 1 Hexadecimal number of the expansion module 2 Input E or output A 3 Channel decimal Exam...

Page 38: ...r the BC bus coupler The address can be set with Service function 12 see page 142 or as follows Select STOP mode then press both Address keys simultaneously The selected slave address is displayed If...

Page 39: ...the differences between the key features and differences for handling the units Features EC bus coupler BC bus coupler DP slave address 0 99 3 126 DP ID 055A hex 1631 hex Switch off parameterizing and...

Page 40: ...data s and circuit diagrams for the modular system Page 40 SAIA Burgess Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 4 4 Digital I O module 16 inputs RIO 16 I RIO 16 I 16 inputs DC 24 V Two wire conn...

Page 41: ...o bus coupler Green Control state 3 Control state of terminals X1 0 X1 7 X2 8 X2 15 Yellow Channel cursor 4 4 2 Data width addressing and terminal assignment RIO 16 I RIO 16 I Bytes Inputs Bytes Outpu...

Page 42: ...dual ripple Power consumption from external 24 V power supply 0 25 W without input current Power consumption from internal 5 V power supply 0 275 W Inputs Switching level H level 15 V to 30 V L level...

Page 43: ...igital I O module 4 inputs AC 120 V RIO 4 I 120 VAC RIO 4 I 120 VAC 4 inputs AC 120 V 4 5 1 LED displays RIO 4 I 120 VAC LED displays RIO 4 I 120 VAC No LED Color Meaning 1 RUN Yellow Internal data tr...

Page 44: ...h the Byte Swap instruction See page 159 1 Byte start addresses 2 Bit numbering 4 5 3 Specifications RIO 4 I 120 VAC RIO 4 I 120 VAC Order no PCD0 E520 Module ID 24d 18h Number of inputs 4 External po...

Page 45: ...igital I O module 4 inputs AC 230 V RIO 4 I 230 VAC RIO 4 I 230 VAC 4 inputs AC 230 V 4 6 1 LED displays RIO 4 I 230 VAC LED displays RIO 4 I 230 VAC No LED Color Meaning 1 RUN Yellow Internal data tr...

Page 46: ...the Byte Swap instruction See page 159 1 Byte start addresses 2 Bit numbering 4 6 3 Specifications RIO 4 I 230 VAC RIO 4 I 230 VAC Order no PCD0 E500 Module ID 25d 19h Number of inputs 4 External pow...

Page 47: ...a s and circuit diagrams for the modular system PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 47 4 7 Digital I O module 16 outputs RIO 16 O RIO 16 O 16 outputs 1 A Two wire conne...

Page 48: ...o bus coupler Green Control state 3 Control state of terminals X1 0 X1 7 X2 8 X2 15 Yellow Channel cursor 4 7 2 Data width addressing and terminal assignment RIO 16 O RIO 16 O Bytes Inputs Bytes Outpu...

Page 49: ...Power consumption from internal 5 V power supply 0 325 W Outputs Output current per output max 1 A Overload and short circuit proof parallel operation possible in groups 4 groups 0 3 4 7 8 11 12 15 T...

Page 50: ...outputs relay RIO 4 O R RIO 4 O R 4 outputs relay contact make contact 4 8 1 LED displays RIO 4 O R LED displays RIO 16 O No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yel...

Page 51: ...sidual ripple Power consumption from external 24 V power supply 2 W Power consumption from internal 5 V power supply 0 25 W Outputs Output current per output max 5 A Total current for whole module max...

Page 52: ...he modular system Page 52 SAIA Burgess Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 4 9 Digital I O module 8 inputs outputs RIO 8 I O RIO 8 I O 8 combination I Os Can be used individually as DC 24 V i...

Page 53: ...coupler Green Control state 3 Control state of terminals X1 0 X1 7 Yellow Channel cursor 4 9 2 Data width addressing and terminal assignment RIO 8 I O RIO 8 I O Bytes Inputs Bytes Outputs Data width...

Page 54: ...s 0 3 4 7 Total current for whole module max 8 A Switching level H level power supply 0 5 V IL 1 A L level 1 V IL 0 A Isolation from internal bus Yes each channel separately via opto electronic couple...

Page 55: ...PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 55 4 10 Digital I O module 8 inputs outputs RIO 8 I 8 I O RIO 8 I 8 I O 8 inputs DC 24 V 8 combination I Os Can be used individually...

Page 56: ...state of terminals X1 0 X1 7 X2 0 X2 7 Yellow Channel cursor 4 10 2 Data width addressing and terminal assignment RIO 8 I 8 I O RIO 8 I 8 I O Bytes Inputs Bytes Outputs Data width Byte 1 Byte 2 Byte...

Page 57: ...operation possible in groups 2 groups 0 3 4 7 Total current for whole module max 8 A Switching level H level power supply 0 5 V L level 1V Isolation from internal bus Yes each channel separately via...

Page 58: ...Technical data s and circuit diagrams for the modular system Page 58 SAIA Burgess Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 4 11 Analog module 4 inputs 10 V RIO 4AI 10 V RIO 4AI 10V 4 analog inputs...

Page 59: ...displays RIO 4AI 10 V LED displays RIO 4AI 10 V No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 11...

Page 60: ...mber of inputs 4 External power supply DC 24 V 20 max 5 residual ripple Power consumption from external 24 V power supply 3 6 W Power consumption from internal 5 V power supply 0 325 W Data format def...

Page 61: ...l data s and circuit diagrams for the modular system PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 61 4 12 Analog module 4 inputs 20 mA RIO 4AI 20 mA RIO 4AI 20 mA 4 analog input...

Page 62: ...displays RIO 4AI 20mA LED displays RIO 4AI 20mA No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 12...

Page 63: ...le ID 8 Number of inputs 4 External power supply DC 24 V 20 max 5 residual ripple Power consumption from external 24 V power supply 3 6 W Power consumption from internal 5 V power supply 0 325 W Data...

Page 64: ...cal data s and circuit diagrams for the modular system Page 64 SAIA Burgess Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 4 13 Analog module 4 inputs 20 mA RIO 4AI 4 20 mA RIO 4AI 4 20 mA 4 analog inpu...

Page 65: ...ays RIO 4AI 4 20mA LED displays RIO 4AI 4 20mA No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 13...

Page 66: ...ID 17d 11h Number of inputs 4 External power supply DC 24 V 20 max 5 residual ripple Power consumption from external 24 V power supply 3 6 W Power consumption from internal 5 V power supply 0 325 W D...

Page 67: ...uit diagrams for the modular system PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 67 4 14 Analog module 4 inputs 4 outputs 10 V RIO 4AI 4AO 10 V RIO 4AI 4AO 10V 4 analog inputs 1...

Page 68: ...I 4AO 10 V LED displays RIO 4AI 4AO 10 V No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 14 2 Data...

Page 69: ...tputs 4 4 External power supply DC 24 V 20 max 5 residual ripple Power consumption from external 24 V power supply 4 3 W maximum load on analog outputs Power consumption from internal 5 V power supply...

Page 70: ...ircuit diagrams for the modular system Page 70 SAIA Burgess Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 4 15 Analog module 4 inputs 4 outputs 20mA RIO 4AI 4AO 20mA RIO 4AI 4AO 20mA 4 analog inputs 20...

Page 71: ...4AO 20mA LED displays RIO 4AI 4AO 20mA No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 15 2 Data...

Page 72: ...outputs 4 4 External power supply DC 24 V 20 max 5 residual ripple Power consumption from external 24 V power supply 6 W maximum load on analog outputs Power consumption from internal 5 V power supply...

Page 73: ...diagrams for the modular system PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 73 Analog module 4 inputs 4 outputs 4 20mA RIO 4AI 4AO 4 20mA RIO 4AI 4AO 4 20mA 4 analog inputs 4 2...

Page 74: ...4 20mA LED displays RIO 4AI 4AO 4 20mA No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 15 6 Data w...

Page 75: ...r of inputs outputs 4 4 External power supply DC 24 V 20 max 5 residual ripple Power consumption from external 24 V power supply 6 W maximum load on analog outputs Power consumption from internal 5 V...

Page 76: ...76 SAIA Burgess Controls Ltd HB_PCD0 26 766_E2 DOC 26 766 E2 4 16 Temperature module PT100 PT1000 RIO T10 10 RIO T10 10 4 inputs for Pt100 or Pt1000 Adjusts automatically to Pt100 or Pt1000 2 3 or 4...

Page 77: ...a width RIO T10 10 RIO T10 10 Word Inputs Word Outputs Data width Word 1 to 4 Word Chann el Terminal 3 wire 4 wire 1 0 X2 0 2 1 X1 0 X1 1 2 1 X2 2 2 3 X1 2 X1 3 3 2 X2 4 2 5 X1 4 X1 5 Two wire connect...

Page 78: ...0 W540 Module ID 14d 0Eh Number of inputs 4 automatically adjusting to Pt100 Pt1000 Temperature sensor Pt100 Pt1000 Measuring range 100 C to 450 C Typical 1 C Measuring error Max 0 3 C 0 25 from measu...

Page 79: ...urgess Controls Ltd Page 79 4 17 Temperature module thermocouples RIO T20 10 RIO T20 10 4 inputs for thermocouples Adjustable for thermocouples K J and L Resolution 0 1 C Internal reference junction T...

Page 80: ...ED displays RIO T20 10 No LED Color Meaning 1 24 V Yellow DC 24 V power supply is connected 2 RUN Yellow Internal data transmission to bus coupler 3 Yellow Channel cursor 4 17 2 Data width channel and...

Page 81: ...0 0 0 0 1 1 1 1 1 0 1 0 0 0 03E8 1000 1 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0 000A 10 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0001 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0000 0 0 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1...

Page 82: ...of the respective bus coupler e g RIO BC or EC The following parameters can be set Parameter Mode word Meaning K characteristic J characteristic Characteristics L characteristic Spare Spare must alway...

Page 83: ...RIO T20 10 Order no PCD0 W580 Module ID 20d 14h Number of inputs 4 Thermocouples K J and L Measuring range 268 C to 1372 C Resolution 0 1 C A D converter 24 bits Power supply DC 24 V 20 max 5 residual...

Page 84: ...10 RIO C24 10 4 up down counters 16 bits or 2 up down counters 32 bits which can be configured in software Counting frequency up to 200 kHz Interference suppression can be adjusted in software using d...

Page 85: ...nd X4 DC 24 V If the interference suppression is turned off counting frequency up to 200 kHz the signal cables must be shielded The encoders must be supplied with power through the filtered power supp...

Page 86: ...k pulse Input counter Clock pulse Input counter Gate enable inputs Signal outputs default setting OFF 1 X1 0 X1 2 X1 4 X1 6 Threshold comparison 1 X1 7 Threshold comparison 2 2 X2 0 X2 2 X2 4 X2 6 Thr...

Page 87: ...lue counter 3 Start value counter 3 4 Actual value counter 4 Start value counter 4 5 Control state of terminals X1 0 X1 7 and X2 0 2 7 Control data see next table Control data word 5 Bit Value Functio...

Page 88: ...000 xxxx xxxx b No impact i e no data loaded in the module Counter value Counter 1 X X X xxx1 0000 xxxx xxxx b Load counter 1 X Counter value Counter 2 X X xx1x 0000 xxxx xxxx b Load counter 2 X X Cou...

Page 89: ...rs 1 and 2 Override data Counter 1 X Override data Counter 2 X xxxx 1011 xxxx xxxx b Load override data Counters 1 and 2 Configuration data Counter 1 X Configuration data Counter 2 X xxxx 1100 xxxx xx...

Page 90: ...xxx xx1x b Overwrite clock pulse with xxxx x0xx xxxx xxxx b Do not overwrite gate xxxx x1xx xxxx x0xx b Overwrite gate with 0 xxxx x1xx xxxx x1xx b Overwrite gate with 1 xxxx 0xxx xxxx xxxx b Do not o...

Page 91: ...ounter 1 16 or 1 32 is 0 0 V xxxx xxxx x1xx xxxx b State of threshold value 1 counter 1 16 or 1 32 is 1 24 V xxxx xxxx 0xxx xxxx b State of threshold 1 counter 2 16 or threshold 2 counter 1 32 is 0 0...

Page 92: ...l the field bus delivers valid values or input word 5 is not zero 2 The PLC writes configuration data interference suppression 2 kHz and terminal assignment 3 Reset word 1 0005h word 2 0005h word 5 04...

Page 93: ...If FORCE LOCK are selected simultaneously and override data are sent from the PLC the following case applies Key From PLC To PLC Inputs MUX Counter Outputs Via PLC Via BC Override data FORCE LOCK In...

Page 94: ...onsumption from internal 5 V power supply 1 1 W Inputs Switching level H level 15 V to 30 V L level 30 V to 5 V Input current Min H level 15 V I 3 5 mA Max L level 5 V I 1 0 mA Typical 24 V I 7 5 mA I...

Page 95: ...oning two axes It provides two independent up down counters with 24 V inputs outputs in one housing 16 terminals are available for I O and 10 terminals each for 24 V 0 V and one terminal each for 24 V...

Page 96: ...king signal A X1 0 X2 0 Incremental encoder track A Tracking signal B X1 1 X2 1 Incremental encoder track B Tracking signal N X1 2 X2 2 Incremental encoder track N zero pulse End X1 3 X2 3 Limit switc...

Page 97: ...peed output inverted counter value pre shutdown value shutdown value override for inputs outputs Setting on the bus coupler Overwrite inputs outputs with FORCE LOCK Storage of data Data or configurati...

Page 98: ...4 10 module are not shut off if a cable breaks on the field bus From HW version 02 of the RIO P24 10 module a reset of the outputs can be forced if a cable break occurs or at PLC STOP To do this set t...

Page 99: ...Counter value Counter 1 LSB Counter value Counter 2 MSB Counter value Counter 2 LSB xx11 x000 xxxx xxxx b Load counters 1 and 2 Pre shutdown value Counter 1 MSB Pre shutdown value Counter 1 LSB Pre sh...

Page 100: ...write tracking signal N with 1 xxxx 0xxx xxxx xxxx b Do not overwrite limit switch End xxxx 1xxx xxxx 0xxx b Overwrite limit switch End with 0 xxxx 1xxx xxxx 1xxx b Overwrite limit switch End with 1 x...

Page 101: ...xxxx xxxx xxx0 xxxx b Counter counts according to tracking signals A and B xxxx xxxx xxx1 xxxx b Counter is reset xxxx x000 0xxx xxxx b Operating mode turned off for description see below xxxx x001 0...

Page 102: ...ection counter 1 is 0 0 V xxxx xxxx xx1x xxxx b State of Move Direction counter 1 is 1 24 V xxxx xxxx x0xx xxxx b State of Move Move counter 1 is 0 0 V xxxx xxxx x1xx xxxx b State of Move Move counter...

Page 103: ...wn value 2 Slowly up to shutdown value 3 Move and Move or Move outputs off A message is sent to the PLC indicating successful completion of positioning When you switch to another operating mode this m...

Page 104: ...direction speed and direction for homing until the corresponding limit switch is active If the counting direction at homing is incrementing the axis must reach End If not it must reach End 2 Inverting...

Page 105: ...Key From PLC To PLC Inputs MUX CounterOutputs Via PLC Via BC Override data FORCE LOCK In Display mode counter data is displayed with four digits in hex format The 4 lower and the 4 higher digits are...

Page 106: ...ly towards End Move 24 V Move 0 V Speed 0 V 3 At End End 0 V the axis travels back Move 0 V Move 24 V Speed 0 V 4 When the axis leaves the limit switch in decrementing direction the axis is stopped af...

Page 107: ...W without input currents load currents Power consumption from internal 5 V power supply 1 25 W Inputs Input signal level H level 15 V to 30 V L level 30 V to 5 V Input current Min H level 15 V I 3 5 m...

Page 108: ...ules with suitable clips Modules with clips have a separate order no see Overview Installation Push the potential distributor 1 onto the bracket 2 on the module until the latch of the potential distri...

Page 109: ...DOC SAIA Burgess Controls Ltd Page 109 5 Installation 5 1 Mechanical installation 5 1 1 Mounting position for the EC and BC bus couplers Modules must be installed vertically 5 1 2 Mounting dimensions...

Page 110: ...66_E2 DOC 26 766 E2 5 1 3 Mounting dimensions and distance between modules BC bus coupler Do not attach more than 8 modules to one bus coupler We do not recommend attaching more than 8 modules to one...

Page 111: ...IN rail 2 B Push device towards DIN rail 2 until the latch 3 locks into place Install the modules directly next to each other and secure them with an end clip Dismantling Open the orange slide contact...

Page 112: ...the modules to the bus coupler Make sure that the slide contacts are open when actuating opening the spring terminals in order to reduce mechanical wear on the contact points Align the modules before...

Page 113: ...3 Terminal area To actuate the spring terminal you need a screwdriver with a 0 6x3 5 blade according to DIN 5264 B The shaft diameter must not exceed the blade width of 3 5mm Opening the terminal Push...

Page 114: ...al A Insert wire in terminal area Push the clamping key towards B The clamping key is pushed up towards C by the tension of the spring and remains in the terminal Opening the terminal Make sure that t...

Page 115: ...Electrical installation PCD0 26 766 E2 HB_PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 115 6 3 Conductor sizes and stripping length EC bus coupler BC bus coupler I O modules compact RIO s...

Page 116: ...elines 6 5 Installation guidelines Control cabinet installation RIO bus nodes must be installed in closed metal housings connected to ground e g control boxes or control cabinets To protect the module...

Page 117: ...This spring provides the connection between the PCB shield potential and the DIN rail Do not fit modules without a contact spring or with a defective contact spring Contact springs of the EC and BC bu...

Page 118: ...The potential balance rail must be connected to ground for each electronics cabinet and connected to the potential balance rails of other cabinets The shield must be applied on both sides The shield...

Page 119: ...els note that you cannot connect a 24V supply to a combination channel without connecting the module to the power supply If you do the power supply will be fed back via the output circuit of the modul...

Page 120: ...nce to prevent corruption of measured data and thus very soft the typically occurring ripple voltages can result in a strong fluctuation of the pole potentials and even exceed the common mode range St...

Page 121: ...ls Alx and AGND are isolated from the supply 24 V 0 V and from PE Observe the following when connecting current sources to analog inputs a Floating signal sources Required potential coupling is alread...

Page 122: ...ncy stop devices according to IEC 204 must be operational in all operating modes of the plant or the system If the emergency stop is released the bus node must restart without uncontrolled or undefine...

Page 123: ...oupler or PLC stop fails an emergency stop is forced via output 1 because the output switches to zero preferred shut off state must be set to zero 1 Emergency stop output signal active permanent signa...

Page 124: ...s to zero preferred shut off state must be set to zero 1 Emergency stop output signal active permanent signal The PLC can force an emergency stop via this output if necessary 2 Release emergency stop...

Page 125: ...pansion module connected to it must be added together The maximum load of the internal 5V power supply is 5 watts If the maximum load is exceeded expansion modules must be removed from the bus node Po...

Page 126: ...wer consumption from internal 5V power supply of the expansion modules connected to it RIO 16 I 0 25W Without input currents RIO 4 I 120 VAC None RIO 4 I 230 VAC None RIO 16 O 0 25W Without load curre...

Page 127: ...lock out is therefore provided for FORCE LOCK STOP modes and service functions 1 2 5 6 9 10 You can activate a user lock out on safety level I or II Safety level II uses a password protection Key to p...

Page 128: ...function will be disabled 4 If you have to carry out maintenance work on the unit you can use service function 7 parameter 0015 to disable the user lock out function until you reset the bus coupler ag...

Page 129: ...he control status of individual I O channels The LOCK definition will be stored permanently in the bus coupler STOP RUN mode is interrupted I O refresh is switched off The unit is set to a preferred s...

Page 130: ...R and LOCK mode the following will be displayed 1 Hexadecimal number of the expansion module 2 Input E or output A 3 Channel decimal Example 2E04 module 2 input channel 4 Display of the channel cursor...

Page 131: ...e channel using the left right keys active yellow LED on the expansion modules channel cursor The bus coupler display shows the selected channel 1 Hexadecimal number of the expansion module 2 Input E...

Page 132: ...rocesses Take appropriate measures to prevent invalid operating states Procedure Press the Mode key to select FORCE Press OK to confirm your selection Select the channel using the Left Right keys The...

Page 133: ...ter you have pressed the OK key On analog channels the input output value will be displayed in mV or mA The channel LED of the forced channel is yellow even if you move the channel cursor to a differe...

Page 134: ...rsor using the Left Right keys Set the trigger condition using the High Low keys High key Triggers to rising edge Low key Triggers to falling edge You can define any number of inputs and outputs as tr...

Page 135: ...o display the next map Use the High key to set the display to input and the Low key to set it to output Resetting the trigger condition Press the Mode key to select TRIGGER Press OK to confirm your se...

Page 136: ...in the controlled processes Take appropriate measures to prevent invalid operating states Press the Mode key to select LOCK Press OK to confirm your selection Move the channel cursor to the desired c...

Page 137: ...Do not switch the bus coupler off for about 5 seconds after exiting the mode As in FORCE you can review the current control status by pressing OK The value with which the channel is LOCKed will be di...

Page 138: ...longer sent to the PLC If a preferred shut off state has been set this state is adopted in Stop mode For preferred shut off states see parameterizing function 5 Channels whose control status was set u...

Page 139: ...6 Save specified bus node configuration Service function 7 User lock out ON OFF Service function 8 User lock out with password Service function 9 Advanced PROFIBUS DP diagnosis ON OFF Service functio...

Page 140: ...ns automatically to its initial state e g service functions 3 and 4 Service function with parameters The currently set parameter value is displayed Change the value with the Left Right keys Press OK t...

Page 141: ...tally error E012 will be displayed when you switch the bus coupler on Parameter 0 Parameter 1 No specified configuration Save current configuration as specified configuration Default setting Parameter...

Page 142: ...and diagnosis data Default setting Parameter 0 9 13 Service function 11 Delete bus coupler EEPROM All settings for the bus node configuration bus address lock masks and service functions are deleted...

Page 143: ...ioning modules only not for BC CANopen Select this service function to set the module location number for the selected module Module location numbers Press OK to confirm the new values Set the require...

Page 144: ...verload Function 3 Determine bus node process data width Function 4 Output bus node module configuration Function 5 Set preferred shut off state Function 6 Activate deactivate bus node user lock out B...

Page 145: ...oupler Byte 0 of Diagnose Output and Diagnose Input is always reserved for the function code FC Diagnose Output Diagnose Input Byte 3 Byte 2 Byte 1 Byte 0 Byte 3 Byte 2 Byte 1 Byte 0 EC BC FC FC 10 3...

Page 146: ...nose Input Byte3 Current errors Bit no 0 A module on the bus node signals output driver overload 1 A module on the bus node has signaled an error in the 24V power supply 2 An error message is generate...

Page 147: ...les Diagnose Output Diagnose Input Byte 3 Byte 2 Byte 1 Byte 0 Byte 3 Byte 2 Byte 1 Byte 0 EC BC 7 0 In the above example the bus coupler signals a fault on the output driver power supply for expansio...

Page 148: ...e bus coupler signals an overload fault on the output drivers of expansion modules 2 and 5 Diagnose Input Byte 2 Bit value Meaning 0 All output drivers of module at position n functioning correctly 1...

Page 149: ...Ltd Page 149 10 7 Function 3 Determine bus node process data width Function 3 supplies the process data width of the bus node Diagnose Output Diagnose Input Byte 3 Byte 2 Byte 1 Byte 0 Byte 3 Byte 2 B...

Page 150: ...ich the actual configuration on positions n n 1 n 2 is to be determined Module location numbers Diagnose Input Byte 1 2 3 MK module ID Diagnosis words 1 and 2 provide the module IDs MK of the modules...

Page 151: ...ose Output Byte 3 AC shut off codes Shut off codes Meaning dec bin 0 0000 0000 All digital outputs on the respective expansion module are set to Low all analog outputs are set to 0V 0mA 1 0000 0001 Al...

Page 152: ...Byte 3 Byte 2 Byte 1 Byte 0 EC BC EC Diagnose Output Byte 2 und Byte 3 PW password 0000 Local operation of bus coupler is enabled if a user lock out had previously been active on safety level II 0001...

Page 153: ...Byte 0 Byte 3 Byte 2 Byte 1 Byte 0 EC BC EC 7 1 0 Diagnose Input The system status includes the following information Byte 3 status of TRIGGER or LOCK conditions Bit no Bit value Status 0 Trigger inp...

Page 154: ...26 766 E2 10 12 Function 8 Output firmware version Function 8 supplies the firmware version of the bus coupler Diagnose Output Diagnose Input Byte 3 Byte 2 Byte 1 Byte 0 Byte 3 Byte 2 Byte 1 Byte 0 EC...

Page 155: ...ion of module Byte 3 defines the module for which the data format is to be set Module location numbers Byte 2 I O selection inputs or outputs 0 Inputs 1 Outputs Byte 1 FC format code Format code Data...

Page 156: ...n position of module Byte 2 defines the temperature module from which information is to be obtained Module location numbers Input data Byte 2 sensor information Bit no Bit value Meaning 0 PT100 on cha...

Page 157: ...1 Byte 0 EC BC 7 0 n 11 11 xxxx xxxx 0000 00xx 15 8 01 Diagnose Output Byte 2 and Byte 3 Mode word Byte 2 and Byte 3 are used to transmit the parameters for characteristics channel numbers resolution...

Page 158: ...word 2 Byte 2 transmits for which temperature module the information applies Module location numbers Diagnose Input Byte 3 always 01 10 16 Function 17 Output bus address Function 17 supplies the bus a...

Page 159: ...r all digital expansion modules counter positioning and analog modules and diagnosis data 3 ON for all counter positioning and analog modules and diagnosis data Default setting Mode 0 Diagnose Input B...

Page 160: ...F 1 Advanced diagnosis ON Default setting Mode 1 Diagnose Input Byte 2 MOD mode The parameters are reflected onByte 2 of the diagnose input data See also service function 9 and diagnosis on the PROFIB...

Page 161: ...n you switch the bus coupler on Diagnose Output Diagnose Input Byte 3 Byte 2 Byte 1 Byte 0 Byte 3 Byte 2 Byte 1 Byte 0 EC BC 21 21 Mod Mod Diagnose Output Byte 2 MOD mode 1 Delete specified configurat...

Page 162: ...cts as well as between electrically isolated circuits in accordance with overload category II contamination level 2 Test voltage 350VAC 50Hz for rated equipment voltage 24VDC Electromagnetic compatibi...

Page 163: ...AGND 10 2 1 2 8 9 9 9 9 9 9 V V V Max total error 40 mV 0 35 from measured value Isolation Only to bus analog channels are not isolated from each other Analog inputs 20mA Parameter Conditions Min Typ...

Page 164: ...rent 20 mA Short circuit time Max total error 40 mV 0 35 from measured value Isolation Only to bus analog channels are not isolated from each other Analog outputs 20mA Parameter Conditions Min Typical...

Page 165: ...PCD0 26 766_E2 DOC SAIA Burgess Controls Ltd Page 165 11 2 Dimensions Dimensions EC bus coupler Dimensions BC bus coupler I O modules for modular system and compact RIO s 1 For DIN rail EN 50022 35 2...

Page 166: ...d 4 E012 Current I O configuration of bus node does not match specified configuration The specified configuration can be set on the EC bus coupler using parameterizing function 21 and on the BC bus co...

Page 167: ...ic guidelines for a system remain in force 13 1 PROFIBUS DP bus topology According to PROFIBUS RS485 specification a maximum of 32 slaves can be connected to a bus segment To operate more PROFIBUS DP...

Page 168: ...US networks Important steps for connecting and commissioning PROFIBUS networks are described in the Setup guidelines for PROFIBUS networks The Setup guidelines are published by the PROFIBIS user organ...

Page 169: ...impedance W 135 165 frequency from 3 20MHz Capacitance per unit length pF m 30 Loop resistance W km 110 Core diameter mm 0 64 Core cross section mm 2 0 34 The core cross sections must match the connec...

Page 170: ...eral slaves and segments If a transmission cable with red and green data wires is used the cables should be wired as follows Data wire A Green Data wire B Red The names are the same for incoming and o...

Page 171: ...connector 4 Terminating resistors to be provided at both ends of the transmission line 5 Direct axis inductance of 110nH with baud rates 1 5Mbaud must be provided The shields of the bus cables must ha...

Page 172: ...f the bus node and define the bus address Define the input output address of the bus node Set the defined bus node address on the bus coupler Transfer the configuration to the PROFIBUS DP master Progr...

Page 173: ...X1 7 X1 0 Not used 7 0 X1 7 X1 0 Word Inputs Word Outputs SAIA Register 0 3 5 0 3 5 0 3 5 RIO 4AI 10V Word 1 to 4 channel 0 to 3 RIO 4AI 4AO 10V Word 1 to 4 channel 0 to 3 Word 1 to 4 channel 0 to 3...

Page 174: ...s have been chosen as an example only and must be adapted to the respective PLC system In this example the bus coupler uses 4 bytes for diagnosis data because the diagnosis is switched on If the diagn...

Page 175: ...exist Slave does not exist sets master 1 station_not_ready Slave not ready for data exchange 2 cfg_fault Configuration data of master and slave does not match 3 ext_diag There are advanced diagnosis b...

Page 176: ...power supply 16 bit information module not supplied with 24V See diagnosis function 1 10 0 7 Module 9 output driver overload Module 15 output driver overload 11 0 7 Module 0 output driver overload Mod...

Page 177: ...bus cycle time is the total of all the message cycles To calculate the response time 12Mbaud 28 s 1 s data byte to be transmitted 1 5Mbaud 224 s 7 s data byte to be transmitted Example 10 bus nodes wi...

Page 178: ...is no longer operating the bus The reason for this error can also be a failure of the bus cable over a short time or a cable break A pre defined preferred shut off state see parameterizing function 5...

Page 179: ...lly stop flashing after 8s diagnosis function 2 or 0 signals overloaded output drivers for one or more modules although none of the relevant outputs are connected There is no 24V supply to the output...

Page 180: ...elay Typical any bus coupler with 3 digital I O modules 2 7ms The input signal delay is longer If you use analog I O modules on the same bus coupler approx 7 14ms with 2 x analog 1 x digital When you...

Page 181: ...000 RIO 4AI 0 10V RIO 4AI 4AO 0 10V 7 4 20 mA in S7 format 8 4 20 mA in S5 format 4 20 mA modules RIO 4AI 4 20mA RIO 4AI 4AO 4 20mA 1 the range 0 4095 will be divided in the whole range of the 4 20mA...

Page 182: ...0 0 0 1 0 0 0 0 0 0 0 0 0 0 1024 0400 0 mA 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 20 mA in two s complement 0 4095 module 4AI 4 20mA 4AI 4AO 4 20mA Measured value Dec Hex 22 81 mA 4095 0FFF 20 mA 3591...

Page 183: ...0 mA SIMATIC S5 format for outputs module 4AI 4AO 20mA Measured value Binary representation x x x x Units 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 20 000 mA 0 1 0 0 0 0 0 0 0 0 0 0 x x x x 1024 19 984 mA...

Page 184: ...IO 16 O 4 RIO 8I 8I O 5 RIO 4AI 4AO 10V 6 RIO 4AI 10V 7 RIO 4AI 4AO 20mA 8 RIO 4AI 20mA 14d 0Eh RIO T10 10 10d 0Ah 6 I O bytes 11d 0Bh 10 I O bytes RIO C24 10 12d 0Ch 6 I O bytes 13d 0Dh 10 I O bytes...

Page 185: ...Page 185 15 4 Replacing electronic parts in the module Always switch the module off before replacing parts All cables can be left on the module 1 Open the contact slide 2 Tilt the module forward 3 Ho...

Page 186: ...map Slide contacts The orange slide contacts on top of the module connect the modules to the bus coupler Terminals for relaying the power supply Spring terminals which can be used to relay the power...

Page 187: ...coming a source of danger 18 1 Correct use of the system SAIA Burgess Controls automation systems are state of the art products and manufactured to recognized safety requirements Their use can however...

Page 188: ...I O interfacing Control elements and their assigned control panel elements must be installed in a place where they are sufficiently protected against inadvertent use 18 4 Maintenance and servicing Me...

Page 189: ...posed of in a battery return system or through special public waste disposal facilities Batteries should be fully discharged before disposal A battery is discharged when the function of the device is...

Page 190: ...upply 119 Compatibility EC bus coupler and BC PROFIBUS DP 39 Conductor sizes 115 162 Connecting modules with each other 112 Connection elements PROFIBUS DP 25 Connectors PROFIBUS DP 170 Control elemen...

Page 191: ...display RIO BC PROFIBUS DP 36 Operating modes 129 Display mode 131 Display of active mode 130 FORCE 132 LOCK 136 RUN 131 Setting 129 STOP 138 TRIGGER 134 P Parameterizing RIO T20 10 82 Parameterizing...

Page 192: ...ata width 56 LED displays 56 Specifications 57 Terminal configuration 56 RIO 8 I O Addressing 53 Data width 53 LED displays 53 Specifications 54 Terminal assignment 53 RIO BC DP 35 RIO BC PROFIBUS DP...

Page 193: ...8 I O 54 RIO BC DP 35 RIO C24 10 94 RIO EC DP 33 RIO P24 10 107 RIO RIO 4AI 4AO 20mA 72 RIO T10 10 78 RIO T20 10 83 Stripping length 162 Wire end ferrule 162 Spring terminals BC bus coupler 114 EC bus...

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