Rotary RWC1200 Leverless Pro Operation & Maintenance Manual Download Page 4

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SYMBOLS USED IN THE MANUAL

Symbols

Description

Read instruction manual.

Wear work gloves.

Wear work shoes.

Wear safety goggles.

Mandatory. Operations or jobs to be per-

formed compulsorily.

Danger! Be particularly careful.

Symbols

Description

Warning. Be particularly careful (possible

material damages).

Move with fork lift truck or pallet truck.

Lift from above.

Technical assistance necessary.

Do not perform any intervention.

Note. Indication and/or useful information.

Summary of Contents for RWC1200 Leverless Pro

Page 1: ...All rights reserved CO11550 1 IMPORTANT Any damage caused by failure to follow the instructions in this manual or improper machine use shall relieve the manufacturer of all liability O P E R A T I O N...

Page 2: ...operating unit_______________ 19 11 4 Pedalboard__________________________________ 19 12 0 USING THE MACHINE_______________________ 20 12 1 Precaution measures during tire removal and fitting___ 20 1...

Page 3: ...button for bead rollers horizontal and tool movement 8 Column unit 9 Inflation pressure gauge unit 10 Locking shaft unit 11 Bead depressor with traction tool 12 Tubeless inflation unit 13 Rotating be...

Page 4: ...atory Operations or jobs to be per formed compulsorily Danger Be particularly careful Symbols Description Warning Be particularly careful possible material damages Move with fork lift truck or pallet...

Page 5: ...68000 VSB1541000 VSB2166000 VS999924370 VS999924330 VSB4221000 VSB4244000 VS99990758 VS710211210 VSB3691000 VSB2166000 VSB1541000 VS999916450 VSB1541000 VS99990758 VSB1541000 VSB4244000 VS999916880 VS...

Page 6: ...rols plate VS999915200 Serial number plate VS999916311 Rubbish skip plate VS999916450 Lifting device pedal plate VS999916880 Max capacity load 80 Kg plate 176 lbs VS999930150 Rotary plate VS999922390...

Page 7: ...on with just a small degree of maintenance and care this will give you many years of trouble free service and lots of satisfaction This manual contains all operating instructions and details on how to...

Page 8: ...te stop of operation when the control is released for all operating devices chuck rotation tool movement bead breaking roller movement Logic disposition of controls Its function is to prevent the oper...

Page 9: ...OSSIBLY LOWER BACK SUPPORTS FOR THE LIFTING OF HEAVY PARTS DANGLING OBJECTS LIKE BRACELETS MUST NOT BE WORN AND LONG HAIR MUST BETIEDUP FOOTWEARSHOULDBEADEQUATE FOR THE TYPE OF OPERATIONS TO BE CAR RI...

Page 10: ...side of the machine and never in front of it When operating and servicing this machine carefully follow all applicable safety and accident prevention precautions The machine must not be operated by u...

Page 11: ...AILS ETC The cardboard box is supported with plastic strapping Cut the strapping with suitable scissors Use a small knife to cut along the lateral axis of the box and open it like a fan It is also pos...

Page 12: ...9 37 1000 mm 39 37 1000 mm 39 37 USE THE MACHINE IN A DRY AND ADEQUATELY LIT PLACE POSSIBLY INDOORS OR IN A ROOFED AREA THIS PLACE MUST BEINCOMPLIANCEWITHAPPLICABLESAFETYREGULATIONS The location of th...

Page 13: ...m supply Before carrying out the definitive fastening check that all the anchor points are laid down flat and correctly in contact with the fixing surface itself If not so insert shimmingprofilesbetwe...

Page 14: ...ne frame and remove it upwards Reassemble the manipulator unit Fig _11 ref _1 on the machine frame by manually accompanying the set of cables pipes Fig _11 ref _6 inside the prepared opening as indica...

Page 15: ...nuts Fig _12 ref _5 placing the spacers between the support and the frame Fig _12 ref _6 1 2 3 4 4 5 6 6 Fig 12 9 3 Air connection ANY PNEUMATIC INTERVENTION MUST BE CARRIED OUT BY PROFESSIONALLY QUAL...

Page 16: ...s not equipped with a master circuit breaker but simply has a plug socket connection to the electrical mains The machine is supplied with a cable A plug corresponding to the following requirements mus...

Page 17: ...breaker rollers inside the rim mounting tool vertical shift movement The upper lever and button A B UPP control the upper bead breaker roller vice versa the lower lever and button A B LOW control the...

Page 18: ...huck through a concurrent lever s thrust and return movement Releasing the push button the rollers lock into their current position The cylinder Fig 15 ref 3 makes the entire operation described above...

Page 19: ...a different function according to the version present on the machine Version with inflation with pressure gauge The inflation pedal in this version has only one function A continu ous pressure supplie...

Page 20: ...ht size the rated size of rim and tire is usually printed directly on them do not use compressed air or water jets to clean the wheels on the machine 12 2 Preliminary operations Preparing the wheel Re...

Page 21: ...22 ref 2 enter in a hole placed on the rim hub Fig 22 2 Place the wheel on the mandrel and lock it with the locking device 3 Lift the pedal Fig 19 ref 1 upwards in order to lower the lifting plate 4 A...

Page 22: ...the rim Fig 24 ref 2 Fig 24 2 1 4 Through the proper handle Fig 25 ref 1 push downwards Fig 25 ref 2 turn it through 90 Fig 25 ref 3 and lift the shaft Fig 25 ref 4 to hook it into the hole Fig 25 4...

Page 23: ...king with tire down The chuck with central locking has 3 different height mode A quick release system allows to remove the chuck mobile part and to dowel the support plate at the required height The a...

Page 24: ...Fig _14 ref _2 until there is sufficient space between the rim and the bead to advance the roller with the cam THE BEADING DISC MUST EXERT PRESSURE ON THE TIRE BEAD BUT NEVER ON THE RIM USE VERY CARE...

Page 25: ...f the rim should already be correct as the adjustment occurs simultaneously with the previous adjust ment of the bead breaker rollers If this is not the case it can be adjusted by pressing the button...

Page 26: ...tire bead see Fig 37 Fig 36 Fig 37 5 Lift the tool Fig 38 ref 1 through lever Fig 38 ref 2 When the tool is vertical with respect to the rim see Fig 38 rotate the spindle pressing the pedal Fig 38 re...

Page 27: ...osition Dismounting the lower bead with the bead breaking roller Fordisassemblyof thelowerbeadonly thelowerbeadbreaker roller can be used as an alternative Lift the tool and go away from the working a...

Page 28: ...ol Fig 44 ref 1 onto the rim edge 3 Hook the lower bead on the tool then rotate clockwise until the complete assembly 4 Then position the upper bead on the tool assembly area Fig 44 ref 1 5 Place the...

Page 29: ...height of the rim groove see Fig 46 THE BEADING DISC MUST EXERT PRESSURE ON THE TIRE BEAD BUT NEVER ON THE RIM USE VERY CAREFULLY THE BEAD BREAKING ROLLERINORDERTOAVOIDPOSSIBLEHANDS CRUSHING Fig 46 3...

Page 30: ...tire to inflate faster and the bead to seat easier Connect the inflation terminal to the valve of the tire TO IMPROVE THE EFFECTIVENESS OF TUBE LESSINFLATIONSYSTEM ALWAYSLUBRICATE TIRE BEADS Press the...

Page 31: ...h a vacuum cleaner DO NOT BLOW IT WITH COMPRESSED AIR Do not use solvents to clean the pressure regulator The conditioning unit is equipped with an automatic vacuum operated drain therefore it require...

Page 32: ...damagethe pressureregulatorfilter Periodically at least monthly lubricate the horizontal sliding arms of the bead rollers and the tool Periodically at least monthly lubricate the vertical sliding jack...

Page 33: ...son to the rim as described hereafter 1 Mount a rim in good conditions not ovalized and not bent without tire on the machine 2 Lock the rim with the locking shaft assembly With machine in manual mode...

Page 34: ...the automatic reset Overtemperature alarm Wait until the motor system cools the machine does not restart if the tempera ture level does not go below the set safety threshold The chuck does not reach t...

Page 35: ...supply 2 Check pipes fitting 3 Call for technical assis tance When the control lever is operated move ment arises in one direction only The control valve is not working Call for technical assistance L...

Page 36: ...Phases 1 Frequency Hz 50 60 Chuck rotating speed revolutions min 0 15 15 2 Technical mechanical data Maximum tire diameter mm 1194 47 Rim diameter inches 10 30 Max wheel width inches 19 Bead breaking...

Page 37: ...15 3 Dimensions Fig 54 1525 mm 2090 mm 1940 mm 6 8 0 m m 1560 mm 1480 mm 1050 mm 5 8 0 m m 1460 mm 82 28 60 04 76 38 41 34 57 48 58 27 61 42 2 6 7 7 2 2 8 3 37...

Page 38: ...ossed dustbin symbol reported on the equipment indicates that the product must not be thrown among the undifferentiated rubbish that is to say together with the mixed urban waste but it has to be mana...

Page 39: ...372 4AWG12 3AWG12 VS730065200 3AWG12 F1 N 2 1Ph 690V 32A CH10 VS515045 N 2 600V 20A aM CH10 VS507142 F1 VS730065151 VS710765031 VS710765011 MONOFASE CAVO ALIMENTAZIONE 2P TERRA x 6mmq SUPPLY CABLE MON...

Page 40: ...40 Drawing Number A Rev 0 VS710505580 INVERTER CARD VS20504...

Page 41: ...41 Drawing Number A Rev 0 VS710505580 VS20504...

Page 42: ...synchrone triphas Motor asincr nico trif sico P1 Motor control potentiometer clockwise counter clockwise rotation Potentiom tre commande moteur rotation sens horai re antihoraire Potenci metro mando m...

Page 43: ...4 27 28 26 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 54 56 57 58 59 60 61 62 63 65 64 66 67 74 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 64 87 65 88 89...

Page 44: ...8x6 negro L 1200 12 VS317009 8x6 blue rilsan pipe L 250 Tuyau rilsan 8x6 bleu L 250 Tubo rilsan 8x6 azul L 250 13 VS325181 Y8 fitting Raccord V8 Empalme en V8 14 VS317009 8x6 blue rilsan pipe L 690 Tu...

Page 45: ...yau rilsan 6x4 noir L 500 Tubo rilsan 6x4 negro L 500 38 VS317006 6x4 black rilsan pipe L 2000 Tuyau rilsan 6x4 noir L 2000 Tubo rilsan 6x4 negro L 2000 39 VS317026 4x2 7 black rilsan pipe L 2920 Tuya...

Page 46: ...ilver rilsan pipe L 270 Tuyau rilsan 4x2 7 argent L 270 Tubo rilsan 4x2 7 plateado L 270 62 VS317007 6x4 black rilsan pipe L 400 Tuyau rilsan 6x4 noir L 400 Tubo rilsan 6x4 negro L 400 63 VS317007 6x4...

Page 47: ...0 Tuyau rilsan 4x2 7 blanc L 200 Tubo rilsan 4x2 7 blanco L 200 83 Translation servocylinder Servocylindre de translation Servo cilindro de traslaci n 84 VSB4077600 Quick exhaust valve Vanne chappemen...

Page 48: ...operator Thank You Trained Operators and Regular Maintenance Ensures Satisfactory Performance of Your Wheel Service Equipment Contact Your Nearest Authorized Rotary Wheel Service Equipment Parts Dist...

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