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Safety I/O Module and TÜV Requirements

F-7

Troubleshooting

1732DS-IB8XOBV4 Safety Module

Refer to 1732DS-IB8XOBV4 documentation for trouble shooting
instructions.

ArmorStart Safety Bulletin 280/281/284 Distributed Motor
Controllers Safety Circuit Troubleshooting

➀

Non-safety stop – The 1732DS-IB8XOBV4 does not remove 24V DC from P and M of A1/A2 when
a non-safety stop is executed. Restarting the controller after a non-safety stop is not inhibited by
the safety circuit.

➁

Safety stop – The 1732DS-IB8XOBV4 removes 24V DC from P and M of A1/A2 when a safety stop
is executed. This opens both contactors. Restarting the controller stop is inhibited if the SM feedback
is open. The program in the safety controller does not permit the 1732DS-IB8XOBV4 to apply 24V DC
to P and M in the A1/A2 cable.

Symptom

ArmorStart Controller LED Status

Indication

Probable Cause

Recommended Action

Power

Fault

Run

Motor will

not start

Off

Off

Off

1.

The disconnect switch of the ArmorStart
controller is open.

2.

24 VDC not supplied to A1 and A2 at
A1/A2 connector because cable or
connections are defective.

3.

1732DS-IB8XOBV4 not supplying 24 VDC
to A1 and A2 pins of A1/A2 cable.

1.

Check disconnect switch.

2.

Verify cable and connections.

3.

Refer to IN PWR/OUT PWR Indicators in
1732DS-IB8XOBV4 manual.

Off

Flashing

Off

There is an ArmorStart controller fault.

Refer to ArmorStart Manual for controller fault.

On

Off

Off

After non-safety stop

➀

1.

The controller is not receiving a RUN
command.

After safety stop

➁

1.

The controller is not receiving a RUN
command.

2.

SM cable connections (SM1, SM2) open.

3.

SM feedback is open inside control
module.

4.

1732DS-IB8XOBV4 is reporting open SM
feedback from the IN0...INn inputs.

After non-safety stop

➀

1.

Check RUN command source.

After safety stop

➁

1.

Check RUN command source.

2.

Check SM cable and connections.

3.

Check SM feedback inside control
module.

4.

Refer to I/O Indicators in
1732DS-IB8XOBV4 manual.

On

Flashing

Off

ArmorStart controller fault is inhibiting
ArmorStart controller start function.

Refer to ArmorStart Manual for controller fault.

On

Off

On

1.

Three-phase power is not being supplied
to controller (Bulletin 280/281
controllers).

2.

24 VDC not supplied to P and M at A1/A2
connector because cable or connections
are defective.

3.

1732DS-IB8XOBV4 OUT0...OUTn outputs
are not supplying 24 VDC to pins P and M
of A1/A2 cable assembly.

1.

Verify 3-phase voltage at ArmorStart
controller input.

2.

Verify cable and connections.

3.

Refer to I/O Indicators in
1732DS-IB8XOBV4 manual.

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Summary of Contents for ArmorStart Bulletin 280G

Page 1: ...USER MANUAL Bulletin 280G 281G 284G ArmorStart Distributed Motor Controller ...

Page 2: ......

Page 3: ...len Bradley sales office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or part without written permission of Rockwell Automation is prohibited Throughout this manual we use...

Page 4: ...ve 89 336 EC Electromagnetic Compatibility EMC by applying the following standard s Bulletin 280 281 EN 60947 4 1 Low voltage switchgear and controlgear Part 4 1 Contactors and motor starters Electromechanical contactors and motor starters Bulletin 283 EN 60947 4 2 Low voltage switchgear and controlgear Part 4 2 AC semiconductor motor controllers and starters Bulletin 284 EN 61800 3 Adjustable spe...

Page 5: ...s 2 2 Precautions for Bulletin 280G 281G Applications 2 2 Precautions for Bulletin 284G Applications 2 2 Dimensions 2 4 Bulletin 280G 281G 2 4 Bulletin 284G 2 6 Bulletin 1000 2 8 Wiring 2 13 Power Control Safety Monitor Inputs and Ground Wiring 2 13 Terminal Designations 2 14 Dimensions for Safety Products 2 15 Bulletin 280G Safety Product 2 15 Bulletin 281G Safety Product 2 16 Bulletin 284G Safet...

Page 6: ... Chapter 4 Bulletin 284G Programmable Parameters for Sensorless Vector Controllers Introduction 4 1 Parameter Programming 4 1 Parameter Group Listing 4 2 DeviceLogix Group 4 3 DeviceNet Group 4 8 Starter Protection Group 4 12 User I O 4 15 Miscellaneous Group 4 16 Drive DeviceNet Group 4 18 Display Group 4 20 Basic Program Group 4 25 Advanced Program Group 4 28 Clear Type 1 Fault and Restart 4 42 ...

Page 7: ... Tools Menu 5 12 Node Comissioning 5 12 Chapter 6 Explicit Messaging on DeviceNet Logic Controller Application Example with Explicit Messaging 6 1 Programming the 1747 SLC 6 2 I O Mapping 6 2 Explicit Messaging with SLC 6 3 Setting up the Data File 6 4 Sequence of Events 6 5 Programming the 1756 ControlLogix 6 8 I O Mapping 6 8 Explicit Messaging with ControlLogix 6 9 Setting Up the MSG Instructio...

Page 8: ...0 2 Bulletin 284G Troubleshooting 10 5 Fault Definitions 10 5 Operation and Troubleshooting of the DB1 Dynamic Brake 10 7 Internal Drive Faults 10 10 DeviceNet Troubleshooting Procedures 10 14 Control Module Replacement Bulletin 280G 281G 10 15 Control Module Replacement Bulletin 284G 10 16 Base Module Replacement Bulletin 280G 281G 10 17 Base Module Replacement Bulletin 284G 10 19 Appendix A Spec...

Page 9: ...tput Group Object CLASS CODE 0x001E B 21 Control Supervisor Object CLASS CODE 0x0029 B 22 Acknowledge Handler Object CLASS CODE 0x002b B 23 Overload Object CLASS CODE 0x002c B 24 DeviceNet Interface Object CLASS CODE 0x00B4 B 25 Appendix C Bulletin 284G CIP Information Electronic Data Sheets C 1 VFD Type Product Codes and Name Strings C 1 DeviceNet Objects C 2 Identity Object CLASS CODE 0x0001 C 2...

Page 10: ...D 1 Appendix E Accessories IP67 Dynamic Brake Resistor E 3 Appendix F Safety I O Module and TÜV Requirements ArmorStart Safety Related Parts F 1 ArmorBlock Guard I O Modules F 2 Specifications F 2 ArmorBlock Guard I O Recommended Compatible Cables and Connectors F 3 Safety Related Specifications F 6 Maintenance and Internal Part Replacement F 6 Troubleshooting F 7 Appendix G Renewal Parts Renewal ...

Page 11: ...uted Motor Controller offers short circuit protection per UL508 and IEC 60947 The ArmorStart is rated for local disconnect service by incorporating the Bulletin 140 Motor Protector as the local disconnect eliminating the need for additional components The ArmorStart Distributed Motor Controllers are suitable for group motor installations Safety ArmorStart The safety version of the ArmorStart provi...

Page 12: ...g across the line starting in which full inrush current and locked rotor torque are realized The ArmorStart Bulletin 280G offers full voltage starting and the Bulletin 281G offers full voltage starting for reversing applications Bulletin 284G Sensorless Vector Control Sensorless Vector Control provides exceptional speed regulation and very high levels of torque across the entire speed range of the...

Page 13: ... trip class can be selected for class 10 15 20 protection Ambient insensitivity is inherent in the electronic design of the overload Figure 1 1 Overload Trip Curves Class 15 Overload Curves 1 100 10000 0 100 200 300 400 500 600 700 Multiples for Full Load Current Approximate Trip Time sec Cold Hot Class 10 Overload Curves 1 10 100 1000 10000 0 100 200 300 400 500 600 700 Multiples of Full Load Cur...

Page 14: ...programmable via the communication network providing the user with flexibility Programming the Motor OL Current parameter provides class 10 overload protection for the Bulletin 284G Distributed Motor Controller Ambient insensitivity is inherent in the electronic design of the overload Figure 1 2 Overload Trip Curves of P132 Motor NP Hertz of P132 Motor NP Hertz of P132 Motor NP Hertz of P133 Motor...

Page 15: ...n acts as a local trip reset Figure 1 3 Status Indication and Reset Fault Diagnostics Fault diagnostics capabilities built in the ArmorStart Distributed Motor Controller help you pinpoint a problem for easy troubleshooting and quick re starting Fault Indication Available on Bulletin Fault Indication Available on Bulletin 280G 281G 284G 280G 281G 284G Short Circuit X X Phase Imbalance X Overload X ...

Page 16: ...operations such as AND OR NOT Timers Counters and Latches DeviceLogix can run as a stand alone application independent of the network However 24V DC must be supplied at the DeviceNet connector to power the inputs Peer to Peer Communications ZIP The zone control capabilities of ArmorStart Distributed Motor Controllers is ideal for large horsepower 0 5 15 Hp motored conveyors The ArmorStart Distribu...

Page 17: ...sconnect connectivity The cable length of the IP67 Dynamic Brake Resistor is available in two lengths 0 5 meter and 1 meter See Appendix G Accessories for available IP67 Dynamic Brake Resistors Note The IP67 Dynamic Brake Resistor is used only with the DB1 factory installed option Control Brake Contactor An internal contactor is used to switch the electromechanical motor brake On Off The motor bra...

Page 18: ...1 8 Product Overview Notes ...

Page 19: ...ted to make a visual inspection of the equipment Unpacking Remove all packing material wedges or braces from within and around the starter Remove all packing material from device s Inspecting After unpacking check the nameplate catalog number s against the purchase order Storing The controller should remain in its shipping container prior to installation If the equipment is not to be used for a pe...

Page 20: ...r installed controller can damage components or reduce product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only personnel familiar with the controller and associated machinery should plan or implement the installation startup andsubsequentmaintenanceof the syste...

Page 21: ...to safe voltage levels Failure to do so may result in personal injury or death Darkened display LEDs arenotanindicationthatcapacitorshavedischarged to safe voltage levels Risk of shock environment rating may not be maintained with open receptacles ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start...

Page 22: ...or Bulletin 280G 281G Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 1 Dimensions for IP67 NEMA Type 4 with ArmorConnect Connectivity ...

Page 23: ...in 280G 281G ArmorStart with DeviceNet Communication Protocol Motor Connection DeviceNet Connection Mini M18 Local Disconnect 6 Inputs Micro M12 Ground Terminal Control Brake Control Power Receptacle 3 Phase Power Receptacle LED Status Indication ...

Page 24: ...284G Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 3 Dimensions for 2 Hp 1 5 kW and below 460V AC IP67 NEMA Type 4 with ArmorConnect connectivity ...

Page 25: ...Continued Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 4 Dimensions for 3 Hp 2 2 kW and above 460V AC IP67 NEMA Type 4 with ArmorConnect connectivity ...

Page 26: ...Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 5 Dimensions for 7 5 Hp 5 5 kW and 10 Hp 7 5 kW 460V AC IP67 NEMA Type 4 with ArmorConnect Connectivity ...

Page 27: ...1000 Continued Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 6 Dimensions for 15 Hp 11 kW 460V AC IP67 NEMA Type 4 with ArmorConnect Connectivity ...

Page 28: ... 7 Bulletin 284G ArmorStart LED Status Indication Motor Connector Dynamic Brake Connector Control Brake Connector Ground Terminal 3 Phase Receptacle Control Power Receptacle DeviceNet Connection Mini M18 Local Disconnect 6 Inputs Micro M12 ...

Page 29: ...Installation and Wiring 2 11 Figure 2 8 Bulletin 1000 ArmorStart ...

Page 30: ...2 12 Installation and Wiring Figure 2 9 Bulletin 1000 ArmorStart ...

Page 31: ...onitor terminals will accept a maximum of two wires per terminal Table 2 1 Power Control Safety Input Ground Wire Size and Torque Specifications Terminals Wire Size Torque Wire Strip Length Power and Ground Primary Secondary Terminal 1 5 4 0 mm2 16 10 AWG Primary Terminal 10 8 lb in 1 2 N m Secondary Terminal 4 5 lb in 0 5 N m 0 35 in 9 mm Control and Safety Inputs 1 0 mm2 4 0 mm2 18 10 AWG 6 2 lb...

Page 32: ... control and ground wiring Access can be gained by removing the terminal access cover plate Figure 2 10 ArmorStart Power Control and Terminals Table 2 2 Power Control and Ground Terminal Designations Terminal Designations No of Poles Description A1 2 Control Power Input A2 2 Control Power Common PE 2 Ground 1 L1 2 Line Power Phase A 3 L3 2 Line Power Phase B 5 L5 2 Line Power Phase C ...

Page 33: ...ons for Bulletin 280G Safety Product Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 11 Dimensions for Bulletin 280G Safety Product ...

Page 34: ...ons for Bulletin 281G Safety Product Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 12 Dimensions for Bulletin 281G Safety Product ...

Page 35: ...ety Product Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 13 Dimensions for 2 Hp 1 5 kW and below 460V AC IP67 NEMA Type 4 with ArmorConnect connectivity ...

Page 36: ...ontinued Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 14 Dimensions for 3 Hp 2 2 kW and 5 Hp 3 0 kW and below 460V AC IP67 NEMA Type 4 with ArmorConnect connectivity ...

Page 37: ...Product Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 15 Dimensions for 7 5 Hp 5 5 kW and 10 Hp 7 5 kW 460V AC IP67 NEMA Type 4 with ArmorConnect Connectivity ...

Page 38: ...Safety Product Continued Dimensions are shown in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Figure 2 16 Dimensions for 15 Hp 460V AC IP67 NEMA Type 4 with ArmorConnect Connectivity ...

Page 39: ...2 21 Figure 2 17 Bulletin 280G Safety ArmorStart Motor Connection DeviceNet Connection Mini M18 Local Disconnect 6 Inputs Micro M12 A1 A2 Control Brake Control Power Receptacle 3 Phase Power Receptacle LED Status Indication SM ...

Page 40: ...nd Wiring Figure 2 18 Bulletin 281G Safety ArmorStart Motor Connection DeviceNet Connection Mini M18 Local Disconnect 6 Inputs Micro M12 3 Phase Power Receptacle LED Status Indication A1 A2 Control Power SM Control Brake ...

Page 41: ...23 Figure 2 19 Bulletin 284G Safety ArmorStart Motor Connection DeviceNet Connection Mini M18 Local Disconnect 6 Inputs Micro M12 Dynamic Brake 3 Phase Power Receptacle LED Status Indication A1 A2 Control Power SM Control Brake ...

Page 42: ...2 24 Installation and Wiring Figure 2 20 Bulletin 1000 Safety ArmorStart ...

Page 43: ...Installation and Wiring 2 25 Figure 2 21 Bulletin 1000 ArmorStart ...

Page 44: ...ed by removing the terminal access cover plate Figure 2 22 Bulletin 280G ArmorStart Safety Power Control and Terminals Table 2 3 Power Control Safety Monitor and Ground Terminal Designations Terminal Designations No of Poles Description SM1 2 Safety I O Input SM2 2 Safety I O Input A1 2 Control Power Input A2 2 Control Power Common PE 2 Ground 1 L1 2 Line Power Phase A 3 L3 2 Line Power Phase B 5 ...

Page 45: ... gained by removing the terminal access cover plate Figure 2 23 Bulletin 281G ArmorStart Safety Power Control and Terminals Table 2 4 Power Control Safety Monitor and Ground Terminal Designations Terminal Designations No of Poles Description SM1 2 Safety I O Input SM2 2 Safety I O Input A1 2 Control Power Input A2 2 Control Power Common PE 2 Ground 1 L1 2 Line Power Phase A 3 L3 2 Line Power Phase...

Page 46: ...n be gained by removing the terminal access cover plate Figure 2 24 ArmorStart Safety 2 Hp Power Control and Terminals Table 2 5 Power Control Safety Monitor and Ground Terminal Designations Terminal Designations No of Poles Description SM1 2 Safety I O Input SM2 2 Safety I O Input A1 2 Control Power Input A2 2 Control Power Common PE 2 Ground 1 L1 2 Line Power Phase A 3 L3 2 Line Power Phase B 5 ...

Page 47: ...280G 281G and 284G use only the Bulletin 280 ArmorConnect power media Figure 2 25 Three Phase Power System Overview Three Phase Power Trunk PatchCord cable with integral female or male connector on each end Example Part Number 280 PWR35A M Three Phase Drop Cable PatchCord cable with integral female or male connector on each end Example Part Number 280 PWR35A M Three Phase Power Tee and Reducer Tee...

Page 48: ...tee Part Number 898N 33PB N4KF is used with a patchcord to connect to the ArmorStart Distributed Motor Controller Control Power Receptacles Female receptacles are a panel mount connector with flying leads Part Number 888N D3AF1 F RESET Bulletin 280 281 ArmorStart Bulletin 284 ArmorStart RESET Bulletin 280 281 ArmorStart PLC Bulletin 1492FB Branch Circuit Protective Device Enclosure Bulletin 1606 P...

Page 49: ...C 600V 90 C Dry 75 C Wet Exposed Run ER or MTW 600V 90 C or STOOW 105 C 600V CSA STOOW 600V FT2 Control Power Receptacle Ground Terminal Three Phase Power Receptacle Terminal Designations Description Color Code A1 Control Power Input Black A2 Control Power Common White PE Ground Green Yellow 1 L1 Line Power Phase A Black 3 L2 Line Power Phase B White 5 L3 Line Power Phase C Red ...

Page 50: ...600V FT2 Ground Terminal Three Phase Power Recepale 120V AC Aux Powr for Conto Brake Safety Monitor Input from 1732DS Safey I O Module Inpt A1 A2 24V DC Control Power rm 1732DS Safety I O Module Outu Terminal Designations Description Color Code SM1 Safety Monitor Input Brown SM2 Safety Monitor Input White A1 Control Power Input Brown A2 Control Power Common Blue PE Ground Green Yellow 1 L1 Line Po...

Page 51: ...use with each other in group installations per NFPA 79 Electrical Standard for Industrial Machinery When applied according to the group motor installation requirements two or more motors of any rating or controller type are permitted on a single branch circuit Group Motor Installation has been successfully used for many years in the USA and Canada Note For additional information regarding group mo...

Page 52: ...n operator or building traffic on a continuous basis Location of the ArmorStart to minimize exposure to continual traffic is recommended If location to minimize traffic flow is unavoidable other barriers to minimize inadvertent exposure to the cabling should be considered Routing cables should be done in such a manner to minimize inadvertent exposure and or damage Additionally if conduit or other ...

Page 53: ... socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Grounding Connect a grounding conductor to the terminal provided as standard on each ArmorStart Distributed Motor Controller Refer to Table 2 2 for grounding provision location There is also an externally available ground term...

Page 54: ...2 36 Installation and Wiring Notes ...

Page 55: ... modify parameter settings Important Resetting the Factory Default Values Parameter 47 Set to Defaults allows the installer to reset all parameters to the factory default values It also resets the MAC ID to its factory default after DeviceNet Power is cycled if switches are set 63 Important Parameter setting changes downloaded to the ArmorStart take effect immediately even during a running status ...

Page 56: ... 56 Base Enclosure 70 Zone 1 MacId 104 Average Current 5 Starter Status 14 Prod Assy Word 1 26 StrtrDN FltState 57 Base Option 71 Zone 2 MacId 105 Therm Utilized 6 DNet Status 15 Prod Assy Word 2 27 StrtrDN FltValue 58 Wiring Option 72 Zone 3 MacId 7 Starter Command 16 Prod Assy Word 3 28 StrtrDN IdlState 59 Starter Enclosure 73 Zone 4 MacId 8 Network Override 17 Consumed IO Size 29 StrtrDN IdlVal...

Page 57: ...lue 65535 Default Value 0 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Net Input 0 X Net Input 1 X Net input 2 X Net Input 3 X Net Input 4 X Net Input 5 X Net Input 6 X Net Input 7 X Net Input 8 X Net Input 9 X Net Input 10 X Net Input 11 X Net Input 12 X Net Input 13 X Net Input 14 X Net Input 15 Network Outputs This parameter provides status of network outputs Parameter Number 3 Access R...

Page 58: ...ut 11 X Net Output 12 X Net Output 13 X Net Output 14 Trip Status This parameter provides trip identification Parameter Number 4 Access Rule GET Data Type WORD Group DeviceLogix Setup Units Minimum Value 0 Maximum Value 16383 Default Value 0 Bit Function 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Short Circuit X Overload X Phase Loss X Reserved X Reserved X Control Power X I O Fault X Over Temperature X Ph...

Page 59: ...fault Value 0 Bit Function 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Tripped X Warning X Running Fwd X Running Rev X Ready X Net Ctl Status X Reserved X At Reference X Reserved X Reserved X Reserved X Keypad Hand X HOA Status X 140M On DNet Status This parameter provides status of the DeviceNet connection Parameter Number 6 Access Rule GET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Val...

Page 60: ...ter provides the status of the starter command Parameter Number 7 Access Rule GET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Value 255 Default Value 0 Bit Function 7 6 5 4 3 2 1 0 X Run Fwd X Run Rev X Fault Reset X Reserved X Reserved X Reserved X Reserved X Reserved Network Override This parameter allows for the local logic to override a Network fault 0 Disable 1 Enable Param...

Page 61: ...t on the network for autobaud to occur 0 Disable 1 Enable Parameter Number 10 Access Rule GET SET Data Type BOOL Group DeviceNet Units Minimum Value 0 Maximum Value 1 Default Value 1 Consumed I O Assy This parameter selects the format of the I O data consumed Enter a Consumed I O assembly instance number to select a data format Parameter Number 11 Access Rule GET SET Data Type USINT Group DeviceNe...

Page 62: ... Value 108 Default Value 4 Prod Assy Word 2 This parameter is used to build bytes 4 5 for produced assembly 120 Parameter Number 15 Access Rule GET SET Data Type USINT Group DeviceNet Units Minimum Value 0 Maximum Value 108 Default Value 5 Prod Assy Word 3 This parameter is used to build bytes 6 7 for produced assembly 120 Parameter Number 16 Access Rule GET SET Data Type USINT Group DeviceNet Uni...

Page 63: ... Starter COS Mask This parameter allows the installer to define the change of state conditions that will result in a change of state message being produced Parameter Number 19 Access Rule GET SET Data Type WORD Group DeviceNet Units Minimum Value 0 Maximum Value 16383 Default Value 16149 16157 Bit Function 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Tripped X Warning X Running Fwd X Running Rev X Ready X NE...

Page 64: ... Output 4 X Net Output 5 X Net Output 6 X Net Output 7 X Net Output 8 X Net Output 9 X Net Output 10 X Net Output 11 X Net Output 12 X Net Output 13 X Net Output 14 Dnet Voltage This parameter provides the voltage measurement for the DeviceNet network Parameter Number 21 Access Rule GET Data Type UINT Group DeviceNet Units xx xx Volts Minimum Value 0 Maximum Value 6500 Default Value 0 Breaker Type...

Page 65: ...r 24 Access Rule GET SET Data Type WORD Group Starter Protection Setup Units Minimum Value 0 Maximum Value 16383 Default Value 12419 Bit Function 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Short Circuit X Overload X Phase Loss X Reserved X Reserved X Control Power X I O Fault X Over Temperature X Phase Imbalance X Dnet Power Loss X Reserved X Reserved X Eeprom X HW Fault Pr Fault Reset This parameter reset...

Page 66: ...ber 27 Access Rule GET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 StrtrDN IdlState This parameter in conjunction with Parameter 29 defines how the starter will respond when a DeviceNet network is idle When set to 1 hold to last state occurs When set to 0 will go to DnIdl Value on DN Idle as determined by Parameter 29 Parameter Number 28 Access Rul...

Page 67: ...Wrong CTs 32 100 Reserved Parameter Number 61 Access Rule GET Data Type UINT Group Starter Protection Units MinimumValue 0 Maximum Value 100 Default Value 0 Warning Status This parameter warns the user of a condition without faulting Parameter Number 62 Access Rule GET Data Type WORD Group Starter Protection Units MinimumValue 0 Maximum Value 65535 Default Value 0 Bit Warning 15 14 13 12 11 10 9 8...

Page 68: ...e 65 000 Default Value 0 In Sink Source This parameter allows the installer to program the inputs to be sink or source 0 Sink 1 Source Parameter Number 32 Access Rule GET SET Data Type BOOL Group User I Units Minimum Value 0 Maximum Value 1 Default Value 0 Keypad Mode This parameter selects if the keypad operation is maintained or momentary 0 Maintained 1 Momentary Parameter Number 45 Access Rule ...

Page 69: ...535 Default Value 0 Base Options Indicates the options for the ArmorStart Base unit Bit 0 Reserved Bit 1 Reserved Bit 2 CP Fuse Detect Bits 3 7 Reserved Bit 8 10A Base Bit 9 25A Base Bit 10 15 Reserved Parameter Number 57 Access Rule GET Data Type WORD Group Misc Units MinimumValue 0 Maximum Value 65535 Default Value 0 Wiring Options Bit 0 Conduit Bit 1 Round Media Bits 2 15 28xG Bits 3 15 Reserve...

Page 70: ...d Packet Rate in msec Defines the rate at which ZIP data is produced Defaults to 75 msec Parameter Number 68 Access Rule GET SET Data Type UINT Group Zip Parameter Units msec MinimumValue 0 Maximum Value 65535 Default Value 75 Zone Produced PIT The Production Inhibit Time in msec Defines the minimum time between Change of State data production Parameter Number 69 Access Rule GET SET Data Type UINT...

Page 71: ...Value 64 Default Value 64 Zone 4 MAC ID The node address of the device whose data is to be consumed for zone 4 Parameter Number 73 Access Rule GET SET Data Type USINT Group Misc Option Units MinimumValue 0 Maximum Value 64 Default Value 64 Zone 1 Health Read Only consumed connection status for zone 1 0 Healthy 1 Unhealthy Parameter Number 74 Access Rule GET Data Type BOOL Group ZIP Parameters Unit...

Page 72: ...he DeviceLogix data table Parameter Number 78 Access Rule GET SET Data Type BYTE Group ZIP Parameters Units MinimumValue 0 Maximum Value 255 Default Value 0 Zone 2 Mask Bit enumerated consumed data mask for zone 2 Each bit represents a byte in consumed data up to 8 bytes in length If a mask bit is set the corresponding consumed data byte is placed in the DeviceLogix data table Parameter Number 79 ...

Page 73: ...e 0 Maximum Value 7 Default Value 0 Zone 2 Offset The byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen consumed data bytes for zone 2 Parameter Number 83 Access Rule GET SET Data Type UNIT Group ZIP Parameters Units MinimumValue 0 Maximum Value 7 Default Value 0 Zone 3 Offset The byte offset into the ZIP data portion of the DeviceLogix data table to place the...

Page 74: ...er 87 Access Rule GET SET Data Type UNIT Group ZIP Parameters Units msec MinimumValue 0 Maximum Value 65535 Default Value 75 Zone 3 EPR The Expected Packet Rate in msec for the zone 1 consuming connection If consumed data is not received in 4 times this value the zone connection will time out and Zone 3 Health will report 1 Not Healthy Parameter Number 88 Access Rule GET SET Data Type UNIT Group Z...

Page 75: ...ecurity Bit1 COS Cnxn 1 Consume DNet Group 2 COS messages Bit2 Poll Cnxn 1 Consume DNet Group 2 Poll Response msgs Bit3 Strobe Cnxn 1 Consume DNet Group 2 Strobe Response msgs Bit4 Multicast Poll 1 Consume Multicast Poll Response messages Parameter Number 91 Access Rule GET SET Data Type BYTE Group ZIP Parameters Units MinimumValue 0 Maximum Value 255 Default Value 3 Zone 3 Control Zone 3 Control ...

Page 76: ...evice Value Key parameter in the device whose data is being consumed for zone 1 Parameter Number 94 Access Rule GET SET Data Type UINT Group ZIP Parameters Units MinimumValue 0 Maximum Value 65535 Default Value 0 Zone 2 Key When the Security Enable bit for zone 2 is enabled this value must match the value of the Device Value Key parameter in the device whose data is being consumed for zone 2 Param...

Page 77: ...ult Value 0 Zone Ctrl Enable Global enable for ZIP peer to peer messaging This parameter must be disabled before any changes to the ZIP configuration for the device can be made 0 Disable 1 Enable Parameter Number 99 Access Rule GET SET Data Type BOOL Group ZIP Parameters Units MinimumValue 0 Maximum Value 1 Default Value 0 Phase A Current This parameter provides the current of Phase A measured n i...

Page 78: ... Parameter Number 104 Access Rule GET SET Data Type INT Group Starter Display Units xx x Amps Minimum Value 0 Maximum Value 32767 Default Value 0 Therm Utilized This parameter displays the Thermal Capacity used Parameter Number 105 Access Rule GET SET Data Type USINT Group Starter Display Units FLA Minimum Value 0 Maximum Value 100 Default Value 0 FLA Setting The motor s full load current rating i...

Page 79: ...Parameter Number 107 Access Rule GET SET Data Type USINT Group Starter Setup Units xx x Amps Minimum Value 1 Maximum Value 3 Default Value 1 OL Reset Level This parameter allows the installer select the Thermal Capacity which an overload can be cleared Parameter Number 108 Access Rule GET SET Data Type USINT Group Starter Setup Units FLA Minimum Value 0 Maximum Value 100 Default Value 75 ...

Page 80: ...3 26 Bulletin 280G 281G Programmable Parameters Notes ...

Page 81: ... using RSNetworx for DeviceNet to modify parameter settings Important Resetting the Factory Default Values Parameter 47 Set to Defaults allows the installer to reset all parameter to the factory default values It also resets the MAC ID to its factory default after DeviceNet Power is cycled if switches are set 63 Important Parameter setting changes downloaded to the ArmorStart take effect immediate...

Page 82: ...PR 87 Zone 2 EPR 88 Zone 3 EPR 89 Zone 4 EPR 90 Zone 1 Control 91 Zone 2 Control 92 Zone 3 Control 93 Zone 4 Control 94 Zone 1 Key 95 Zone 2 Key 96 Zone 3 Key 97 Zone 4 Key 98 Device Value Key 99 Zone Ctrl Enable 131 Motor NP Volts 132 Motor NP Hertz 133 Motor OL Current 134 Minimum Freq 135 Maximum Freq 136 Start Source 137 Stop Mode 138 Speed Reference 139 Accel Time 1 140 Decel Time 1 141 Reset...

Page 83: ...on 5 4 3 2 1 0 X Input 0 X Input 1 X Input 2 X Input 3 X Input 4 X Input 5 Network Inputs This parameter provides status of network inputs Parameter Number 2 Access Rule GET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Value 65535 Default Value 0 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Net Input 0 X Net Input 1 X Net input 2 X Net Input 3 X Net Input 4 X Net Input 5 ...

Page 84: ... GET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Value 32767 Default Value 0 Bit Function 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Net Output 0 X Net Output 1 X Net Output 2 X Net Output 3 X Net Output 4 X Net Output 5 X Net Output 6 X Net Output 7 X Net Output 8 X Net Output 9 X Net Output 10 X Net Output 11 X Net Output 12 X Net Output 13 X Net Output 14 ...

Page 85: ...mber 4 Access Rule GET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Value 65535 Default Value 0 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Short Circuit X Overload X Phase Short X Ground Fault X Stall X Control Power X IO Fault X Overtemperature X Over Current X Dnet Power Loss X Internal Comm X DC Bus Fault X EEprom X HW Fault X Restart Retries X Misc Fault ...

Page 86: ...er Parameter Number 5 Access Rule GET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Value 65535 Default Value 0 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Tripped X Warning X Running Fwd X Running Rev X Ready X Net Ctl Status X Net Ref Status X At Reference X DrvOpto1 X DrvOpto2 X Keypad Jog X Keypad Hand X HOA Status X 140M On X Contactor 1 X Reserved ...

Page 87: ...1 10 9 8 7 6 5 4 3 2 1 0 X Exp Cnxn X IO Cnxn X Exp Flt X IO Flt X IO Idle X X X Reserved X ZIP 1 Cnxn X ZIP 1 Flt X ZIP 2 Cnxn X ZIP 2 Flt X ZIP 3 Cnxn X ZIP 3 Flt X ZIP 4 Cnxn X ZIP 4 Flt Starter Command This parameter provides the command the starter Parameter Number 7 Access Rule GET SET Data Type WORD Group DeviceLogix Units Minimum Value 0 Maximum Value 255 Default Value 0 Bit Function 7 6 5...

Page 88: ...eter is enabled the device will attempt to determine the network baud rate and set its baud rate to the same provided network traffic exists At least one node with an established baud rate must exist on the network for autobaud to occur 0 Disable 1 Enable Parameter Number 10 Access Rule GET SET Data Type BOOL Group DeviceNet Units Minimum Value 0 Maximum Value 1 Default Value 1 Consumed I O Assy T...

Page 89: ...Minimum Value 0 Maximum Value 262 Default Value 4 Prod Assy Word 2 This parameter is used to build bytes 4 5 for produced assembly 120 Parameter Number 15 Access Rule GET SET Data Type USINT Group DeviceNet Units Minimum Value 0 Maximum Value 262 Default Value 5 Prod Assy Word 3 This parameter is used to build bytes 6 7 for produced assembly 120 Parameter Number 16 Access Rule GET SET Data Type US...

Page 90: ...er allows the installer to define the change of state conditions that will result in a change of state message being produced Parameter Number 19 Access Rule GET SET Data Type WORD Group DeviceNet Units Minimum Value 0 Maximum Value 16383 Default Value 16383 Bit Function 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Tripped X Warning X Running Fwd X Running Rev X Ready X Net Ctl Status X 140M On X At Referenc...

Page 91: ...Value 0 Bit Function 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X Net Output 0 X Net Output 1 X Net Output 2 X Net Output 3 X Net Output 4 X Net Output 5 X Net Output 6 X Net Output 7 X Net Output 8 X Net Output 9 X Net Output 10 X Net Output 11 X Net Output 12 X Net Output 13 X Net Output 14 Dnet Voltage This parameter provides the voltage measurement for the DeviceNet network Parameter Number 21 Access ...

Page 92: ...ameter Number 23 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 Pr Fault Enable This parameter enables the Protection Fault by setting the bit to 1 Parameter Number 24 Access Rule GET SET Data Type WORD Group Starter Protection Units Minimum Value 0 Maximum Value 65535 Default Value 64927 Bit Function 15 14 13 12 11 10 9 8 7 6 5 4 ...

Page 93: ...ines if the starter will be commanded in the event of a DevceNet fault 0 OFF 1 ON Parameter Number 27 Access Rule GET SET Data Type BOOL Group Starter Protection Units Minimum Value 0 Maximum Value 1 Default Value 0 StrtrDN IdlState This parameter in conjunction with Parameter 29 defines how the starter will respond when a DeviceNet network is idle When set to 1 hold to last state occurs When set ...

Page 94: ...m 23 Drive Comm Loss PF Fault Code 81 24 Power Loss PF Fault Code 3 25 Under Voltage PF Fault Code 4 26 Over Voltage PF Fault Code 5 27 MCB EEPROM 28 Base EEPROM 29 Drive EEPROM PF Fault Code 100 30 Wrong Base 31 Fan RPM 32 Power Unit PF Fault Code 70 33 Drive IO Brd PF Fault Code122 34 Restart Retries PF Fault Code 33 35 Drive Aux In Flt PF Fault Code 2 36 Analog Input PF Fault Code 29 37 Drv Par...

Page 95: ... Value 65 000 Default Value 0 On to Off Delay This parameter allows the installer to program a time duration before being reported OFF Parameter Number 31 Access Rule GET SET Data Type UINT Group User I O Units ms Minimum Value 0 Maximum Value 65 000 Default Value 0 In Sink Source This parameter allows the installer to program the inputs to be sink or source 0 Sink 1 Source Parameter Number 32 Acc...

Page 96: ... 0 Set to Defaults This parameter if set to 1 will set the device to the factory defaults 0 No Operation 1 Set to Defaults Parameter Number 47 Access Rule GET SET Data Type BOOL Group Misc Units Minimum Value 0 Maximum Value 1 Default Value 0 Base Enclosure Indicates the ArmorStart Base unit enclosure rating 0 IP67 1 Nema 4X 2 SIL3 CAT4 3 15 Reserved Parameter Number 56 Access Rule GET Data Type W...

Page 97: ...arter Enclosure Bit 0 IP67 Bit 1 NEMA 4x Bit 2 SIL3 CAT4 Bits 3 15 reserved Parameter Number 59 Access Rule GET Data Type WORD Group Misc Units Minimum Value 0 Maximum Value 15 Default Value 0 Starter Option Bit 0 Reserved Bit 1 Reserved Bit 2 Reserved Bit 3 Control Brake Bit 4 Dynamic Brake Bit 5 Reserved Bit 6 Reserved Bit 7 Reserved Bits 8 15 Reserved Parameter Number 60 Access Rule GET Data Ty...

Page 98: ...th Parameter 50 defines how the Drive Digital Inputs 1 4 will respond when a protection trip occurs When set to 1 Drive Digital Inputs 1 4 continue to operate as command via the network When set to 0 Drive Digital Inputs 1 4 will open or close as determined by setting in Parameter 50 0 Go to PrFlt Value 1 Ignore PrFlt Parameter Number 49 Access Rule GET SET Data Type BOOL Group Drive DeviceNet Uni...

Page 99: ...ve DeviceNet Units Minimum Value 0 Maximum Value 1 Default Value 0 Drvin DNIdlState This parameter in conjunction with Parameter 54 defines how the Drive Digital Input 1 4 will respond when a DeviceNet network is idle When set to 1 hold to last state occurs When set to 0 will go to DnFlt Value on DN faults as determined by Parameter 54 0 Go to Fault Value 1 Hold Last State Parameter Number 53 Acce...

Page 100: ... Display Group Units 0 1 Hz Minimum Value 0 0 Maximum Value 400 0 Hz Default Value Read Only Output Current Output Current present at T1 T2 T3 Parameter Number 103 Access Rule GET Data Type UINT Group Display Group Units 0 01 Minimum Value 0 00 Maximum Value Drive rated amps x 2 Default Value Read Only Output Voltage Output Current present at T1 T2 T3 Parameter Number 104 Related Parameters 131 18...

Page 101: ...ead Only Fault 2 Code A code that represents a drive fault The code will appear in this parameter as the second most recent fault that has occurred Parameter Number 108 Access Rule GET Data Type UINT Group Display Group Units Minimum Value F122 Maximum Value F2 Default Value Read Only Fault 3 Code A code that represents a drive fault The code will appear in this parameter as the third most recent ...

Page 102: ...t Value 5 Contrl In Status Status of the control terminal block control inputs Bit 0 Start Run FWD input Bit 1 Direction Run REV Input Bit 2 Stop Input Bit 3 Dynamic Brake Transistor On Parameter Number 113 Related Parameter 102 134 135 Access Rule GET Data Type UINT Group Display Group Units 1 Minimum Value 0 Maximum Value 1 Default Value 0 Dig In Status Status of the control terminal block digit...

Page 103: ...ncrements Parameter Number 118 Access Rule GET Data Type UINT Group Display Group Units 1 10 hrs Minimum Value 0 Maximum Value 9999 Default Value Read Only Testpoint Data The present value of the function selected in Parameter 202 Parameter Number 119 Related Parameter 202 Access Rule GET Data Type UINT Group Display Group Units 1 Hex Minimum Value 0 Maximum Value FFFF Default Value Read Only Anal...

Page 104: ...Maximum Value 180 0 Default Value Read Only Drive Temp Present operating temperature of the drive power section Parameter Number 124 Access Rule GET Data Type UINT Group Display Group Units 1 C Minimum Value 0 Maximum Value 120 Default Value Read Only Counter Status The current value of the counter when counter is enabled Parameter Number 125 Access Rule GET Data Type UINT Group Display Group Unit...

Page 105: ...Rule GET Data Type UINT Group Display Group Units 0 01 Minimum Value 0 00 Maximum Value Drive Rated Amps x 2 Default Value Read Only Motor NP Volts Set to the motor name plate rated volts Parameter Number 131 Related Parameters 104 184 185 187 Access Rule GET SET Data Type UINT Group Basic Program Units 1V AC Minimum Value 20 Maximum Value 240V 460V or 600V AC Default Value Based on Drive Rating M...

Page 106: ...210 212 Access Rule GET SET Data Type UINT Group Basic Program Units 0 1 Hz Minimum Value 0 0 Maximum Value 400 Default Value 0 0 Maximum Freq Sets the Highest frequency the drive will output continuously Parameter Number 135 Related Parameter 101 102 113 134 135 178 185 186 187 211 213 Access Rule GET SET Data Type UINT Group Basic Program Units 0 1 Hz Minimum Value 0 0 Maximum Value 400 Default ...

Page 107: ...rol Stop command clears active fault 9 Ramp EM Brk Ramp to Stop with EM Brake Control Parameter Number 137 Related Parameters 136 180 181 182 205 260 261 Access Rule GET SET Data Type UINT Group Basic Program Units Minimum Value 0 Maximum Value 9 Default Value 9 Speed Reference Valid Speed References for the Bulletin 284G ArmorStart are the following 1 Internal Freq 2 0 10V Input 4 Preset Freq 5 C...

Page 108: ...isables the Motor overload Retention function When Enabled the value held in the motor overload counter is saved at power down and restored at power up A change to this parameter setting resets the counter 0 Disabled Default 1 Enabled Parameter Number 143 Access Rule GET SET Data Type BOOL Group Basic Program Group Units Minimum Value 0 Maximum Value 1 Default Value 0 Maximum Freq Decel Time Decel...

Page 109: ...nactive A valid start will override this command 12 Jog Reverse Drive accelerates to Parameter 178 Jog Frequency according to Parameter 179 Jog Accel Decel and ramps to stop when input becomes inactive A valid start will override this command 13 10V In Ctrl Option with Factory Installed option A10 0 10V Analog Input Selects 0 10V or 10V as the frequency reference Start source is not changed 14 20M...

Page 110: ...oltage value set in Parameter 156 Relay Out Level Use Parameter 156 to set threshold 9 Retries Exst Value set in Parameter 192 Auto Rstrt Tries is exceeded 10 Above Anlg V Option not valid for Bulletin 284G ArmorStart 11 Logic In 1 An input is programmed as Logic In 1 and is active 12 Logic In 2 An input is programmed as Logic In 2 and is active 13 Logic In 1 2 Both Logic inputs are programmed and...

Page 111: ...rive reached commanded frequency 2 MotorRunning Parameter 158Default Motor is receiving power from drive 3 Reverse Drive is commanded to run in reverse direction 4 Motor Overld Motor overload condition exists 5 Ramp Reg Ramp regulator is modifying the programmed accel decal times to avoid overcurrent or overvoltage fault from occurring 6 Above Freq Drive exceeds the frequency Hz value set in Param...

Page 112: ... Auto Rstrt Tries is exceeded 22 EM Brk Cntrl EM Brake is energized Program Parameter 260 EM Brk Off Delay and Parameter 262 EM Brk On Delay for desired action 159 Opto Out1 Level 162 Opto Out2 Level Sets the trip point for the digital output relay if the value of Parameter 158 Opto Out1 Sel or Parameter 161 Opto Out2 Sel is 6 7 8 10 16 17 18 or 20 Parameter Number 159 162 Access Rule GET SET Data...

Page 113: ...Amps 200 Drive Rated Output Current 0 20 mA 103 7 OutVolt 0 20 0 20 mA 0 mA 0 Volts 120 Drive Rated Output Volts 0 20 mA 104 8 OutPowr 0 20 0 20 mA 0 mA 0 kW 200 Drive Rated Power 0 20 mA 122 9 TstData 0 20 0 20 mA 0 mA 0000 65535 Hex FFFF 0 20 mA 119 10 OutFreq 4 20 4 20 mA 4 mA 0 Hz P035 Maximum Freq 0 20 mA 101 11 OutCurr 4 20 4 20 mA 4 mA 0 Amps 200 Drive Rated Output Current 0 20 mA 103 12 Ou...

Page 114: ...gram Group Units 0 1 sec Minimum Value 0 0 Maximum Value 600 0 Default Value 20 0 Internal Freq Provide the frequency command to drive when Parameter 138 Speed Reference is set to 1 Internal Freq When enabled this parameter will change the frequency command in real time Parameter Number 169 Related Parameters 138 162 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 Hz Mini...

Page 115: ...fault 10 0 Hz 173 Default 20 0 Hz 174 Default 30 0 Hz 175 Default 40 0 Hz 176 Default 50 0 Hz 177 Default 60 0 Hz Min Max 0 0 400 0 Hz Display 0 1 Hz Input State of Digital In 1 I O Terminal 05 when Parameter 151 4 Input State of Digital In 2 I O Terminal 06 when Parameter 152 4 Input State of Digital In 3 I O Terminal 07 when Parameter 153 4 Frequency Source Accel Decel Parameter Used 0 0 0 170 P...

Page 116: ...ET Data Type UINT Group Advanced Program Group Units 0 1 sec Minimum Value 0 0 Maximum Value 99 9 Setting of 99 9 Continuous Default Value 0 0 DC Brake Level Defines the maximum DC brake current in amps applied to the motor when Parameter 137 Stop Mode is set to either Ramp or DC Brake Parameter Number 181 Related Parameters 137 180 Access Rule GET SET Data Type UINT Group Advanced Program Group U...

Page 117: ... SET Data Type UINT Group Advanced Program Group Units 1 Minimum Value 0 Maximum Value 100 Default Value 0 disabled Stop drive before changing this parameter Setting Min Max 0 Disabled 1 Normal RA Res 5 Duty Cycle 2 No Protection 100 Duty Cycle 3 99 x Duty Cycle Limited 3 99 of Duty Cycle Boost Select Sets the boost voltage of Parameter 131 Motor NP Volts and redefines the Volts per Hz curve Activ...

Page 118: ...le Torque Typical fan pump curves 1 30 0 VT 2 35 0 VT 3 40 0 VT 4 45 0 VT 5 0 0 no IR Constant Torque 6 0 0 7 2 5 CT Default for 5 Hp 4 0 kW Drive 8 5 0 CT Default 9 7 5 CT 10 10 0 CT 11 12 5 CT 12 15 0 CT 13 17 5 CT 14 20 0 CT Parameter 132 Motor NP Hertz Parameter 131 Motor NP Volts 1 2 Motor NP Volts Settings 5 14 0 50 100 50 100 4 1 2 3 1 2 Motor NP Hertz ...

Page 119: ...Perf Mode 0V Hz Parameter Number 185 Related Parameters 131 132 134 135 184 186 187 188 225 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 1 1 Minimum Value 0 0 Maximum Value 25 0 Default Value 2 5 Parameter 131 Motor NP Volts Parameter 188 Maximum Voltage Parameter 134 Minimum Freq Parameter 187 Break Frequency Parameter 132 Motor NP Hertz Parameter 135 Maximum Freq Frequen...

Page 120: ...arameter Number 187 Related Parameters 131 132 134 135 184 185 186 188 225 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 Hz Minimum Value 0 0 Hz Maximum Value 400 0 Hz Default Value 15 0 Hz Maximum Voltage Sets the highest voltage the drive will output Parameter Number 188 Related Parameters 104 185 186 187 Access Rule GET SET Data Type UINT Group Advanced Program Group...

Page 121: ...pe UINT Group Advanced Program Group Units 1 Minimum Value 0 Maximum Value 2 Default Value 0 of P132 Motor NP Hertz of P132 Motor NP Hertz of P132 Motor NP Hertz of P133 Motor OL Current of P133 Motor OL Current of P133 Motor OL Current PWM Frequency Sets the carrier frequency the PWM output waveform The Figure 4 5 provides derating guidelines based on the PWM frequency setting Parameter Number 19...

Page 122: ...ter Number 192 Related Parameter 155 158 161 193 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 1 Minimum Value 0 Maximum Value 9 Default Value 0 ATTENTION Equipment damage and or personal injury may result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulat...

Page 123: ...Flying Start En Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM 0 Disabled 1 Enabled Parameter Number 196 Access Rule GET SET Data Type UINT Group Advanced Program Group Units Minimum Value 0 Maximum Value 1 Default Value 0 Compensation Enables disables correction options that may improve problems with motor instability 0 Disabled 1 Electrical Default Some d...

Page 124: ...lt Value 30 0 Fault Clear Resets a fault and clears the fault queue Used primarily to clear a fault over network communications 0 Ready Idle Default 1 Reset Fault 2 Clear Buffer Parameters 107 109 Fault x Code Parameter Number 200 Access Rule GET SET Data Type UINT Group Advanced Program Group Units Minimum Value 0 Maximum Value 2 Default Value 0 Program Lock Protects parameters against change by ...

Page 125: ...ata Type UINT Group Advanced Program Group Units Minimum Value 0 Maximum Value 3 Default Value 0 Comm Loss Time Sets the time that the drive remain in communication loss before implanting the option selected in Parameter 205 Comm Loss Action Parameter Number 206 Related Parameters 115 205 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 sec Minimum Value 0 1 sec Maximum Va...

Page 126: ...nput is used by parameter 138 Speed Reference Analog inversion can be accomplished by setting this value smaller than parameter 210 Anlg In 0 10V Lo Parameter Number 211 Related Parameter 121 135 138 222 223 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 Minimum Value 0 0 Maximum Value 100 0 Default Value 0 0 Anlg In4 20MA LO This parameter is not available for use with ...

Page 127: ...tes the duration of the process Parameter Number 215 Related Parameters 110 134 Access Rule GET SET Data Type UNIT Group Advanced Setup Units Hz Minimum Value 0 00 Maximum Value 99 99 Default Value 0 00 Process Time Hi Scales the time value when the drive is running at Parameter 135 Maximum Freq When set to a value other than zero Parameter 110 Process Display indicates the duration of the process...

Page 128: ...fault Value Drive rated amps x 1 5 Skip Frequency Sets the frequency at which the drive will not operate Parameter Number 219 Related Parameters 220 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 hz Minimum Value 0 0 Maximum Value 400 0 Hz Default Value 0 0 Hz Skip Frq Band Determines the brand width around Parameter 219 Skip Frequency Parameter 220 Skip Frquency is spli...

Page 129: ...et parameter 210 Anlg In 0 10V Lo to a minimum of 20 i e 2 volts Parameter Number 222 Related Parameters 210 211 232 Access Rule GET SET Data Type UINT Group Advanced Program Group Units See Table 4 7 for details Minimum Value Maximum Value Default Value Options Description 0 Disabled Default 1 Fault F29 F29 Analog Input Loss 2 Stop Uses P037 Stop Mode 3 Zero Ref Drive runs at zero speed reference...

Page 130: ...s Minimum Value 0 Maximum Value 1 Default Value 0 Torque Perf Mode Enables disables sensorless vector control operation 0 V Hz 1 Sensrls Vect Parameter Number 225 Related Parameters 184 185 186 187 227 Access Rule GET SET Data Type UINT Group Advanced Program Group Units Minimum Value 0 Maximum Value 1 Default Value 1 Motor NP FLA Set to the motor nameplate full load amps Parameter Number 226 Rela...

Page 131: ...iates a non rotational motor stator resistance test for the best possible automatic setting of A128 IR Voltage Drop A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Used when motor cannot be uncoupled from the load Rotate Tune 2 A temporary comm...

Page 132: ... PID reference when PID trim is used Parameter Number 230 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 Minimum Value 0 0 Maximum Value 400 0 Default Value 60 0 PID Trim Lo Sets the minimum positive value that is added to a PID reference when PID trim is used Parameter Number 231 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 Minimum Value 0 0...

Page 133: ...e for the PID integral component when the PID mode is enabled by Parameter 232 PID Ref Sel Parameter Number 235 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 sec Minimum Value 0 0 sec Maximum Value 999 9 sec Default Value 0 1 sec PID Diff Rate Sets the value for the PID differential component when the PID mode is enabled by Parameter 232 PID Rel Sel Parameter Number 236...

Page 134: ...r related parameters The speed for any step is programmed using Parameters 170 177 Preset Freq x PID Deadband Sets the lower limit of the PID output Parameter Number 238 Access Rule GET SET Data Type UINT Group Advanced Program Group Units 0 1 Minimum Value 0 0 Maximum Value 10 0 Default Value 0 0 PID Preload Sets the value used to preload the integral component on start or enable Parameter Number...

Page 135: ...put Parameters 155 158 and 161 is set to 15 StpLogic Out this parameter can control the status of that output Any Step Logic parameter can be programmed to control a relay or opto output but you cannot control different outputs based on the condition of different Step Logic commands Step Logic Settings The logic for each function is determined by the four digits for each step logic parameter The f...

Page 136: ...5 Jump to Step 5 6 Jump to Step 6 7 Jump to Step 7 8 End Program Normal Stop 9 End Program Coast to Stop A End Program and Fault F2 0 Skip Step Jump Immediately 1 Step Based on Stp Logic Time x 2 Step if Logic In1 is Active 3 Step if Logic In2 is Active 4 Step if Logic In1 is Not Active 5 Step if Logic In12 is Not Active 6 Stop if either Logic In1 and Logic In2 is Active 7 Stop if both Logic In1 a...

Page 137: ...re ramping to the commanded frequency and energizing the brake coil relay when Parameter 137 Stop Mode is set to option 8 or 9 Parameter Number 260 Related Parameters 137 Access Rule GET SET Data Type UNIT Group Advanced Setup Units 0 01 sec Minimum Value 0 01 sec Maximum Value 10 sec Default Value 0 0 sec EM Brk On Delay Sets the time the drive will remain at minimum frequency before stopping and...

Page 138: ...9 Access Rule Get Set Data Type UINT Group Advanced Program Group Units Minimum Value 0 Maximum Value 1 Default Value 0 DB Threshold Sets the DC bus Voltage Threshold for Dynamic Brake operation If the DC bus voltage falls below the value set in this parameter the Dynamic Brake will not turn on Lower values will make the Dynamic Braking function more responsive but may result in nuisance Dynamic B...

Page 139: ...ware or by setting hardware switches that reside on the back of the control module While both methods yield the same result it is good practice to choose one method and deploy it throughout the system Node Commissioning using Hardware The ArmorStart is shipped with the hardware rotary switches set to a value of 99 If the switches are set to a value 64 or above the device will automatically configu...

Page 140: ...n choosing Online 2 Choose the appropriate DeviceNet PC interface In this example a 1784 PCIDS module is chosen Other common DeviceNet interfaces are the 1770 KFD and 1784 PCD Note DeviceNet drivers must be configured using RSLinx prior to being available to RSNetWorx 3 Click OK 4 RSNetWorx will notify the user to upload or download devices before viewing configuration Click OK 5 RSNetWorx will no...

Page 141: ...tworks eds After obtaining the files do the following 1 Right mouse click on the Unrecognized Device icon and choose Register Device from the menu 2 Click Next The following screen appears 3 Choose Register an EDS file s as shown above and then click the Next button 4 Choose to Register a single file and specify the file name or use the Browse button to locate the EDS file on your computer If conn...

Page 142: ... file If a problem occurs insure that you have the correct file and try again Click the Next button when no errors occur 7 Select an alternative icon by highlighting the new device and clicking Change Icon Once you have selected an icon choose OK and then click the Next button 8 When asked if you would like to register this device click the Next button ...

Page 143: ...een 2 Clicking on Browse will prompt a screen similar to the one below to appear 3 Select the ArmorStart located at node 63 and then click OK The node commissioning screen will have the Current Device Set tings entries completed It will also provide the current network baud rate in the New ArmorStart Settings area Do not change the baud rate unless you absolutely sure that this value needs to be c...

Page 144: ...ally used to command the state of its outputs and produced information typically contains the state of the inputs and the current fault status of the device The default consumed and produced assemblies are shown below for additional formats refer to Appendix B page B 1 The ArmorStart default configuration varies depending on the type of starter Choosing the size and format of the I O data that is ...

Page 145: ...nt of the information communicated to the master scanner The tables below identify the default information produced and consumed by the standard starter For additional formats and advance configurations please reference Table B 13 on page B 5 Table 5 2 Instance 160 Default Consumed Data for Standard Distributed Motor Controller 1 byte Table 5 3 Instance 161 Default Produced Data for Standard Distr...

Page 146: ...by default the motor FLA is set to the minimum FLA setting for the device and the overload trip class is set to 10 Select FLA setting parameter 106 and enter a value that corresponds to the FLA of the motor connected to the ArmorStart Make sure the single radio button is selected and then select Download to Device Select Overload Class parameter 107 and choose the overload trip class to be used wi...

Page 147: ... formats and advance configurations please reference the user manual Defaults for Bulletin 284G Distributed Motor Controllers Table 1 Instance 164 Default Consumed Inverter Type Distributed Starter 4 bytes Table 2 Instance 165 Default Produced Inverter Type Distributed Starter 4 bytes Refers to control brake contactor status Default Message type Polled Consumed data size 4 bytes Rx Produced data s...

Page 148: ...et tool Use the software to access the device parameters screen By default the motor OL current is set to the minimum motor OL current setting for the device Set this parameter to the desired value and download to the device Select Motor OL Current Parameter 133 and enter a value that corresponds to the FLA of the motor connected to the ArmorStart Make sure the Single radio button is selected and ...

Page 149: ...formation regarding the 193 DNCT refer to the User Manual 193 UM009 Bill of Material The 193 DNCT product package includes the following items Accessories Item Description Quantity 193 DNCT DeviceNet Configuration Terminal 1 193 CB1 1 m DNCT Cable with color coded bare leads 1 193 QR002_ EN P DeviceNet Configuration Terminal Quick Reference 1 Description Catalog No 1 m DNCT Cable with color coded ...

Page 150: ... below Node Commissioning Pressing Enter while the NodeComm item is selected in the Tools Menu invokes the Node Commissioning screen Node commissioning allows the operator to change the Mac ID and or the baud rate for the currently selected device Currently selected item This only appears if one of the fields has been changed Pressing Enter here will reset the DeviceNet HIM after writing any chang...

Page 151: ... a simple explicit message to retrieve data that is not automatically acquired based on the input and output assembly of the device The user of the device can use this example as a guide in developing their own programs Below is the RSNetWorx view of the simple network used in this example Figure 6 1 Simple Network To assist in the development of the example the network will consist only of the Ar...

Page 152: ...ut Addressing Consumed Assembly The example PLC program for the SLC will use the Tripped and the 140M On bit from the produced assembly and the Fault Reset User Out A and Run Fwd bit from the consumed assembly Data Size bytes Instance 160 Consumed output 1 Rx Instance 161 Produced input 2 Tx Instance 161 Default Produced Standard Distributed Motor Controller Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bi...

Page 153: ...hat matches the request downloaded by the SLC 500 processor The TXID data size is one byte Command This code instructs the scanner how to administer the request A listing of these codes can be found in the 1747 SDN User Manual Publication 1747 5 8 The Command data size is one byte Status The Status code provides the communication module s status and its response Port The physical channel of the sc...

Page 154: ... class towards which the transaction is directed The value zero is reserved to denote that the transaction is directed towards the class itself versus a specific instance within the class Attribute This code identifies the specific characteristic of the object towards which the transaction is directed The attribute data size is one word Setting up the Data File The following table lists the most c...

Page 155: ...C 500 processor using the file copy instruction COP The following example shows the exact data format to perform a Get Attribute Single request This message will specifically access parameter 104 Average Current The first three words are shown segmented into two bytes corresponding to the upper and lower bytes shown in the explicit message request table Table 6 4 Note The data in the table is show...

Page 156: ...6 6 Explicit Messaging on DeviceNet If a trip condition exists momentarily setting B3 0 1 will reset the fault B3 0 0 will need to be re initiated to start the run Fwd ...

Page 157: ...Explicit Messaging on DeviceNet 6 7 ...

Page 158: ...1 Default Produced Standard Distributed Motor Controller Byte 0 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Address Local 1 I Data 1 7 Local 1 I Data 1 6 Local 1 I Data 1 5 Local 1 I Data 1 4 Local 1 I Data 1 3 Local 1 I Data 1 2 Local 1 I Data 1 1 Local 1 I Data 1 0 Tag Name Status_ warning Status_ tripped Data reserved reserved reserved Ready Running Rev Running Fwd Warning Tripped Byte 1 Bi...

Page 159: ...tion before the rest of the information can be defined In this example a tag was created with the name explicit_mess After the instruction has been named click on the gray box to define the rest of the instruction The following example shows the exact data format to perform a Get Attribute Single request This message will specifically access parameter 104 Average Current See Table 6 6 on page 6 4 ...

Page 160: ... Class In this example the value is F Instance In this example the value is 104 Attribute In this example the value is 1 After the above information has been entered click on the communication tab Path The path will define the route the message will take to get to the device it is intended for In this example the path is Scanner 2 4 where scanner is the name of the 1756 DNB in the rack 2 represent...

Page 161: ...Explicit Messaging on DeviceNet 6 11 Figure 6 5 ControlLogix Example of Ladder Logic Program ...

Page 162: ...6 12 Explicit Messaging on DeviceNet Notes ...

Page 163: ... outputs If the Network Override is enabled and the logic is enabled then DeviceLogix controls the state of the outputs when the PLC is in Run mode and if a network fault such as Duplicate MAC ID or Module Bus off condition occurs If the Communications Override is enabled and the logic is enabled the device does not need any I O connection to run the logic As long as there is control power and a D...

Page 164: ... decide on the conditions under which the logic will run As defined earlier the conditions can be defined by setting parameter 8 Network Override and parameter 9 Comm Override to the desired value 1 While in RSNetWorx for DeviceNet Double click on the ArmorStart 2 Click on the DeviceLogix tab If you are on line with a device a dialog box will appear asking you to upload or download Click on Upload...

Page 165: ...llow the cursor When a connection can be made the tip of the RSL function will also turn green Click the on Input and the line will be drawn from Input 0 to the Set Input of the RSL function Note If this was not a valid connection one of the pin tips would have turned red rather than green Left double clicking on the unused portion of the grid or pressing the Esc key at any time will cancel the co...

Page 166: ... button located in the toolbar or select Logic Verify from the Tools pull down menu 18 Click on the Edit button to toggle out of edit mode if online with a device 19 Go to the pull down menu in the right corner of the toolbar and select Download 20 Note Ensure that the PLC key switch is in the Program position If in any other position the download will not occur and an error will be generated 21 P...

Page 167: ...rse are tagged DOP0 DOP1 etc Produced Network Bits such as Fault Reset are tagged PNB0 PNB1 etc The following steps provide information to program ArmorStart DeviceLogix programs with the ladder editor 1 Bulletin 280G and 281G ArmorStart Status Bits The screen capture below shows how to choose status bits in the ladder editor The following list contains the status bit definitions for Bulletin 280G...

Page 168: ...wing list contains the fault bit definitions for Bulletin 280G and 281G ArmorStart units ArmorStart Revision 2 xxx 280G and 281G 0 Short Circuit 1 Overload 2 Phase Loss 3 Control Power 4 IO Fault 5 Over Temp 6 Phase Imbalance 7 DNet Power Loss 8 EEprom 9 HW Flt 10 PL Warning 11 CP Warning 12 IO Warning 13 Phase Imbal Warn 14 DN Warning 15 HW Warning ...

Page 169: ...produced network bit definitions for Bulletin 280G and 281G ArmorStart units ArmorStart Revision 2 xxx 280G and 281G 0 Net Output 0 1 Net Output 1 2 Net Output 2 3 Net Output 3 4 Net Output 4 5 Net Output 5 6 Net Output 6 7 Net Output 7 8 Net Output 8 9 Net Output 9 10 Net Output 10 11 Net Output 11 12 Net Output 12 13 Net Output 13 14 Net Output 14 15 Fault Reset 16 Motion Disable 17 Keypad Disab...

Page 170: ... Running Rev 4 Ready 5 Net Ctl Status 6 Net Ref Status 7 At Reference 8 Drive Opto 1 9 Drive Opto 2 10 Keypad Jog 11 Keypad Hand 12 HOA Status 13 140M On 14 Contactor 1 15 Contactor 2 16 Explicit Msg Cnxn Exists 17 IO Cnxn Exists 18 Explicit Cnxn Fault 19 IO Cnxn Fau 20 IO Cnxn Idle 21 Keypad Hand Direction 22 ZIP1 Cnxn 23 ZIP1 Fault 24 ZIP2 Cnxn 25 ZIP2 Fault 26 ZIP3 Cnxn 27 ZIP3 Fault 28 ZIP4 Cn...

Page 171: ...the fault bit definitions for Bulletin 284G ArmorStart ArmorStart Revision 2 xxx 284G 0 Short Circuit 1 Overload 2 Phase Short 3 Ground Fault 4 Stall 5 Control Power 6 IO Fault 7 Over Temp 8 Phase Over Current 9 DNet Power Loss 10 Internal Comm 11 DC Bus Fault 12 EEprom 13 HW Flt 14 Reset Retries 15 Misc Fault 16 CP Warning 17 IO Warning 18 DN Warning 19 HW Warning ...

Page 172: ...in 284G ArmorStart units ArmorStart Revision 2 xxx 284G 0 Net Output 0 1 Net Output 1 2 Net Output 2 3 Net Output 3 4 Net Output 4 5 Net Output 5 6 Net Output 6 7 Net Output 7 8 Net Output 8 9 Net Output 9 10 Net Output 10 11 Net Output 11 12 Net Output 12 13 Net Output 13 14 Net Output 14 15 Fault Reset 16 Accel 1 17 Accel 2 18 Decel 1 19 Decel 2 20 Freq Select 1 21 Freq Select 2 22 Freq Select 3...

Page 173: ...e steps necessary to enable peer to peer data production are described Next the steps necessary to enable peer to peer data consumption are described Finally the steps necessary to map the consumed peer to peer data to the DeviceLogix data table for use in local logic are described ZIP Parameter Overview Each ArmorStart can consume ZIP data from up to 4 other devices The 4 devices are referred to ...

Page 174: ...ming connection If consumed data is not received in 4 times this value the zone connection will time out and Zone 2 Health will report 1 Not Healthy 88 Zone 3 EPR The Expected Packet Rate in msec for the zone 3 consuming connection If consumed data is not received in 4 times this value the zone connection will time out and Zone 3 Health will report 1 Not Healthy 89 Zone 4 EPR The Expected Packet R...

Page 175: ...s to turn off data consumption for a zone the value 64 is placed in the Zone MacId parameter for that zone The ArmorStart monitors the frequency at which all consumed data is received in order to determine the health of each zone s data connection The Zone EPR parameters parameters 86 89 define the Expected Packet Rate for each of the 4 zone connections If no consumed data for a zone is received i...

Page 176: ... DeviceLogix Data Table to place the consumed data bytes chosen for mapping The Zone Offset value corresponds to a byte in the DeviceLogix Data Table where the data should be placed Continuing our example from above a value of 2 in the Zone 1 Offset parameter would result in the masked consumed data bytes being placed starting at byte 2 in the data table This would result in the following ZIP bit ...

Page 177: ...n 1 ZIP 25 Zone 1 User In 2 ZIP 26 Zone 1 User In 3 ZIP 27 Zone 1 User In 4 ZIP 28 Zone 1 HOA ZIP 29 Zone 1 140M Stat ZIP 30 Zone 1 reserved ZIP 31 Zone 1 reserved ZIP bits appear in the list of Network Input Points that are available for use in the DeviceLogix Editor in RSNetWorx for DeviceNet as shown below ZIP Example Consider the following network with 4 ArmorStarts and a 1799 ZCIO module ...

Page 178: ...ne 3 data will come from node 13 Zone 4 data will come from node 14 First we must set up nodes 11 14 to Auto Produce data when ZIP is enabled For the ArmorStarts at node 11 13 shown above this is done by setting parameter 67 AutoRun Zip to Enabled Note that we will leave parameters 68 and 69 at their default values so that data will be produced every 75 msec ...

Page 179: ... For the 1799 ZCIO module shown below this is done by setting parameter 13 AutoRun Zip to Enabled Next we must configure data consumption for the 4 zones in the ArmorStart at node 10 First set the Zone MacId parameters as shown below ...

Page 180: ...the health status should be set to Not Healthy We will also leave the Zone Control parameters at their default telling the ArmorStart to consume Change of State Data for each zone and to disable data security checking Since data security checking is disabled we can also leave parameters 94 98 at their default values of 0 We will set the Zone Masks to the value of 00000011 binary This tells each zo...

Page 181: ...ne 1 data to byte 0 of the DeviceLogix Data Table zone 2 data to byte 2 of the DeviceLogix Data Table zone 3 data to byte 4 of the DeviceLogix Data Table and zone 4 data to byte 6 of the DeviceLogix Data Table Assuming the ArmorStarts mapped to zones 1 to 3 are producing the following data ...

Page 182: ... In 2 User In 1 3 Net Out 8 Net Out 7 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 1 4 Net Out 15 Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10 Net Out 9 5 Device Value Key low 6 Device Value Key high 1799 ZCIO Produced Assembly Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1 Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 2 Logic Ena Input 9 Input 8 3 ...

Page 183: ... In 3 ZIP 27 Zone 2 User In 4 ZIP 28 Zone 2 HOA ZIP 29 Zone 2 140M Stat ZIP 30 Zone 2 reserved ZIP 31 Zone 2 reserved ZIP 32 Zone 3 Tripped ZIP 33 Zone 3 Warning ZIP 34 Zone 3 Running Fwd ZIP 35 Zone 3 Running Rev ZIP 36 Zone 3 Ready ZIP 37 Zone 3 reserved ZIP 38 Zone 3 reserved ZIP 39 Zone 3 reserved ZIP 40 Zone 3 User In 1 ZIP 41 Zone 3 User In 2 ZIP 42 Zone 3 User In 3 ZIP 43 Zone 3 User In 4 Z...

Page 184: ...IP bits are available for use in DeviceLogix programs in the list of Network Input Points Select Network Input Points in the DeviceLogix editor toolbar and scroll down past the first 16 Network Inputs The 64 ZIP bits are available for use in the list as shown below Network Input Points ...

Page 185: ...equipped with a built in LED status indication which provides four status LEDs and a Reset button The LEDs provide status indication for the following Power LED The LED is illuminated solid green when control power is present and with the proper polarity RUN LED This LED is illuminated solid green when a start command and control power are present Network LED This bi color red green LED indicates ...

Page 186: ...eference of the Fault LED indications for Bulletin 280G 281G and 284G ArmorStart Distributed Motor Controllers Table 9 1 Fault Indication Blink Pattern Fault Types Bulletin 280G 281G Bulletin 284G 1 Short Circuit Short Circuit 2 Overload Trip Overload Trip 3 Phase Loss Phase Short 4 Reserved Ground Fault 5 Reserved Stall 6 Control Power Control Power 7 I O Fault I O Fault 8 Over Temperature Over T...

Page 187: ...tes the drive has detected a ground fault This fault cannot be disabled The Fault LED will flash a 4 blink pattern Stall Indicates the drive has detected a stall condition indicating the motor has not reached full speed This fault cannot be disabled The Fault LED will flash a 5 blink pattern Control Power Indicates a loss of control power voltage or a blown control power fuse This fault can be dis...

Page 188: ...ll flash a 12 blink pattern EEPROM Fault This is a major fault which renders the ArmorStart inoperable This fault cannot be disabled The Fault LED will flash a 13 blink pattern Hardware Fault Indicates incorrect base starter assembly This fault cannot be disabled The Fault LED will flash a 14 blink pattern Restart Retries This fault is generated when the drive detects that the auto retries count h...

Page 189: ...tempt to defeat or override fault circuits Thecauseofthefaultindicationmustbedetermined and corrected before attempting operation Failure to correct a control system of mechanical malfunction may result in personal injury and or equipment damage due to uncontrolled machine system operation ATTENTION The drive contains high voltage capacitors that take time to discharge after removal of mains suppl...

Page 190: ...ures are not followed If you are not familiar with static control procedures refer to Allen Bradley Publication 8000 4 5 2 Guarding against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiringorapplicationerrors suchasundersizingthe motor incorrect or inadequate ...

Page 191: ...orted sensor shorted input device or input wiring mistakes or a blown output fuse If this fault occurs the offending problem should be isolated or removed prior to restarting the system This fault can be disabled and is disabled by default 8 Over Temperature Indicates that the operating temperature has been exceeded This fault cannot be disabled 9 Phase Imbalance The ArmorStart has detected a volt...

Page 192: ...twork Status Led indicates a fault condition See Fault Description See Table 10 1 and or Table 10 12 addressing fault conditions No Fault condition indicated Three Phase is absent Check power system Check three phase power wiring and correct if necessary Display is blank Control voltage is absent Check control wiring and polarity Correct if necessary ...

Page 193: ...Start for these faults The Pr FltReset Mode parameter Parameter 23 determines the Auto Resettability of only the faults that are detected on the main control board These faults are listed as param 23 autoresettable in 10 3 The Auto Resettability of the faults that are detected in the internal drive is controlled by internal drive parameters These faults are listed as drive controlled in 10 3 The f...

Page 194: ...exceeded Replace internal fan This fault cannot be disabled 9 Over Current Drive Error Codes 12 and 63 The ArmorStart has detected a voltage imbalance Check the power system and correct if necessary This fault cannot be disabled 10 DNet Power Loss DeviceNet power has been lost or has dropped below the 12V threshold Check the state of the network power supply and look for DeviceNet media problems T...

Page 195: ... fault is disabled when parameter 182 DB Resistor Sel is Disabled Troubleshooting DB Resistor body temperature is too hot Allow resistor to cool DB Overcurrent Fault The DB1 compares each current measurement against the Max Current Level If 5 consecutive samples are above the Max Current Level then a fault is recorded This fault is intended to notify the user if the DB resistance is lower than exp...

Page 196: ...esistor current flow then a shorted DB IGBT fault DB Switch is recorded It is the user s responsibility to provide an input power contactor to each ArmorStart with a drive The user must write logic to control open the input contactor to the ArmorStart in the event of a DB Switch Fault The Instruction Literature provides information on how to connect the input contactor and how to implement the log...

Page 197: ...tactor Troubleshooting Make sure that 3 phase line power and control power is applied to unit Attempt to reset fault If fault persists replace control module DB Comm Fault The communications link is monitored continuously If the DB1 stops responding then the MCB issues this fault Since the DB1 can no longer provide resistor protection the user must implement logic to open the input contactor Troub...

Page 198: ...strt Delay to 0 Auto Restart Reset Run Type Description 1 Auto Reset Run When this type of fault occurs and Parameter 192 Auto Rstrt Tries Related Parameter s 155 158 161 193 is set to a value greater than 0 a user configurable timer Parameter 193 AutoRstrt Delay Related Parameter s 192 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that cau...

Page 199: ...t sink fins Verify that ambient temperature has not exceeded 40 C 11 Replace internal fan F12 HW OverCurrent 2 The drive output current has exceeded the hardware current limit 12 Check programming Check for excess load improper programming of Parameter 184 Boost Select DC brake volts set too high or other causes of excess current F13 Ground Fault 2 A current path to earth ground has been detected ...

Page 200: ...y Verify that I O Terminal 01 is active Verify that Parameter 136 Start Source matches your configuration Verify that Parameter 195 Reverse Disable is not prohibiting movement Drive is Faulted Flashing red status light Clear fault Press Stop Cycle power Set Parameter 200 Fault Clear to option 1 Clear Faults Cycle digital input is Parameter 151 154 Digital Inx Sel is set to option 7 Clear Fault Cau...

Page 201: ...Maximum Freq to insure that speed is not limited by programming Torque performance does not match motor characteristics None Set motor nameplate full load amps in Parameter 226 Motor NP FLA Use Parameter 227 Autotune to perform Static Tune or Rotate Tune procedure Set Parameter 225 Torque Perf Mode to option 0V Hz Cause s Indication Corrective Action Motor data was incorrectly entered None 1 Corre...

Page 202: ...evice This is the typical state for new devices The device may need to be mapped to a master scanner placed in a scanlist or have another device communicate to it Flashing Red Recoverable fault has occurred Check to make sure the PLC and scanner are operating correctly and that there are no media cabling issues Check to see if other networked devices are in a similar state Solid Red The device has...

Page 203: ... from the base by pulling forward Installation of Control Module 5 Install control module 6 Tighten four mounting screws 7 Install motor and control brake cable Figure 10 1 Bulletin 280G 281G Control Module Replacement ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices 2 1 4 3 1 2 3 Note DeviceNet base module is shown Motor Cable 30 lb i...

Page 204: ...module from the base by pulling forward Installation of Control Module 5 Install control module 6 Tighten four mounting screws 7 Install all cables to starter module Figure 10 2 Bulletin 284G Control Module Replacement ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices 4 3 2 1 3 1 2 30 lb in 3 39 Nm Note DeviceNet base module is shown ...

Page 205: ...cted to the inputs 3 Loosen four mounting screws on the Starter Module 4 Unplug the Control Module from the base by pulling forward Figure 10 3 Bulletin 280G 281G Base Module Removal ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices Note DeviceNet base module is shown 1 2 4 2 3 Base Module Input Output Cable Communication Cable Motor Ca...

Page 206: ... Tighten four mounting screws on the terminal access cover plate 6 Install Control Module 7 Tighten the four mounting screws 8 Install motor cable comunication cables and all others connected to the inputs and outputs Figure 10 4 Bulletin 280G 281G Base Module Installation ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices 46 50 lb in 7 ...

Page 207: ... the inputs 3 Loosen four mounting screws on the Control Module 4 Unplug Control Module from the base by pulling forward 5 Loosen mounting screws and remove Figure 10 5 Bulletin 284G Base Module Removal ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices 1 2 2 4 3 Base Module Input Output Cable Communication Cable Motor Cable Control Modu...

Page 208: ... screws 4 Install all cables to Control Module comunication control and three phase power and all other cables connected to the inputs Figure 10 6 Bulletin 284G Base Module Installation ATTENTION To avoid shock hazard disconnect main power before working on the controller motor or control devices 2 3 4 4 Base Module Input Output Cable Communication Cable Motor Cable Control Module ...

Page 209: ...Troubleshooting 10 21 Figure 10 7 Control Voltage Fuse Replacement Control Voltage Fuse ...

Page 210: ...10 22 Troubleshooting Notes ...

Page 211: ...A 3 2 16 A 30kA SCPD Fuses only fuse types J CC and T 100 A maximum SCPD UL 489 Circuit Breakers 100 A maximum Safety Products Only C10 Base 100 A maximum C25 Base 60 A maximum SCPD List Size per NEC Group Motor Power Requirements Units Non Safety Products Safety Products Control Voltage Volts 120V AC 50 60 Hz 24V DC Contactor Pick Up Amps 0 58 plus the motor brake current 1 09 Contactor Hold In A...

Page 212: ... 2 in lb 0 7 N m Wire Strip Length 0 35 in 9 mm Other Rating EMC Emission levels Conducted Radio Frequency Emissions Class A Radiated Emissions Class A EMC immunity levels Electrostatic Discharge 4 kV contact and 8 kV Air Radio Frequency Electromagnetic Field 10 V m Fast Transient 2 kV Surge Transient 1 kV L L 2 kV L N Earth Overload Characteristics Overload Current Range 0 5 2 5 A 1 1 5 5 A 3 2 1...

Page 213: ...Net Connector Figure A 4 External Connections for Control Brake Connector Figure A 5 External Connections for Three Phase Power Input Pin 1 V Out Pin 2 Input Pin 3 Comm Pin 4 Input Pin 5 NC No Connection Pin 1 T1 Black Pin 2 Ground Green Yellow Pin 3 T3 Red Pin 4 T2 White Pin 1 L1 Black Pin 2 Ground Green Yellow Pin 3 L3 Red Pin 4 L2 White 2 3 5 4 1 Pin 1 GND Green Yellow Pin 2 L1 Black Pin 3 L2 W...

Page 214: ...ol Power Figure A 7 Safety Monitor Input SM1 SM2 Figure A 8 External Connections for Safety Input Power A1 A2 Pin 1 SM2 White Pin 2 SM1 Brown Pin 3 N C No connection Pin 4 N C No connection Pin 1 M White Pin 2 A1 Brown Pin 3 P Black Pin 4 A2 Blue Pin 1 GND Green Yellow Pin 2 L1 Black Pin 3 L2 White ...

Page 215: ...tiples of Full Load Current Approximate Trip Time sec Cold Hot Class 15 Overload Curves 1 100 10000 0 100 200 300 400 500 600 700 Multiples for Full Load Current Approximate Trip Time sec Cold Hot Class 20 Overload Curves 1 100 10000 0 100 200 300 400 500 600 700 Multiples of Full Load Current Approximate Trip Time sec Cold Hot Class 10 Class 15 Class 20 of ...

Page 216: ...uit breaker or equivalent Rate Insulation Voltage 250V 250V Rated Impulsed Voltage 4 kV Dielectric Withstand 1500V AC 2000V AC Overvoltage Category III Operating Frequency 50 60 Hz 50 60 Hz Power Requirements Units Non Safety Products Safety Products Control Voltage Volts 120V AC 24V DC Contactor Pick Up Amps 0 35 plus motor brake pick up current 0 63 Contactor Hold In Amps 0 10 plus motor brake h...

Page 217: ...C Emission levels Conducted Radio Frequency Emissions Class A Radiated Emissions Class A EMC immunity levels Electrostatic Discharge 4 kV contact and 8 kV Air Radio Frequency Electromagnetic Field 10 V m Fast Transient 2 kV Surge Transient 1 kV L L 2 kV L N Earth Overload Characteristics Trip Class 10 Overload Protection I2 t overload protection 150 for 60 seconds 200 for 30 seconds Number of pole...

Page 218: ...or Figure A 12 External Connections for Motor Connector Figure A 13 External Connections for Control Brake Connector Figure A 14 External Connections for Dynamic Brake Connector Pin 1 T1 Black Pin 2 Ground Green Yellow Pin 3 T3 Red Pin 4 T2 White Pin 1 GND Green Yellow Pin 2 L1 Black Pin 3 L2 White Pin 1 GND Green Yellow Pin 2 BR Black Pin 3 BR White ...

Page 219: ...for Safety Input Power A1 A2 Overload Curves Pin 1 SM2 White Pin 2 SM1 Brown Pin 3 N C No connection Pin 4 N C No connection Pin 1 M White Pin 2 A1 Brown Pin 3 P Black Pin 4 A2 Blue Pin 1 GND Green Yellow Pin 2 L1 Black Pin 3 L2 White of P132 Motor NP Hertz of P132 Motor NP Hertz of P132 Motor NP Hertz of P133 Motor OL Current of P133 Motor OL Current of P133 Motor OL Current ...

Page 220: ...Voltage Frequency 3 Phase kW Rating 3 Phase Hp Rating Output Current A Input Current A Drive Ratings 380 50 0 4 1 4 2 15 0 75 2 3 3 80 1 5 4 0 6 40 2 2 6 0 9 00 3 0 7 6 12 40 460 60 0 5 1 4 1 85 1 2 3 3 45 2 4 0 5 57 3 6 0 8 20 5 7 6 12 5 Application Type 1 Application Type 2 Drive and Motor Size kW Part Number Resistance Ohms 5 Continuous Power kW Max Energy kJ MaxBraking Torque of Motor Braking ...

Page 221: ...ling Nut Black Anodized Aluminum or 316 Stainless Steel Housing Black PVC Insert Black PVC Cable Diameter 0 775 in 0 12 in 19 68 mm 0 5 mm Electrical Contacts Copper Alloy with Gold over Nickel Plating Cable Black PVC dual rated UL TC Open Wiring and STOOW Cable Rating 600V AC DC Assembly Rating 600V 25 A Symmetrical Amps RMS Fault 65 kA when used with Class CC T or J type fuses or 100 A circuit b...

Page 222: ...ng Voltage 600V AC DC Assembly Rating Trunk Tee 25 A Reducing Tee Trunk 25 A Drop 15 A Reducer 15 A Symmetrical Amps RMS Fault 65 kA when used with Class CC T or J type fuses or 100 A circuit breaker Environmental Enclosure Type Rating IP67 NEMA 4 IP69K 1200 psi washdown Certifications UL Listed File No E318496 Guide PVVA Standards Compliance UL 2237 Face View Pinout Trunk Tee 25 A 4 pin Female Ma...

Page 223: ... or 316 Stainless Steel Insert Black PVC Electrical Contacts Copper Alloy with Gold over Nickel Plating Cable Rating 600V AC DC Assembly Rating 4 pin 10 AWG 600V 25 A Symmetrical Amps RMS Fault 65 kA when used with Class CC T or J type fuses or 100 A circuit breaker Environmental Enclosure Type Rating IP67 NEMA 4 1200 psi washdown Certifications UL Listed File No E318496 Guide PVVA Standards Compl...

Page 224: ...A 14 Specifications Notes ...

Page 225: ...acted from the ArmorStart Distributed Motor Controller DOL Type Product Codes and Name Strings Product codes for DOL starters and DOL Reversing starters are based on the Overload relay current rating and the control power rating of the starter The following table lists the product codes for the Bulletin 280G Distributed Motor Controllers Table B 1 Bul 280G Distributed Motor Controller Product Code...

Page 226: ... Contactor Size Code Overload Current Rating Control Power Voltage 22 0x4C4 100C 12 0 5 2 5 A 120V AC 22 0x4C5 100C 12 1 1 5 5 A 120V AC 22 0x4C6 100C 23 3 2 16 A 120V AC 281G Device Type Product Code Contactor Size Code Overload Current Rating Control Power Voltage 22 0x4Ee1 100C 12 0 5 2 5 A 24V DC 22 0x4E2 100C 12 1 1 5 5 A 24V DC 22 0x4E3 100C 23 3 2 16 A 24V DC Class Object 0x0001 Identity 0x...

Page 227: ...T 1 2 Get Device Type UINT 22 3 Get Product Code UINT See Table B 1 and Table B 3 4 Get Revision Major Revision Minor Revision Structure of USINT USINT Indicates Software Firmware Revision Number 5 Get Status WORD Bit 0 0 not owned 1 owned by master Bit 2 0 Factory Defaulted 1 Configured Bit 8 Minor Recoverable fault Bit 9 Minor Unrecoverable fault Bit 10 Major Recoverable fault Bit 11 Major Unrec...

Page 228: ... Rule Name Data Type Value 1 Get Revision UINT 2 Attribute ID Access Rule Name Data Type Value 1 Get Set Node Address USINT 0 63 2 Get Set Baud Rate USINT 0 125K 1 250K 2 500K 5 Get Allocation Info Allocation Choice Master Node Addr Structure of BYTE USINT Allocation_byte 0 63 address 255 unallocated 8 Get MAC ID Switch Value BOOL 0 63 Allocation_byte Bit 0 Explicit messaging Bit 1 Polled I O Bit ...

Page 229: ...Instance for DOL with Network Inputs 163 Produced Standard Produced Instance for DOL with Network Outputs 181 Produced User Inputs 182 Consumed Consumed Network Bits a k a Network Inputs 183 Produced Produced Network Bits a k a Network Outputs 184 Produced Trip Status Bits 185 Produced Starter Status Bits 186 Produced DeviceNet Status Bits 187 Consumed Starter Control Bits 189 Produced Warning Sta...

Page 230: ...4 This is a Read Only Status Assembly Instance 181 Hardware Inputs 1 16 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 1 Reserved Instance 182 Consumed Network Inputs 1 16 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Net Input 8 NetInput 7 Net Input 6 Net Input 5 Net Input 4 Net Input 3 Net Input 2 Net Input 1 1 Net Input 16 NetInpu...

Page 231: ...rofile Instance 185 Starter Status Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 At Ref Net Ctl Status Ready Running Rev Running Fwd Warning Tripped 1 140M On HOA Stat Keypad Hand Instance 186 DeviceNet Status Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 I O Idle I O Flt Exp Flt I O Cnxn Exp Cnxn 1 ZIP FLT ZIP4 CNX ZIP3 FLT ZIP2 CNX ZIP2 FLT ZIP2 CNX ZIP1 FLT ZIP1 CNX Instance 1...

Page 232: ...yte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved Reserved Fault Reset Run Rev Run Fwd Instance 162 Standard Consumed Starter with Network Inputs Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved Reserved Fault Reset Run Rev Run Fwd 1 Net In 8 Net In 7 Net In 6 Net In 5 Net In 4 Net In 3 Net In 2 Net In 1 2 Net In 16 Net In 15 Net In 14 Net In 13 Net In 12 Net In 11 Net ...

Page 233: ...er In 3 User In 2 User In 1 User In 0 2 Net Out 8 Net Out 7 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 1 3 Logic Enabled Net Out 15 Net Out 14 Net Out 13 Net Out 12 Net Out 11 Net Out 10 Net Out 9 4 ZIP CCV Low 5 ZIP CCV High Instance 190 1799 ZCIO Native Format Produced Assembly Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Running Rev Running Fwd Warning Tripped Input 3 I...

Page 234: ...le Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 0 Explicit Message 3 Get Transport Class Trigger USINT 0x83 Server Transport Class 3 4 Get Produced Connection ID UINT 10xxxxxx011 xxxxxx node address 5 Get Consumed Connection ID UINT 10xxxxxx100 xxxxxx node address 6 Get Initial Comm Characteristics USINT 0x22 7 Get Produced ...

Page 235: ...lled and ack suppression is enabled then value 0x80 4 Get Produced Connection ID UINT 01111xxxxxx xxxxxx node address 5 Get Consumed Connection ID UINT 10xxxxxx101 xxxxxx node address 6 Get Initial Comm Characteristics USINT 0x21 7 Get Produced Connection Size UINT 0 to 8 8 Get Consumed Connection Size UINT 0 to 8 9 Get Set Expected Packet Rate UINT in ms 12 Get Set Watchdog Action USINT 0 transit...

Page 236: ... 0x10 COS unacknowledged 0x13 COS acknowledged 4 Get Produced Connection ID UINT 01101xxxxxx xxxxxx node address 5 Get Consumed Connection ID UINT 10xxxxxx101 xxxxxx node address 6 Get Initial Comm Characteristics USINT 0x02 acknowledged 0x0F unacknowledged 7 Get Produced Connection Size UINT 0 to 8 8 Get Consumed Connection Size UINT 0 to 8 9 Get Set Expected Packet Rate UINT in ms 12 Get Watchdo...

Page 237: ...onsumed Connection Size UINT 0XFFFF 9 Get Set Expected Packet Rate UINT in ms 12 Get Watchdog Action USINT 01 auto delete 03 deferred delete 13 Get Produced Connection Path Length UINT 0 14 Get Produced Connection Path Empty 15 Get Consumed Connection Path Length UINT 0 16 Get Consumed Connection Path Empty Attribute ID Access Rule Name Data Type Value 1 Get State USINT 0 nonexistant 1 configuring...

Page 238: ...nstance Attributes The following common services are implemented for the Discrete Input Point Object Table B 38 Discrete Input Point Object Instance Common Services Service Code Implemented for Service Name Class Instance 0x05 No Yes Reset 0x0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 2 Get Max Instance UINT 6 ...

Page 239: ...UINT 2 Instance ID Name Alternate Mapping Description 1 Run Fwd Output 0029 01 03 Run Forward output For all starter types this output is hard wired from the ArmorStart CPU to the actuator 2 Run Rev Output 0029 01 04 Run Reverse output For all starter types this output is hard wired from the ArmorStart CPU to the actuator 3 Reserved none 4 Reserved none Attribute ID Access Rule Name Data Type Valu...

Page 240: ... as the Run Forward and Run Reverse outputs This adds complexity to their behavior so their behavior is defined in this section separately The following State Transition Diagram is used for DOP Instances 1 and 2 Figure B 1 DOP Instances 1 and 2 Non Existant Auto Power Up Auto State Auto Init Power Off Hand Keyad Hand Button Pressed Hand State Hand Stop Keyad Auto Button Pressed Auto State Auto Ini...

Page 241: ...2 Auto State for Unbound DOP Instances 1 and 2 Auto Init Idle Ready Run DNet Fault Protection Fault Receive Idle Protection Fault DNet Fault DNet Fault DNet Fault Protection Fault DNet Idle Connection Transitions to Established Connection Transitions to Established Protection Fault Receive Data Protection Fault DNet Fault Protection Fault Reset ...

Page 242: ...s Rule Name Data Type 1 Get Revision UINT 2 Get Max Instance UINT 8 Get Parameter Class Descriptor WORD 9 Get Configuration Assembly Instance UINT Attribute ID Access Rule Name Data Type 1 Get Set Value Specified in Descriptor 2 Get Link Path Size USINT 3 Get Link Path Array of BYTE EPATH 4 Get Descriptor WORD 5 Get Data Type EPATH 6 Get Data Size USINT 7 Get Parameter Name String SHORT_STRING 8 G...

Page 243: ...ameters Instance 4 User I O Parameters Instance 5 Miscellaneous Setup Parameters Instance 6 ZIP Parameters Instance 7 Starter Display Instance 8 Starter Setup The following instance attributes are supported for all parameter group instances Table B 46 Parameter Group Object Instance Attributes Service Code Implemented for Service Name Class Instance 0x0E Yes Yes Get_Attribute_Single 0x10 No Yes Se...

Page 244: ... following attributes Table B 48 Discrete Input Instance Attributes The following common services are implemented for the Discrete Input Group Object Table B 49 Discrete Input Group Object Common Services Service Code Implemented for Service Name Class Instance 0x0E Yes Yes Get_Attribute_Single Attribute ID Access Rule Name Data Type Value 3 Get Number of Instances USINT 4 4 Get Binding Array of U...

Page 245: ...te Output Group Object Table B 51 Discrete Output Group Common Services Attribute ID Access Rule Name Data Type Value 3 Get Number of Instances USINT 4 for DOL 4 Get Binding Array of UINT List of DOP instances 1 2 3 4 6 Get Set Command BOOL 0 idle 1 run 104 Get Set Network Status Override BOOL 0 No Override go to safe state 1 Override run local logic 105 Get Set Comm Status Override BOOL 0 No over...

Page 246: ...ary 101 Get Set Keypad Disable BOOL 0 Not Disabled 1 Disabled 115 Get Warning Status WORD Bits 0 4 reserved Bit 5 CP Warning Bit 6 IO Warning Bit 7 reserved Bit 8 reserved Bit 9 DN Warning Bits 10 12 reserved Bit 13 HW Warning Bits 14 15 reserved 124 Get Set Trip Enable WORD Bit enumerated trip enable word 130 Get Set Trip Reset Mode BOOL 0 manual 1 auto 131 Get Set Trip Reset Level USINT 0 100 de...

Page 247: ...e supported Table B 54 Acknowledge Handler Instance Attributes The following common services are implemented for the Acknowledge Handler Object Table B 55 Acknowledge Handler Common Services Service Code Implemented for Service Name Class Instance 0x0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Attribute ID Access Rule Name Data Type Value 1 Get Set Acknowledge Timer UINT millise...

Page 248: ...ss Rule Name Data Type Value 3 Get Set FLA Setting BOOL xxx x Amps 4 Get Set Trip Class USINT 1 10 2 15 3 20 5 Get Average Current UINT xxx x Amps 7 Get Thermal Utilized USINT xxx FLA 8 Get Current L1 UINT xxx x Amps 9 Get Current L2 UINT xxx x Amps 10 Get Current L3 UINT xxx x Amps 190 Get Set FLA Setting Times 10 BOOL xxx x Amps 192 Get Avg Current Times 10 UINT xxx x Amps 193 Get Current L1 Tim...

Page 249: ... 0 108 6 Defines Word 2 of Assy 120 10 Get Set Prod Assy Word 3 USINT 0 108 7 Defines Word 3 of Assy 120 13 Get Set Starter COS Mask WORD 0 0xFFFF 0xFFFF Change of state mask for starter bits 15 Get Set Autobaud Enable BOOL 0 1 1 1 enabled 0 disabled 16 Get Set Consumed Assy USINT 0 185 160 3 121 160 162 182 187 17 Get Set Produced Assy USINT 100 187 161 52 121 161 163 181 187 189 190 19 Get Set S...

Page 250: ...B 26 Bulletin 280G 281G CIP Information Notes ...

Page 251: ...trings for the Bulletin 284G Distributed Motor Controllers Table C 1 Bulletin 284G Product Codes and Name Strings Table C 2 Bulletin 284G Safety Product Codes and Name Strings 284G Device Type Product Code Hp Supply Voltage Name String Drive Type 22 0x592 0 50 480V AC ArmorStart 284G PF40 480V 0 5 Hp PF40 22 0x594 1 480V AC ArmorStart 284G PF40 480V 1 Hp PF40 22 0x596 2 480V AC ArmorStart 284G PF4...

Page 252: ...tity Object Table C 4 Identity Object Class Attributes Class Object 0x0001 Identity 0x0002 Message Router 0x0003 DeviceNet 0x0004 Assembly 0x0005 Connection 0x0008 Discrete Input Point 0x0009 Discrete Output Point 0x000F Parameter Object 0x0010 Parameter Group Object 0x001D Discrete Input Group 0x001E Discrete Output Group 0x0029 Control Supervisor 0x002B Acknowledge Handler 0x00B4 DN Interface Ob...

Page 253: ...on Minor Revision Structure of USINT USINT Indicates Software Firmware Revision Number 5 Get Status WORD Bit 0 0 not owned 1 owned by master Bit 2 0 Factory Defaulted 1 Configured Bit 8 Minor Recoverable fault Bit 9 Minor Unrecoverable fault Bit 10 Major Recoverable fault Bit 11 Major Unrecoverable fault 6 Get Serial Number UDINT Unique Number for Each Device 7 Get Product Name String Length ASCII...

Page 254: ...ervices Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 Attribute ID Access Rule Name Data Type Value 1 Get Set Node Address USINT 0 63 2 Get Set Baud Rate USINT 0 125K 1 250K 2 500K 5 Get Allocation Info Allocation Choice Master Node Addr Structure of BYTE USINT Allocation_byte 0 63 address 255 unallocated 8 Get MAC ID Switch Value BOOL 0 63 Bit 0 Explicit messaging Bit 1 Poll...

Page 255: ...rt units 162 Consumed Standard Consumed Instance for DOL and SoftStart with Network Inputs 163 Produced Standard Produced Instance for DOL and SoftStart with Network Outputs 164 Consumed Default Consumed Instance for Inverter type units 165 Produced Default Produced Instance for Inverter type units 166 Consumed Standard Consumed Instance for Inverter type units with Network Inputs 167 Produced Sta...

Page 256: ...ced Word 1 Param low byte 3 Value of the parameter pointed to by Produced Word 1 Param high byte 2 4 Value of the parameter pointed to by Produced Word 2 Param low byte 5 Value of the parameter pointed to by Produced Word 2 Param high byte 3 6 Value of the parameter pointed to by Produced Word 3 Param low byte 7 Value of the parameter pointed to by Produced Word 3 Param high byte Instance 181 This...

Page 257: ...g Rev Running Fwd Alarm Tripped 1 Reserved Contactor1 140M On HOA Status KP Hand KP Jog DrvOpto2 DrvOpto1 Instance 186 This is a Read Only Status Assembly Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 I O Idle I O Flt Exp Flt I O Cnxn Exp Cnxn 1 ZIP 4 Flt ZIP 4 Cnx ZIP 3 Flt ZIP 3 Cnx ZIP 2 Flt ZIP 2 Cnx ZIP 1 Flt ZIP 1 Cnx Instance 187 This is a Read Write Assembly Byte Bit 7 Bit 6 Bit 5...

Page 258: ...r Controllers Table C 24 Standard Consumed Starter with Network Inputs Instance 190 1799 ZCIO Native Format Produced Assembly Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Running Rev Running Fwd Warning Tripped Input 3 Input 2 Input 1 Input 0 1 Reserved Logic Enable Reserved 140M On HOA 2 Drive In 4 Drive In 3 Drive In 2 Drive In 1 Reserved Reserved Run Rev Run Fwd 3 Reserved Jog Rev Jog...

Page 259: ...ced Assemblies Instance 52 is the required input produced assembly defined in the DeviceNet Motor Starter Profile Table C 27 Instance 52 ODVA Starter Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Reserved Reserved Jog Rev Jog Fwd Fault Reset Run Rev Run Fwd 1 Drive In 4 Drive In 3 Drive In 2 Drive In 1 Decel 2 Decel 1 Accel 2 Accel 1 2 Comm Frequency Command Low xxx x Hz 3 Comm Frequency ...

Page 260: ...ontrol brake contactor status Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 140M On Ready Running Rev Running Fwd Tripped 1 User In 5 User In 4 User In 3 User In 2 User In 1 User In 0 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 140M On Ready Running Rev Running Fwd Warning Tripped 1 User In 5 User In 4 User In 4 User In 3 User In 2 User In 1 2 Net Out 8 Net Out 7 Net Out 6 Net ...

Page 261: ...te Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 At Reference 140M On Net Ctl Status Ready Running Rev Running Fwd Alarm Tripped 1 Reserved Contactor1 User In 5 User In 4 User In 3 User In 2 User In 1 User In 0 2 Output Frequency Low xxx x Hz 3 Output Frequency High xxx x Hz 4 Net Out 8 Net Out 7 Net Out 6 Net Out 5 Net Out 4 Net Out 3 Net Out 2 Net Out 1 5 Net Out 15 Net Out 14 Net Out 13 Net...

Page 262: ...el 1 Enable 1 0 Decel 2 Enable 1 1 Hold Decel Rate Selected Freq Select 3 Freq Select 2 Freq Select 1 0 0 0 No Command 0 0 1 Freq Source P136 Start Source 0 1 0 Freq Source P169 Internal Freq 0 1 1 Freq Source Comms 1 0 0 P170 Preset Freq 0 1 0 1 P171 Preset Freq 1 1 1 0 P172 Preset Freq 2 1 1 1 P173 Preset Freq 3 Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Faulted Alarm Deceling Acceli...

Page 263: ...Data Type Value 1 Get State USINT 0 non existent 1 configuring 3 established 4 timed out 2 Get Instance Type USINT 0 Explicit Message 3 Get Transport Class Trigger USINT 0x83 Server Transport Class 3 4 Get Produced Connection ID UINT 10xxxxxx011 xxxxxx node address 5 Get Consumed Connection ID UINT 10xxxxxx100 xxxxxx node address 6 Get Initial Comm Characteristics USINT 0x22 7 Get Produced Connect...

Page 264: ...nd ack suppression is enabled then value 0x80 4 Get Produced Connection ID UINT 01111xxxxxx xxxxxx node address 5 Get Consumed Connection ID UINT 10xxxxxx101 xxxxxx node address 6 Get Initial Comm Characteristics USINT 0x21 7 Get Produced Connection Size UINT 0 8 8 Get Consumed Connection Size UINT 0 8 9 Get Set Expected Packet Rate UINT in milliseconds 12 Get Set Watchdog Action USINT 0 transitio...

Page 265: ...0 COS unacknowledged 0x13 COS acknowledged 4 Get Produced Connection ID UINT 01101xxxxxx xxxxxx node address 5 Get Consumed Connection ID UINT 10xxxxxx101 xxxxxx node address 6 Get Initial Comm Characteristics USINT 0x02 acknowledged 0x0F unacknowledged 7 Get Produced Connection Size UINT 0 8 8 Get Consumed Connection Size UINT 0 8 9 Get Set Expected Packet Rate UINT in milliseconds 12 Get Watchdo...

Page 266: ...rt Class Trigger USINT 0x83 Server Transport Class 3 4 Get Produced Connection ID UINT Depends on message group and Message ID 5 Get Consumed Connection ID UINT Depends on message group and Message ID 6 Get Initial Comm Characteristics USINT 0x33 Group 3 7 Get Produced Connection Size UINT 0 8 Get Consumed Connection Size UINT 9 Get Set Expected Packet Rate UINT in milliseconds 12 Get Watchdog Act...

Page 267: ...owledged 4 Get Produced Connection ID UINT FFFF not producing data 5 Get Consumed Connection ID UINT 01101xxxxxx xxxxxx node address 6 Get Initial Comm Characteristics USINT 0xF0 unacknowledged 7 Get Produced Connection Size UINT 0 8 Get Consumed Connection Size UINT 8 9 Get Set Expected Packet Rate UINT in milliseconds 12 Get Watchdog Action USINT 2 auto reset 13 Get Produced Connection Path Leng...

Page 268: ... Point Object Instance Attributes The following common services are implemented for the Discrete Input Point Object Table C 43 Discrete Input Point Object Instance Common Services Attribute ID Access Rule Name Data Type Value 1 Get Revision UINT 2 2 Get Max Instance UINT 4 Attribute ID Access Rule Name Data Type Value 3 Get Value BOOL 0 OFF 1 ON 115 Get Set Force Enable BOOL 0 Disable 1 Enable 116...

Page 269: ...l starter types this output is hard wired from the ArmorStart CPU to the actuator 2 Run Rev Output 0029 01 04 Run Reverse output For all starter types this output is hard wired from the ArmorStart CPU to the actuator 3 Reserved none 4 Reserved none 5 Drive Input 1 none These four instances exist for Inverter units only They are connected to Drive Inputs 1 4 6 Drive Input 2 none 7 Drive Input 3 non...

Page 270: ...nd idle conditions and protection fault conditions An output point must know how to select which source of data to use to drive its value attribute An output that is not bound behaves much the same as in the DeviceNet Specification One notable addition to DOP behavior for the ArmorStart implementation is the Protection Fault Action and Protection Fault Value attributes determine the behavior of th...

Page 271: ...Program Figure C 1 State Transition Diagram Unbound DOP 3 8 Non Existant Available Idle Ready Run DNet Fault Protection Fault Receive Idle Protection Fault DNet Fault DNet Fault DNet Fault Protection Fault DNet Idle Receive Data Connection Transitions to Established Power On Connection Transitions to Established Protection Fault Protection Fault Reset ...

Page 272: ...he Run Forward and Run Reverse outputs This adds complexity to their behavior so their behavior is defined in this section separately The following State Transition Diagram is used for DOP Instances 1 2 9 and 10 Figure C 2 DOP Instances 1 2 9 and 10 Non Existant Auto Power Up Auto State Auto Init Power Off Hand Keyad Hand Button Pressed Hand State Hand Stop Keyad Auto Button Pressed Auto State Aut...

Page 273: ...Auto State for Unbound DOP Instances 1 2 9 and 10 Auto Init Idle Ready Run DNetFault Protection Fault Receive Idle Protection Fault DNet Fault DNet Fault DNet Fault Protection Fault DNet Idle Connection T ransitionsto Established Connection Transitions to Established Protection Fault ReceiveData Protection Fault DNet Fault Protection Fault Reset ...

Page 274: ...ame Data Type 1 Get Revision UINT 2 Get Max Instance UINT 8 Get Parameter Class Descriptor WORD 9 Get Configuration Assembly Instance UINT Attribute ID Access Rule Name Data Type 1 Get Set Value Specified in Descriptor 2 Get Link Path Size USINT 3 Get Link Path Array of BYTE EPATH 4 Get Descriptor WORD 5 Get Data Type EPATH 6 Get Data Size USINT 7 Get Parameter Name String SHORT_STRING 8 Get Units...

Page 275: ...nstances of the parameter group object Instance 1 DeviceLogix Parameters Instance 2 DeviceNet Parameters Instance 3 Starter Protection Parameters Instance 4 User I O Parameters Instance 5 Miscellaneous Instance 6 Drive DNet Instance 7 ZIP Parameters Instance 8 Basic Display Instance 9 Basic Program Instance 10 Advanced Program Service Code Implemented for Service Name Class Instance 0x0E Yes Yes G...

Page 276: ...tance Attributes The following common services are implemented for the Discrete Input Group Object Table C 55 Discrete Input Group Object Common Services Attribute ID Access Rule Name Data Type 1 Get Group Name String SHORT_STRING 2 Get Number of Members UINT 3 Get First Parameter UINT 4 Get Second Parameter UINT N Get Nth Parameter UINT Service Code Implemented for Service Name Class Instance 0x0...

Page 277: ...e 1 run 104 Get Set Network Status Override BOOL 0 No Override go to safe state 1 Override run local logic 105 Get Set Comm Status Override BOOL 0 No override go to safe state 1 Override run local logic Table C 57 Discrete Output Group Instance 2 Attributes Attribute ID Access Rule Name Data Type Value 3 Get Number of Instances USINT 4 4 Get Binding Array of UINT 5 6 7 8 7 Get Set Fault Action BOO...

Page 278: ...0 12 reserved Bit 13 HW Warning Bits 14 15 reserved 124 Get Set Trip Enable WORD Bit enumerated trip enable word 130 Get Set Trip Reset Mode BOOL 0 manual 1 auto 131 Get Set Trip Reset Level USINT 0 100 default 75 150 Get Set High Speed Ena BOOL 0 Disable 1 Enable 151 Get Base Enclosure WORD Bit 0 IP67 Bit 1 NEMA 4x Bits 2 15 reserved 152 Get Base Options WORD Bit 0 Output Fuse Bit 1 Safety Monito...

Page 279: ...upported Table C 61 Acknowledge Handler Instance Attributes The following common services are implemented for the Acknowledge Handler Object Table C 62 Acknowledge Handler Common Services Service Code Implemented for Service Name Class Instance 0x0E No Yes Get_Attribute_Single 0x10 No Yes Set_Attribute_Single Attribute ID Access Rule Name Data Type Value 1 Get Set Acknowledge Timer UINT millisecon...

Page 280: ...nes Word 2 of Assy 120 10 Get Set Prod Assy Word 3 USINT 7 Defines Word 3 of Assy 120 13 Get Set Starter COS Mask WORD 0 0xFFFF 0xFFFF Change of state mask for starter bits 15 Get Set Autobaud Enable BOOL 0 1 1 1 enabled 0 disabled 16 Get Set Consumed Assy USINT 0 185 160 drive 164 3 160 162 164 166 170 182 187 188 17 Get Set Produced Assy USINT 100 187 161 drive 165 52 120 161 163 165 167 171 181...

Page 281: ... to the total of the full load currents of the rest of the motors The final value is the fuse or circuit breaker size required NEC 430 53C 4 Select wire Ampacity of wire feeding a group of motors is not less than 125 of the full load current rating of the highest rated motor plus the sum of the full load current ratings of all the motors in the group NEC 430 24 5 The code states that any taps supp...

Page 282: ...the larger ArmorStart controller s rating In the case of using the Bulletin 284G VFD ArmorStart the actual full load current of the motor needs to multiplied by the ratio of the drive s ratio of rated input current to output current to arrive at the actual full load current For example in the case of a 2 Hp VFD ArmorStart being used to control a 1 Hp 2 1 A 460 V motor the full load amperes to be u...

Page 283: ...the size of the motor branch conductor we use NEC 430 24 and calculate the sum of 125 of the largest motor s FLC plus the FLC of the other motors in the group The conductor ampacity calculation is given in the following Table Motor Hp Motor FLC A Drive Input to Output Current Ratio See ArmorStart Users Manual Appendix A Calculated Drive Current A 2 3 4 5 57 A 4 0 A 1 39 3 4 x 1 39 4 72 A 1 2 1 3 4...

Page 284: ... 7 2 10 4 indicates that the smallest tap conductor can be 12 AWG NEC Table 310 16 for wire ampacity allows 12 AWG 25 A to be used in all taps for this application See the final Group motor circuit design in the following figure 8 AWG motor branch trunk 12 AWG motor trunk tap conductors are permissible with 40A Time Delay fuse 14 AWG are permissible with 50A Inverse Time circuit breaker NFPA 79 Ta...

Page 285: ... we have used a 50 A inverse time circuit breaker NFPA 79 Table 7 2 10 4 indicates that the smallest tap conductor can now be 14 AWG See the above figure for this Group motor circuit design The above method instructs one on applying ArmorStart controllers using group motor installation rules Because of the ArmorStart s capability rating and Listing this method provides the minimum branch circuit w...

Page 286: ...ne conductor by the controller s maximum rating or as allowed by the UL Certificate of Compliances 012607 E3125 E96956 and E207834 for the combined use of ArmorStart and ArmorConnect components The Certificate of Compliances allow the ArmorStart Distributed Motor Controllers Models 280 10 281 10 and 284 10 respectively to be used with ArmorConnect input cable media 280 PWRM22 M 280S PWRM22 M Cable...

Page 287: ... Fittings with 16 AWG conductors are suitably protected when protected in the branch circuit by a 20A time delay fuse Branch Circuit Protection Requirements for ArmorConnect Three Phase Power Media When using ArmorConnect three phase power media fuses can be used for the motor branch circuit protective device for the group motor installations The following fuse types are recommended Class CC T or ...

Page 288: ... side conductor for the ArmorStart is 10 AWG this is the maximum tap wire or daisy chain wiring that can be used to take advantage of the ArmorStart s maximum input ratings A benefit to the ArmorStart rating and the above design process using NFPA rules is that the industrial equipment that utilizes several group motor installations on different branch circuits can standardize the size of the SCPD...

Page 289: ... B6 N5 DeviceNet Mini T Port Tap Right Keyway Left Keyway 1485P P1N5 MN5NF 1485P P1N5 MN5KM Gray PVC Thin Cable Connector Cat No Mini Straight Female Mini Straight Male 1485G P N5 M5 Mini Straight Female Mini Right Angle Male 1485G P W5 N5 Mini Right Angle Female Mini Straight Male 1485G P M5 Z5 Mini Right Angle Female Mini Straight Male 1485G P W5 Z5 Thick Cable Mini Straight Female Mini Straight...

Page 290: ...Pin Count Connector Cat No 0 0 Input 5 Pin Straight Female Straight Male 889D F4ACDM Straight Female Right Angle Male 889D F4AACDE 0 0 Input 5 pin Straight Female 879D F4ACDM Right Angle Male 879D R4ACM Output 3 pin Straight Female Straight Male 889R F3AERM Straight Female Right Angle Male 899R F3AERE Description For Use With Cat No Plastic Sealing Cap M12 Input I O Connection 1485A M12 Descriptio...

Page 291: ... catalog number For a length of 100 10mm add M1 to the end of the catalog number Application Type 1 Application Type 2 Drive and Motor Size kW Part Number Resistance Ohms 5 Continuous Power kW Max Energy kJ MaxBraking Torque of Motor Braking Torque of Motor Duty Cycle Braking Torque of Motor Duty Cycle 400 480 Volt AC Input Drives 0 37 0 5 284R 360P500 360 0 086 17 305 100 47 150 31 0 75 1 284R 36...

Page 292: ...E 4 Accessories Notes ...

Page 293: ...ety I O Module and PLC program Table F 1 Safety Related Parts Catalog Number Description 280 S denotes safety version of Bulletin 280 Bulletin 280 Distributed Motor Controller controller is full voltage non reversing 281 S denotes safety version of Bulletin 280 Bulletin 281 Distributed Motor Controller controller is full voltage reversing 284 S denotes safety version of Bulletin 280 Bulletin 281 D...

Page 294: ...s of 24V DC digital I O modules that communicate on DeviceNet networks The I O connectors are sealed M12 micro style while the network and auxiliary power connectors are sealed mini style Plus the ArmorBlock Guard I O uses the same input and output M12 pin configuration as standard ArmorBlock and Maxum 1732DS IB8XOBv4 Electrical Current Consumption 85 mA 24V DC I O Operating Voltage Range 19 2 28 ...

Page 295: ...1 Safe Input n 1 Input Common Safe Input n Test Output n 1 2 3 4 5 Output 24V DC Power Output n 1 sinking Output Power Common Output n sourcing Output Power Common Face View Pinout Male Female Pin Signal 1 2 3 4 5 Drain V Red V Black CAN_H White CAN_L Blue Face View Pinout Male Pin Signal 1 2 3 4 Output 24V DC Power Red Input 24V DC Power Green Input Power Common White Output Power Common Black 5 ...

Page 296: ...y PLC and a safety input module Detection of the contactor state is provided so that a Category 4 architecture can be implemented for the overall machine stop function The user must provide a safety PLC and program to process the SM feedback as required by Category 4 See configuration of safety I O module and Safety PLC Program DeviceNet Media I O input I O output Aux Power Three Phase Power Media...

Page 297: ...put contactors to the open state when a safety related stop is demanded Force the output contactors to remain in the open state if the SM feedback is open after a safety related stop is executed see Note 1 and Note 2 Note 1 The program must inhibit the contactor closure to satisfy safety category 4 of 13849 1 Note 2 The SM feedback logic should be implemented only after a safety related stop for t...

Page 298: ...ification procedure The contactor circuit verification procedure must be performed on an ArmorStart Safety controller that has experienced an output short circuit fault prior to placing the controller back into service Contactor Circuit Verification Procedure Initiate a stop from the safety PLC to the 1732DS IB8XOBV4 Verify that the ArmorStart controller output motor voltage is removed Verify that...

Page 299: ...le 1 Check disconnect switch 2 Verify cable and connections 3 Refer to IN PWR OUT PWR Indicators in 1732DS IB8XOBV4 manual Off Flashing Off There is an ArmorStart controller fault Refer to ArmorStart Manual for controller fault On Off Off After non safety stop 1 The controller is not receiving a RUN command After safety stop 1 The controller is not receiving a RUN command 2 SM cable connections SM...

Page 300: ...F 8 Safety I O Module and TÜV Requirements Notes ...

Page 301: ...t G with six inputs Enclosure Type F Type 4 IP67 120V AC 12D 23D Control Module N Control Module Only Motor Connection RG Round Overload Selection Current Range B 0 5 2 5 A C 1 1 5 5 A D 3 2 16 A 280 G F 12D N B RG Contactor Size Control Voltage Current Rating A kW Hp Cat No 400V AC 50 Hz 460V AC 60 Hz 120V AC 0 5 2 5 0 75 1 280G F12D NB RG 1 1 5 5 2 2 3 280G F12D NC RG 3 2 16 7 5 10 280G F23D ND ...

Page 302: ...ArmorConnect Connectivity Bulletin Number 280 Starter Communications D DeviceNet G with six inputs 280 G F N 10 RG Enclosure Type F Type 4 IP67 Line Connection RG ArmorConnect Power Media N Base Only No Control Module Short Circuit Protection Bul 140M 10 10 A Rated Device 25 25 A Rated Device Current Rating A kW Hp Cat No 400V AC 50 Hz 460V AC 60 Hz 0 5 2 5 0 75 1 280G FN 10 RG 1 1 5 5 2 2 3 280G ...

Page 303: ...Net G with six inputs Enclosure Type F Type 4 IP67 24V DC 12D 23D Control Module N Control Module Only Motor Connection RG Round Overload Selection Current Range B 0 5 2 5 A C 1 1 5 5 A D 3 2 16 A 280 G F 12S N B RG Contactor Size Control Voltage Current Rating A kW Hp Cat No 400V AC 50 Hz 460V AC 60 Hz 24V DC 0 5 2 5 0 75 1 280G F12S NB RG 1 1 5 5 2 2 3 280G F12S NC RG 3 2 16 7 5 10 280G F23S ND ...

Page 304: ...th ArmorConnect Connectivity Bulletin Number 280 Starter Communications D DeviceNet G with six inputs 280 G F S 10 RG Enclosure Type F Type 4 IP67 Line Connection RG ArmorConnect Power Media S Base Only No Control Module Short Circuit Protection Bul 140M 10 10 A Rated Device 25 25 A Rated Device Current Rating A kW Hp Cat No 400V AC 50 Hz 460V AC 60 Hz 0 5 2 5 0 75 1 280G FS 10 RG 1 1 5 5 2 2 3 28...

Page 305: ...e Connector DB1 DB Brake Connector for IP67 Dynamic Brake Resistor Option 1 Blank Status Only Motor Media Type RG Round Control Module N Control Module Only Control Voltage D 120V AC Code Output Current A kW Hp 480V Drive D1P4 1 4 0 4 0 5 D2P3 2 3 0 75 1 D4P0 4 1 5 2 D6P0 6 2 2 3 D7P0 7 6 4 5 Output Current Input Voltage kW Hp Output Current Cat No 120 V AC Control Voltage 380 480V 50 60 Hz 3 Phas...

Page 306: ...orConnect Connectivity Bulletin Number Communications D DeviceNet Enclosure Type F Type 4 IP67 280 G F N 10 RG Short Circuit Protection Bulletin 140 Current Rating A 10 10 A Rated Device 25 25 A Rated Device Line Media RG ArmorConnect Power Media Base N Base Only no starter Input Voltage kW Hp Output Current Cat No 380 480V 50 60 Hz 3 Phase 0 4 2 2 0 5 3 0 1 4 4 0 A 280G FN 10 RG 3 0 5 0 6 0 7 6 A...

Page 307: ...Brake Connector DB1 DB Brake Connector for IP67 Dynamic Brake Resistor Option 1 Blank Status Only Motor Media Type RG Round Control Module N Control Module Only Control Voltage S 24V DC Code Output Current A kW Hp 480V Drive D1P4 1 4 0 4 0 5 D2P3 2 3 0 75 1 D4P0 4 1 5 2 D6P0 6 2 2 3 D7P0 7 6 4 5 Output Current Input Voltage kW Hp Output Current Cat No 120 V AC Control Voltage 380 480V 50 60 Hz 3 P...

Page 308: ...orConnect Connectivity Bulletin Number Communications D DeviceNet Enclosure Type F Type 4 IP67 280 G F S 10 RG Short Circuit Protection Bulletin 140 Current Rating A 10 10 A Rated Device 25 25 A Rated Device Line Media RG ArmorConnect Power Media Base S Base Only no starter Input Voltage kW Hp Output Current Cat No 380 480V 50 60 Hz 3 Phase 0 4 2 2 0 5 3 0 1 4 4 0 A 280G FS 10 RG 3 0 5 0 6 0 7 6 A...

Page 309: ...ire Freq Command Exclusive Control is used when Parameter 232 PID Ref Sel is set to option 1 2 3 or 4 This configuration does not require a master reference only a desired set point such as a flow rate for a pump Example In a pumping application the PID Reference equals the Desired System Pressure set point The Pressure Transducer signal provides PID Feedback to the drive Fluctuations in actual sy...

Page 310: ...er Pot signal provides PID Feedback to the drive Fluctuations in tension result in a PID Error value The Master Speed Reference sets the wind unwind speed As tension increases or decreases during winding the Speed Reference is trimmed to compensate Tension is maintained near the Equilibrium set point PID Prop Gain PID Loop PID Integ Time PID Diff Rate PID Enabled Speed Ref PID Fdbk PID Ref PID Err...

Page 311: ... word from a communication network DeviceNet becomes the PID Reference The value sent over the network is scaled so that Parameter 135 Maximum Freq x 10 100 reference For example with Maximum Freq 60 Hz a value of 600 sent over the network would represent 100 reference 5 Setpnt Trim Selects Trim Control Parameter 137 PID Setpoint will be used to set the value of the PID Reference 8 Comm Trim Selec...

Page 312: ...es the Hi or Lo limit the PID regulator stops integrating so that windup does not occur PID Gains The proportional integral and differential gains make up the PID regulator Parameter 234 PID Prop Gain The proportional gain unitless affects how the regulator reacts to the magnitude of the error The proportional component of the PID regulator outputs a speed command proportional to the PID error For...

Page 313: ... error is changing at 1 second A larger value for PID Diff Rate makes the differential term have more of an effect and a small value makes it have less of an effect In many applications the D gain is not needed Setting PID Diff Rate to 0 00 factory default disables the differential component of the PID loop Guidelines for Adjusting the PID Gains 1 Adjust the proportional gain During this step it m...

Page 314: ...ate Response is still unstable decrease Parameter 236 PID Diff Rate The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains Figure H 1 Unstable Figure H 2 Slow Response Over Damped Figure H 3 Oscillation Under Damped Figure H 4 Good Response Critically Damped PID Feedback PID Reference Time PID Feedback PID Reference Time PID Feedbac...

Page 315: ...ogrammed as Logic In1 and or Logic In2 A digital output can be programmed to change state based on the condition of one or both inputs based on basic logic functions such as AND OR NOR The basic logic functions can be used with or without step logic Timer Function A digital input can be programmed for Timer Start A digital output can be programmed as a Timer Out with an output level programmed to ...

Page 316: ...177 Preset Freq x Time of operation for each step is set with Parameters 250 257 Stp Logic Time x The direction of motor rotation can be forward or reverse Figure I 1 Using Timed Steps Step Logic Sequence Sequence begins with a valid start command A normal sequence begins with Step 0 and transitions to the next step when the corresponding step logic time has expired Step 7 is followed by Step 0 Se...

Page 317: ...tep 2 when both Logic In1 and Logic In2 are true The drive senses the level of both Logic In1 and Logic In2 and transitions to Step 2 when both are On Transition to Step 3 when Logic In2 returns to a false or Off state Inputs are not required to remain in the On condition except under the logic conditions used for the transition from Step 2 to Step 3 Figure I 2 The step time value and the basic lo...

Page 318: ...t to 19 Counter In and 21 Reset Counter Digital outputs relay and opto type define a preset level and indicate when the level is reached Level Parameters 156 Relay Out Level 159 Opto Out1 Level and 162 Opto Out2 Level are used to set the desired count value Parameters 155 Relay Out Sel 158 Opto Out1 Sel and 161 Opto Out2 Sel are set to 17 Counter Out which causes the output to change state when th...

Page 319: ... Jump to Step 6 7 Jump to Step 7 8 End Program Normal Stop 9 End Program Coast to Stop A End Program and Fault F2 Setting Description Logic 0 Skip Step jump immediately SKIP 1 Step based on the time programmed in the respective Stp Logic Time x parameter TIMED 2 Step if Logic In1 is active logically true TRUE 3 Step if Logic In2 is active logically true TRUE 4 Step if Logic In1 is not active logic...

Page 320: ...gic In1 is active logically true TRUE 3 Step if Logic In2 is active logically true TRUE 4 Step if Logic In1 is not active logically false FALSE 5 Step if Logic In2 is not active logically false FALSE 6 Step if either Logic In1 or Logic In2 is active logically true OR 7 Step if both Logic In1 and Logic In2 is active logically true AND 8 Step if neither Logic In1 or Logic In2 is active logically tru...

Page 321: ...Step Logic Basic Logic and Timer Counter Functions I 7 Notes ...

Page 322: ...I 8 Step Logic Basic Logic and Timer Counter Functions Notes ...

Page 323: ......

Page 324: ...Publication 280G UM001C EN P February 2010 Copyright 2010 Rockwell Automation Inc All Rights Reserved Printed in USA Supercedes Publication 280G UM001B EN P May 2009 ...

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