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REXROTH IndraDyn A Series, Project Planning Manual

The REXROTH IndraDyn A Series Project Planning Manual provides essential guidance for optimal project implementation. This comprehensive manual covers all aspects of installation, operation, and maintenance of the product. Download the manual for free from manualshive.com to ensure smooth operation of your REXROTH IndraDyn A Series product.

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Rexroth IndraDyn A

Table of Contents 

III

5.14 Dimension Sheet for MAF160, without Brake............................................................................. 5-14
5.15 Dimension Sheet for MAF160, with Brakes 1 and 5................................................................... 5-15
5.16 Dimension Sheet for MAF160, with Brake 3............................................................................... 5-16
5.17 Dimension Sheet for MAF180, without Brake............................................................................. 5-17
5.18 Dimension Sheet for MAF180, with Brakes 2 and 5................................................................... 5-18

6

Type Codes

6-1

6.1

Introduction ................................................................................................................................... 6-1

Definition.................................................................................................................................. 6-1

6.2

Type Code for MAD100 ................................................................................................................ 6-4

6.3

Type Code for MAD130 ................................................................................................................ 6-6

6.4

Type Code for MAD160 ................................................................................................................ 6-8

6.5

Type Code for MAD180 .............................................................................................................. 6-10

6.6

Type Code for MAF100 .............................................................................................................. 6-12

6.7

Type Code for MAF130 .............................................................................................................. 6-14

6.8

Type Code for MAF160 .............................................................................................................. 6-16

6.9

Type Code for MAF180 .............................................................................................................. 6-18

7

Accessories

7-1

7.1

Labyrinth Seal............................................................................................................................... 7-1

7.2

Air-pressure Connector Kit ........................................................................................................... 7-2

7.3

Gearboxes .................................................................................................................................... 7-3

8

Connection Techniques

8-1

8.1

Notes............................................................................................................................................. 8-1

8.2

Power Connection ........................................................................................................................ 8-2

Overview.................................................................................................................................. 8-2

8.3

Power Connection via Flange Socket........................................................................................... 8-3

Flange Socket.......................................................................................................................... 8-3

8.4

Power Connection via Terminal Box ............................................................................................ 8-4

Terminal box ............................................................................................................................ 8-4

8.5

Connection Designations on the Drive Device ............................................................................. 8-5

8.6

Double Cabling ............................................................................................................................. 8-6

8.7

Encoder Connection ..................................................................................................................... 8-7

8.8

Temperature Sensors ................................................................................................................... 8-9

8.9

Holding Brake ............................................................................................................................. 8-10

8.10 Motor Cooling ............................................................................................................................. 8-10

Blower Connection ................................................................................................................ 8-10
Connection of Liquid Cooling................................................................................................. 8-11
Operating Pressure ............................................................................................................... 8-11
Snap-On Couplings ............................................................................................................... 8-12

9

Application Notes

9-1

9.1

Operating Conditions .................................................................................................................... 9-1

Setup Elevation and Ambient Temperature ............................................................................ 9-1

9.2

Humidity........................................................................................................................................ 9-2

Summary of Contents for IndraDyn A Series

Page 1: ...trial Hydraulics Electric Drives and Controls Linear Motion and Assembly Technologies Pneumatics Service Automation Mobile Hydraulics Rexroth IndraDyn A Series Asynchronous Motors MAD MAF R911295781 E...

Page 2: ...ation of the contents thereof without express authority are forbidden Offenders are liable for the payment of damages All rights are reserved in the event of the grant of a patent or the registration...

Page 3: ...tective Low Voltage PELV 3 6 3 7 Protection Against Dangerous Movements 3 7 3 8 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 3 9 3 9 Protection Against Contact...

Page 4: ...cal Data Sheet for MAF130D 4 60 Characteristic Curves of MAF130D 4 61 4 19 Technical Data Sheet for MAF160B 4 64 Characteristic Curves of MAF160B 4 65 4 20 Technical Data Sheet for MAF160C 4 67 Charac...

Page 5: ...pe Code for MAF160 6 16 6 9 Type Code for MAF180 6 18 7 Accessories 7 1 7 1 Labyrinth Seal 7 1 7 2 Air pressure Connector Kit 7 2 7 3 Gearboxes 7 3 8 Connection Techniques 8 1 8 1 Notes 8 1 8 2 Power...

Page 6: ...or Encoder 9 17 Options 9 17 Compatibility 9 17 Accuracy Repeatability 9 18 Connection of the Encoder 9 19 9 12 Output Shaft 9 19 Plain Shaft 9 19 Output Shaft with Key 9 19 Output Shaft with Seal 9 2...

Page 7: ...smantling 12 2 12 4 Maintenance 12 3 Measures 12 3 MAD Motor blower 12 4 MAF Coolant Supply 12 5 Maintaining Holding Brakes 12 5 12 5 Troubleshooting 12 6 Excess Temperature of Motor Housing 12 6 High...

Page 8: ...VI Table of Contents Rexroth IndraDyn A...

Page 9: ...MAF version is internally cooled by liquid MAF jpg Fig 1 2 Illustration example MAF130 IndraDyn A motors can be used either as main spindle motors or as servo motors for all rotary drive applications...

Page 10: ...Additional information Fig 1 3 Chapter structure Supplementary Documentation To project planning the drive systems of the IndraDyn A motor series you may need additional documentation depending on th...

Page 11: ...in this documentation or of any modifications you might desire We would appreciate your feedback Please send your remarks to Rexroth Indramat GmbH Dep BRC EDM1 B rgermeister Dr Nebel Strasse 2 D 97816...

Page 12: ...1 4 Introduction to the Product Rexroth IndraDyn A...

Page 13: ...tee and the right to payment of damages resulting from inappropriate use are forfeited The user alone carries all responsibility of the risks Before using Bosch Rexroth products make sure that all the...

Page 14: ...nts using the software and firmware as specified in the relevant function descriptions Every drive controller has to be programmed before starting it up making it possible for the motor to execute the...

Page 15: ...ons responsible for the safe operation of this equipment If the equipment is resold rented or transferred or passed on to others then these safety instructions must be delivered with the equipment WAR...

Page 16: ...electrical voltage due to wrong connections Danger to life or bodily harm by electric shock WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to elec...

Page 17: ...irements for the specific application as practiced in the country of use The equipment is designed for installation in industrial machinery The ambient conditions given in the product documentation mu...

Page 18: ...installation in accordance with EMC requirements can be found in the documentation EMC in Drive and Control Systems The machine or installation manufacturer is responsible for compliance with the limi...

Page 19: ...easurements or tests if the ground wire is not permanently connected to the points of the components provided for this purpose Before working with electrical parts with voltage higher than 50 V the eq...

Page 20: ...onnection Prior to startups even for brief tests always connect the protective conductor or connect with ground wire Otherwise high voltages can occur on the housing that lead to electric shock 3 6 Pr...

Page 21: ...e or firmware errors Dangerous movements can occur immediately after equipment is switched on or even after an unspecified time of trouble free operation The monitoring in the drive components will no...

Page 22: ...ssible momentum especially if there is a possibility of loose parts flying off Mount the emergency stop switch in the immediate reach of the operator Verify that the emergency stop works before startu...

Page 23: ...and permanent magnets in motors represent a serious health hazard to persons with heart pacemakers metal implants and hearing aids WARNING Health hazard for persons with heart pacemakers metal implan...

Page 24: ...rtain conditions incorrect handling and mounting of parts and components may cause injuries CAUTION Risk of injury by incorrect handling Bodily harm caused by crushing shearing cutting and mechanical...

Page 25: ...to the information in the respective Project Planning Manual must be provided with pressurized media such as compressed air hydraulic oil cooling fluid and cooling lubricant supplied by external syst...

Page 26: ...3 12 Safety Instructions for Electric Drives and Controls Rexroth IndraDyn A Notes...

Page 27: ...quid cooling t DtP DtV TC t P Qmax PV Q P Qmax PV Q Operating mode S6 Operating mode S1 MK000013v01_EN FH10 P Power PV Electric losses Temperature max Highest temperature stator t Time TC Duty cycle t...

Page 28: ...of the rotor without bearings and encoder Unit kgm Mass of the motor in standard version without holding brake specified in kilograms kg Maximum allowed speed of the motor in rpm Normally restricted b...

Page 29: ...he continuous stand still current In1 is applied to the motor until the derating speed is reached If there is no derating In1 Inenn The continuous stand still torque M1 is available for S1 operation u...

Page 30: ...sible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electrically relea...

Page 31: ...e Controller HMS01 1N W0020 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 6 Characteristic curve of MAD100B 0050 MAD100B 0100 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 0 500 1000 1500 2000...

Page 32: ...with main connection 3xAC400V 5 KENNL MAD100B_0150 FH10 Mmax Mnenn Pmax Pnenn Fig 4 8 Characteristic curve of MAD100B 0150 MAD100B 0200 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 0 500 1000 1500 2000 250...

Page 33: ...7000 7500 8000 8500 9000 Drehzahl speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAD100B_0250 FH10 Mit Regelger t HMS01 1N W0036 an Versorger HMV01...

Page 34: ...40 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electrica...

Page 35: ...20 at HMV01 1E W0120 with main connection 3xAC400V 5 Mmax Mnenn Pmax Pnenn Fig 4 12 Characteristic curve of MAD100C 0050 KENNL MAD100C_0100 FH10 Mit Regelger t HMS01 1N W0036 an Versorger HMV01 1E W01...

Page 36: ...at HMV01 1E W0120 with main connection 3xAC400V 5 Mmax Mnenn Pmax Pnenn Fig 4 14 Characteristic curve of MAD100C 0150 MAD100C 0200 0 0 20 0 40 0 60 0 80 0 100 0 120 0 0 500 1000 1500 2000 2500 3000 35...

Page 37: ...7500 8000 8500 9000 Drehzahl speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 18 20 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAD100C_0250 FH10 Mit Regelger t HMS01 1N W0054 an Versorger HMV...

Page 38: ...ermissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electrically...

Page 39: ...roller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 18 Characteristic curve of MAD100D 0050 MAD100D 0100 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 180 0 0 500 1000 1500...

Page 40: ...rive Controller HMS01 1N W0054 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 20 Characteristic curve of MAD100D 0150 MAD100D 0200 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 0 500 1000 1500 20...

Page 41: ...500 7000 7500 8000 8500 9000 Drehzahl speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAD100D_0250 FH10 Mit Regelger t HMS01 1N W0070 an Versorger HMV01...

Page 42: ...0 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electrical...

Page 43: ...oller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 24 Characteristic curve of MAD130B 0050 MAD130B 0100 0 0 50 0 100 0 150 0 200 0 250 0 0 500 1000 1500 2000 2500 3000 3500 4...

Page 44: ...1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 26 Characteristic curve of MAD130B 0150 MAD130B 0200 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 180 0 200 0 0 500 1000 1500 2000 2...

Page 45: ...5500 6000 6500 7000 7500 Drehzahl speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAD130B_0250 FH10 Mit Regelger t HMS01 1N W0150 an Versorger...

Page 46: ...C 0 40 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Elect...

Page 47: ...ntroller HMS01 1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 30 Characteristic curve of MAD130C 0050 MAD130C 0100 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 0 500 1000 1500 2000 2...

Page 48: ...roller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 32 Characteristic curve of MAD130C 0150 MAD130C 0200 0 0 50 0 100 0 150 0 200 0 250 0 300 0 0 500 1000 1500 2000 2500 3000...

Page 49: ...00 6500 7000 7500 Drehzahl speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAD130C_0250 FH10 Mit Regelger t HMS01 1N W0150 an Versorger HMV01 1E W012...

Page 50: ...0 40 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electr...

Page 51: ...e Controller HMS01 1N W0054 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 36 Characteristic curve of MAD130D 0050 MAD130D 0100 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 450 0 0 500...

Page 52: ...roller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 38 Characteristic curve of MAD130D 0150 MAD130D 0200 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 0 500 1000 1500 20...

Page 53: ...00 6500 7000 7500 Drehzahl speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAD130D_0250 FH10 Mit Regelger t HMS01 1N W0210 an Versorger HMV01 1...

Page 54: ...0 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electrical...

Page 55: ...W0054 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 42 Characteristic curve of MAD160B 0050 MAD160B 0100 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 450 0 500 0 0 500 1000 1500 2000...

Page 56: ...e Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 44 Characteristic curve of MAD160B 0150 MAD160B 0200 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 0 500 1000 1...

Page 57: ...0 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake optional Electrically clamped Electrical...

Page 58: ...er HMS01 1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 47 Characteristic curve of MAD160C 0050 MAD160C 0100 0 0 100 0 200 0 300 0 400 0 500 0 600 0 0 500 1000 1500 2000 2500 3000 35...

Page 59: ...ler HMS01 1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 49 Characteristic curve of MAD160C 0150 MAD160C 0200 0 0 100 0 200 0 300 0 400 0 500 0 600 0 0 500 1000 1500 2000 2500 3000 3...

Page 60: ...issible ambient temperature Tum C 0 40 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake opt...

Page 61: ...ller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 52 Characteristic curve of MAD180C 0050 MAD180C 0100 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 800 0 900 0 0 500 1000 15...

Page 62: ...ve Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 54 Characteristic curve of MAD180C 0150 MAD180C 0200 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 0 500 1000 1500...

Page 63: ...ssible ambient temperature Tum C 0 40 Permissible storage and transport temperature Tlager C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Holding brake opti...

Page 64: ...S01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 57 Characteristic curve of MAD180D 0050 MAD180D 0100 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 800 0 900 0 1000 0 0 500 1000 15...

Page 65: ...e Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 59 Characteristic curve of MAD180D 0150 MAD180D 0200 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 0 500 1000 1500 2...

Page 66: ...E 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 0 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 w...

Page 67: ...ive Controller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 62 Characteristic curve of MAF100B 0050 MAF100B 0100 0 0 20 0 40 0 60 0 80 0 100 0 120 0 0 500 1000 1500 2000 2500...

Page 68: ...1 1N W0054 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 64 Characteristic curve of MAF100B 0150 MAF100B 0200 0 0 10 0 20 0 30 0 40 0 50 0 60 0 70 0 80 0 90 0 100 0 0 500 1000 1500 2000 2500...

Page 69: ...0 7000 7500 8000 8500 9000 Drehzahl speed min 1 Drehmoment Torque Nm 0 2 4 6 8 10 12 14 16 18 20 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAF100B_0250 FH10 Mit Regelger t HMS01 1N W0054 an Versor...

Page 70: ...F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 1 1 2 1 3 1 9 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K...

Page 71: ...troller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 134 Characteristic curve of MAF100C 0050 MAF100C 0100 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 180 0 0 500 1000 15...

Page 72: ...Controller HMS01 1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 136 Characteristic curve of MAF100C 0150 MAF100C 0200 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 0 500 1000 1500...

Page 73: ...7500 8000 8500 9000 Drehzahl speed min 1 Drehmoment Torque Nm 0 5 10 15 20 25 30 35 40 45 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAF100C_0250 FH10 Mit Regelger t HMS01 1N W0210 an Versorger HM...

Page 74: ...on class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 4 1 45 1 5 1 55 1 9 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase at PV Tdiff K 10 without fast cou...

Page 75: ...ller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 140 Characteristic curve of MAF100D 0050 MAF100D 0100 0 0 50 0 100 0 150 0 200 0 250 0 0 500 1000 1500 2000 2500 3000 3500 4...

Page 76: ...ller HMS01 1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 142 Characteristic curve of MAF100D 0150 MAF100D 0200 0 0 20 0 40 0 60 0 80 0 100 0 120 0 140 0 160 0 180 0 200 0 0 500 1000...

Page 77: ...6500 7000 7500 8000 8500 9000 Drehzahl speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAF100D_0250 FH10 Mit Regelger t HMS01 1N W0210 an Versorger...

Page 78: ...N VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 1 8 1 9 2 2 1 2 2 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase...

Page 79: ...Controller HMS01 1N W0036 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 69 Characteristic curve of MAF130B 0050 MAF130B 0100 0 0 50 0 100 0 150 0 200 0 250 0 300 0 0 500 1000 1500 2000 2500...

Page 80: ...ontroller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 71 Characteristic curve of MAF130B 0150 MAF130B 0200 0 0 50 0 100 0 150 0 200 0 250 0 0 500 1000 1500 2000 2500 3000 35...

Page 81: ...6500 7000 7500 Drehzahl speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAF130B_0250 FH10 Mit Regelger t HMS01 1N W0150 an Versorger HMV01 1E W0120 a...

Page 82: ...ng to DIN VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 2 3 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase at PV...

Page 83: ...ontroller HMS01 1N W0054 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 75 Characteristic curve of MAF130C 0050 MAF130C 0100 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 0 500 1000 1500...

Page 84: ...ve Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 77 Characteristic curve of MAF130C 0150 MAF130C 0200 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 0 500 1000 1500 2...

Page 85: ...00 6500 7000 7500 Drehzahl speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAF130C_0250 FH10 Mit Regelger t HMS01 1N W0210 an Versorger HMV01 1...

Page 86: ...ng to DIN VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 3 3 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase at PV...

Page 87: ...ler HMS01 1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 81 Characteristic curve of MAF130D 0050 MAF130D 0100 0 0 100 0 200 0 300 0 400 0 500 0 600 0 0 500 1000 1500 2000 2500 3000 3...

Page 88: ...1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 83 Characteristic curve of MAF130D 0150 MAF130D 0200 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 450 0 500 0 0 500 1000 1500 200...

Page 89: ...500 6000 6500 7000 7500 Drehzahl speed min 1 Drehmoment Torque Nm 0 10 20 30 40 50 60 70 80 90 100 Leistung power kW Mmax Mnenn Pmax Pnenn KENNL MAF130D_0250 FH10 Mit Regelger t HMS01 1N W0210 an Vers...

Page 90: ...DIN VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 2 7 4 0 4 5 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase at...

Page 91: ...troller HMS01 1N W0070 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 87 Characteristic curve of MAF160B 0050 MAF160B 0100 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 0 500 1000 1500 2000 2...

Page 92: ...troller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 89 Characteristic curve of MAF160B 0150 MAF160B 0200 0 0 100 0 200 0 300 0 400 0 500 0 600 0 0 500 1000 1500 2000 2500 30...

Page 93: ...to DIN VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 4 5 3 8 4 2 Cooling agent inlet Tein C 10 40 Cooling agent temperature Permissible increase...

Page 94: ...ontroller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 92 Characteristic curve of MAF160C 0050 MAF160C 0100 0 0 100 0 200 0 300 0 400 0 500 0 600 0 700 0 800 0 0 500 1000 150...

Page 95: ...ive Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 94 Characteristic curve of MAF160C 0150 MAF160C 0200 0 0 100 0 200 0 300 0 400 0 500 0 600 0 0 500 1000 1500 2000...

Page 96: ...C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 4 5 Cooling agent inlet Tein C 10 40 Cooling agent temper...

Page 97: ...troller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 97 Characteristic curve of MAF180C 0050 MAF180C 0100 0 0 200 0 400 0 600 0 800 0 1000 0 1200 0 0 500 1000 1500 2000 2500...

Page 98: ...ith Drive Controller HMS01 1N W0210 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 99 Characteristic curve of MAF180C 0150 MAF180C 0200 0 0 50 0 100 0 150 0 200 0 250 0 300 0 350 0 400 0 450...

Page 99: ...C 20 80 Insulation class according to DIN VDE 0530 1 F International Protection class IP65 Liquid cooling 5 Power loss to be dissipated PV kW 3 5 2 5 Cooling agent inlet Tein C 10 40 Cooling agent tem...

Page 100: ...ve Controller HMS01 1N W0150 at HMV01 1E W0120 with main connection 3xAC400V 5 Fig 4 102 Characteristic curve of MAF180D 0050 MAF180D 0100 0 0 200 0 400 0 600 0 800 0 1000 0 1200 0 0 500 1000 1500 200...

Page 101: ...th Drive Controller DKR5 2 W500 with main connection 3xAC400 480V 5 Fig 4 104 Characteristic curve of MAF180D 0150 MAF180D 0200 0 200 400 600 800 1000 1200 0 500 1000 1500 2000 2500 3000 3500 4000 450...

Page 102: ...4 76 Technical Data Rexroth IndraDyn A...

Page 103: ...Rexroth IndraDyn A Dimension Sheets 5 1 5 Dimension Sheets 5 1 Dimension Sheet for MAD100 without Brake 106 0425 3001 01 tif Fig 5 1 Dimension sheet for MAD100 without brake...

Page 104: ...5 2 Dimension Sheets Rexroth IndraDyn A 5 2 Dimension Sheet for MAD100 with Brakes 1 and 5 106 0456 3001 00 tif Fig 5 2 Dimension sheet for MAD100 with brakes 1 and 5...

Page 105: ...Rexroth IndraDyn A Dimension Sheets 5 3 5 3 Dimension Sheet for MAD130 without Brake 106 0403 3001 01 tif Fig 5 3 Dimension sheet for MAD130 without brake...

Page 106: ...5 4 Dimension Sheets Rexroth IndraDyn A 5 4 Dimension Sheet for MAD130 with Brakes 1 and 5 106 0404 3001 01 tif Fig 5 4 Dimension sheet for MAD130 with brakes 1 and 5...

Page 107: ...Rexroth IndraDyn A Dimension Sheets 5 5 5 5 Dimension Sheet for MAD160 without Brake 106 0413 3001 02 tif Fig 5 5 Dimension sheet for MAD160 without brake...

Page 108: ...5 6 Dimension Sheets Rexroth IndraDyn A 5 6 Dimension Sheet for MAD160 with Brakes 1 and 5 106 0414 3001 01 tif Fig 5 6 Dimension sheet for MAD160 with brakes 1 and 5...

Page 109: ...Rexroth IndraDyn A Dimension Sheets 5 7 5 7 Dimension Sheet for MAD160 with Brake 3 106 0415 3001 01 tif Fig 5 7 Dimension sheet for MAD160 with brake 3...

Page 110: ...5 8 Dimension Sheets Rexroth IndraDyn A 5 8 Dimension Sheet for MAD180 without Brake 106 0408 3001 02 tif Fig 5 8 Dimension sheet for MAD180 without brake...

Page 111: ...Rexroth IndraDyn A Dimension Sheets 5 9 5 9 Dimension Sheet for MAD180 with Brakes 2 and 5 106 0409 3001 01 tif Fig 5 9 Dimension sheet for MAD180 with brakes 2 and 5...

Page 112: ...5 10 Dimension Sheets Rexroth IndraDyn A 5 10 Dimension Sheet for MAF100 without Brake 106 0440 3001 01 tif Fig 5 10 Dimension sheet for MAF100 without brake...

Page 113: ...Rexroth IndraDyn A Dimension Sheets 5 11 5 11 Dimension Sheet for MAF100 with Brakes 1 and 5 106 0461 3001 00 tif Fig 5 11 Dimension sheet for MAF100 with brakes 1 and 5...

Page 114: ...5 12 Dimension Sheets Rexroth IndraDyn A 5 12 Dimension Sheet for MAF130 without Brake 106 0406 3001 01 tif Fig 5 12 Dimension sheet for MAF130 without brake...

Page 115: ...Rexroth IndraDyn A Dimension Sheets 5 13 5 13 Dimension Sheet for MAF130 with Brakes 1 and 5 106 0407 3001 01 tif Fig 5 13 Dimension sheet for MAF130 with brakes 1 and 5...

Page 116: ...5 14 Dimension Sheets Rexroth IndraDyn A 5 14 Dimension Sheet for MAF160 without Brake 106 0416 3001 03 tif Fig 5 14 Dimension sheet for MAF160 without brake...

Page 117: ...Rexroth IndraDyn A Dimension Sheets 5 15 5 15 Dimension Sheet for MAF160 with Brakes 1 and 5 106 0417 3001 02 tif Fig 5 15 Dimension sheet for MAF160 with brakes 1 and 5...

Page 118: ...5 16 Dimension Sheets Rexroth IndraDyn A 5 16 Dimension Sheet for MAF160 with Brake 3 106 0418 3001 02 tif Fig 5 16 Dimension sheet for MAF160 with brake 3...

Page 119: ...Rexroth IndraDyn A Dimension Sheets 5 17 5 17 Dimension Sheet for MAF180 without Brake 106 0410 3001 02 tif Fig 5 17 Dimension sheet for MAF180 without brake...

Page 120: ...5 18 Dimension Sheets Rexroth IndraDyn A 5 18 Dimension Sheet for MAF180 with Brakes 2 and 5 106 0411 3001 01 tif Fig 5 18 Dimension sheet for MAF180 with brakes 2 and 5...

Page 121: ...liquid cooled housed asynchronous motors 2 Motor Frame Size The motor frame size is derived from the dimensions of the output flange and represents different power ranges 3 Motor Frame Length Within...

Page 122: ...supplied without a factory attached encoder unit The rear of the motor is blocked by a cover S0 Singleturn absolute encoder 512 1 Vpp I C S2 Singleturn absolute encoder 2048 1 Vpp EnDat2 1 1 All encod...

Page 123: ...onditions of installation are explained in Chapter 9 Application Notes 11 Bearings The standard bearing option N consists of deep groove ball bearings in all IndraDyn A motors Reinforced bearings opti...

Page 124: ...e encoder EndDat2 1 with 2048 increments M2 6 5 Incremental encoder with 2048 increments C0 6 6 without motor encoder N0 7 Electrical connection 7 1 Connector A side A 7 2 Connector B side B 7 3 Conne...

Page 125: ...unting 35 11 Bearings 11 1 Standard N 11 2 High Speed H 11 3 for clutch mounting R 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Looking from front onto driven shaft see picture 1 Elect...

Page 126: ...te encoder EnDat2 1 with 2048 increments M2 6 5 Incremental encoder with 2048 increments C0 6 6 without motor encoder N0 7 Electrical connection 7 1 Connector A side A 7 2 Connector B side B 7 3 Conne...

Page 127: ...1 Standard N 11 2 High Speed H 11 3 for clutch mounting R 11 4 reinforced bearings V 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Looking from front onto driven shaft see picture 1 El...

Page 128: ...6 2 Singleturn absolute encoder EnDat2 1 with 2048 increments S2 6 3 Multiturn absolute encoder with 512 increments M0 6 4 Multiturn absolute encoder EnDat2 1 with 2048 increments M2 6 5 Incremental...

Page 129: ...ng style 10 1 Flange mounting 05 10 2 Flange and foot mounting 35 11 Bearings 11 1 Standard N 11 2 reinforced bearings V 11 3 for clutch mounting R 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S...

Page 130: ...absolute encoder EnDat2 1 with 2048 increments S2 6 3 Multiturn absolute encoder with 512 increments M0 6 4 Multiturn absolute encoder EnDat2 1 with 2048 increments M2 6 5 Incremental encoder with 204...

Page 131: ...ndard N 11 2 reinforced bearings V 11 3 for clutch mounting R 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Looking from front onto driven shaft see picture 1 Electrical connection F an...

Page 132: ...512 increments M0 6 4 Multiturn absolute encoder with EnDat2 1 2048 increments M2 6 5 Incremental encoder with 2048 increments C0 6 6 without motor encoder N0 7 Electrical connection 7 1 Connector A s...

Page 133: ...mounting 35 11 Bearings 11 1 Standard N 11 2 High Speed H 11 3 for clutch mounting R 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Looking from front onto driven shaft see picture 1 Ele...

Page 134: ...ncrements M0 6 4 Multiturn absolute encoder EnDat2 1 with 2048 increments M2 6 5 Incremental encoder with 2048 increments C0 6 6 without motor encoder N0 7 Electrical connection 7 1 Connector to A sid...

Page 135: ...h electrical connection F and K Looking from front onto driven shaft see picture 1 Electrical connection F and K at mounting style 35 is only available at the top Bearings H is only avalable with leng...

Page 136: ...absolute encoder EnDat2 1 with 2048 increments M2 6 5 Incremental encoder with 2 048 increments C0 6 6 without motor encoder N0 7 Electrical connection 7 1 Connector to A side A 7 2 Connector to B si...

Page 137: ...ting 35 11 Bearings 11 1 Standard N 11 2 for clutch mounting R 11 3 reinforced bearings V 12 Vibration severity grade 12 1 R 1 12 2 S 2 12 3 S1 3 Note Winding codes MAF160B 0200 MAF160C 0150 and MAF16...

Page 138: ...turn absolute encoder EnDat2 1 with 2048 increments M2 6 5 incremental encoder with 2048 increments C0 6 6 without motor encoder N0 7 Electrical connection 7 1 Terminal box connector A side F 7 2 Term...

Page 139: ...S1 3 Note Looking from front onto driven shaft see picture 1 Electrical connection F and K only available on top Vibration severity grade 3 is not available with reinforced bearing V 1 2 3 4 6 7 8 9 1...

Page 140: ...6 20 Type Codes Rexroth IndraDyn A...

Page 141: ...Labyrinth seal Accessory SUP M02 xxx is supplied complete with fastening screws and assembly instructions h 5 1 4 5 3 f MAD MAF130 MAD MAF160 MAD MAF180 Motor h mm 10 f mm 140 157 185 2 IndraDyn A SU...

Page 142: ...e seeping oil and coolant lubricants 0 1 0 3 bar 2 3 1 1 1 4 Sperrluft fh10 1 Splashing water coolant lubricant 2 Compressed air line plastic pipe type PA 4 x 0 75 or equivalent 3 Excess pressure insi...

Page 143: ...A Zahnrad und Werkzeugfabrik Seidenspinner GmbH Co Karl Benz Str 16 74321 Bietigheim Bissingen Tel 49 0 7142 7001 0 1 Gearboxes must be ordered as a separate subitem of the motor 2 Bosch Rexroth does...

Page 144: ...7 4 Accessories Rexroth IndraDyn A...

Page 145: ...e low adhesion Use of licensed cables according to UL and CSA Burning characteristics fulfill VDE0472 804 requirements Maintain EMC guidelines Protection class up to IP67 Note Note that self assembled...

Page 146: ...hen choosing the connection option terminal box please note that the power cable must be terminated with ferrules on conductors U V and W and the PE ground conductor must be equipped with a ring termi...

Page 147: ...ld connection made in the plug via the cable grip 2 Only one PTC sensor is wired The leads for the spare sensor are found within the plug housing Fig 8 3 Layout of power connection in flange socket Fl...

Page 148: ...grip after the cable grip is threaded into the terminal box 3 Only one PTC sensor is monitored Connect the spare sensor only if necessary e g because of failure of the first sensor Fig 8 5 Layout of...

Page 149: ...gasket witch is glued to the cover Observe the size of the screwed cable connection and connection thread for cable inlet into the terminal box The connections of the internal winding interconnection...

Page 150: ...ng diagram using double cabling diagram Note Conductors not shown in the switching diagram are not required and must not be connected The fuses F1 NH to protect the conductors in case of overload at c...

Page 151: ...17 pole flange socket at the motor housing See the following chart for the connector assignment Encoder option PIN C0 M0 S0 S2 M2 1 GN BK A BU BK A BN US 2 YE BK A VI SCL WH GND 3 RD R YE F Sample GN...

Page 152: ...Stecker plug Geber Encoder M0 S0 Antriebs regelger t drive controller Flanschdose flage socket 1 2 3 4 5 6 7 8 9 10 11 12 A SCL F sample SD in B B SD out A not used 0 V not used V 8 7 6 5 4 3 2 1 9 12...

Page 153: ...n to the coding 2 Manually tighten the union nut 8 8 Temperature Sensors IndraDyn A motors are equipped with two PTC temperature sensors type KTY84 130 which are permanently mounted in the motor windi...

Page 154: ...able and motor protecting switch and it functions independent of the drive device PE 0 75 1 5 mm2 0 75 1 5 mm2 L2 L1 I I I 0 75 1 5 mm2 L3 1 2 3 M 3 Netzanschlu mains connection 6 10 mm Schutzschalter...

Page 155: ...hose with the correct inner diameter di The customer s equipment is threaded directly into the motor The motor s threads are plugged with factory attached protective caps In the following illustratio...

Page 156: ...p the hose on the motor connection 1 Avoid any bending or damaging of the screwed connection of the motor Screw down the end of the hose over the connection using the hose clamp 2 For service purposes...

Page 157: ...ation factor vs elevation fT Utilization factor based on temperature tA Ambient temperature in degrees Celsius fH Utilization factor based on altitude h Setup elevation in meters Fig 9 1 Utilization f...

Page 158: ...midity 5 Max rel humidity 95 Min absolute humidity g m 1 Max absolute humidity g m 29 Speed of temperature change C min 0 5 1 Rexroth permits 0 C as the lowest air temperature Fig 9 2 Classification o...

Page 159: ...ock absorbing or shock decoupling attachments depends on the application and must be determined using measurements This does not lie within the area of responsibility of the motor manufacturer Modific...

Page 160: ...st penetration by water 1 3 4 2 MAD_Application4 EPS Fig 9 5 Protection classes Motor area Degree of protection Note 1 Output shaft without shaft seal IP 54 IP40 in vertical installation see Fig 9 10...

Page 161: ...B05 IM V3 Flange mounting on the drive end of the flange drive side pointing up IM B3 Base foot mounting feet at the bottom B35 IM B5 Flange mounting on the drive end of the flange Fig 9 7 Installati...

Page 162: ...ox itself An improper installation situation results in forces that can quickly lead to motor damage Consider the alternative flange mounting Vertical Assembly In the case of vertical installation pos...

Page 163: ...must not be reduced by modifications or by retrofitting accessories Already take the installation position and the protection class of the motors into account when planning the system 9 7 Housing Pai...

Page 164: ...of the motor See Chapter 4 Technical Data The distance 2 is determined by the motor construction 80 mm 1 2 3 MAD_Application5 EPS 1 Machine housing 2 Blower Exhaust 3 Blower In take Fig 9 12 MAD vent...

Page 165: ...orrosion and damage the motor and the cooling system For corrosion protection and for chemical stabilization the cooling water must have an additive which is suitable for mixed installations with the...

Page 166: ...nts or investigations regarding applicability of process related coolants additives or operating conditions The performance test for the used coolants and the design of the liquid coolant system are i...

Page 167: ...Setting the inlet temperature of the coolant must be carried out observing the specified temperature range and taking into account the existing ambient temperature The lower threshold of the recommend...

Page 168: ...nuous current at 100 C 2 mA Fig 9 15 Temperature measurement sensor Note To avoid damage observe the correct polarity when using the sensor for external temperature measurement temperature measuring s...

Page 169: ...ng regulations The following is generally valid the national destinations must be observed he serially delivered motor holding brake does not suffice to ensure personal protection Ensure personal prot...

Page 170: ...Un V 0 24 Un V 0 24 t1 t2 t1 t2 t brake EPS 1 Electrically clamped brake 2 Electrically released brake t1 Clamp delay t2 Releasing time Fig 9 17 Holding brake diagram Main Spindle Applications An elec...

Page 171: ...sidered The effective braking torques are physically different Normal Operation In normal operation i e using the holding brake for clamping of an axis at standstill the brake s static torque M4 ratin...

Page 172: ...holding torque required for the application must not exceed a maximum of 60 of the static holding torque M4 of the chosen holding brake Note Holding torque reduction and premature deterioration occur...

Page 173: ...al encoder with EnDat2 1 interface 1Vpp sine cosine signals with 2048 lines per revolution and absolute period assignment within 4096 shaft rotations The shaft position is stored if the power fails Th...

Page 174: ...of encoder The relative accuracy of encoder systems is also referred to as repeatability It is determined primarily by the interpolation variances during further processing of the measured signals in...

Page 175: ...efer to the dimension sheet of the motor and to Chapter 8 Connection Technique Detailed information on the encoder connection to the controller and on the setting of its parameters can be found in the...

Page 176: ...d without a key The keyway length in the hub is independent of the length of the key Modifications to the key may be made only by the user himself and on his own responsibility Bosch Rexroth does not...

Page 177: ...material assignment is applicable Motor MAD MAF Sealing material Abbreviation 100 160 Polytetrafluorethylene PTFE 180 Viton FKM Fig 9 23 IndraDyn A shaft seal The complex interactions between the sea...

Page 178: ...aft design smooth with keyway The permitted radial force Fradial depends on the following factors Arithmetic mean speed nmean Point of force application x see Fig 9 24 Bearing Lifetime Only low axial...

Page 179: ...tB2 deceleration time t11 standstill time t22 standstill time Fig 9 26 Mean speed A complete operating cycle can consist of several sections with different speeds In this case the average is to be gen...

Page 180: ...ed bearing 1 Load limit for drive shaft without keyway 2 Load limit for drive shaft with keyway nm Mean speed Fig 9 28 Shaft load Motor frame size 130 Lh 30 000 operating hours Type N R nm 500 min 1 n...

Page 181: ...N R nm 500 min 1 nm 1000 min 1 nm 2000 min 1 nm 4000 min 1 nm 6000 min 1 1 2 3 4 5 6 7 8 0 20 40 60 80 100 120 140 x mm Fr kN Wellenbelastung MAx180 EPS N Standard bearings V Reinforced bearing 1 Loa...

Page 182: ...educed lifetime of the bearing or to a progressive bending fracture or fatigue fracture of the motor shaft Attachment of Drive Elements effective rotary radial force permissible rotary radial force se...

Page 183: ...igh rate of radial rigidity can be used Permissible circumferential radial forces Motor frame size MAD MAF with R bearing with bearing N H V 100B 800 N 25 N 100C 800 N 25 N 100D 800 N 30 N 130B 1000 N...

Page 184: ...driving pinions is not allowed in general If helical driving pinions have to be used then only drive elements with their own bearings may be used that are connected to the motor shaft via axial balanc...

Page 185: ...cessing cycle conforms to the following characteristics for the grease lifetime whereby the following applies h 30000 t m m f n n nm mean speed nm tf mean speed for which a grease lifetime of 30 000 h...

Page 186: ...to shock vibration and oscillations f2 very severe 0 4 0 1 e g in punches and pressers moderate to 75 C 0 9 0 6 severe 75 85 C 0 6 0 3 Influence of high temperatures f3 very severe 85 0 120 C 0 3 0 1...

Page 187: ...l and radial loads speeds etc The calculation and dimensioning of the bearing is based on standard DIN ISO 281 The available grease lifetime of the deep groove ball bearing and the cylindrical roller...

Page 188: ...ng and bearing for coupling attachment 2 Reinforced bearing Fig 9 38 Grease lifetime size 130 5 10 20 6 7 8 9 15 25 30 0 5 1 2 3 4 6 5 7 8 9 10 x 103 t f h x 10 3 nm min 1 1 2 Fettgebrauchsdauer_MAx16...

Page 189: ...on the motor frame sizes of the IndraDyn A motors Standard bearing N deep groove ball bearing Reinforced bearing V deep groove ball bearing cylindrical roller bearing High speed bearing H deep groove...

Page 190: ...ring may be operated only with a permanent radial load see Fig 9 42 Without this force the bearings could be damaged by resulting sliding friction Motors with a reinforced bearing must be operated wit...

Page 191: ...ailable to it Tips for Selection Determine bearing load Observe radial force Fr distance X axial force Fa mean speed nm period of use of motor Select bearing type Observe diagram shaft load in Technic...

Page 192: ...00 3600 3600 6000 6000 9000 R 0 71 1 12 1 8 2 8 4 5 1 8 1 8 2 8 4 5 S 0 45 0 71 1 12 1 8 2 8 0 71 1 12 1 8 1 8 S1 0 28 0 45 0 71 1 12 1 8 0 45 0 71 1 12 1 8 Fig 9 44 Effective imbalances The vibration...

Page 193: ...ecessary these certificate of conformity can be requested from the responsible sales office The CE symbol is applied to the motor type label of IndraDyn A motors CE Zeichen EPS Fig 9 45 CE mark UR cUR...

Page 194: ...9 38 Application Notes Rexroth IndraDyn A...

Page 195: ...he factory High voltage test according to EN 60034 1 VDE 0530 1 Insulation resistance according to EN 60204 1 1 92 Section 20 3 Protective earth conductor connection according to EN 60204 1 1 92 Secti...

Page 196: ...MAF100B 0150 FQ S0 AG0 05 NR SN MAF100 12345 S1 P N 7 0 kW I N 11 0 A n N n max 2100 6000 min 1 MNR R911123456 I Cl F V Cl R M N 48 0 Nm IP 65 Brake100 0 Nm DC 24 V 10 2 00 A Made in Slovenia S6 44 P...

Page 197: ...one hour at 1 000 rpm before start up The max permitted storage duration of the motors is 5 years After the max storage duration is exceeded the bearing grease must be replaced Also observe the notes...

Page 198: ...10 4 Handling and Transportation Rexroth IndraDyn A...

Page 199: ...etails see the dimension sheet Additional eyelets can simplify handling and transport 11 2 Mechanical Attachment Mounting Holes IndraDyn A motors are manufactured either for flange mounting structural...

Page 200: ...motor Note Avoid clamping or jamming the piloting center on the motor side Avoid damage to the pilot hole on the system side Check the fit and accuracy of the connection before you proceed After prop...

Page 201: ...ing log 3 Check the products for damage 4 Check all mechanical and electrical connections 5 Activate the safety and monitoring equipment of the system Execution When all prerequisites have been fulfil...

Page 202: ...ng or movements before disconnecting the mechanical connections 9 Log all measures taken in the start up report 12 3 Dismantling DANGER Fatal injury due to errors in activating motors and moving eleme...

Page 203: ...urfaces Bosch Rexroth recommends the following maintenance measures based on the maintenance plan of the machine manufacturer Measure Interval Only for MAF Check the function of the coolant system Acc...

Page 204: ...ed screws The fastening and basic housing of the blower unit are essentially identical for axial and radial blowers General procedure for maintaining the blower 1 Switch off the system and disconnect...

Page 205: ...data sheets is not attained the holding brake must be burned in as described in step 4 4 Burn in process Recommendation for brake burn in Interval 1x Burn in speed and duration 100 rpm 30s duration P...

Page 206: ...es for the malfunctioning of IndraDyn A motors can be limited to the following areas Motor cooling circuit or blower function temperature curve Internal temperature sensor Motor encoder or encoder con...

Page 207: ...ystem defective 3 Winding temperature sensor failure PTC 1 Check the wiring and connection of the temperature sensor according to the connection plan 2 Check the diagnostics system on the device contr...

Page 208: ...ls in cable or plug may be switched 2 Insufficient shielding of encoder cable against interference 3 Incorrect encoder parameters set in drive controller 4 Motor machine connection loose 5 Encoder def...

Page 209: ...uerst Kontakt mit unserem f r Sie n chstgelegenen Ansprechpartner auf Die Angaben in der vorliegenden Dokumentation k nnen seit Drucklegung berholt sein At www boschrexroth com you may find additional...

Page 210: ...6 pm Tel 49 0 9352 40 42 22 Vertriebsgebiet S d Germany South Bosch Rexroth AG Landshuter Allee 8 10 80637 M nchen Tel 49 0 89 127 14 0 Fax 49 0 89 127 14 490 Vertriebsgebiet West Germany West Bosch...

Page 211: ...Paolo Veronesi 250 10148 Torino Tel 39 011 224 88 11 Fax 39 011 224 88 30 Italy Italien Bosch Rexroth S p A Via Mascia 1 80053 Castellamare di Stabia NA Tel 39 081 8 71 57 00 Fax 39 081 8 71 68 85 Ita...

Page 212: ...ctor 3 73429 Bucuresti Tel Fax 40 0 21 255 35 07 40 0 21 255 77 13 Fax 40 0 21 725 61 21 eastel rdsnet ro Romania Rum nien Bosch Rexroth Sp zo o Str Drobety nr 4 10 app 14 70258 Bucuresti Sector 2 Tel...

Page 213: ...Narol Naka Makwana Road Andheri East Mumbai 400 059 Tel 91 22 28 56 32 90 91 22 28 56 33 18 Fax 91 22 28 56 32 93 singh op boschrexroth co in India Indien Bosch Rexroth India Ltd S 10 Green Park Exte...

Page 214: ...michael moro boschrexroth ca Canada West Kanada West Bosch Rexroth Canada Corporation 5345 Goring St Burnaby British Columbia Canada V7J 1R1 Tel 1 604 205 5777 Fax 1 604 205 6944 Hotline 1 604 205 57...

Page 215: ...80 4 35 Characteristic Curves of MAF100 4 41 Characteristic curves of MAF130 4 53 Characteristic Curves of MAF160 4 65 Characteristic Curves of MAF180 4 71 Cleaning 9 4 9 8 Commissioning 12 1 Compatib...

Page 216: ...e 9 19 Flange assembly 11 1 Foot assembly 11 1 Frame length 6 1 Frame shape 6 3 G Grease lifetime 9 29 Grease service life 9 30 H Handling 10 1 High voltage test also see Inspection 10 1 Holding brake...

Page 217: ...1 Operating 12 1 Operating behavior 4 3 Operating Modes 4 1 Output shaft 6 2 9 19 P Plain shaft 9 19 Processing cycle 9 23 Protection Class 9 4 Protective earth conductor 10 1 Protective sleeves 10 3...

Page 218: ...rated point 4 2 Transportation 10 1 10 3 Troubleshooting 12 6 Type of cooling 6 1 U Use See appropriate use and inappropriate use Utilization factor 9 1 V Ventilation 9 8 Vertical Assembly 9 6 Vibrat...

Page 219: ......

Page 220: ...Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany DO...

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