PolyGard SPC3-11XX User Manual Download Page 30

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Customer Services (858) 578-7887 & (888) GO IN

TEC

Controls, 12700 Stowe Dr., Suite 110, Poway, CA 92064

Fax (858) 578-4633 & (888) FX IN

TEC

www.inteccontrols.com

Specification subject to change without notice.

Printed in USA 140225

Polygard® is a registered trademark of MSR

SPC3-11XX US

PolyGard

Single-Point Controller

User Manual - SPC3-11XX

Page 30

8.4

Gain Calibration

Notes:

CO calibration gas is toxic, never inhale the gas!

Symptoms: Dizziness, headache and nausea.

Procedure if exposed: Take the victim into fresh air at once, call a doctor.

Open window SP 01 in menu “Measuring Value”.

Connect calibration adapter carefully to the sensor element.

Apply calibration test gas CO (300 ml/min; 1 Bar (14.5 psi) ± 10%).

Wait two minutes until the measuring value is stable, adjust the value with potentiometer ”Gain” until the value

corresponds to the Calibration gas concentration.

Remove calibration adapter with a careful light turn. Check the sensor for correct mounting!

By limiting the gain factor, calibration will not be possible any more when the sensitivity of the sensor

reaches a residual sensitivity of 30%. Then the sensor has to be replaces.

8.5

Exchange of Sensor Element

Consider static electricity! See point 3.

Sensor should always be installed without power applied:

Unplug old sensor element from the PCB.

Take the new sensor out of the original packing.

Plug in the sensor element into the PCB at X3/X7.

Calibrate according to section 8.

Summary of Contents for SPC3-11XX

Page 1: ... 578 4633 888 FX INTEC www inteccontrols com Specification subject to change without notice Printed in USA 140225 February 25 2014 Revision Polygard is a registered trademark of MSR SPC3 11XX US PolyGard Single Point Controller SPC3 11XX Single Point Gas Controller Serial Number _E_1007 User Manual May 2009 ...

Page 2: ...0 3 5 1 Relay Mode 11 3 5 2 Relay Function Static Flash 11 3 5 3 Latching Mode 11 3 5 4 Horn Function 12 3 5 5 External Relay Operation 13 3 5 6 Delay Mode of the Relay 13 3 6 Menu SP Setups 13 3 6 1 Activate Deactivate SP 15 3 6 2 Selection Gas Type 15 3 6 3 Measuring Range 16 3 6 4 SP Signal 16 3 6 5 Stage Set Point Hysteresis 16 3 6 6 Delay of Alarm ON or OFF 16 3 6 7 Control Mode 17 3 6 8 SP F...

Page 3: ... Commissioning 24 5 2 Checklist Commissioning 25 6 Configuration and Setup Card 26 6 1 Configuration Card of System Setups 26 6 2 Configuration Card of Alarm Relays 26 6 3 Configuration Card of Measuring Setups 26 7 Specifications SPC3 27 8 Gas Sensor 29 8 1 Description 29 8 2 Calibration 29 8 3 Zero Point Calibration 29 8 4 Gain Calibration 30 8 5 Exchange of Sensor Element 30 8 6 Specification G...

Page 4: ...ontrolled additionally Four alarm Stage Set Points are free adjustable for each Sensor point SP Every alarm Stage Set Point can be assigned to one of the maximum 4 alarm outputs RX The Gas Controller can interface via the 0 4 to 20 mA or 0 2 to 10 V output signal with any compatible electronic analog control DDC PLC control or automation system The free adjustable setups and alarm Stage Set Point ...

Page 5: ...anually operated LED red Flashes when alarm two or more alarms are active Permanently on when one of the relays is manually operated LED yellow Flashes at system or sensor failure or when maintenance needed LED green Power LED 2 2 Setting Changing Setups or Set points Open desired menu window Code window opens if no code level approved After inputting the valid code the cursor jumps on the first p...

Page 6: ...isplays the Sensor Reading See point 3 4 Display and change of the relay setups See from point 3 5 Display and change of the sensor point setups Activate or Deactivate SP Assignment of the alarms to the alarm relay See from point 3 6 Display and change of the system setups See from point 3 7 System Errors Stage Status Relay Status Sensor Reading Relay Setup SP Setup System Setup INTEC SPC3 2 3 Cod...

Page 7: ...arting menu The failure relay which is defined in the system setup Failure relay is activated The yellow LED in the front of the gas controller flashes In case of fault of a sensor point SP the alarms defined in the menu SP Setup is activated additionally 3 1 1 Acknowledge a Fault Attention Acknowledging a fault is only possible after having removed the cause Select menu System Errors Example Fail...

Page 8: ...ion and replace the transmitter SP 02 3 mA Current signal to analog input 3 mA 1 3 VDC External Transmitter Cause Wire breaking at analog input or transmitter not calibrated transmitter defective Solution Check cable to transmitter make calibration replace the transmitter GC Error Internal communication error I O Board to LCD Board Cause Internal error Solution Change the Gas Controller module Mai...

Page 9: ...Manual OFF Manual ON Relay OFF No gas alarm Relay ON Gas alarm Relay manual OFF Relay manual ON 3 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Relay Status If a relay is in the manual ON or OFF status the orange red alarm LED at the Gas Controller is lit continuously The external operation of the alarm relay via an assigned digital input has pr...

Page 10: ...P No Selection of SP No CO Gas type CO See 3 6 2 ppm Gas unit See 3 6 2 CV Current value CV Current value of gas concentration AV Average value Average value 10 measured values within the time unit Control mode Display of selected control mode CV or AV Not active Status SP Not active SP not active Error Fault SP Current signal 3 mA or 22 mA 3 5 Menu Relay Setups Display and change of the setups fo...

Page 11: ...Description Setting Status Function R 01 Relay No Selection of relay 0 Function 0 0 Relay function static 0 Relay function flashing Time period in sec Impulse Break 1 1 3 5 3 Latching Mode Definition of latching function Symbol Description Setting Status Function R 01 Relay No Selection of relay No Latching Mode No No Yes Latching mode non active Latching mode active Acknowledging a latching relay...

Page 12: ...t least one of the two setups time or digital input is set Special function Response After acknowledging the output by push button or externally time starts When this time has run out and the alarm is still acting the relay is set again Symbol Description Setting Status Function R 03 Relay No Selection of relay Quit Mode 0 0 Reset of the relay after time having run out or by push button 1 Reset of...

Page 13: ...s ON DI OFF External Off 0 If digital input closed relay switches OFF 3 5 6 Delay Mode of the Relay Delay time ON starts when the alarm is released and or delay time OFF starts when the alarm returns to normal condition Symbol Description Setting Status Function R 01 Relay No Relay Selection 0 s Delay Time ON 0 Mode ON Relay is only activated at the end of the defined time sec 0 sec No delay 0 s D...

Page 14: ...fine Stage Set Point 2 See 3 6 5 Define Stage Set Point 3 See 3 6 5 Define Stage Set Point 4 See 3 6 5 Hysteresis See 3 6 5 Set delay time ON See 3 6 6 Set delay time OFF See 3 6 6 Define control mode See 3 6 7 Assign SP fault to alarm See 3 6 8 Assign alarm to alarm relay See 3 6 9 and 3 6 10 Assign SP signal to analog output See 3 6 10 Stage Set Point 1 50 ppm Stage Set Point 2 100 ppm Stage Set...

Page 15: ...pe Unit Measuring range1 SP 01 Measuring point CO Ex NO NO2 NH3 O2 CO2 SO2 H2S CL2 ETC VOC R401 R402 R408 R409 R404 R416 R502 R410 R411 R11 R123 R134 R22 TEM RH CO2 TOX Carbon monoxide Combustible gas Nitrogen oxide Nitrogen dioxide Ammonia Oxygen2 Carbon dioxide Sulphur dioxide Hydrogen sulphide Chlorine Ethylene oxide Air quality Refrigerant gas Refrigerant gas Refrigerant gas Refrigerant gas Re...

Page 16: ...n of SP No Linear SP Signal Linear Linear Transmitter with linear output signal Non linear Transmitter with non linear output signal only AT series from MSR E 3 6 5 Stage Set Point Hysteresis For each sensor point four alarm Stage Set Points are available for free definition If the gas concentration is higher than the adjusted alarm Stage Set Point the associated alarm is set If the gas concentrat...

Page 17: ...iption Default Status Function SP 01 Measuring Point Selection of SP No Alarm 1 2 3 4 Fault 0 0 0 0 Failure SP 0 0 0 0 0 Alarm not ON at SP failure 1 Alarm ON at SP failure 3 6 9 Alarm Assigned to Alarm Relay Each of the 4 alarms can be assigned to any alarm relay Unused alarms are not assigned to any alarm relay Symbol Description Default Status Function SP 01 Measuring Point Selection of SP No 1...

Page 18: ...C3 11XX Page 18 3 7 Menu System Setups Displays and changes the system setups of the Gas Controller module Main Menu System Setup Service Mode OFF Software Version GC03 XX Maintenance due in days 211 Service Phone 858 578 7887 AV Overlay 120 s 120 ppm AV Time 1800s TIme System US Time hh mm ss Date MM DD YY Customer Pass Change Failure Relay XX Power On Time 30s Maintenance Interval Days 912 See 3...

Page 19: ...chnician occurs in the display The remaining days until the next maintenance can be read from the menu Maintenance in The service phone no can be entered individually in the next menu Symbol Description Defa ult Function XXX Maintenance in Remaining days until the next maintenance XXX Maintenance interval 912 Reset of the maintenance message by entering the number of days until the next maintenanc...

Page 20: ...nd SP02 can be assigned to the analog output The assignment is effected in the menu SP Setups for each SP The sensor point sends the signal which is defined in the menu C A Mode The output signal mA V and starting point 0 20 is selected at the I O Board by means of jumper See fig 5 Out of the signals of all assigned measuring points the Single Point Gas Controller determines the minimum the maximu...

Page 21: ...7 9 Power On Time Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm Therefore the power on time is started at the SPC3 after having switched on the power supply While this time is running out the Gas Controller does not activate any alarms The p...

Page 22: ...ith the enclosed caps after the end of the assembly We recommend considering the following when choosing the mounting position x Installation height approx 1 6 m x Cables are introduced from below x Keep at least 150 mm of distance on the right side in order to open the stainless steel housing x Customer s instructions Fig 01 Standard plastic housing Stainless steel housing 4 1 Electrical Connecti...

Page 23: ...7 0 V 24 VDC_Out 24 VDC Analog_Out 4 20 mA_Inp Bus_A Bus_B X5 NO NC_2 COM_1 NC_1 DIO 24V NO_1 R1 7 2 8 3 9 4 5 10 11 6 1 R3 COM_2 Digital Input Warning Flash light Option external Transmitter MP 02 R4 R2 24 VDC 0 V Analog output ext Buzzer R1 SPDT 30 VAC DC 0 5 A R2 SPNO SPNC 30 VAC DC 0 5 A R3 R4 Open Collector 30 VDC 50 mA 0 VDC 0 V Analog Output Signal Selecttable via Jumper 0 4 20mA 0 2 10 V N...

Page 24: ...with jumper V A and 0 20 See Fig 5 After switching the power supply ON and at the end of the Power ON Time the SPC3 is ready for use The SPC3 is delivered with standard setups and set points The registration of the optional external gas transmitter and the assignment of the alarm relays to the individual alarms must always be performed during commissioning Additionally all other setups have to be ...

Page 25: ...assword level 1 customer s password Function analog output Define fault relay Power ON time Service phone no Maintenance date Setup Finished Relay R 1 2 3 4 Relay mode Function static flash Latching mode Horn function External relay operation Delay ON time Delay OFF time 1 SP 01 On Board Sensor SP 02 external Transmitter Setup Finished SP No 1 1 2 SP mode Gas type Measuring range SP signal Stage S...

Page 26: ...te Service Phone AV Overlay Time System Costumer Pass Power ON Time Fault Relay ppm Time AV Time Default GC 03 06 06 08 0853190040 120 120 1800 EU 1234 30 s 0 Analog Output 1 Calibration Mode 4 20 Max 4 0 20 0 6 2 Configuration Card of Alarm Relays Relay No Mode Static Flash Latching Mode Horn Function External Delay Time ON OFF ON OFF Time Quiet DI DI DI DI DI Default Energized 0 s No 0 0 0 0 0 0...

Page 27: ...ns menu driven Operation Environment Humidity 15 90 RH non condensing Working temperature 10 C to 50 C 14 F to 122 F Storage temperature 5 C to 30 C 23 F to 86 F Pressure range Atmospheric 10 Physical Enclosure panel Material Polycarbonate UL 94 HB fire retardant Conformity UL 50 standards Color Light Grey Dimensions W x H x D 130 x 130 x 75 mm 5 12 x 5 12 x 2 95 in Weight Approx 0 6 ibs 0 3 kg Pr...

Page 28: ...nce 2004 108 EWG Low voltage directive 73 23 EWG sensor UL Recognized relays R1 R2 UL Recognized E41515 CSA C22 2 No 0 No 14 File No LR31928 enclosure UL Listed E208470 CSA Certified E208470 Options Analog input external transmitter Analog input 1 4 20 mA input resistance 200 0 2 10V input resistance 25 k overload and short circuit proof Power supply for external analog transmitter 24 VDC VAC depe...

Page 29: ...ical life for this sensor is approximately five years in normal operation This will vary somewhat from sensor to sensor with some working lifetimes less than five years and some more than 5 years This wear also changes the characteristics of the sensor requiring periodic re calibration with the potentiometer Gain It is recommended that the sensor accuracy be verified every twelve months and recali...

Page 30: ... the sensor element x Apply calibration test gas CO 300 ml min 1 Bar 14 5 psi 10 x Wait two minutes until the measuring value is stable adjust the value with potentiometer Gain until the value corresponds to the Calibration gas concentration x Remove calibration adapter with a careful light turn Check the sensor for correct mounting By limiting the gain factor calibration will not be possible any ...

Page 31: ...here 15 Storage time Max 6 months Mounting height 1 5 to 1 8 m 5 to 6 ft Accuracy 3 ppm Stability resolution 3 ppm of reading Repeatability 3 of reading Long term output drift 5 signal loss year Response time t90 50 sec Life expectancy 5 years normal operating environment Humidity range short term 0 95 RH non condensing Temperature range continuous 10 C to 50 C 14 F to 122 F Temperature range shor...

Page 32: ...icians familiar with proper installation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow strictly all instructions as provided in the user manual 9 3 Maintenance We recommended checking the PolyGard SPC3 system regularly Due to regular maintenance differences...

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