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590 Series

DC Digital
Converter

Product Manual

HA467078 Issue 7

©

Copyright 2007 Parker SSD Drives, a division of Parker Hannifin Ltd.

All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any
form or by any means to persons not employed by a Parker SSD Drives company without written permission
from Parker SSD Drives, a division of Parker Hannifin Ltd . Although every effort has been taken to ensure the
accuracy of this document it may be necessary, without notice, to make amendments or correct omissions.

Parker SSD Drives cannot accept responsibility for damage, injury, or expenses resulting therefrom.

Compatible with Version 4.x Software

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Summary of Contents for 590 series

Page 1: ...orm or by any means to persons not employed by a Parker SSD Drives company without written permission from Parker SSD Drives a division of Parker Hannifin Ltd Although every effort has been taken to e...

Page 2: ...n design materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Parker SSD Drives Standard Conditions of Sale IA058393C Parker SSD Drives reserves the...

Page 3: ...re installed for your own information Unit used as a refer to Certification for the Inverter RComponent RRelevant Apparatus Unit fitted RWall mounted REnclosure Application Area The equipment describe...

Page 4: ...ers for the product s operation are correctly installed All control and signal terminals are SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage...

Page 5: ...tallation 3 3 Minimum Connection Requirements 3 4 Protective Earth Connections PE 3 6 Power Wiring Connections 3 7 Control Wiring Connections 3 10 Motor Field Connections 3 14 Internal External Supply...

Page 6: ...pping Methods 4 12 Normal Stop C3 4 13 Program Stop B8 4 15 Coast Stop B9 4 16 Standstill 4 16 The Trip Condition 4 16 Normal Starting Method 4 17 Advanced Starting Methods 4 17 Starting Several Conve...

Page 7: ...difying a Block Diagram 6 1 Configuration and Parameterisation Modes 6 1 Making and Breaking Links in Configuration Mode 6 1 Programming Rules 6 1 Saving Your Modifications 6 2 Understanding the Funct...

Page 8: ...C 6 63 USER FILTER 6 64 Chapter 7 TRIPS AND FAULT FINDING Trips 7 1 What Happens when a Trip Occurs 7 1 MMI Indications 7 1 Resetting a Trip Condition 7 1 Alarm Messages 7 1 LAST ALARM 7 2 HEALTH WORD...

Page 9: ...SPECIFICATION TABLE Specification Table Tag Number Order 10 2 Chapter 11 TECHNICAL SPECIFICATIONS Environmental Details 11 1 EMC Compliance 11 1 External AC Supply RFI Filters and Line Choke 11 2 Cabl...

Page 10: ...Star Point Earthing 12 4 Sensitive Equipment 12 5 Requirements for UL Compliance 12 6 Motor Overload Protection 12 6 Branch Circuit Short Circuit Protection Requirements 12 6 Short Circuit Ratings 12...

Page 11: ...r Feedback 13 13 Communications Option Boards 13 13 Comms Option Board P1 13 13 Remote 5721 Operator Station 13 13 Chapter 14 SERIAL COMMUNICATIONS Main Serial Port P1 14 1 Aux Serial Port P2 14 1 572...

Page 12: ...605 Frequency Inverter HA389591 Issue 1 Contents Contents Page Cont 12...

Page 13: ...y simple analog techniques Software configurable control circuitry built around standard software blocks Serial link communications with other drives or a PC for advanced process systems The integral...

Page 14: ...drive down Refer to Chapter 11 Technical Specifications Mechanical Details for unit weights About this Manual This manual is intended for use by the installer user and programmer of the 590 Converter...

Page 15: ...ack up your application data How the Manual is Organised The manual is divided into chapters and paragraphs Page numbering restarts with every chapter i e 5 3 is Chapter 5 page 3 Application Block Dia...

Page 16: ...1 4 Getting Started 590 Series Digital Converter...

Page 17: ...peed Control you can modify the performance of the Converter further by controlling the motor field i e Field Control By weakening the field current you can obtain an increase in motor speed beyond th...

Page 18: ...Main converter assembly 10 Calibration panel 2 Converter door assembly 11 Busbars main power input 3 Hinged MMI cover 12 System Port P3 4 Hinged terminal cover 13 Auxiliary Serial Port P2 5 Field wiri...

Page 19: ...with Digital setpoint serial link or P3 0 1 Analog Tach Feedback 2 Voltage Feedback Absolute 0 0 error using QUADRALOC Mk II digital controller Note Long term analog accuracy is subject to tachogener...

Page 20: ...identifying the nominal 3 phase ac power supply voltage 0 110V 1 115V 2 208V 3 220V 4 240V 5 380V 6 415V 7 440V 8 460V 9 480V A 500V 4 X 1 digit identifying the auxiliary ac control supply voltage 0 1...

Page 21: ...8 XX Two characters specifying special options hardware 00 No special options 01 to 99 Documented special options 9 XXX Three characters specifying special options software 000 No special options 001...

Page 22: ...2 6...

Page 23: ...35A 70A C D B E1 A 110A 150A C D A B E1 A C D B E1 180A 270A C D B E1 A 360A C D B E2 E1 E1 720A 800A A 450A C D B E1 A Cooling fan assemblies not shown Current Rating A Model Overall Dimensions Fixin...

Page 24: ...ng The Converter gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the air entries and exits Maintain the minimum air clearances given on the drawi...

Page 25: ...tion in the armature circuit A dc fuse or high speed circuit breaker will provide this protection If in doubt contact Parker SSD Drives Cable Gland Requirements Use a metal gland to connect to the cub...

Page 26: ...Converter is using the default Armature Voltage feedback when following the minimum connection instructions IMPORTANT Indicator lamps annunciators etc for Drive On condition should be switched by an...

Page 27: ...B9 A1 B8 C5 C3 B3 A4 B4 A8 A3 A2 A6 B5 B6 B7 H4 H3 H2 H1 C9 C1 H5 H6 D1 D2 D7 G4 G2 D8 D6 D5 L1 L2 D3 D4 PE A L3 PE FIELD THERMISTOR TACHO ENCODER S S S RL RL RL ARMATURE M PE AC FIELD SUPPLY 590 CONT...

Page 28: ...rotective earth ground point near the drive Connect the drive to the independent earth ground point Refer to Chapter 12 Certification for the Converter Screening Earthing cubicle mounted Class B NOTE...

Page 29: ...actor is closed 3 Phase Supply AC Line Choke L1 L2 L3 The main ac power is connected to busbar terminals L1 L2 and L3 there is no specific phase connection to these three terminals as the controller i...

Page 30: ...t the FIELD ENABLE parameter Motor Armature A A The motor armature is connected to busbar terminals A and A If a DC contactor is used the poles should be interposed between the controller terminals an...

Page 31: ...power supply with the Red phase connected to terminal D1 and the Yellow phase to terminal D2 IMPORTANT It is important that connection of the controller and the external field supply is consistent whe...

Page 32: ...rminal A6 should be connected to the 10V reference Terminal B3 and the CURR LIMIT SCALER should be set to 200 This allows the MAIN CURR LIMIT parameter to adjust the current limit between 0 and 200 fu...

Page 33: ...rds for extra protection are provided by Terminal B8 Program Stop and Terminal B9 Coast Stop Assuming that the Program Stop and Coast Stop terminals are held TRUE then a single contact connected betwe...

Page 34: ...but is a relay which can be operated in exceptional circumstances where human safety is of paramount importance Terminal B8 Program Stop provides a facility for regenerative braking on a 4 Quadrant d...

Page 35: ...icrotach A Microtach can be connected to provide speed feedback via the Microtach Option Board using the international standard ST fibre optic system F1 is the fibre optic receiver input socket Termin...

Page 36: ...d outputs are energised when the 3 phase supply to L1 L2 L3 is energised and the internal motor field is used Terminals D1 and D2 are not energised The internal motor field supply is fused by the 10A...

Page 37: ...nal ac supply connection You should provide suitably rated external fast acting semi conductor fusing to a maximum of 20A Re Wiring Procedure WARNING Isolate the drive 1 Loosen the control board fixin...

Page 38: ...ed external fast acting semi conductor fusing to a maximum of 20A Caution When using an external ac input it is important to have the correct phase relationship on the terminals The supply must be der...

Page 39: ...t 3 minutes after removing the ac supply The CO389456 filter flying leads can reach 100 C under normal operating conditions Leads should be separated to at least one cable diameter and adequately vent...

Page 40: ...ing the armour of the motor supply cables at one end to the motor frame and at the other end to the cubicle back panel Ideally 360o bonding is required which can be achieved with cable glands refer to...

Page 41: ...in Amendment 2 of IEC755 Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on switch on When the ac supply is switched on a pulse of current flows to earth to charg...

Page 42: ...3 20 Installing the Converter 590D DC Digital Converter HA467078 Installation Drawings Converter Installation Drawings Figure 3 5 35A 70A Stack Assembly...

Page 43: ...Installing the Converter 3 21 590D DC Digital Converter HA467078 Figure 3 6 110A 150A Stack Assembly...

Page 44: ...3 22 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 7 180A Stack Assembly...

Page 45: ...Installing the Converter 3 23 590D DC Digital Converter HA467078 Figure 3 8 270A Stack Assembly...

Page 46: ...3 24 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 9 360A Stack Assembly...

Page 47: ...Installing the Converter 3 25 590D DC Digital Converter HA467078 Figure 3 10 450A Stack Assembly...

Page 48: ...3 26 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 11 720A Stack Outline Drawing...

Page 49: ...Installing the Converter 3 27 590D DC Digital Converter HA467078 Figure 3 12 720A Stack Outline Drawing...

Page 50: ...3 28 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 13 720A Stack Assembly Standard Mounting...

Page 51: ...Installing the Converter 3 29 590D DC Digital Converter HA467078 Figure 3 14 720A Stack Assembly Installation Drawing...

Page 52: ...3 30 Installing the Converter 590D DC Digital Converter HA467078 External Stack Installation Drawings Figure 3 15 External Stack Assembly...

Page 53: ...Installing the Converter 3 31 590D DC Digital Converter HA467078 Figure 3 16 Wiring Diagram for 4 Quad External Stack...

Page 54: ...3 32 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 17 Wiring Diagram for 2 Quad External Stack...

Page 55: ...Installing the Converter 3 33 590D DC Digital Converter HA467078 Filter Installation Drawings Figure 3 18 Filter Mounting Details Part No CO467844U040 for 590 35 Amp...

Page 56: ...nstalling the Converter 590D DC Digital Converter HA467078 Figure 3 19 Filter Mounting Details Part No CO388965U035 for 590 35 Amp Figure 3 20 Filter Mounting Details Part No CO388965U110 for 590 70 1...

Page 57: ...Installing the Converter 3 35 590D DC Digital Converter HA467078 Figure 3 21 Filter Mounting Details Part No CO467844U070 for 590 70 Amp...

Page 58: ...3 36 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 22 Filter Mounting Details Part No CO467844U110 for 590 110 Amp...

Page 59: ...Installing the Converter 3 37 590D DC Digital Converter HA467078 Figure 3 23 Filter Mounting Details Part No CO467844U165 for 590 150 Amp...

Page 60: ...3 38 Installing the Converter 590D DC Digital Converter HA467078 Figure 3 24 Filter Mounting Details Part No CO467844U180 for 590 180 Amp...

Page 61: ...9 590D DC Digital Converter HA467078 Figure 3 25 Filter Mounting Details Part No CO467843U340 Frame 3 270 Amp 1 filter and Frame 4 380 830 Amp 2 filter refer to Chapter 11 Technical Specifications Ext...

Page 62: ...5 60 35 160 170 10 101 127 190 366 9 M6 I P M8 O P CO057960 270A 50 H 110 110 80 60 255 200 40 170 200 280 380 13 M8 CO387886 360A 50 H 135 145 80 60 255 200 40 170 200 280 380 13 11 13 CO057962 550A...

Page 63: ...Installing the Converter 3 41 590D DC Digital Converter HA467078 590 Capacitor Box Figure 3 27 Capacitor Box for 590 CO468398...

Page 64: ...3 42 Installing the Converter 590D DC Digital Converter HA467078...

Page 65: ...te system before the Converter is energised Ensure that rotation of the motor in either direction will not cause damage Ensure that nobody else is working on another part of the system which will be a...

Page 66: ...IMPORTANT You must not exceed the maximum drive and motor ratings Refer to the Product Code or maximum rating label and the motor rating plate Switchable Calibration Panel IA CAL SW1 SW2 SW3 SW4 IF C...

Page 67: ...on Calculate the tacho voltage by multiplying the required maximum speed by the tacho calibration factor e g motor speed 1500 rpm and tacho calibration factor 60V per 1000 rpm is 90V The tacho calibra...

Page 68: ...that the Converter s control terminals are wired as shown in Figure 3 4 Minimum Connection Requirements Use a digital voltmeter to check for the following 24V rail at terminal C9 10V rail at terminal...

Page 69: ...and that ANIN 4 A5 is at 10V or is adjustable up to 10V 3 If possible check the speed feedback by rotating the shaft manually in the forward direction Analog Tachogenerator The voltage at G3 DC Tach I...

Page 70: ...structions if the stop start circuits and contactor operate correctly 6 Switch off all power supplies to the equipment and when the whole system is totally isolated and safe re connect the main 3 phas...

Page 71: ...directly or indirectly to the Red phase on main power terminal L1 D2 must be connected directly or indirectly to the Yellow phase on main power terminal L2 The FIELD ENABLE should be set to ENABLE Wit...

Page 72: ...2 2 Reversed Connections MICROTACH Encoder Open the main contactor If the motor is turning in the right direction change over the ENCODER SIGN parameter If the motor is turning in the wrong direction...

Page 73: ...OFFSET parameter for minimum shaft rotation 2 Quadrant non reversing drives Set the Speed Setpoint potentiometer to zero and adjust the ZERO SPEED OFFSET parameter until the shaft is just rotating th...

Page 74: ...rives check the maximum reverse speed Imbalance in reversing drives can only be corrected by adjusting the ZERO SPD OFFSET parameter which may be to the detriment of operation at Zero Setpoint 18 Re s...

Page 75: ...eter is reset to OFF Perform a PARAMETER SAVE now Refer to Chapter 5 The Man Machine Interface MMI Saving Your Application If necessary restore field connections and remove the mechanical clamp Autotu...

Page 76: ...has direct control of the Run relay with no intervening electronics All associated parameters can be found in the STOP RATES menu Terminal Description Function Parameter Priority B9 Coast Stop Motor...

Page 77: ...ED FEEDBACK SPEED SETPOINT STOP ZERO SPEED DEFAULT 2 0 ACTUAL STOPPING RATE DEPENDS ON LOAD INTERTIA MOTOR HP AND OVERLOAD CAPABILITY OF MOTOR DRIVE DRIVE IS DISABLED BELOW STOP ZERO SPEED IF SET 0 25...

Page 78: ...0 0 SPEED FEEDBACK STOP ZERO SPEED DEFAULT 2 SPEED SETPOINT CONTACTOR WILL DROP OUT IF SPEED FEEDBACK STOP ZERO SPEED WHEN STOP LIMIT TIMED OUT 0 DRIVE ENABLE ENABLED DRIVE RUN LED AND START CONTACTO...

Page 79: ...0 SPEED SETPOINT 0 0 PROG STOP TIME DEFAULT 0 1 SEC SPEED DEMAND SPEED SETPOINT CURRENT LIMIT SET BY PROG STOP I LIMIT DEFAULT 100 ACTUAL STOPPING RATE DEPENDS ON LOAD INERTIA MOTOR HP AND OVERLOAD CA...

Page 80: ...Demand Actual Speed Enable Coast Stop B9 This is achieved by removing 24V from Terminal B9 The stack is automatically quenched and the contactor is opened The motor coasts to a stop Note The motor co...

Page 81: ...inal C5 Enable 2 Apply 24V to Terminal C4 Jog Mode Note The Converter will not start if there are alarms present The Converter can be started using JOG SPEED 1 JOG SPEED 2 allowing for two different s...

Page 82: ...4 18 Operating the Converter 590 Series DC Digital Converter...

Page 83: ...rsion of the Converter The display then changes to MENU LEVEL after a further 15 seconds you can press the M key to display this screen immediately This screen is at the top of the MMI s menu system U...

Page 84: ...condition The main contactor control relay is energised and the thyristor bridge is enabled START CONTACTOR Converter State Start contactor is Open z Start contactor is Closed by a start instruction...

Page 85: ...l the parameters for external communications set up and operation SYSTEM contains all the parameters for I O configuration Also contains the Reserved Menu Figure 5 1 The Menu System showing Main Menus...

Page 86: ...OCKS CURRENT PROFILE STOP RATES CALIBRATION INHIBIT ALARMS CURRENT LOOP SPEED LOOP STANDSTILL SETPOINT SUM 1 ANIN 1 A2 ANIN 5 A6 ANOUT 1 A7 ANOUT 2 A8 DIGIN 1 C6 DIGIN 3 C8 DIGITAL INPUT C4 DIGITAL IN...

Page 87: ...special key combination restores ALL default parameters to the Converter Hold down the four MMI keys E M then power up the Converter Special Menu Features Menu Viewing Levels For ease of operation th...

Page 88: ...he E key to exit the parameter 2 Move to the ENTER PASSWORD parameter Enter any number other than the password and press the E key to exit The system is now password locked Having activated the passwo...

Page 89: ...r values in non volatile memory i e values are stored during power down Restoring Saved Settings If you are unsure about any changes you have made and you have not yet performed a PARAMETER SAVE simpl...

Page 90: ...5 8 The Man Machine Interface MMI 590 Series DC Digital Converter...

Page 91: ...eters Modifying a Block Diagram Configuration and Parameterisation Modes There are two modes of operation used while modifying a block diagram Parameterisation and Configuration modes The CONFIGURE EN...

Page 92: ...by Parker SSD Drives engineers Instance Name Names the function block type Default Value The default value of the unmodified factory set up Input Output Parameter Name The name shown on ConfigEd Lite...

Page 93: ...ILED 1 9 3 PHASE FAILED 2 10 PHASE LOCK 4 11 5703 RCV ERROR 8 12 STALL TRIP 1 13 OVER I TRIP 2 14 Not used 4 15 ACCTS FAILED 8 When more than one trip is to be represented at the same time then the tr...

Page 94: ...niLINK 6 38 PID 6 39 RAISE LOWER 6 42 RAMPS 6 44 SETPOINT SUM 1 6 48 SETPOINT SUM 2 6 49 SPEED LOOP SETPOINTS 6 51 ADVANCED Speed Loop ADAPTION ZERO SPD QUENCH 6 55 STANDSTILL 6 56 STOP RATES 6 57 SYS...

Page 95: ...critical e g a trim input from a digital speed and position locking system ANIN 1 A2 OUTPUT 246 100 1 0000 230 CALIBRATION 100 00 231 MAX VALUE 100 00 232 MIN VALUE ANIN 1 A2 0 00V ANIN 3 A4 OUTPUT 24...

Page 96: ...6 6 Programming Your Application 590 Series DC Digital Converter Functional Description Configurable Analog Inputs OUTPUT MIN VALUE MAX VALUE 0 DIAGNOSTIC CALIBRATION...

Page 97: ...00 248 10V CAL 0 00 465 OFFSET FALSE 363 MODULUS ANOUT 2 A8 56 0 00V Parameter Descriptions INPUT Range 0 to 499 SOURCE TAG The source Tag No of the output value 10V CAL Range 300 00 to 300 00 TO GET...

Page 98: ...LACK ENABLE Parameter Descriptions AUX START Range ON OFF Software Start Run command AUX JOG Range ON OFF Software Jog command AUX ENABLE Range ON OFF Software Enable command AUX DIGOUT 1 Range ON OFF...

Page 99: ...ct Analog Input 1 A2 directly to Analog Output 1 A7 TAG PARAMETER DEFAULT SETTING 161 AUX START ON 227 AUX JOG ON 168 AUX ENABLE ON CONFIGURABLE AUX I O POINTS NOTE 2 94 AUX DIGOUT 1 OFF 95 AUX DIGOUT...

Page 100: ...group identity address UNIT ID UID Range 0 to 15 The Parker SSD Drives protocol unit identity address PROTOCOL Range See below Selects the protocol to be used The selections are ASCII BINARY OPTION se...

Page 101: ...ibration values using SW7 IR COMPENSATION Range 0 00 to 100 00 Compensation for motor IR drop to improve regulation when using armature voltage feedback as the speed feedback ENCODER RPM Range 0 to 60...

Page 102: ...e exactly 100 at the required actual current value e g 1 5A etc Note Primary field calibration is achieved by adjusting IF calibration using SW1 3 POSITION COUNT Reserved parameter for use by Parker S...

Page 103: ...LD BIPOLAR 1 0000 ARMATURE I A9 FIELD I CAL ia lial 112 TO INHIBIT ALARMS D 15 STALL TRIP AT ZERO SPEED FROM STANDSTILL DEFAULT SETTING PARAMETER TAG 60 D 46 BLACK EMF TO SPEED LOOP SPEED FEEDBACK SEL...

Page 104: ...ure current PI loop This parameter is set during the autotune function INT GAIN Range 0 00 to 200 00 Integral gain control for armature current PI loop This parameter is set during the autotune functi...

Page 105: ...Speed Demand Speed Feedback Analog I P2 A3 Digital I P3 C8 I DMD ISOLATE Current Demand Current Feedback Motor shown ENABLED AUTOTUNE Range ON OFF This is the autotune function trigger input ILOOP SU...

Page 106: ...IT SCALER 100 00 301 POS I CLAMP ANALOG I P 5 421 MAIN CURR LIMIT 200 00 1 88 87 D 7 NEG I CLAMP D 6 POS I CLAMP DRIVE ENABLED P1 PHASE ANGLE CONTROL 42 D 11 AT CURRENT LIMIT D 5 CURRENT FEEDBACK 298...

Page 107: ...AX BRK 1 SPD1 200 0 33 IMAX BRK 2 SPD2 MMI Menu Map 1 SETUP PARAMETERS 2 CURRENT PROFILE SPD BRK 1 LOW SPD BRK 2 HIGH IMAX BRK 1 SPD1 IMAX BRK 2 SPD2 Parameter Descriptions SPD BRK 1 LOW Range 0 0 to...

Page 108: ...D 46 RAMP OUTPUT D 47 SPEED SETPOINT D 48 TERMINAL VOLTS D 49 BACK EMF D 50 TACH INPUT B2 D 51 ENCODER DIAGNOSTICS SPEED FEEDBACK 207 0 00 SPEED ERROR 297 0 00 CURRENT DEMAND 299 0 00 CURRENT FEEDBAC...

Page 109: ...CURRENT LOOP page 6 14 ACTUAL POS I LIM Tag No 67 D 8 200 00 to 200 00 Overall positive current limit value DIAGNOSTIC only ACTUAL NEG I LIM Tag No 61 D 9 200 00 to 200 00 Overall negative current lim...

Page 110: ...grees 155 degrees is the value for back stop min field and 5 degrees is the value for front stop max field Refer to FIELD CONTROL page 6 27 ANIN 1 A2 Tag No 50 D 25 100 00 to 100 00 VOLTS Speed setpoi...

Page 111: ...64 D 41 300 00 to 300 00 OUTPUT Value of the raise lower ramp function Refer to RAISE LOWER page 6 42 PID OUTPUT Tag No 417 D 42 315 00 to 315 00 PID block output Refer to PID page 6 39 PID CLAMPED Ta...

Page 112: ...l usually be configured to be the drive s own speed feedback i e encoder or arm volts feedback MIN DIAMETER Range 0 00 to 100 00 This is normally the empty core diameter MIN SPEED Range 0 00 to 100 00...

Page 113: ...XTERNAL RESET MIN DIAMETER 425 DIAMETER 427 RAMP RATE 453 LINE SPEED 424 462 463 430 428 429 aX Y x z Hold DIAMETER CALC Core Diameter d Line Speed S Reel Diameter r D Circumference D or Line Speed S...

Page 114: ...is therefore simple set VALUE TRUE to 0 00 and VALUE FALSE to 0 01 or any other non zero number DIGIN 1 C6 OUTPUT 102 90 0 01 103 VALUE TRUE 0 00 104 VALUE FALSE DIGIN 1 C6 71 OFF DIGIN 2 C7 OUTPUT 1...

Page 115: ...put can be configured By default it is set to 496 which is the Tag No for JOG SLACK in the AUX I O function block DESTINATION TAG Destination of DIGITAL INPUT C4 Range 0 to 499 Default 496 TAG N 494 D...

Page 116: ...6 98 INPUT FALSE 360 INVERTED 0 00 196 THRESHOLD TRUE 44 MODULUS DIGOUT 2 B6 75 ON DIGOUT 2 B6 99 INPUT FALSE 361 INVERTED 0 00 197 THRESHOLD TRUE 45 MODULUS DIGOUT 3 B7 76 ON MMI Menu Map 1 SYSTEM 2...

Page 117: ...185 FLD QUENCH DELAY QUENCH 186 FLD QUENCH MODE MMI Menu Map 1 SETUP PARAMETERS 2 FIELD CONTROL FIELD ENABLE FLD CTRL MODE IS MMI Menu Map 1 SETUP PARAMETERS 2 FIELD CONTROL 3 FLD VOLTAGE VARS RATIO O...

Page 118: ...ng purposes this value can be set to another lower desirable level Subsequently it is advisable to return it to 100 for normalisation BEMF FBK LEAD Range 10 to 5000 ms This is the lead time constant o...

Page 119: ...QUENCH STAND BY O P 2 TO FIELD SCR FIRING FLD VOLTAGE VARS O P 90 00 170 NOTE 1 ____ FLD CURRENT VARS TAG PARAMETER DEFAULT 173 PROP GAIN 0 10 172 INT GAIN 1 28 SETTING PI 183 D 22 FIELD CURRENT FEEDB...

Page 120: ...trip alarm from tripping the contactor out TRIP RESET Range TRUE FALSE When this is FALSE the faults are latched permanently and the HEALTHY output remains inactive after toggling the Start input C3 o...

Page 121: ...ET TRUE FIELD CURRENT LESS THAN 6 1 5703 IN SLAVE MODE AND COMMS ERROR FROM CALIBRATION STALL DELAY AND STALL THRESHOLD FROM CALIBRATION SPDFBK ALM LEVEL ENCODER FEEDBACK SELECTED AND ERROR DETECTED D...

Page 122: ...ake Up Slack 1 Default ON Take Up Slack 2 True ON OFF Setpoint Take Up Slack 2 Default ON JOG SLACK OPERATING MODE 212 STOP 5 00 218 JOG SPEED 1 5 00 219 JOG SPEED 2 5 00 253 TAKE UP 1 5 00 254 TAKE U...

Page 123: ...peed 2 Jog Ramp Rate ON Crawl True ON ON Crawl Speed Default ON RAMP INPUT JOG C4 RUN C3 JOG C4 t 0 0 JOG SPEED 1 RAMP RATE set in JOG SLACK RAMP INPUT RAMP INPUT TAKE UP 1 t RAMP ACCEL TIME set in RA...

Page 124: ...o 499 SOURCE TAG AUX INPUT Range 0 to 499 AUX SOURCE Provides the second input for the two input functions of the MODE selection ADVANCED Range OFF ON When OFF it makes the extended link appear as a s...

Page 125: ...DVANCED ON DESTINATION Logic Inversion of SOURCE AND If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON DESTINATION SOURCE AND AUX SOURCE OR If ADVANCED OFF DESTINATION SOURCE If ADVANCED ON DESTINATIO...

Page 126: ...rive s protocol unit identity address PROTOCOL Range See below Selects the protocol to be used The selections are ASCII BINARY OPTION select OPTION if say a Profibus option is fitted BAUD RATE Range S...

Page 127: ...D 37 FULL MENUS 30 38 MENU DELAY ENGLISH 304 LANGUAGE MMI Menu Map 1 MENUS FULL MENUS MENU DELAY LANGUAGE Parameter Descriptions FULL MENUS Range ENABLED DISABLED When enabled the full MMI menu struct...

Page 128: ...5 LOGIC 6 LOGIC 7 LOGIC 8 miniLINK 0 00 339 VALUE 1 0 00 340 VALUE 2 0 00 341 VALUE 3 0 00 342 VALUE 4 0 00 343 VALUE 5 0 00 344 VALUE 6 0 00 345 VALUE 7 0 00 379 VALUE 8 0 00 380 VALUE 9 0 00 381 VA...

Page 129: ...T NEGATIVE LIMIT O P SCALER TRIM INPUT 1 INPUT 2 RATIO 1 RATIO 2 DIVIDER 1 DIVIDER 2 ENABLE INT DEFEAT FILTER T C MODE MIN PROFILE GAIN PROFILED GAIN Parameter Descriptions PROP GAIN Range 0 0 to 100...

Page 130: ...s to 10 000s In order to attenuate high frequency noise a first order filter is added in conjunction with the differentiator The ratio k of the Derivative Time Constant Td over the Filter Time Constan...

Page 131: ...trolled The derivative term has an associated filter to suppress high frequency signals Input 1 410 Ratio 1 412 Divider 1 418 Input 2 411 Ratio 2 413 Divider 2 414 F 403 D 401 I 402 P PID Output 417 N...

Page 132: ...ns RESET VALUE Range 300 00 to 300 00 This reset value is pre loaded directly into the output when EXTERNAL RESET is TRUE or at power up It will be clamped by min and max values INCREASE RATE Range 0...

Page 133: ...RAISE INPUT 100 0 RAISE LOWER OUTPUT RESET VALUE DEFAULT 0 INCREASE RATE DEFAULT 10 0 SEC DECREASE RATE DEFAULT 10 0 SEC t t If Reset Output Reset Value Clamped RESET VALUE RAISE INPUT MIN VALUE LOWE...

Page 134: ...t its last value This is overridden by Ramp Reset RAMP INPUT Range 100 00 to 100 00 Ramp Input TAG S RAMP Range 0 00 to 100 00 Percentage of ramp with S shaped rate of change A value of zero is equiva...

Page 135: ...RAMPING RAMP OUTPUT MIN SPEED Range 0 00 to 100 00 The minimum speed clamp is fully bi directional and operates with a 0 5 hysterisis This clamp operates on the input to the ramp and it can therefore...

Page 136: ...ME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUAL DECEL TIME WITH S RAMP t 0 t t 0 0 RAMP OUTPUT 100 RAMP INPUT 100 RAMP ACCEL TIME S RAMP 0 RAMP DECEL TIME S RAMP 0 ACTUAL ACCEL TIME WITH S RAMP ACTUA...

Page 137: ...E DISABLED t RAMP INPUT X RAMP OUTPUT 0 t RESET VALUE 0 00 EXTERNAL RESET RAMP INPUT X EXTERNAL RESET ENABLED 0 RAMP OUTPUT RAMP I P X t 0 t RESET VALUER Y Y t MIN SPEED DRIVE ENABLED AND AUTO RESET E...

Page 138: ...polarity SIGN 0 Range POSITIVE NEGATIVE Input 0 polarity DIVIDER 1 Range 3 0000 to 3 0000 Analog input 1 scaling Dividing by 0 zero results in a zero output DIVIDER 0 Range 3 0000 to 3 0000 Input 0 sc...

Page 139: ...o 3 0000 Input 0 scaling DIVIDER 0 Range 3 0000 to 3 0000 Input 0 scaling Dividing by 0 zero results in a zero output INPUT 1 Range 300 00 to 300 00 Input 1 value By default this is connected to analo...

Page 140: ...ng Your Application 590 Series DC Digital Converter Functional Description INPUT 2 445 INPUT 1 443 RATIO 1 446 INPUT 0 444 RATIO 0 447 DIVIDER 0 448 DIVIDER 1 466 LIMIT 449 OUTPUT 1 492 OUTPUT 0 491 M...

Page 141: ...0 289 SETPOINT 1 POSITIVE 9 SIGN 2 A3 1 0000 7 RATIO 2 A3 SETPOINT 2 A3 290 0 00 0 00 291 SETPOINT 3 0 00 41 SETPOINT 4 105 00 357 MAX DEMAND 105 00 358 MIN DEMAND Parameter Descriptions PROP GAIN Ran...

Page 142: ...00 to 100 00 Speed Setpoint 4 Default 5703 I P MAX DEMAND Range 0 00 to 105 00 Sets the maximum input to the speed loop It is clamped at 105 to allow for overshoot in the external loops MIN DEMAND Ran...

Page 143: ...nt to reach 105 This applies only to the final summing junction immediately before the speed loop and also to the Setpoint Sum 1 output Individual speed setpoints are still clamped to 100 13 INT TIME...

Page 144: ...SPT SUM O P RAMP OUTPUT 105 00 105 00 63 D 44 FROM 5703 SUPPORT FROM SETPOINT SUM FROM RAMPS A3 ANALOG I P 2 TO STOP RATES PROGRAM STOP AND NORMAL STOP RAMPS TO ZERO SPEED NOTE 1 ONLY THE SETPOINTS S...

Page 145: ...ARAMETERS 2 SPEED LOOP 3 ZERO SPD QUENCH ZERO SPD LEVEL ZERO IAD LEVEL Parameter Descriptions MODE Range 0 to 3 0 Disabled 1 Speed Feedback Dependent 2 Speed Error Dependent 3 Current Demand Dependent...

Page 146: ...Map 1 SETUP PARAMETERS 2 STANDSTILL STANDSTILL LOGIC ZERO THRESHOLD STANDSTILL AT ZERO SETPOINT 78 TRUE AT ZERO SPEED 77 TRUE AT STANDSTILL 79 TRUE 89 306 ZERO SETPOINT DISABLED 11 STANDSTILL LOGIC 2...

Page 147: ...ve reaching STOP ZERO SPEED Tag No 29 and the contactor being opened This is particularly useful during the jog cycle to prevent multiple operations of the main contactor If STOP ZERO SPEED is 0 25 th...

Page 148: ...in which sequence Consequently COAST STOP and PROGRAM STOP must be FALSE i e the Converter is not in Coast or Program mode before a Run signal is applied otherwise the controller assumes a Stop mode a...

Page 149: ...L LINKS 2 SYSTEM PORT P3 MMI DUMP P3 UDP XFER P3 UDP XFER P3 MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP MODE P3 BAUD RATE MMI Menu Map 1 SERIAL LINKS 2 SYSTEM PORT P3 3 P3 SETUP 4 BISYNCH...

Page 150: ...constant torque on the centre wind spindle TAPER CALC TAPERED DEMAND 452 0 00 TOT TENS DEMAND 441 0 00 0 00 438 TAPER 0 00 439 TENSION SPT 0 00 440 TENSION TRIM MMI Menu Map 1 SETUP PARAMETERS 2 SPEC...

Page 151: ...tches the sign of the friction compensations when the motor changes direction This should be done when the line reverses FIX INERTIA COMP Range 300 00 to 300 00 Fixed inertia compensation set up param...

Page 152: ...must be normalised to 100 for maximum line ramp rate Useful for large line ramp rates 100 Secs 2 RATE CAL not 0 00 Allows the internally calculated rate value to be monitored TENSION SCALER Range 3 0...

Page 153: ...ERS 2 SPECIAL BLOCKS 3 TORQUE CALC TORQUE DEMAND TENSION ENABLE OVER WIND Parameter Descriptions TORQUE DEMAND Range 200 00 to 200 00 This is the torque input of the block TENSION ENABLE Range ENABLED...

Page 154: ...r USER FILTER This is an internal function block and does not appear as a menu on the MMI USER FILTER OUTPUT 296 0 00 0 00 295 INPUT Parameter Descriptions INPUT Reserved parameter for use by Parker S...

Page 155: ...VERVOLTS VA trips to be active Alternatively it is possible for the Converter to trip due to a FIELD OVER I error and then for the HEATSINK TRIP trip to become active after the Converter has stopped t...

Page 156: ...e possible trip messages are given in the table below Trip Message and Meaning Possible Reason for Trip OVERSPEED Motor overspeed the speed feedback signal has exceeded 125 of rated speed Badly adjust...

Page 157: ...onds ENCODER FAILED No speed feedback signal The SPEED FBK SELECT parameter is set to ENCODER but an optional Encoder board is not fitted Where applicable check fibre optic cable for damage bend radiu...

Page 158: ...tion to Converter power board missing Check armature current transformer plug for correct installation Note The trip prevents the contactor closing and the current loop activating without armature cur...

Page 159: ...rance can be increased by 0 1 with each press of the E key however this indicates a hardware fault refer to Parker SSD Drives IA FBK CAL FAIL IA INST CAL FAIL The self calibration of the armature curr...

Page 160: ...clear the jam Motor runs at full speed only Reversed tachogenerator or open circuit tachogenerator Check tachogenerator connections Open circuit speed reference potentiometer Check terminal Table 7 2...

Page 161: ...your nearest Parker SSD Drives Service Centre to arrange return of the item You will be given a Returned Material Authorisation Use this as a reference on all paperwork you return with the faulty item...

Page 162: ...ard Check the auxiliary fuses etc fan fuse if applicable Diode Check on Power Terminals Using a Meter or A to L1 L2 L3 and Earth Terminal Open Circuit A to L1 L2 L3 and Earth Terminal Open Circuit Int...

Page 163: ...mmand being issued to the thyristor stack every 1 6 of a mains cycle in steady state Some special features of the current controller are discussed separately below Adaptive Current Control The gain of...

Page 164: ...urrent should then be saved If the value of boundary current Part 1 is very high larger than 150 or so then the Autotune Part 2 step change will be in the region above 200 which might result in overcu...

Page 165: ...be excessive with long oscillatory settling If the I gain is too low the response will be overdamped long exponential rise With the I gain optimally set if the P gain is too low the response will be...

Page 166: ...Chapter 4 Current Loop Manual Tuning and one convenient way is to switch several times from quench to standby mode and observe the current response 0 50 for rise time and overshoot The setting of the...

Page 167: ...arameter default 10 limits the minimum level in the field weakening region The Lead Lag compensator has a dc gain emf gain Kp a lead time constant emf lead T1 and a lag time constant emf lag T2 Note F...

Page 168: ...9 6 Control Loops 590 Series DC Digital Converter...

Page 169: ...alue This varies with parameter type INT The upper and lower limits of the parameter indicating the parameter s true internally held number of decimal a reduced number of digits may be shown by the MM...

Page 170: ...8 AUTOTUNE CURRENT LOOP 0 1 RW 19 FIELD FAIL INHIBIT ALARMS 0 1 RW 20 ARMATURE V CAL CALIBRATION 9800 11000 RW 21 IR COMPENSATION CALIBRATION 0 10000 RW 22 ENCODER RPM CALIBRATION 0 6000 RW 23 ANALOG...

Page 171: ...Speed Loop Error Unfiltered Unallocated RO 65 Current Feedback Unfiltered Unallocated RO 66 Current Demand Unfiltered Unallocated RO 67 ACTUAL POS I LIM DIAGNOSTICS 20000 20000 RO 68 START C3 DIAGNOS...

Page 172: ...1 RW 112 STALL TRIP DIAGNOSTICS 0 1 RO 113 RAMPING DIAGNOSTICS 0 1 RO 114 Alarm Sequence State Unallocated RO 115 HEALTH WORD INHIBIT ALARMS 0 FFFF RO 116 HEALTH STORE INHIBIT ALARMS 0 FFFF RO 117 He...

Page 173: ...E TM RESERVED 0 65535 RW 163 ILOOP PI MODE RESERVED 0 2 RW 164 TOGGLE PERIOD RESERVED 0 FFFF RW 165 TOGGLE REF 1 RESERVED 30000 30000 RW 166 SEL INT CUR SPD RESERVED 0 4 RW 167 TOGGLE REF 2 RESERVED 3...

Page 174: ...M 1 30000 30000 RW 209 FLD CTRL MODE IS FIELD CONTROL 0 1 RW 210 RATIO OUT IN FLD VOLTAGE VARS 0 10000 RW 211 HEALTH INHIBIT RESERVED 0 FFFF RW 212 OPERATING MODE DIAGNOSTICS 0 7 RO 213 ZERO CUR OFFSE...

Page 175: ...RAISE LOWER 1 6000 RW 257 DECREASE RATE RAISE LOWER 1 6000 RW 258 MIN VALUE RAISE LOWER 30000 30000 RW 259 MAX VALUE RAISE LOWER 30000 30000 RW 260 Raise Lower Dest Unallocated 0 499 RW 261 RAISE INPU...

Page 176: ...TES 1 6000 RW 303 OPTION VERSION MAIN PORT P1 0 00 99 99 RO 304 LANGUAGE MENUS 0 1 RW 305 TRIP RESET INHIBIT ALARMS 0 1 RW 306 SOURCE TAG STANDSTILL 0 499 RW 307 EXTERNAL RESET RAISE LOWER 0 1 RW 308...

Page 177: ...52 LOGIC 7 miniLINK 0 1 RW 353 LOGIC 8 miniLINK 0 1 RW 354 EEprom Write Unallocated 0 2 RW 355 RAMP RATE JOG SLACK 1 6000 RW 356 Speed Loop Output Unallocated 20000 20000 RO 357 MAX DEMAND SPEED LOOP...

Page 178: ...ORT P1 0 499 RW 401 DERIVATIVE TC PID 0 10000 RW 402 INT TIME CONST PID 1 10000 RW 403 FILTER T C PID 0 10000 RW 404 PROP GAIN PID 0 1000 RW 405 POSITIVE LIMIT PID 0 10500 RW 406 NEGATIVE LIMIT PID 10...

Page 179: ...2 30000 30000 RW 448 DIVIDER 0 SETPOINT SUM 2 30000 30000 RW 449 LIMIT SETPOINT SUM 2 0 20000 RW 450 Setpoint Sum 2 Unallocated 0 499 RW 451 SPT SUM OUTPUT SETPOINT SUM 2 20000 20000 RO 452 TAPERED D...

Page 180: ...C 30000 30000 RW 485 INERTIA COMP O P TENSION COMP CALC 20000 20000 RO 486 TENSION SCALER TENSION COMP CALC 30000 30000 RW 487 STATIC COMP TENSION COMP CALC 30000 30000 RW 488 DYNAMIC COMP TENSION COM...

Page 181: ...America Canada Altitude If 500 metres above sea level derate Motor Power rating by 1 per 200 metres to a maximum of 5 000 metres Humidity Maximum 85 relative humidity at 40 C non condensing Atmosphere...

Page 182: ...100 3 off CO467843U340 CO057963 AC supply filter part numbers for non CE marked converters Armature Current Rating A Total Filter Watt Loss W Parker SSD Filter Part No Line Choke Requirement 950 1100...

Page 183: ...er Fuse Rating Part Number 125o C Junction Temperature 0010 to 0350 35A CH110353 40A CH570044 800 A2 t 0351 to 0700 75A CH120753 80A CH570084 8 000 A2 t 0701 to 1100 110A CH120114 160A CH580164 8 000...

Page 184: ...0 150 18000 590 110 500 450 1350 190 18000 590 110 500 720 2160 300 30000 591 110 500 35 105 15 5000 591 110 500 70 210 30 5000 591 110 500 110 330 45 10000 591 110 500 150 450 60 10000 591 110 500 18...

Page 185: ...590 1 500 270 710 YES 10 10000 590 1 500 360 1080 YES 20 18000 590 1 500 450 1350 YES 20 18000 590 1 500 720 2160 NO 2 20 30000 598 9 660 950 2850 YES 30 598 9 660 1100 3300 YES 30 598 9 660 1388 416...

Page 186: ...mA maximum source 10ms Negligible up to 50mA load short circuit protection provided Analog Input Output Terminal blocks A B and C are located on the control board each block being a 9 way plug in conn...

Page 187: ...operate with Trigger Board AH055036U003 and Suppression Board AI386001 Auxiliary Amps AH385851 AH385621 Internal PSU Fans Contactor 4A fused at FS2 Internal PSU Fans Contactor 4A fused at FS2 Power T...

Page 188: ...uses should be used those with 20A field capability 20A fuses Note When using an external ac input it is important to have the correct phase relationship on the terminals The supply must be derived fr...

Page 189: ...l Relay is De energised a leakage current of approximately 2mA can be expected and this should be considered when interfacing to these terminals Typically there could be the energisation of very sensi...

Page 190: ...tpoint 10V Full speed setpoint reverse YES A4 Analog Input 4 Aux Current Clamp ve 10V 200 Positive current demand 10V 200 Reverse current clamp YES A5 Analog Input 5 Main Current Limit Aux Current Cla...

Page 191: ...ive Operational This output is true when the controller is Healthy 24V when Healthy YES B6 Digital Output 3 Drive Ready This output is true when the controller is ready to function i e locked into the...

Page 192: ...if overtemperature sensors are not used N A C2 Start Run Input Start Run When an input is applied to this terminal the main contactor will close and the controller will operate provided there are no a...

Page 193: ...amp output is frozen at the last value irrespective of the Ramped Setpoint Input When false the S Ramp Output follows the Ramped Setpoint Input with a delay determined by the Acceleration and Decelera...

Page 194: ...ation Option fitted Further information on the other options may be obtained from the relevant Technical Manual TERMINAL BLOCK H SERIAL COMMUNICATIONS Note Where more than 8 serial communications opti...

Page 195: ...tallation for dimensions and air clearances 590 591 Up to 70A Up to 150A Up to 180A 270A 450A 720A Nominal Blower Throughput m hour 100 300 350 490 1000 at 80 millibar for rated output Weight kg lbs 1...

Page 196: ...Fan 2 100mA 590 1 180 35 Integral Fan 1 0 36A 0 21A 590 1 270 35 Integral Fan 1 0 36A 0 21A 590 1 360 35 Integral Fan 1 1 2A 0 55A 590 1 450 35 Separate Fan 1 1 2A 0 62A 590 1 720 35 Separate Fan 1 1...

Page 197: ...of the screen in this case earth one end via a 1 F 50Vac capacitor and the other as normal Keep unshielded cable as short as possible inside the cubicle Always maintain the integrity of the shield If...

Page 198: ...ve cables should cross noisy cables at 90 Never run sensitive cables close or parallel to the motor dc link and braking chopper circuit for any distance Never run supply dc link or motor cables in the...

Page 199: ...els or undefined mounting structures Cables between the VSD and motor must be screened or armoured and terminated at the VSD or locally on the back panel Single VSD Single Motor Apply a single point s...

Page 200: ...re 0 2 Star Point Earthing 1 Clean Earth Busbar insulated from the mounting panel Used as a reference point for all signal and control cabling This may be further subdivided into an analogue and a dig...

Page 201: ...tput chokes transformers The cable between VSD and motor even when screened armoured Connections to external braking chopper and resistor even when screened armoured AC DC brushed motors due to commut...

Page 202: ...t A2 s or equivalent 20 35 500Vac 40 1 000 L50S 40 40 70 500Vac 80 5 000 L50S 80 60 110 500Vac 125 10 000 L50S 125 80 150 500Vac 175 20 000 L50S 175 100 180 500Vac 175 20 000 L50S 175 150 270 500Vac...

Page 203: ...pliant Compression Lug Kits are available for the connection of power wiring for the following Converter ratings These lugs must be applied with the correct tooling as described in the Installation In...

Page 204: ...voltage directive S I No 3260 implements this LVD directive into UK law An EC Declaration of Conformity low voltage directive is included at the end of this chapter CE Marking for EMC Who is Responsi...

Page 205: ...the use of distributed parasitic elements of the existing installation Note When two or more EMC compliant components are combined to form the final machine system the resulting machine system may no...

Page 206: ...tallation to EMC instructions in this manual Filter refers to a specified external filter filter EMC compliance no filter filter EMC compliance may be applied for no filter Installation Basic and Gene...

Page 207: ...ICS STATED IN MANUAL OPTIONAL SSD FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE EMC INSTALLATION GUIDELINES STATEDIN MANUAL CEMEP VALIDITY FIELDS 2 3 AND 4 NO EMC CE MARK APP...

Page 208: ...ed to aid your justification for EMC compliance when the unit is used as a component We Parker SSD Drives address as below declare under our sole responsibility that the above Electronic Products when...

Page 209: ...tified and smoothed to provide the dc power supply rails The 5V dc rail is monitored via a reference element and a control signal returned via an opto isolator to the control element of the high volta...

Page 210: ...WN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1...

Page 211: ...9 F18 D1 D2 D3 D4 24V 0V RFI GND F25 F23 F24 F21 FS1 F22 F27 D5 D6 D7 D8 TRANSFORMER PTR PTY F14 F13 F17 TH1 TH10 TH3 TH12 TH5 TH8 TH7 TH4 TH9 TH6 TH11 TH2 F15 F9 FS2 FS3 FS4 A A EX A EX A PLN PLM PLL...

Page 212: ...OWN RED YELLOW ORANGE ORANGE ORANGE F7 GREY F6 G1 G2 F F GR KR GY KY 1 2 PLL ACCT FIELD D5 D6 D7 D8 CONTACTOR RETURN F26 F21 F25 RELAY F24 FAN NEUTRAL FAN COMMON F23 F22 F27 COIL LIVE FAN LIVE F28 FS1...

Page 213: ...5851 described above however the board below is operated with Trigger Boards AH055036U002 and U003 and Suppression Board AI386001 see circuit diagrams F8 F16 G F11 K F20 G F10 K F12 F8A F16A D1 D2 D3...

Page 214: ...ON FOR INT FIELD WIRING F16A F8A D2 D1 EXT FIELD AC SUPPLY EXT A A L1 L2 L3 A EXT A SUPPRESSION BOARD AH 386001 POWER BOARD AH 385621 AH 055036 U003 TRIGGER BOARD SHOWING GATE CATHODE CONNECTOR POSITI...

Page 215: ...T FIELD WIRING F16A F8A D2 D1 EXT FIELD AC SUPPLY EXT A A L1 L2 L3 A EXT A SUPPRESSION BOARD AH 386001 POWER BOARD AH 385621 TH4 Y R TH6 Y R TH2 Y R UPPER HEAT SINK A R Y C A TH1 Y R TH3 Y R TH5 Y R L...

Page 216: ...AC SUPPLY EXT A A L1 L2 L3 A EXT A SUPPRESSION BOARD AH386001 POWER BOARD AH 385621 AH 055036 U002 TRIGGER BOARD SHOWING GATE CATHODE CONNECTOR POSITIONS k g TH7 TH4 TH9 TH6 TH11 TH2 FS2 FS3 FS4 1 2 3...

Page 217: ...UPPRESSION BOARD AH 386001 POWER BOARD AH385621 TH4 Y R TH6 Y R TH2 Y R UPPER HEAT SINK A R Y C A LOWER HEAT SINK A AH055036 U002 TRIGGER BOARD SHOWING GATE CATHODE CONNECTOR POSITIONS k g TH7 TH4 TH9...

Page 218: ...and the pilot relay on 220 240V boards This board is suitable for either 110 240V or 220 240V and is altered by a simple transformer tap change Heatsink Cooling Fan Connections When fitted these fans...

Page 219: ...on cable runs in excess of 25 metres Refer to Chapter 11 External AC Supply RFI Filters for Part Numbers Microtach Option Board Two board types for connecting to a plastic or glass fiber Microtach en...

Page 220: ...Option Board The board accepts connection from a wire ended encoder If fitted refer to the Encoder Technical Manual for further information Tacho Calibration Option Board The board accepts connection...

Page 221: ...r EI ASCII PROFIBUS OPTION The board allows the 590 Converter to be controlled as part of a system The system can also comprise other Parker SSD Drives products such as the 605 and 584SV Inverters or...

Page 222: ...13 14 Standard and Optional Equipment 590 Series DC Digital Converter...

Page 223: ...t can be used to connect to any suitable unit point to point 1 2 3 4 5 6 P2 Port Pin Signal 1 RXA 2 0V 3 24V 4 RXB 5 TXB 6 TXA Auxiliary Port P2 Set up The P2 port requires configuring using the MMI b...

Page 224: ...rt Pin Lead Female DB9 Pin Female DB25 Pin 1 Black 5 7 2 Red not connected not connected 3 Green 2 3 4 Yellow 3 2 ConfigEd Lite This is Parker SSD Drives Windows based block programming software It ha...

Page 225: ...onverter by selecting UDP XFER P3 on the MMI and pressing the UP key as instructed When the Converter says RECEIVING begin the file transmission The file ends in a 00000001FF which the Converter uses...

Page 226: ...performing a DUMP MMI P3 to a PC as described above This file shows the Converter default settings Note When printing this file it is useful to select a proportionally spaced text such as Courier so...

Page 227: ...INERTIA COMP 480 0 00 ROLL WIDTH MASS 481 100 00 LINE SPEED SPT 498 0 00 FILTER T C 482 10 RATE CAL 483 10 00 NORMALISED dv dt 484 0 00 INERTIA COMP O P 485 0 00 TENSION SCALER 486 1 0000 FIELD CONTRO...

Page 228: ...703 SUPPORT SETPT RATIO 132 0 0000 SETPT SIGN 133 POSITIVE 5703 INPUT 187 0 00 5703 OUTPUT 189 0 00 BISYNCH SUPPORT GROUP ID GID 329 0 UNIT ID UID 330 0 ESP SUP ASCII 328 DISABLED CHANGEBAND BIN 331 0...

Page 229: ...OFF MODE 398 SWITCH AUX SOURCE 399 0 RESERVED FACTORY USE ONLY DO NOT ALTER MIN MMI CYCLE TM 162 80 ILOOP PI MODE 163 2 TOGGLE PERIOD 164 160 TOGGLE REF 1 165 0 00 SEL INT CUR SPD 166 2 TOGGLE REF 2 1...

Page 230: ...e optic cable The 5703 unit itself is simply an electric signal to light converter and does not alter the signal in any way this is achieved within the software data of the Converter It is fitted with...

Page 231: ...ramp input may often be of use in line master drives but the ramp should be disabled in slave drives Note that the P3 setpoint may be passed through the ramp function in such a case the analog input...

Page 232: ...owing values are returned if an enquiry reading information from the Converter is performed on this Read Write parameter Writing any value to this parameter will set the value to 00C0 Clearing the las...

Page 233: ...control The following block diagrams show this factory set up If you make any permanent changes to the block diagram remember to update the non volatile memory within the Converter by performing a PAR...

Page 234: ...15 2 The Default Application 590 Series DC Digital Converter...

Page 235: ...HO LD TRUE 44 MODULUS DIGOUT 2 B6 75 ON DIGOUT3 B7 99 INPUT FALSE 361 INVERTED 0 00 197 THRESHO LD TRUE 45 MODULUS DIGOUT 3 B7 76 ON FIELD CONTROL FIELDENABLE 169 DISABLED FIELD DEMAND 183 VOLTAGE FLD...

Page 236: ...RROR 415 0 00 1 0 404 PROP GAIN 5 00 SECS 402 INT TIME CONST 0 000 SECS 401 DERIVATIVE TC 100 00 405 POSITIVE LIMIT 100 00 406 NEGATIVE LIMIT 0 2000 407 O P SCALER TRIM 0 00 410 INPUT 1 0 00 411 INPUT...

Page 237: ...IME ZERO SETPOINT ZERO SPEED SPEED THRESHOLD STANDSTILL AT STANDSTILL AT ZERO SPEED AT ZERO SETPOINT DELAY STALLED STALL TRIP DELAY COMP RAISE LOWER O P MAX VALUE MIN VALUE RAISE LOWER RAISE INPUT LOW...

Page 238: ...ROP GAIN ARMATURE V CAL IR COMPENSATION x MAX VOLTS MIN FIELD FIELD SETPOINT FIELD I CAL RATIO OUT IN FIELD CONTROL MODE FIELD I FEEDBACK FIELD DEMAND BACK EMF CURRENT FEEDBACK TERMINAL VOLTS FIELD EN...

Page 239: ...PEED TIMEOUT AT ZERO SPEED NORMAL STOP PROGRAM STOP MOTOR OVERSPEED MISSING PULSE FIELD OVERCURRENT FIN TEMPERATURE MOTOR OVERTEMPERATURE OVERVOLTS TACH FAIL ENCODER P3 PORT STALL TRIP OVERCURRENT TRI...

Page 240: ...x Rx NON ISOLATED RS232 P3 PORT 2 LINE X 16 CHARACTER DISPLAY E M KEYBOARD FIRING GATE ARRAY DRIVERS PULSE TRANSFORMERS MASTER M ARMATURE ARMATURE VOLTS ISOLATE SLAVE Va a al I I l SYSTEM EPROM EEPROM...

Page 241: ...ction to the top of this list 8 1 Added Disposal information 11 1 Added Vibration information 15028 07 04 00 FEP CM 11 8 Terminal Information Power Board Field Output F should be D4 Field Output F sho...

Page 242: ......

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