Panasonic DP-8032 Service Manual Download

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338

DP-8032/8025

2008

Ver.1.2

(9) Slide the

1st Paper Tray

out.

(10) Remove 3

Screws

(11) Remove the

Front Left Cover

(12) Remove the

Blind Cover

(13) Remove 2

Screws

(14) Remove the

S Inner Cover

(15) Disconnect 3

Harnesses

(16) Remove 3

Screws

(17) Remove the

LSU Unit

(18) Install the

New LSU Unit

Summary of Contents for DP-8032

Page 1: ...advise non technical individuals of potential dangers in attempting to service a product Products powered by electricity should be serviced or repaired only by experienced professional technicians Any attempt to service or repair the product or products dealt within this service information by anyone else could result in serious injury or death WARNING Panasonic Communications Co Ltd 2008 Unauthor...

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Page 4: ...d Disk Drive Unit is installed to prevent a Disk Scan Function from being performed similar to Windows OS when the power is abruptly interrupted it is important to follow the step sequence below when turning OFF the Power Switches on the machine 1 Turn the Power Switch on the Left Side of the machine to the OFF position first 2 Wait approximately 10 seconds while the machine writes the closing sta...

Page 5: ...5 Hinweis Beispiel ...

Page 6: ...onnecting a live connector can cause arcing consequently deforming the plug and cause fire When disconnecting the machine grasp the plug instead of the cord Pulling on a cord forcibly can damage it and cause fire or an electric shock When the machine is not used over an extended period of time switch it Off and unplug it If an unused machine is left connected to a power source for a long period de...

Page 7: ...tainer into an open flame Toner remaining in the cartridge bottle can cause an explosion burns and or injuries Keep button batteries stamp out of the reach of children to prevent chocking or poisoning If a button battery verification stamp is swallowed accidentally get medical treatment immediately Installation and Relocation Cautions Do not place the machine near heaters or volatile flammable or ...

Page 8: ...learing a jammed paper that is difficult or impossible to see do not try to remove it by yourself Doing so can cause injuries or burns Switch Off the machine immediately and wait until it cools down Consumable Safeguards Never heat the drum cartridge or scratch its surface A heated or scratched drum can be hazardous to your health Do not mix new and old batteries together as they can burst or leak...

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Page 12: ...12 memo ...

Page 13: ...des For Copier 171 5 2 Service Modes For Facsimile 199 System Description 225 6 1 Printing Process 225 6 2 Precaution with Consumables 226 6 3 New Image Stabilizing Technology 227 6 4 Mechanical Operation 230 6 5 Automatic Document Feeder 232 6 6 Receive Mechanism 235 Installation 243 7 1 Precautions During Set Up 243 7 2 Unpacking 245 7 3 Installation Procedure 246 Options and Supplies 257 8 1 Se...

Page 14: ...fier Heater Kit DZTQ000048R 314 8 21 Installing the Dehumidifier Heater Kit DZTQ000049R 322 8 22 Replacing the OPC Drum 334 8 23 Replacing the Laser Unit LSU 337 Network Information 341 9 1 Programming or Retrieving Parameters via Email 341 Schematic Diagram 349 10 1 General Circuit Diagram 349 10 2 Finisher Circuit Diagram 350 Finisher Option DA FS300 351 11 1 General Description 351 11 2 Mainten...

Page 15: ... A4 R B5 B5 R For Other Destinations Bypass LDR LGL LTR LTR R INV R For USA and Canada A3 A4 A4 R A5 A5 R B4 FLS For EU FLS 8 x 13 in 8 5 x 13 in A3 B4 A4 A4 R B5 B5 R For Other Destinations Bypass Envelope No 13 Warm up Time Approx 35 sec 68 F 20 C 14 First Copy Time Less than 4 5 sec From Platen Letter A4 Portrait 1st Paper Tray Period between Start Key is pressed and Paper exits to the lower In...

Page 16: ...d 250 sheets 25 Color No 26 Dimensions W x D x H 23 58 x 27 83 x 27 44 in 599 x 707 x 697 mm H To Platen Glass 27 Operating Space W x D 38 50 x 27 83 in 978 x 707 mm Includes Bypass Paper Tray 28 Weight 158 73 lb 72 kg Main Unit 180 78 lb 82 kg Main Unit with i ADF mounted Options 1 Paper Feed System Max 550 sheets x 4 550 sheets 3rd Paper Feed Module Yes Motor is mounted Paper Size Detection Manu...

Page 17: ...Canada Option For EU and Other Destinations Original Set Face Up Scanning Method Sheet Through Capacity Original 50 sheets USA and Canada LTR 20 lb 75 g m2 Other Destinations A4 80 g m2 SADF Mode Yes Free Stop Yes From 30 to 70 degrees 6 Exit Tray Inner Tray Position Inner Number of Bins 1 Face Up Face Down Face Down Bin Capacity Upper Lower Bins 250 sheets Multi Tray Function Option Inner 2 way R...

Page 18: ...ray Function No 9 Dual Path Exit Guide Unit Standard For Exit Tray Inner or Outer Finisher and Duplex printing 10 Paper Transport Unit Standard To be used for Exit Tray Outer Finisher and Duplex printing 11 Automatic Duplex Unit Standard 12 Counter Key Counter Capability Option The Harness Kit contains only Harnesses Bracket and a Screw 13 Dehumidifier Option Supplied as a Service Part 14 Sorting ...

Page 19: ...twork Function not available Remote Diagnostic Yes Requires the Fax Communication Board DA FG300 option or the Internet Fax E MAIL Module DA NF600 option Machine Stops when Out of Toner Yes PPC Function 2 Additional Features Low Level Paper Warning Empty Only Photo Mode Yes 256 steps Original Detection Release Yes Manually overridden when using the Original Size keys Edit Effects Book Mode Yes Edg...

Page 20: ...ge Insertion Mode Yes OHP Interleave Mode Yes Presentation Mode Yes Department Counter Yes 300 Departments Security Enhancement CC Yes OP Default Password 0000000 ADF Multi Size Feed Yes LDR and LTR LGL and LTR R A3 and A4 B4 and B5 A4 R and A5 JOB Build and SADF Mode Yes Original Counter No Job Memory Yes 5 Jobs in Memory Job Time Display Yes Concurrent Copy Yes 12 Concurrent Copy Jobs Tandem Cop...

Page 21: ...age Language Default English American For USA and Canada Specified Language For EU and Other Destinations Original Size Image Indication Yes without Image Paper Size Image Indication Yes without Image Paper Tray Selection Yes Selected Paper Tray Tray Status Yes Original Mode Selection Yes Text Text Photo Photo Copy Density Selection Yes Setting Confirmation Yes Function Classification Yes Zoom Mag...

Page 22: ...pe Scanning Method 600 dpi CCD Dehumidifier Yes Supplied as a Service Part Mechanical Multi Copy Mode No 6 Process System Type Separate OPC Unit and Developer Unit Type Toner 15 k Drum Life 60 k Developer Life 120 k Toner Waste Container Yes Dehumidifier Yes Supplied as a Service Part Manual Add Toner Yes Manually adds toner to the developer up to TDC threshold Efficiency 1 Productivity ADF Produc...

Page 23: ...le phase 100 VAC Power Supply 180 264 VAC 47 63 Hz Single phase 220 VAC Power Supply 2 Power Consumption Less than 1500 W Ambient Conditions 1 Temperature 50 80 F 10 30 C 2 Relative Humidity 30 80 3 Safety UL1950 CSA C22 2 No 950 For USA and Canada EN60950 For EU and Other Destinations 4 Energy Saver Energy Star Compliant 5 EMI Class A computing device in FCC Rules Part 15 For USA and Canada 6 Lea...

Page 24: ...03 x 98 8 x 3 85 Fine 203 x 196 8 x 7 7 S Fine 203 x 391 8 x 15 4 406 x 391 16 x 15 4 600dpi 600 x 600 dpi 600 dpi communication is only available between T 30 compliant machines Scanner Mechanism 1 Scanning Device CCD ADF Platen 2 Scanning Speed ADF Resolution Vertical Horizontal A4 Scanned in Vertical or Horizontal Direction Excluding Initializing Time and ADF slipping factor Std 203 x 98 8 x 3 ...

Page 25: ...nal max 2250 sheets 7 Collation Stack Yes Face Down 8 Consumable Toner Bottle Developer OPC Drum and Staples Fax Memory 1 Standard Memory 3 MB 180 pages Flash ROM ITU T Image No 1 A4 Std Resolution 2 Optional Memory 4 MB 320 additional pages 8 MB 640 additional pages Expansion Flash Memory Card using ITU T Image No 1 A4 Std Resolution Dual Operation 1 Multi Task Operation Yes 2 Direct XMT Reserve ...

Page 26: ...d Transmission 6 Deferred Transmission Yes Max 50 timers 7 Deferred Multi Station Transmission Yes 8 Priority Direct Transmission Yes Priority ADF Transmission 9 Priority Memory Transmission No 10 Batch Transmission Yes Real Time up to 5 Files 11 90 Degree Rotation Transmission Yes 12 Cover Sheet Yes 13 Confidential Mail Box No 14 Multi Copy Transmission No 15 Memory Back Up Yes FAX Back up with F...

Page 27: ... File Save Yes With View Mode 5 Automatic Cover Sheet Yes Certainty 1 Verification Stamp Yes 2 Header Total Page Print Yes 3 Transaction Journal Yes 200 Transactions with View Mode 4 Comm Journal Yes With Image Data 5 Last Ind XMT Journal Yes List Printouts 1 One Touch List 2 ABBR No List 3 Program List Yes 4 Address Book Search List Yes Auto Dialer List 5 Fax Parameter List Yes 6 File List Yes Wi...

Page 28: ...c Function Yes 8 Check Call Function Yes 9 V 24 Encryption Interface No Items Description Remarks DP 8032 DP 8025 Interface 1 Centronics Parallel I F No 2 LAN Network Ethernet 10Base T 100Base TX 3 USB Port Yes USB 4 IEEE 1394 No Printer Function 1 Printing Size LDR LGL LTR LTR R INV R For USA and Canada A3 A4 A4 R A5 A5 R B4 FLS For EU A3 B4 A4 A4 R B5 B5 R For Other Destinations 2 Bypass Yes 3 S...

Page 29: ...x Copy Yes 18 Font Yes Requires Optional PCL6 or PS PCL6 Emulation Kit 19 Security Print Yes Requires Optional HDD Unit Max 100 Boxes Items Description Remarks DP 8032 DP 8025 Interface 1 Centronics Parallel I F No 2 LAN Network Ethernet 10Base T 100Base TX 3 USB Port No 4 IEEE 1394 No Firewire Network Scanning Function 1 Scanning Device CCD i ADF Platen 2 Scanning Speed ADF 30 opm ITU T Image No ...

Page 30: ...ine 5 Line Interface RJ 45 Ethernet LAN Scanner Mechanism 1 Max Document Size Ledger A3 2 Effective Scanning Width LDR 10 7 in A3 292 mm 3 Scanning Resolution dpi x lpi pel mm x lines mm Std 203 x 98 8 x 3 85 Fine 203 x 196 8 x 7 7 S Fine 203 x 391 8 x 15 4 406 x 391 16 x 15 4 600dpi 600 x 600 dpi LAN 600 dpi 16 x 15 4 Scanning Resolution is available with Parameter setting Printer Mechanism 1 Pri...

Page 31: ...ax Relay XMT Yes Internet Fax Internet Fax G3FAX Email Relay MXT Yes PC Internet Fax G3FAX Received Fax Email Forward Yes Local print available PC to FAX Transmission No Inbound Routing Yes Using Sub Address Local print available Phone Book Registration from PC Yes Via Email 4 Internet Fax Parameters Registration via Email Yes 5 Internet Delivery Confirmation Yes With MDN 6 DHCP Client Yes 7 LDAP ...

Page 32: ...noid Sensor Dehumidifier Heater Kit Option Standard Configuration Panel PNL PC Board Key Counter Harness Option Hard Disk Drive Unit Printer Controller Module Multi Page Description Language Controller Module Network Scanner USB Interface Printer 10 100 Ethernet Interface MJR Fax Communication Option FXB SPC PC Board Inverting ADF i ADF ADF PC Board Automatic Duplex Unit IPC Board EXFD PC Board Da...

Page 33: ...d 4 MB UE 410047 Additional Memory for Fax Internet Fax Expansion Flash Memory Card 8MB UE 410048 Image Memory 16MB DA SM16B For Electronic Sorting Image Memory 64 MB DA SM64B Image Memory 128MB DA SM28B Accounting Software DA WA10 For Accounting Function Data Security Kit DA SC06 For Specified Destinations 1 Bin Finisher DA FS300 Exit Tray Outer DA XT200 Exit Tray Inner DA XN201 Platen Cover DA U...

Page 34: ...44 in 697 mm 23 58 in 599 mm 27 83 in 707 mm Manufacturer s Name and Address Factory ID Product complies with DHHS Rules 21 CFR Subchapter J in effect at date of manufacture For USA Only Front View Right View Left View Top View Rear View 45 98 in 1168 mm 12 05 in 308 mm 14 84 in 377 mm Front View Right View Left View Top View Rear View ...

Page 35: ...mm 14 84 in 377 mm 9 88 in 251 mm 3 46 in 88 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 51 65 in 1312 mm 51 65 in 1312 mm 60 67 in 1541 mm 71 06 in 1805 mm 15 94 in 405 mm 15 94 in 405 mm 14 2 in 379 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 51 65 in 1312 mm 46 38 in 1178 mm 15 94 in 405 mm 23 58 in 599 mm 23 58 in 599 mm 23 58 in 599 mm 3 94 in 100 mm 3 94...

Page 36: ...sentation Except Letters I and O For Example Production Facility Production Year Starting with Year 2001 the last 2 digits of the year is represented as A T A 01 2001 K 11 2011 B 02 L 12 C 03 M 13 D 04 N 14 E 05 O 15 F 06 P 16 G 07 Q 17 H 08 R 18 I 09 S 19 J 10 2010 T 20 2020 Production Month A January G July B February H August C March I September D April J October E May K November F June L Decem...

Page 37: ... 8032 8025 2008 Ver 1 2 1 6 Control Panel 1 7 Fans and Motors DP 8032 Scanning Motor 201 LVPS Fan 322 LSU Fan 315 Main Motor 907 ADF Motor 1801 Transport Motor 1320 Toner Motor 958 Lift DC Motor 1152 Fan 459 ...

Page 38: ...h 957 ADF Roller Clutch 1788 Intermediate Clutch 969 Feed 2 Roller Clutch 1787 Micro Switch 461 CST2 PCB 1913 DCB PCB 1906 HSU PCB 1974 LVPS 1910 Optional LVPS 1912 NFL PCB 1909 RLB PCB 1917 ACD PCB 1904 ADF PCB 1907 PNL3 PCB 113 EXFD PCB 1978 MJR PCB 1915 DC PCB 1905 FXB PCB 1916 SDR PCB 1903 PNL2 PCB 123 CDS PCB 1986 WTS PCB 1982 SC PCB 1901 HVPS 1911 SPC PCB 1902 LED PCB 1982 SNS PCB 1981 PNL1 ...

Page 39: ...39 DP 8032 8025 2008 Ver 1 2 2 Disassembly Instructions 2 1 General Disassembly Pertinent Disassembly Instruction sections are shown below ...

Page 40: ...er upward 5 Release the Latch Hooks 6 Remove the ADF Rear Cover 1601 7 Lower the ADF Input Tray back in place 8 Disconnect the AMT Harness 1951 from the Clutch 9 Remove the Snap Ring S9 10 Remove the ADF Roller 1728 Assembly Caution When reinstalling make sure that the Harness is secured with the Clamp to prevent nipping the Harness 11 Remove the Snap Ring S9 12 Remove the Clutch 1788 13 Remove th...

Page 41: ...elease 3 Latch Hooks in alphabetical order and in the direction as shown by each arrow 24 Remove 4 Screws 19 25 Remove the Upper ADF Guide 1723 26 Remove the Snap Ring S9 27 Remove the Torque Limiter Bushing 1741 and Torque Limiter Spring 1742 Note When reinstalling the Torque Limiter Assembly ensure that the Torque Limiter Spring is placed into the deeper slot of the Separation Roller 28 Remove t...

Page 42: ...ve the ADF Motor 1801 35 Remove 6 Screws 19 36 Remove the Sensor Bracket 1663 37 Remove 4 Screws 19 38 Remove the Motor Bracket 1811 and Gear Bracket 1802 Assemblies Note Apply Molykote EM 50L Grease to all Gears and Shafts except to the following E26S35 Drive Gear 1805 E26S35 Gear F 3305 ADF Motor 1801 and the shafts of Drive Shaft 2 1817 and Exit Roller 1751 ...

Page 43: ... with a soft cloth saturated with isopropyl alcohol Cleaning Exit Roller and Inverting Feed Roller 3 Lift the ADF Input Tray 1604 4 Open the ADF Exit Cover 1854 5 Clean the Exit Roller 1751 and the Inverting Feed Roller 1853 with a soft cloth saturated with isopropyl alcohol 1 Pull the Battery Holder 104 part of the way out 2 Release the Latch and remove the Battery Holder 104 out Note a Replace t...

Page 44: ...H THE SAME OR EQUIVALENT TYPE IMPROPER USE OR REPLACEMENT MAY CAUSE OVERHEATING RUPTURE OR EXPLOSION RESULTING IN INJURY OR FIRE DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS OF YOUR LOCAL SOLID WASTE OFFICIALS AND LOCAL REGULATIONS Note The service life of the Battery is approximately 1 year under normal use Avertissement CE PRODUIT CONTIENT UNE PILE AU LITHIUM REMPLACEZ UNIQUEMENT AVEC...

Page 45: ...PNL1 PC Board 1908 13 Remove 7 Screws F10 14 Disconnect the Harness on the PNL2 PC Board CN251 15 Remove the PNL2 PC Board 123 Note After reassembling the Control PNL2 PC Board make sure that the Battery Holder is reinstalled 16 Disconnect the Harness on the INV PC Board CN2 17 Remove 2 Screws P5 18 Remove the INV PC Board 129 and the Sheet ...

Page 46: ...5 20 Release 2 Latch Hooks and remove the Upper Control Panel Cover 122 21 Remove 1 Screw P5 22 Remove the PNL4 PC Board 114 23 Remove 4 Screws P5 24 Remove the PNL3 PC Board 113 25 Remove 2 Screws H4 26 Remove 2 Screws H4 27 Remove the LCD Module 128 ...

Page 47: ...eft and Right Platen Covers 514 516 and the Control Panel Assembly Refer to 2 2 2 2 Remove 2 Screws 19 3 Remove the Glass Assembly 557 4 Remove the Glass S 559 5 Holding by the center slowly move the Lamp Base Assembly to the center of the Scanner Base Frame in the direction shown by the arrow ...

Page 48: ...nning Lamp 204 12 Remove 2 Mirror Plate Springs 230 13 Remove Mirror 1 264 Note Observe the position of the Mirror 1 before removing it The Black Mark on the Mirror indicates non reflective side When reinstalling make sure the smooth side of Mirror 1 with the Black Mark is pointing downwards 14 Disconnect 2 Harnesses on the Inverter PC Board CN1 and CN2 15 Remove 1 Screw 19 16 Remove the Inverter ...

Page 49: ... Assembly 21 Holding by the center slowly move the Lamp Base Assembly towards the left of the Scanner Base Frame 22 Disconnect the Harness on the LFB PC Board CN181 23 Remove 1 Screw 19 24 Remove the FPC Cable Holder B 216 Assembly 25 Remove 2 Sliders on the Connectors 26 Remove the FPC Cable 260 Note The Sliders must be reinstalled when reassembling ...

Page 50: ... Right Cover 507 and the Right Rear Cover 518 31 Remove the E Ring 5Y 32 Remove the Synchro Belt 208 33 Remove the MXL34 Pulley 217 34 Remove 1 Screw 6P 35 Remove the Fan 459 36 Disconnect the Harness on the Scanning Motor 37 Remove 3 Screws 19 38 Remove the Motor Bracket 249 Assembly Note When reinstalling the Motor Bracket tighten the upper screw first ...

Page 51: ... the SC PC Board CN106 42 Release 2 Latch Clips and remove the Ferrite Core 43 Remove 3 Red Screws D24 44 Remove the CCD Assembly 207 Note When reinstalling the CCD Assembly align the hole with the Red Mark on the CCD Assembly with the hole on the Scanner Base Frame as illustrated and secure it with 3 Red Screws ...

Page 52: ...t 511 Assembly 47 Remove 2 Screws 19 48 Remove the SDR PC Board 1903 49 Remove 6 Screws 19 50 Remove the F R Scanner Frame 240 51 Remove 2 Red Screws D24 52 Remove the Rear Lamp Belt Lock 228 53 Remove the Front Lamp Belt Lock 227 54 Remove the Lamp Base Bracket 224 Assembly ...

Page 53: ... 211 56 Remove 2 Screws 18 57 Remove the Rear Mirror Belt Lock 238 58 Remove the Front Mirror Belt Lock 236 59 Remove the Mirror 2 Bracket 233 Assembly 60 Remove the 4 Mirror 2 Plate Springs 206 61 Remove the two Mirror 2 265 62 Remove the 3 Sliders 211 ...

Page 54: ...ner Timing Belts 202 Note The Bracket must be adjusted by moving it towards the center until it stops against the notches in the frame 5 While holding each side of the Bracket against the notch secure the Rear Mirror Belt Lock 238 and the Front Mirror Belt Lock 236 with 2 Screws 18 6 Install the Lamp Base Bracket 224 Assembly Note The Bracket must be adjusted by moving it towards the right edge un...

Page 55: ...an any dirt or fingerprints with a Dry Cotton Swab 3 Do not use Isopropyl Alcohol any Alcohol 1 Open the Right Cover 1201 2 Open the Front Cover 528 3 Remove the Toner Waste Container 618 4 Remove the Toner Bottle 617 5 Remove 1 Screw 19 6 Remove the Connector Cover Clear Blue 538 Caution When reconnect the Harness make sure the connector position and its keys Insert it gently and do not force the...

Page 56: ...re hands Caution The OPC Drum is sensitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 10 Remove 1 Screw 1Y 11 Remove the Front Lock Plate Assembly 751 longer plastic tab 12 Remove 1 Screw 1Y 13 Remove the Rear Lock Plate Assembly 752 shorter plastic tab 14 Turn the OPC Drum Assembly in the di...

Page 57: ...r Unit insert the hooks into the recessed holes on the Developer Unit as illustrated 18 Release 3 Latch Hooks and remove the Developer Cover 825 Removing the Old Developer and Toner 19 Stand the Developer Unit as illustrated over a suitable container and dump the used Developer and Toner by rotating the Gear 20 Clean the Developer Unit with a dry soft cloth 21 Reinstall the Hopper Unit ...

Page 58: ...eets are outside as illustrated Removing the Old OPC Drum 25 Remove the OPC Drum Shaft Holder Assembly 26 Lift the OPC Drum holding the right side where the OPC Drum Shaft Holder Assembly was installed Note Do not touch the surface of the OPC Drum with bare hands when removing or reinstalling it Grease from fingerprints will affect copy quality When installing a new OPC Drum clean the Bias Charge ...

Page 59: ... Note When reinstalling the Bias Charge Roller Holder Assembly on the rear side install the Bias Charge Roller Holder 728 first and then the Bias Charge Roller Bushing 726 with the Bushing Coil Spring 727 as illustrated 31 Remove 2 Screws 23 32 Remove the Cleaning Blade 704 33 Remove the Splash Prevention Sheet 710 ...

Page 60: ...n the Fuser Unit is hot 1 Open the Right Cover 1201 2 Remove 1 Screw 6P 3 Remove the Harness Cover 1525 4 Unlock the Angled Rear Arm 1218 and the Front Arm 1217 5 Open the Right Cover and hook the Angled Rear Arm into the lower Hook Hole 6 Remove 1 Screw 6P 7 Remove the Support Plate 476 8 Remove 1 Screw 6P 9 Remove the Strap Cover 1022 ...

Page 61: ...hen reinstalling make sure that the 3 Harnesses are connected correctly as illustrated 11 Disconnect 2 Harnesses 12 Remove 4 Screws 4N 13 Remove the Fuser Unit 14 Remove 4 Screws 6P 15 Remove the Dual Path Exit Guide 16 Clean the Feed Roller 1510 with a soft cloth saturated with isopropyl alcohol ...

Page 62: ...ove 3 Screws 4N 19 Remove 1 Screw 6P 20 Remove the Lower Fuser Cover 1003 Removing the Web Cleaning Roller 21 Remove 2 Screws 21 and 1 Screw 19 22 Disconnect the Harness 23 Remove the Cleaning Web Roller Unit Caution When reinstall the Cleaning Web Roller Unit the extra Harness put into the Fuser cover as illustrated ...

Page 63: ...sure Roller 1080 27 Remove 2 Screws 36 28 Remove the Thermostat 1038 29 Remove 2 Screws 36 30 Remove the Thermal Fuse 1040 31 Remove 2 Screws 1Y 32 Remove the Thermistor Assembly 1041 33 Remove 3 Screws 23 34 Remove 2 Screws 19 35 Remove the Harness Guide 1004 Caution When reinstalling the Web unit the Harnesses do not nip as illustrated ...

Page 64: ...ve 1 Screw 21 37 Remove the Rear Lamp Holder 1021 38 Remove 2 Screws 16 39 Remove 1 Screw 21 40 Remove the Front Lamp Holder 1018 41 Remove 2 Fuser Lamps 1043 and 1044 Note Make sure to check the wattage of each Fuser Lamp when replacing ...

Page 65: ... and the 450W Fuser Lamp Red Harness is plugged into the lower right slot 4 Route the Harnesses White Black and Red along the 3 hooks as illustrated 5 Do not touch the glass portion of the Fuser Lamp with bare hands Grease from the fingerprints will shorten its life cycle use a soft cloth saturated with isopropyl alcohol to clean fingerprints 6 Use care when handling the Fuser Lamps to avoid break...

Page 66: ...the surface of the Fuser Roller when removing or reinstalling it Cleaning Insulation Bushings Clean the Insulation Bushings with a soft cloth saturated with isopropyl alcohol Cleaning Fuser Roller Clean the surface of the Fuser Roller with a soft cloth saturated with isopropyl alcohol 50 Disconnect the Harness 51 Remove 2 Screws 23 52 Remove the Upper Fuser Cover 1002 53 Remove the Exit Roller 102...

Page 67: ...isassembling exercise care not to damage the Pressure Roller 1027 Cleaning Pressure Roller Clean the surface of the Pressure Roller with a soft cloth saturated with isopropyl alcohol 1 Remove 4 Silver Screws S6 2 Open the Rear Cover 302 3 Remove 4 Silver Screws S6 4 Remove the Rear Right Cover 507 and the Right Rear Cover 518 ...

Page 68: ... Process Unit Refer to 2 2 4 10 Remove 3 Screws 21 11 Remove the HVPS Unit 12 Disconnect the MT Harness 1926 on the Main Motor CN1 and CN2 13 Remove 5 Screws 4N 14 Remove the Main Motor 907 15 Disconnect the Connector on each of the 3 Clutches 16 Remove 3 Snap Rings S9 17 Remove 3 Clutches 969 1105 x 2 18 Release The Harnesses from 4 Harness Clamps ...

Page 69: ...P 8032 8025 2008 Ver 1 2 19 Remove 4 Screws 6P 20 Remove the RD Cover 411 21 Remove 1 Screw 6P and 2 Screws 19 22 Remove the 1st Tray Drive Bracket 939 23 Remove 3 Screws 19 24 Remove the Motor Bracket 908 ...

Page 70: ...ower hook hole Cleaning the CDS PC Board Clean the Sensor on the CDS PC Board with a dry soft cloth 6 Remove the Lower Rear Cover 506 Refer to 2 2 6 7 Disconnect 3 Connectors 8 Release the Harnesses from 3 Harness Clamps 9 Unlock the Angled Rear Arm 1218 10 Push the Fulcrum Pin 1215 and then remove the Right Cover 1201 Note Please remove the Right Cover completely to prevent damage that could caus...

Page 71: ...tration Pinch Roller Clean the surface of the Registration Pinch Roller with a soft cloth saturated with isopropyl alcohol 13 Remove the Roller Cleaner 1229 Note When installing the Roller Cleaner make sure that turn a felt of black side upwards as illustrated 14 Remove 3 Screws C8 15 Remove the BTR Guide 1223 ...

Page 72: ...aution When reinstalling the Right Cover make sure the Harness is not nipped by the Cover 1 Remove 1 Screw 19 2 Remove 1 Screw 1Y 3 Remove the Snap Ring S9 4 Remove the P6L5 Conductive Bushing 972 5 Remove the Dual Path Guide 1203 6 Remove 1 Screw 19 7 Remove the Feed Roller 1244 Cleaning Feed Roller Clean the surface of the Feed Roller with a soft cloth saturated with isopropyl alcohol 8 Remove t...

Page 73: ...uide 1294 11 Remove the Reverse Roller 1291 Assembly 12 Remove the Bushing 1286 13 Remove the Washer 1288 14 Remove the E Ring J7 15 Remove the Reverse Roller 1291 Cleaning Reverse Roller Clean the surface of the Separation Roller with a soft cloth saturated with isopropyl alcohol ...

Page 74: ... a soft cloth saturated with isopropyl alcohol 5 Remove 2 Screws 19 6 Remove the Process Unit Guide 1104 7 Slide the 1st Paper Tray out 8 Remove the Paper Feed Roller 1144 Cleaning Paper Feed Roller Clean the surface of the Paper Feed Roller with a soft cloth saturated with isopropyl alcohol 9 Remove the Reverse Clutch 1132 10 Remove the C25 Gear Roller 1145 Cleaning C25 Gear Roller Clean the surf...

Page 75: ... with water 13 Slide the 2nd Paper Tray out 14 Open the Jam Access Cover 2307 15 Remove 2 Screws 19 16 Remove the Paper Guide 1127 17 Remove the Paper Feed Roller 1144 18 Remove 2 Reverse Clutches 1132 19 Remove the Spring D 1178 20 Remove 2 C25 Gear Rollers 1145 Cleaning the Intermediate Roller and 2 C25 Gear Rollers Clean the Intermediate Roller and 2 C25 Gear Rollers with a soft cloth saturated...

Page 76: ...he 1st Paper Tray out 3 Remove 1 Screw 19 and 2 Screws 6P 4 Remove the Front Left Cover 534 5 Remove the Blind Cover 530 6 Remove 2 Screws S6 7 Remove the S Inner Cover 524 8 Disconnect 3 Harnesses 9 Remove 3 Screws 23 10 Remove the LSU 420 11 Remove 2 Screws 6P 12 Remove the LSU Fan 315 Assembly ...

Page 77: ... Refer to 2 2 5 3 Remove 4 Silver Screws S6 4 Open the Rear Cover 302 5 Remove 4 Silver Screws S6 6 Remove the Rear Right Cover 507 and the Right Rear Cover 518 7 Remove 2 Shoulder Silver Screws L8 Upper and 2 Silver Screws S6 Lower 8 Remove the Left Cover 535 9 Remove the FM Harnesses from the Harness Clamp ...

Page 78: ...11 Remove the Fan Assembly 12 Remove the EXFC Harnesses 2 from the 2 Harness Clamps 13 Disconnect the EXFC Harnesses from the EXFC Harnesses 2 14 Remove 5 Screws 15 Remove the Paper Transport Unit Cleaning the Pinch Roller 1 Remove the Inner Tray 1522 ...

Page 79: ...m Cover 1302 3 Clean 6 Pinch Rollers 1518 with a soft cloth saturated with water 1 Remove 7 Screws 6P 2 Disconnect all the Harnesses on the SC PC Board 3 Remove the SC PC Board 1901 4 Remove 3 Screws 6P 5 Disconnect all the Harnesses on the SPC PC Board 6 Remove the SPC PC Board 1902 ...

Page 80: ...Silver Screws S6 Lower 8 Remove 2 Screws 6P 9 Open the LVPS Cover 301 10 Remove 6 Screws 6P 11 Disconnect all the Harnesses on the ACD PC Board 12 Remove the ACD PC Board 1904 13 Remove 2 Screws 6P 14 Disconnect all the Harnesses on the DC PC Board 15 Remove the DC PC Board 1905 ...

Page 81: ...81 DP 8032 8025 2008 Ver 1 2 16 Remove 9 Screws 6P 17 Remove all the Harnesses on the LVPS 18 Remove the LVPS 1910 ...

Page 82: ...XTB3 8JFJ Screw 20 XTB3 8FFJ Screw 21 XTB3 6FFJ Screw 23 XYN3 F8FJ Screw 24 XYN4 F8FJ Screw 36 XYN3 F6FJ Screw 51 XTB3 10FFJ Screw 62 XTB3 6JFJ Screw 64 XWG3FJ Washer 743 DZPA000094 Screw 1033 DZPA000095 Shoulder Screw 1052 XWG55E12FY Washer 1Y XTB3 10JFJ Screw 4N XSN3 W8FJ Screw 5M XYN3 F4FJ Screw 5Z XUC6FJ E Ring 6P XTW3 6LFJ Screw ...

Page 83: ...8JFJ R Red Screw D25 XTB3 8JFJ B Bule Screw E5 XTB3 32JFJ Screw E6 XTB3 24JFJ Screw E8 XTW3 10SFJ Screw F4 DZPA000063 Screw F6 DZPK000021 Washer F7 XSN4 W10FN Silver Screw F9 XYC3 FG10FJ Screw F10 XTB3 8GFJ Screw G6 FFPFJ0039B Snap Ring H4 XTB26 8JFJ Screw H6 FFPFJ0033B Snap Ring H7 FFPFJ0041B Snap Ring J6 XUC3VM E Ring Ref No Part No Figure Remark ...

Page 84: ...4FFJ Screw M2 DZPA000064 Thumb Screw N3 XTB4 10FFJ Screw P1 XTB3 6FFJ RP Screw P2 XTB3 12JFJ Screw P5 XTN3 8GFN Screw P7 FFPFA0152 Screw S6 DZPA000086 Screw S8 XTB3 12FFJ Screw S9 DZJM000171 Snap Ring T2 DZPA000087 Screw T4 XYN3 F5FJ Screw T5 XTN3 6FFJR Red Screw V4 XTW3 10LFN Silver Screw Ref No Part No Figure Remark ...

Page 85: ...ny PC Board must not be connected or disconnected Use of a vacuum cleaner for the cleaning of the TDC sensor could cause electrostatic damage therefore use a blower brush or cotton swab for the cleaning of these parts Before vacuuming the developer unit remove the TDC sensor When handling the drum the precautions listed in section 3 4 should be followed Make sure to use the correct screw sizes Use...

Page 86: ...e Fax number E mail address is set correctly in the Check Call feature 8 Service Manuals and Installation Instructions are essential to maintaining the security of the machine Service technicians are required to keep the customer s information confidential and in a safe place 9 When the SC PCB is replaced the MAC address will be different make sure that the new MAC address is recognized on the Net...

Page 87: ... wipe with a soft cloth saturated with Isopropyl Alcohol first then follow up with a soft cloth saturated with water 3 Scanner Unit Check Clean 1 Clean the Scanning Glass or White Seal Guide with Isopropyl Alcohol when required 4 Document Size Sensor Check Clean 1 Do not touch the surface of the Sensors with your hands 2 Clean any dirt or fingerprints with a Dry Cotton Swab Note Do not use Isoprop...

Page 88: ... Ver 1 2 3 3 Preventive Maintenance Points 5 7 7 6 47 8 11 20 45 46 45 21 44 43 43 DETAIL B 16 18 13 17 1214 15 19 13 12 1415 12 14 12 14 10 4 3 1 2 9 47 DETAIL A 25 29 24 26 27 28 23 22 42 32 40 34 33 3031 38 37 35 36 41 ...

Page 89: ... Water 1 120K 14 C25 Gear Roller 1145 60K Water 1 120K 15 Reverse Clutch Assembly 1146 120K 16 Roller Cleaner 1229 60K Dry soft cloth 240K F7 02 01 17 Separator Pad 1242 60K Reverse Roller 1291 60K Water 1 120K F7 03 00 18 Feed Roller 1244 60K Water 1 120K 19 Intermediate Roller 2306 60K Water 1 F7 02 01 Bias Transfer Unit 20 Bias Transfer Roller BTR 1221 60K Dry soft cloth 120K Refer to 2 2 7 F7 ...

Page 90: ...mined under the following test conditions Four continuous prints per job using 6 image coverage of LT A4 size 33 Thermostat 1038 60K Dry soft cloth Refer to 2 2 5 F7 02 00 34 Bearing 1039 240K 35 Thermistor Assembly 1041 60K Dry soft cloth 480K 36 Fuser Lamp 450W 1043 240K 37 Fuser Lamp 600W 1044 240K 38 Fuser Roller Bearing 1046 240K 39 Available for Japan Only 40 Upper Finger 1067 60K Alcohol 48...

Page 91: ...le and change to the desired value 5 Press the FUNCTION and the C CLEAR keys simultaneously to exit the Service Mode 3 5 3 Call for P M ADF Default Not Set 1 Perform the P M Preventive Maintenance Refer to Section 3 3 and 3 4 2 Press the FUNCTION ORIGINAL SIZE LEDGER A3 and the 3 keys simultaneously 3 Input the password and select the OK button to enter the Service Mode default password is 0000000...

Page 92: ...quired The inspection interval is usually 120K copies or more however the interval may be reduced due to environmental conditions Mechanical Parts Ref No Grease Lubrication Point Fuser Unit Pressure Spring 1029 EM 50L Shoulder Screw 1033 Idle Roller 1049 EM 50L Pinch Shaft 1068 Dual Path Exit Guide Top Duplex Guide 1406 EM 50L Pinch Spring 1411 Pinch Roller 1518 Idle Roller Plate Spring 1509 EM 50...

Page 93: ...portation Drive Roller 1314 EM 50L P6L8 Bushing 1322 Roller Shaft 1313 EM 50L HP 300 Pinch Roller 1518 Automatic Duplex Unit Bias Transfer Roller BTR 1221 EM 50L KS 660 Registration Pinch Roller 1222 Front Bushing 1231 Rear Bushing 1233 Mechanical Parts Ref No Grease Lubrication Point ...

Page 94: ... DP 8032 8025 2008 Ver 1 2 Roller Shaft 1313 EM 50L Pinch Roller 1518 Drive Roller 1409 EM 50L P6L5 Bushing 1150 Pinch Spring 1411 EM 50L Pinch Roller 1518 Mechanical Parts Ref No Grease Lubrication Point ...

Page 95: ...m Memory FRM8 PCB can be installed into SLOT 1 and SLOT 2 The Firmware to be written into the 4 MB onboard the 8 MB of SLOT 1 SLOT 2 depends upon the configuration of the Standard PCL or PS Options 1 Standard The Standard Program 1 is only written into the 4 MB onboard which is assigned as ROM Code A SC PC Board Standard Confi guration With PCL Option Confi guration With PS Option Confi guration O...

Page 96: ...ng the firmware 1 Ethernet LAN Port The Quickest and Most Easiest Method The machine s Firmware can be updated from a PC via Local Area Network LAN Refer to the Firmware Update Operation Instructions Service Notes 8 1 for additional details 2 USB Port Alternate The machine s Firmware can be updated from a PC via USB Port The Master Firmware Card can also be created from a PC using the USB Port Ref...

Page 97: ... instructions to upgrade the Main Unit s Firmware Codes Note 1 Manual mode must be used when updating the designated version of the firmware or changing the type of the firmware Please refer to the Section 2 2 Setting up the Network Firmware Update Tool File Selection Tab of the Operating Instructions 2 While updating the firmware code the display may become garbled however it will return to norma...

Page 98: ...or the Firmware Upgrade Important DO NOT connect the USB Cable yet Print the F5 F6 Parameters List Copier Service Mode F9 03 00 Enter into Unit Maintenance Mode F9 07 01 to enable the unit to accept the programming code from the USB Port If the unit does not boot up follow the procedure below a Turn the power OFF use the power switch on the back of the machine not the side of the machine b Turn th...

Page 99: ...y Service Mode F9 07 00 Update From Master Card 8 The firmware is copied into the machine 9 After the update is completed the machine reboots itself and returns to standby 10 Turn the Power Switch on the left side and the Main Power Switch on the back of the machine to the OFF position Refer to 3 7 7 11 Remove the Master Firmware Card from the machine 12 Turn the Main Power Switch on the back and ...

Page 100: ... to the Local Firmware Update Tool OI on the CD Repeat the above steps if there are additional master firmware cards to be programmed B Copying the Firmware from an Existing Machine using a Flash Memory Card 4 MB or 8 MB 1 Turn the Power Switch on the left side and the Main Power Switch on the back of the machine to the OFF position Refer to 3 7 7 2 Install a Flash Memory Card 4 MB or 8 MB into th...

Page 101: ...ware Emergency Recovery The easiest method to recover the firmware in an Emergency Recovery routine is to either use the Local Firmware Update Tool software by selecting the Independent File method or using the Master Firmware Flash Card method 3 Flash Cards required Whichever method you select it is easier to restore the machine s firmware to the Standard AAV Type first as it only requires 3 file...

Page 102: ...re Type A Standard B C D E Optional Model Number etc a AU b English French Spanish g German French Italian Division Soft When it is divided into a and b etc etc SFD_L80 PNL A A Vxxxxx PU Destination Code Copier PU USA Canada PB UK Firmware Version Vxxxx Language Code A A English C French Spanish O English French Spanish Firmware Type A Standard Model Number Panel etc etc SFD_L80 SPC A A Vxxxxx Fir...

Page 103: ...rvice Mode 3 8 2 LSU Image Side to Side Adjustment for the Tray 1 Insert paper into the 1st tray and change the tray setting to the appropriate paper size Empty or pull out all the remaining trays including the bypass tray to disable them 2 Press the FUNCTION ORIGINAL SIZE LEDGER A3 and the 3 keys simultaneously 3 Input the password and select the OK button to enter the Service Mode default passwo...

Page 104: ...he STOP key first then press the FUNCTION and C CLEAR keys simultaneously to exit the Service Mode Note This is the size adjustment and do not worry about the positioning 3 8 5 Original Registration CCD Read Adjustments 1 Place the Original Document on the Platen Scanner 2 Insert Ledger or A3 size paper into the 1st tray and change the tray setting to the appropriate paper size Empty or pull out a...

Page 105: ...ue 9 Perform the Service Mode F6 90 ADF Read Main Scan Pos to adjust the ADF Main Scan for Side position 10 If the gap is less than the Original input a value If bigger than the Original input a value 11 Press the STOP key first then press the FUNCTION and C CLEAR keys simultaneously to exit the Service Mode 3 9 Calibrating the LCD 1 Turn the Main Power Switch on the Back of the machine to the OFF...

Page 106: ...NRLB AC Power Supply ACSW Fuser Relay AGND Ground BD_A Beam Detect A BMCNT Toner Bottle Motor Control Signal BTHP Toner Bottle Position Sensor Signal BZCLK Buzzer Signal BZOFF Buzzer OFF CDSN1 Density Sensor 1 Signal CDSN2 Density Sensor 2 Signal CDSSOL Density Sensor Solenoid CR0 Charge Control AC Clock CR1 Charge Control DC ON OFF PWM CR1 Charge Control AC Current CSSRXD CSS Reception Data CSSTX...

Page 107: ...Sensor DC Drive Voltage LDDUP3 Photo Sensor DC Drive Voltage LDDUP4 Photo Sensor DC Drive Voltage LDEN Laser Control LDESEN Photo Sensor DC Drive Voltage LDEX1 Photo Sensor DC Drive Voltage LDEX2 Photo Sensor DC Drive Voltage LDEX3 Photo Sensor DC Drive Voltage LDEX4 Photo Sensor DC Drive Voltage LDFPCHK2 Photo Sensor DC Drive Voltage LDFPCHK3 Photo Sensor DC Drive Voltage LDFPCHK4 Photo Sensor DC...

Page 108: ...n Signal nAB2SN Duplex Eject Detection Signal nAB4S Original Width Detection Signal nACLOCKAD1 ADF Motor Control Clock Signal nADF3 3rd Paper Tray Feed Roller Drive Signal nADF4 4th Paper Tray Feed Roller Drive Signal nAEJC Original Eject Detection Signal nAKEEP1 Reversing 1 Guide Solenoid Control Signal nAKEEP2 Reversing 1 Guide Solenoid Control Signal nAOAC ADF Cover Open Detection Signal nAPACH...

Page 109: ...ection Signal nFNRDT Fan Ready Signal nFNRDTB Scanner Fan Ready Signal nFNRDTL LSU Fan Ready Signal nFNRDTP LVPS Fan Ready Signal nGARST CCD PCB Reset Signal nHDF Multi Feeder Feed Roller Drive Signal nHKOF External Phone Off Hook Detection Signal nHTJAM Fuser Unit Jam Sensor Signal nIMMP0a Motor Drive Signal nIMMP0b Motor Drive Signal nJAMDOR2 2nd Paper Tray Jam Access Cover Open Detection Signal...

Page 110: ...4 4th Paper Tray Paper Detection Signal nPMON Polygon Motor Rotation Signal nPMRDY Polygon Motor Ready Signal nPNLRST Panel Reset Signal nRRCLH Registration Roller Drive Signal nPRDY Printer Ready Signal nPRGDWN F ROM Rewrite nRSEN Registration Sensor Signal nPVSYNC Print Registration nS H Sample Hold Signal nSACK Scan ACK Signal nSEN1 AFE Serial Data Output Enable Signal nSENTIM Scanner LSYNC Sig...

Page 111: ...RPMDA Transport Unit Motor Signal pTRPMDB Transport Unit Motor Signal pTRPMNA Transport Unit Motor Signal pTRPMNB Transport Unit Motor Signal pUPLIMIT1 1st Paper Tray Paper Level Signal pUPLIMIT2 2nd Paper Tray Paper Level Signal pUPLIMIT3 3rd Paper Tray Paper Level Signal pUPLIMIT4 4th Paper Tray Paper Level Signal pVREF1 Transport Unit Motor Current Setup Signal pVREF2 Transport Unit Motor Curre...

Page 112: ... TxOUT1 Image Data Out 1 TxOUT1 Image Data Out 1 VCDS Density Sensor ON VCNT Inverter Control Signal VINA Sensor Input Signal VINX Sensor Input Signal VOUTA Sensor Control Signal VOUTB Sensor Control Signal VOUTX Sensor Control Signal VTED Toner Detect Sensor ON WEBSOL Web Solenoid Control Signal WTBSN Toner Waste Container Detection Sensor Signal X1 Touch Panel Matrix Signal X2 Touch Panel Matrix...

Page 113: ...Does the recording paper exit the unit Troubleshoot printed copy quality problems Troubleshoot the Document Feeder Check for recording paper path problems TroubleshootImproper LCDDisplay Troubleshoot any 3 digit CODE displayed Does the unit produce normal copies Troubleshoot communication problems transmission reception dialing polling information codes or diagnostic codes Does the unit power up n...

Page 114: ...lace the Low Voltage Power Supply Unit Is the trouble resolved Check connectors CN52 SC PCB and CN220 PNL1 PCB Is LED LCD displayed Does the display appear normal Replace the LCD Module Replace the Touch Panel Does CN52 pin 3 on the SC PCB measure 5 VDC Yes Yes Yes Yes Yes No No No No No START END END ...

Page 115: ...PC Drum Developer Unit operational Replace the OPC Drum Developer Unit 1 Check all connectors and voltages on the PS 3 Replace the PS 2 Check the contacts between PS and Developer Unit Yes No Yes Yes No No 1 Check all connectors and voltages on the SPC PCB 2 Replace the SPC PCB END Paper Travel Is the Test Pattern printout in Copier F1 Mode or Fax Service Mode 3 normal ...

Page 116: ... dry cloth 2 Replace the Charge Unit 1 Check all connectors and voltages on the PS 2 Check the Spring Connector and voltage on the PS 3 Replace the PS Are there any foreign particles or stains blocking the Laser Beam path Yes No Is the SPC PCB normal 1 Remove the particles from the laser beam path or clean the stains 2 Replace the LSU 1 Check all connectors and voltages on the SPC PCB 2 Replace th...

Page 117: ...cking the Laser Beam path No Yes No Clean or replace the Rollers Yes No Check the Scanner mechanism No Yes Yes Is the recording paper damp Is the Drum Developer Unit operational 1 Remove the particles from the laser beam path or clean the stains 2 Replace the LSU Are the Fuser and Pressure Roller surfaces clean Paper Travel P Is the Test Pattern printout in Copier F1 Mode normal ...

Page 118: ...veloper Unit operational No Yes Are the Fuser and Pressure Roller surfaces clean Is the recording paper damp No Yes Yes No Replace the recording paper Replace the OPC Drum Developer Unit Clean or replace the rollers Paper Travel A A A A A Is the Test Pattern printout in Copier F1 Mode or Fax Service Mode 3 normal ...

Page 119: ...he OPC Drum Developer Unit operational Yes No Replace the OPC Drum Developer Unit Is the LSU normal No Yes Replace the LSU END No Yes Clean or replace the rollers Paper Travel P Are the Fuser and Pressure Roller surfaces clean Is the Test Pattern printout in Copier F1 Mode or Fax Service Mode 3 normal ...

Page 120: ...nit operational Is the LSU normal Yes Replace the LSU Is the PS normal 1 Check all connectors and voltages on the PS 2 Check the Spring Connector and voltage on the PS 3 Replace the PS Yes No END No Yes Clean or replace the rollers Paper Travel P Are the Fuser and Pressure Roller surfaces clean Is the Test Pattern printout in Copier F1 Mode or Fax Service Mode 3 normal ...

Page 121: ... paper damp Yes No Replace the recording paper Replace the OPC Drum Developer Unit Is the PS normal 1 Check all connectors and voltages on the PS 2 Check the Spring Connector and voltages on the PS 3 Replace the PS Yes No END No Yes Clean or replace the rollers Paper Travel P Are the Fuser and Pressure Roller surfaces clean Is the Test Pattern printout in Copier F1 Mode or Fax Service Mode 3 norma...

Page 122: ...s the recording paper damp Yes No Replace the paper Are there any foreign particles or stains blocking the Laser Unit path Yes No 1 Remove the particles from the laser beam path or clean the stains 2 Replace the LSU Is the PS normal 1 Check all connectors and voltages on the PS 2 Replace the PS Yes No Clean or replace the rollers Paper Travel Are the Fuser and Pressure Roller surfaces clean Replac...

Page 123: ...place the recording paper Replace the OPC Drum Developer Unit Is the PS normal 1 Check all connectors and voltages on the PS 2 Replace the PS Yes No 1 Clean the Charge Wire with a soft dry cloth 2 Replace the Charge Unit Are there any foreign particles or stains in the Charge Unit No Yes Paper Travel P Are the Fuser and Pressure Roller surfaces clean Is the Test Pattern printout in Copier F1 Mode ...

Page 124: ...age does not bond to the paper Note Replace the entire Fuser Unit when the Thermostat and or the Thermistor fail open circuit END Is the Fuser Unit normal No Yes Replace the Fuser Unit See Note START No Yes Is the recording paper damp Replace the recording paper P ...

Page 125: ... the recording paper Is the OPC Drum Developer Unit operational Yes No Replace the OPC Drum Developer Unit P Paper Travel Are the Fuser and Pressure Roller surfaces clean END No Yes Clean or replace the rollers START Is the OPC Drum Developer Unit operational Yes No Replace the OPC Drum Developer Unit P Paper Travel Are the Fuser and Pressure Roller surfaces clean ...

Page 126: ...es or stains in the Fuser Unit 2 Clean or replace the rollers 1 Remove any foreign particles and or clean the stains Are there any foreign particles or stains in the paper path Yes No Remove any obstructions and or clean the paper path No Yes Is the recording paper skewing Ensure the paper is set correctly in the Paper Tray and that the Paper Guides are properly adjusted No Yes 3 Replace the Fuser...

Page 127: ...h the reference fax unit Is the printed copy correct Yes No Make a local copy No Yes Check the connections of CN850 on the CCD PCB CN 55 on the SC PCB the Scanning Lamp Is the received copy correct 1 Check CN390 on the FXB PCB 2 Check CN22 25 on MJR PCB 3 Check the Telephone Line Cord 4 Replace the FXB PCB Yes No Is a poor copy printed only when receiving from a specific transmitter Yes No Telepho...

Page 128: ...10 4 Loosen 4 Red Screws Adjust the Lever Plate downwards and recheck the Document Skewing Readjust as needed One scale adjusts the skewed image by approximately 0 01 mm Adjust the Lever Plate upwards and recheck the Document Skewing Readjust as needed END START Is the LSU normal Check the Scanner or ADF iADF mechanism Check or replace LSU No No Yes Yes Is the Test Pattern printout in Copier F1 Mo...

Page 129: ...e with correct paper Replace with the Panasonic Toner Are all switches and sensors operating properly Do the rollers rotate properly Yes No Are there any foreign particles or paper pieces in the receiver unit Yes No Remove the foreign particles or paper pieces from the receiver unit 1 Check all rollers gears drive clutches and springs 2 Adjust or replace any defective parts Adjust clean or replace...

Page 130: ... Are there any foreign particles or paper pieces in the scanning area Yes No Remove the foreign particles or paper pieces from the scanning area No Yes Is the scanning area dirty 1 Clean the Scanning Glass 2 Clean Mirrors 1 and 2 No Yes Clean the rollers Is the Scanner Block abnormal 1 Check CN SC PCB 2 Check CN CCD PCB 3 Replace the CCD Assembly 4 Replace the SC PCB Yes No ...

Page 131: ...Rotation and Skew Adjustment Amount Counter clockwise When the printed image is skewed to the right side Clockwise When the printed image is skewed to the left side Rotation and amount of movement One rotation of the screw adjusts the skewed image by approximately 1 mm Note Do not rotate 2 3 turns at once to avoid other problems 5 Make a copy to confirm the correction 6 Perform the Service Mode F6...

Page 132: ...dirty Replace the Pre Feed and or the ADF Roller Replace the Clutch or the ADF Motor Set the Document properly Set the Document on the Platen Glass Does the NP Sensor Actuator move smoothly Check the connections of CN21 on the ADF PCB and CN605 on the SC PCB Is the trouble resolved Is the trouble resolved Is the trouble resolved Replace the ADF PCB or the SC PCB Replace the ADF PCB Check and adjus...

Page 133: ...e document path Does the ADF Roller rotate Check the ADF Motor connector Replace the ADF Motor or the ADF PCB Replace the ADF PCB or SC PCB Check the Gear and the Roller Check the connections of CN21 on the ADF PCB and CN605 on the SC PCB Does CN27 pin 3 on the ADF PCB measure 5 VDC Does the document feed normally Yes Yes Yes Yes Yes Yes No No No No No No START END ...

Page 134: ...ational Does the NP Sensor Actuator move smoothly Are the Pre Feed and ADF Rollers operational Replace the Pre Feed and or ADF Roller Replace any worn out defective component Adjust or replace the Actuator Yes No Yes No Yes No No No Adjust Feed Skew Adjustment A See Sect 4 4 3 1 Front Page skew Yes Yes Adjust Feed Skew Adjustment B See Sect 4 4 3 1 Back Page skew Yes No START END ...

Page 135: ... alignment Adjust the Feed Skew Adjustment A downwards and recheck the feeding alignment Readjust as needed Adjust the Feed Skew Adjustment A upwards and recheck the feeding alignment Readjust as needed Pinch Roller 1838 Reverse Registration or Feed Skew Adjustment B Pinch Roller 1838 Feed Skew Adjustment A Document Leading Edge Example of Printed Image A Document Leading Edge Example of Printed I...

Page 136: ...y Adjust the Feed Skew Adjustment B downwards and recheck the feeding alignment Readjust as needed Adjust the Feed Skew Adjustment B upwards and recheck the feeding alignment Readjust as needed Fasten 2 Adjusting Screws on the Right Hinge The Adjustment should be performed by 1 4 turn while checking the Free Stop Make sure that the rotation values of both Adjusting Screws are the same Document Lea...

Page 137: ...the proper information Check the power switch cables and the current settings of unit Does the Default Gateway respond to the ping IP command Ask the Network Administrator to check the Default Gateway and system status Does the unit respond to the ping host name command Ask the Network Administrator to check the Default Gateway and system status Ask the Network Administrator to verify the POP SMTP...

Page 138: ...eral simple tools readily available in the DOS command line utility for troubleshooting There are many other utilities available for checking more detailed information some are Free of charge others are available for a nominal fee 1 System Diagram Model Ask the customer to provide you with the Pre Installation Information form that was filled out by the Network Administrator A description or syste...

Page 139: ...shown below There are several available options that can be specified with the PING command However for our examples we will use two options n and w which are commonly used when the response from the destination location is too long PINGing the Unit n count The number of echo requests that the command should send The default is four w timeout Specifies the period PING will wait for the reply befor...

Page 140: ...ms TTL 253 Reply from 192 168 3 254 bytes 32 time 4ms TTL 253 Reply from 192 168 3 254 bytes 32 time 4ms TTL 253 C WINDOWS ping sv2 labo pcc com Pinging sv2 labo pcc com 192 168 1 2 with 32 bytes of data Reply from 192 168 1 2 bytes 32 time 5ms TTL 253 Reply from 192 168 1 2 bytes 32 time 5ms TTL 253 Reply from 192 168 1 2 bytes 32 time 5ms TTL 253 Reply from 192 168 1 2 bytes 32 time 5ms TTL 253 ...

Page 141: ... two things The local network ID is 192 168 3 0 and the destination network ID is not This means that the destination host is not on the local network IP is responsible to find a route to the remote network and therefore it consults the routing table Here the local host normally determines that the next step in the route is the Default Gateway and sends the packet to router R1 The router R1 receiv...

Page 142: ...roperly This utility is not available on Windows 98 Me From the DOS command line type NSLOOKUP to display the following output NS Name Server Record in Domain From the DOS command line type Is t NS Domain Name to display the following output MX Mail Exchange Record in Domain From the DOS command line type Is t MX Domain Name to display the following output A Address Record in Domain From the DOS c...

Page 143: ...on Preferences check the Local Echo and Block Cursor radio dials and click on the OK button Click on the Connect menu then click on Remote System Enter 25 in the Port field and click on Connect button For example ls t A labo pcc com sv1 labo pcc com labo pcc com NS server sv1 labo pcc com sv1 A 192 168 1 1 sv2 A 192 168 1 2 ec5 A 192 168 1 4 ec4 A 192 168 3 4 ef1 A 192 168 3 5 C WINDOWS telnet tel...

Page 144: ...cted 7 SPC PCB defective U6 Close Right Cover 1 Right Cover open 2 Right Cover Sensor disconnected 3 Right Cover Sensor defective 4 LVPS connector disconnected 5 LVPS defective 6 SPC PCB connector disconnected 7 SPC PCB defective U7 Close Feed Cover 1 Feed Cover open 2 Feeder Unit incorrectly installed 3 Feeder Unit connector disconnected 4 Feeder Unit Sensor disconnected 5 Feeder Unit Sensor defe...

Page 145: ...r 1 ADF Cover open 2 ADF not installed correctly 3 ADF Cover Sensor disconnected 4 ADF Cover Sensor defective 5 LVPS connector disconnected 6 LVPS defective U21 Close ADF 1 ADF and ADF Cover open 2 ADF Sensor disconnected 3 ADF Sensor defective U22 Close ADF Exit Cover 1 ADF Exit Cover open 2 ADF not installed correctly 3 ADF Exit Cover Sensor disconnected 4 ADF Exit Cover Sensor defective 5 LVPS ...

Page 146: ...chine is jammed follow the procedure below 1 Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position If Hard Disk Drive Unit is installed refer to 3 7 7 2 Remove the Jammed paper 3 Turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 4 Press the Function and 3 keys ...

Page 147: ...or 1 Registration Sensor 2nd Registration Sensor 3rd Registration Sensor 4th Registration Sensor Automatic Duplex Unit Sensor 2 Sheet Bypass NP Sensor Paper Transport Unit Sensor 1 Paper Transport Unit Sensor 2 Paper Transport Unit Sensor 3 Paper Transport Unit Sensor 4 Dual Path Exit Sensor Fuser Unit Paper Exit Sensor Exit Sensor 1st Paper Tray 3rd Paper Tray 4th Paper Tray ...

Page 148: ... 2nd Registration Sensor does not detect paper within a predetermined time after the Paper Feed Roller starts rotating 2nd Feeder Unit D2 J03 The 3rd Registration Sensor does not detect paper within a predetermined time after the Paper Feed Roller starts rotating 3rd Feeder Unit D3 J04 The 4th Registration Sensor does not detect paper within a predetermined time after the Paper Feed Roller starts ...

Page 149: ...r detects paper during non printing mode C J40 The Fuser Unit Paper Exit Sensor does not detect paper within a predetermined time after the Registration Sensor is activated C J41 The Fuser Unit Paper Exit Sensor does not go off within a predetermined time after the Sensor is activated C J42 The Fuser Unit Paper Exit Sensor detects paper during non printing mode C J43 The Exit Sensor does not detec...

Page 150: ...sor Roller the Paper does not clear the sensor within a predetermined time period C J98 The VRDY Signal is not ON after a predetermined time has lapsed C J99 No VSYNC Signal within a predetermined time after VRDY Signal is activated C Jam Error Codes J Code Table Code Contents Section J70 Read Point Sensor does not detect paper within a predetermined time in the ADF Information Code 030 is printed...

Page 151: ...fective 5 LVPS defective 6 SPC PCB defective E1 31 Scanning Lamp Does not turn On 1 INV PCB connector disconnected 2 INV PCB defective 3 Scanning Lamp defective 4 LFB PCB connector disconnected 5 SDR PCB connector disconnected 6 SDR PCB defective 7 SPC PCB connector disconnected 8 LVPS defective E1 34 Scanning Lamp Harness 1 INV PCB connector disconnected 2 LFB PCB connector disconnected 3 Scannin...

Page 152: ...ft Motor Rotation 3rd Paper Tray Lift Motor Rotation 4th Paper Tray 1 Level Sensor connector disconnected 2 Level Sensor defective 3 Lift Mechanism defective 4 Lift Motor connector disconnected 5 Lift Motor defective 6 SPC PCB connector disconnected 7 SPC PCB defective 8 CST2 PCB connector disconnected 9 CST2 PCB defective 10 CST3 PCB connector disconnected 11 CST3 PCB defective 12 LVPS defective ...

Page 153: ...Sensor Output Adjustment 1 CDS PCB connector disconnected 2 CDS PCB defective 3 SPC PCB connector disconnected 4 SPC PCB defective E4 Fuser Unit Error Code Function Possible Cause s E4 01 Fuser Warm up Temperature 1 Fuser Thermistor dirty 2 Thermistor position incorrect 3 Thermistor defective 4 Thermistor connector disconnected 5 Fuser Lamp connector disconnected 6 Fuser Lamp defective 7 Fuser The...

Page 154: ...B connector is disconnected CN144 9 Finisher is defective E5 42 Total Counter Connection 1 Total Counter connector disconnected 2 Total Counter defective 3 SPC PCB connector disconnected 4 SPC PCB defective E5 60 Power Supply Cooling Fan Motor Rotation 1 Cooling Fan connector disconnected 2 Cooling Fan defective 3 SPC PCB connector disconnected 4 SPC PCB defective 5 LVPS defective E7 Optional Unit...

Page 155: ...fective 3 Paper Hold Sensor Connector disconnected 4 Paper Hold Sensor defective E7 90 Hardware Key Abnormal 1 Incorrect Hardware Key installed 2 Hardware Key defective E7 91 Data Security Kit Abnormal Hardware Key for Data Security Kit is not installed E13 Out of Toner Code Function Possible Cause s E13 No Toner Detection 1 Out of Toner 2 Toner Bottle not installed 3 Toner Bottle not installed co...

Page 156: ...rong number dialed and the START button is pushed Telephone line disconnected while dialing FXB PCB Modem or MJR PCB defective Receiver defective It may only be transmitting CED 401 XMT B DCN was returned from receiver while transmitter is waiting for CFR or FTT Your machine s ID Number not programmed Possible incompatibility or incorrect Password Password Reception Selective Receive Mailbox full ...

Page 157: ...dy for polling communication Password does not match between transmitter and receiver 412 G3 RX B D No response within 12 seconds in NSS DCS MPS wait state After transmitting FTT Transmitter defective FXB PCB defective 414 RCV Polling B No response received after transmitting 3rd NSC Password does not match between transmitter and receiver Transmitter defective No original document jam etc 415 XMT...

Page 158: ...ase C Line quality poor Training signal distorted due to line noise FXB PCB or MJR PCB defective 490 RCV C Sum of error lines exceeded the limit Function Parameter No 70 of 64 lines Line quality poor FXB PCB or MJR PCB defective 494 RCV C Interval between two EOLs was more than 10 sec when receiver received message data Transmitter defective Line quality poor EOL damaged due to line noise FXB PCB ...

Page 159: ...t 155 OFF Sub address transmission to a unit that has no Sub address function 581 XMT B Sub address Password transmission to a unit that has their DIS bit 50 NSF bit 156 OFF Sub address transmission to a unit that has no Sub address function 582 XMT B Sub address SEP for Polling transmission to a unit that has their DIS bit 47 NSF bit 130 OFF Sub address transmission to a unit that has no Sub addr...

Page 160: ... supported size and resolution 719 RCV LAN Received data via LAN is in a format that is not supported Ask the originator to re send with a supported file attachment In a TIFF F format Image data conforming to A4 Letter size 720 POP LAN Unable to connect to the POP Server Incorrect POP Server address set POP Server is down 721 POP LAN Unable to login to the POP Server Incorrect User Name or Passwor...

Page 161: ...ull 816 Conf Polled PSTN The received Polling Password did not match 825 Conf RCV Conf Polled PSTN Parameter settings of the remote station are not properly set 850 Relay Comm Relay Communication is rejected The dept code of the Fax Driver Panafax Desktop is mismatched with the registered code in the machine 870 MEM XMT Multi Copy PSTN LAN Memory overflow occurred while storing documents into memo...

Page 162: ...e Not used defined Fax Diagnostic Codes Data Definition Manufacturer Code 0 1 Casio 2 Canon 3 Sanyo 4 Sharp 5 Tamura 6 Toshiba 7 NEC 8 Oki 9 Hitachi A Xerox B Fujitsu C Matsushita D Mitsubishi E Murata F Ricoh JOURNAL DATE MMM dd yyyy TIME 09 39 NO COMM PAGES FILE DURATION X R IDENTIFICATION DATE TIME DIAGNOSTIC 01 OK 001 129 00 00 42 XMT 123 456 789 MMM dd 01 55 C8649003C0000 PANASONIC MACHINE 12...

Page 163: ...ed Received Received 8 Pressed 9 Received Pressed A Received Pressed B Received Received Pressed C Received Pressed D Received Received Pressed E Received Received Pressed F Received Received Received Pressed Fax Diagnostic Codes Data Definition Resolution dpi Paper Width 0 A4 1 S Fine A4 2 400 x 400 A4 3 300 x 300 A4 4 B4 5 S Fine B4 6 400 x 400 B4 7 300 x 300 B4 8 600 x 600 A4 9 600 x 600 B4 A B...

Page 164: ... Fine F 0 ms line Fine Fax Diagnostic Codes Data Definition Deferred Comm Dialing RCV Memory Non Memory 0 Manual Communication Non Memory 1 Used Manual Communication Non Memory 2 Auto Dialing Non Memory 3 Used Auto Dialing Non Memory 4 Auto RCV Non Memory 5 Used Auto RCV Non Memory 6 Remote RCV Non Memory 7 Used Remote RCV Non Memory 8 Manual Communication Memory 9 Used Manual Communication Memory...

Page 165: ...V On Off 5 Yes RCV On Off 6 XMT On Off 7 Yes XMT On Off 8 RCV Off On 9 Yes RCV Off On A XMT Off On B Yes XMT Off On C RCV On On D Yes RCV On On E XMT On On F Yes XMT On On Fax Diagnostic Codes Data Definition Sub Address Comm Confidential Comm Relayed Comm Turnaround Polling 0 1 Yes 2 Yes 3 Yes Yes 4 Yes 5 Yes Yes 6 Yes Yes 7 Yes Yes Yes 8 Yes 9 Yes Yes A Yes Yes B Yes Yes Yes C Yes Yes D Yes Yes ...

Page 166: ... Transfer 5 6 7 8 Yes 9 Report XMT Yes A Check Call Yes B Yes C Memory Transfer Yes D Yes E Yes F Yes Fax Diagnostic Codes Data Definition Short Protocol Standard Non Standard 0 Standard 1 Standard 2 Standard 3 Standard 4 Standard 5 Standard 6 Standard 7 Standard 8 Non Standard 9 B Non Standard A Non Standard B D Non Standard C Non Standard D B Non Standard E Non Standard F D Non Standard ...

Page 167: ...nostic Codes Data Definition Coding ECM 0 MH 1 MR 2 MMR 3 JBIG 4 5 6 7 8 MH Yes 9 MR Yes A MMR Yes B JBIG Yes C Yes D Yes E Yes F Yes Fax Diagnostic Codes Data Definition Symbol Rate V 34 V 34 0 1 2 3 4 5 6 7 8 2400 sr Yes 9 Yes A 2800 sr Yes B 3000 sr Yes C 3200 sr Yes D 3429 sr Yes E Yes F Yes ...

Page 168: ...ed V 34 0 2400 bps 1 4800 bps 2400 bps 2 7200 bps 4800 bps 3 9600 bps 7200 bps 4 TC 7200 bps 9600 bps 5 TC 9600 bps 12000 bps 6 12000 bps 14400 bps 7 14400 bps 16800 bps 8 19200 bps 9 21600 bps A 24000 bps B 26400 bps C 28800 bps D 31200 bps E 33600 bps F Fax Diagnostic Codes Data Definition Symbol Rate V 34 V 34 0 1 2 3 4 5 6 7 8 9 A B C D E F ...

Page 169: ...titution Table of the Printer Driver Properties dialog box Select Always use True Type fonts from the Font tab of the Printer Driver Properties dialog box The character is not smooth Select an outline font instead of a bit map font Fine line print cannot be obtained Select 600 dpi resolution Poor photograph print quality Select 600 dpi resolution Different character or symbol from the document is ...

Page 170: ...ll an optional Sort Memory or change the resolution to 300 dpi in the Printer Driver Properties dialog box Cannot complete print job Confirm print condition The print settings may not be matched for the system Change the printing settings in the Printer Driver Properties dialog box Ex Multi sized printing Cannot print System error Change the resolution to 300 dpi in the Printer Driver properties d...

Page 171: ...em Function F1 Self Test 00 CCD Test This test is used for checking the CCD 01 LCD LED Test This test is used for checking the LCD and LEDs 02 Page Memory Test This test is used for checking the Page Memory 03 Print Test Pattern 1 Prints the pattern for setting the Paper position alignment 04 Print Test Pattern 2 Prints the Slant pattern for setting the Paper position alignment 05 Print Test Patte...

Page 172: ...N in 1 space No F5 20 ADF Auto F5 70 PM cycle 120k F5 21 Finisher Auto F5 71 F5 22 System console Auto F5 72 Disable at web PM Stop F6 00 Adj 100 Side Side Read 0 F6 50 T P Mode Image Density 0 F6 01 Adj 100 Lead Tail Read 0 F6 51 P Mode Image Density 0 F6 02 100 Selection 0 F6 52 F6 03 Original Registration 0 F6 53 CCD Read Position Adj 0 F6 04 Printer Registration 0 F6 54 T Mode Contrast 0 F6 05...

Page 173: ...ULE Yes 4th PAPER FEED MODULE Yes PAPER TRANSPORT UNIT Yes DUPLEX UNIT ADU Yes DUAL PATH EXIT GUIDE Yes FINISHER FS300 FAX BOARD Yes NETWORK SCANNER No PCL PRINTER No PS PRINTER No EMAIL Yes HDD No 5 ERROR LOG TOTAL PRINT COUNT 2082 NO DATE TIME ERROR CODE ERROR COUNT NO DATE TIME ERROR CODE ERROR COUNT 01 MMM dd yyyy 11 11 J27 XX 00000008 02 MMM dd yyyy 11 31 J41 XX 00000140 See Remarks MACHINE S...

Page 174: ...r Count 295 Avg Print Drum Rise Up 5 Total OPC Rotation Time 1 Avg Min Drum Rise Up 0 F7 03 Paper Feed Count Sheet Bypass Count 147 1st Paper Tray Count 90 2nd Paper Tray Count 15 3rd Paper Tray Count 5 4th Paper Tray Count 3 2 Sided Count 28 A4 LETTER Count 284 A4 R LETTER R Count 73 A3 LEDGER Count 19 B4 LEGAL Count 3 F7 04 Scanner Count ADF Count 26 ADF Read Count 26 Scanner Count 61 Scanner Re...

Page 175: ...Power Supply Fan Signal Normal 0 322 001 LSU Fan Signal Normal 0 315 002 Toner Remaining Sensor Signal Toner is detected 0 615 003 Paper Feed Module Detection Sensor 2nd Paper Feed Module Unit is connected 0 Paper Tray Detection Sensor 2nd Paper Tray Paper Tray is not connected 0 1045 Fig 23 F6 Paper Tray Detection Sensor 1st Paper Tray Paper Tray is not connected 0 1045 Fig 11 B5 Key Card Counter...

Page 176: ...iner Full Detection Sensor Toner Waste Container is full 1 1982 Toner Bottle Motor Rotation Detection Sensor Lock 0 006 Dual Path Exit Guide Unit Exit Sensor Paper is detected 0 1045 Fig 15 G4 Paper Transport Unit Sensor 1 Paper is detected 0 1045 Fig 13 H3 ADU Sensor 1 Paper is detected 0 1045 Fig 15 I1 Inner Lower Exit Sensor Paper is detected 0 1045 Fig 10 G1 Registration Sensor 2nd Paper Tray ...

Page 177: ...aper Feed Module Detection Sensor 2 3rd Paper Feed Module See Remarks Unit is connected Signal 1 1 Signal 2 0 A different signal pattern indicates that the unit is not connected or CST 3 PCB is defective Paper Feed Module Detection Sensor 1 3rd Paper Feed Module See Remarks 010 Registration Sensor 3rd Paper Tray Paper is detected 0 1045 Fig 24 J2 JAM Access Cover Open Detection Sensor 3rd Paper Tr...

Page 178: ... Home position is detected 1 014 Stapler Cartridge Sensor Stapler Cartridge is detected 1 Staple Sensor Staple is empty 0 Stapler Unit Sensor Stapler Unit is detected 1 2941 Stapler Cover Switch Cover is open 0 3018 Top Cover Sensor Cover is open 0 2525 Fig 30 C3 Joint Detect Sensor Finisher Unit is not detected 0 2525 Fig 30 G4 015 019 Not Used 020 Size Sensor C Original detected on the C positio...

Page 179: ...or Cover is open 1 1045 Fig 17 G2 Fig 32 D3 ADF Cover Open Detection Sensor Cover is open 1 1045 Fig 16 33 E1 ADF Detection Sensor 1 See Remarks iADF Signal 1 1 Signal 2 1 ADF Signal 1 1 Signal 2 0 A different signal pattern indicates that the unit is not connected ADF Detection Sensor 2 See Remarks 031 ADF Original Sensor Original is detected 1 1045 Fig 17 32 G2 ADF Original Width Sensor Original...

Page 180: ...276 055 Not Used 056 Fuser Fan When SPC PCB CN709 13 is 24V Fuser Fan rotates 459 057 Not Used 058 Fuser Web Solenoid When SPC PCB CN721 12 signal level changes to 0V from 24V the Solenoid activates 250 ms 1079 059 060 Not Used 061 Registration Clutch When SPC PCB CN715 2 signal level changes to 0V from 24V clutch operates 1 minute 1105 062 Not Used 063 Paper Feed Roller Clutch 1st Paper Tray When...

Page 181: ...o 0V from 24V clutch operates 1 minute 975 083 084 Not Used 085 Paper Feed Roller Clutch Sheet Bypass When SPC PCB CN715 6 signal level changes to 0V from 24V clutch operates 1 minute 975 086 Not Used 087 ADU Intermediate Roller Clutch When SPC PCB CN711 2 signal level changes to 0V from 24V the Clutch operates 1 minute 975 088 099 Not Used 100 Inner Upper Paper Exit Solenoid When SPC PCB CN719 3 ...

Page 182: ...g 100 speed rotating ADF motor rotates in reverse at 100 speed 1801 165 ADF Motor Reverse Rotating 400 speed rotating ADF motor rotates in reverse at 400 speed 1801 166 ADF Paper Feed Roller Clutch 1 When ADF PCB CN22 10 signal level changes to 0V from 24V clutch operates for 3 seconds 1788 167 ADF Paper Feed Roller Clutch 2 When ADF PCB CN22 8 signal level changes to 0V from 24V clutch operates f...

Page 183: ... CLEAR key is touched the selected code input will not be accepted Press FUNCTION and C CLEAR keys simultaneously to exit the service mode Reboot the machine after setting the parameter s to activate the setting s F5 Mode No Item Function Default Setting 00 Country Version 0 Japan 1 USA CAN 2 Europe 3 Other Country Dependent 01 Frequency Desired 0 Auto 1 50 Hz 2 60Hz 2 for USA Canada 1 for Europe ...

Page 184: ...Lamp Control 0 Off 1 Auto 0 for USA Canada 1 for Europe 10 Not Used 11 Drum Life Warning 0 Off 1 On 0 12 Printer Fan Extension 5 5 min 2 2 min 0 Non 5 13 Paper Out Red Indicator 0 Off 1 On 1 14 Paper Size Tray 1 0 None 1 A3 2 B4 3 A4 4 A4 R 5 B5 6 B5 R 7 A5 8 A5 R 9 8 x 13 10 8 5 x 13 11 LEDGER 12 LEGAL 13 LETTER 14 LETTER R 15 INVOICE 11 for USA Canada 1 for Europe 15 Paper Size Tray 2 Same as F5...

Page 185: ...ld And SADF Mode 0 No 1 Yes 1 33 Not Used 34 Multi Size Feed Default 0 Off 1 On 0 35 Output Tray Inner 2 0 No 1 Yes 0 36 Display DD key 0 No 1 Yes 1 for USA Canada 0 for Europe 37 Output Tray Outer 0 No 1 Yes 0 38 2 Sided Mode Default 0 No 1 1 to 2 2 2 to 2 3 B to 2 0 39 Not Used 40 Double Count 0 No 1 LDR 2 LDR LGL 3 A3 4 A3 B4 1 for USA Canada 3 for Europe 41 Count Up Timing 0 At feed 1 At exit ...

Page 186: ...5 mm 1 10 mm 2 15 mm 3 20 mm 1 56 Edge Value Default 0 5 mm 1 10 mm 2 15 mm 3 20 mm 0 57 Book Value Default 0 15 mm 1 20 mm 2 25 mm 3 30 mm 1 58 U14 Clear 0 Continue 1 Any Keys 1 59 Oper Add Toner Alarm 0 Stop 1 Continue 0 60 Auto Tray Selection 0 No 1 Yes 1 61 Not Used 62 Overflow Detection 0 No 1 Yes 0 63 U13 Clear 0 Any keys 1 Func 1 0 64 Dept Counter SCANNER 0 No 1 Yes 1 65 Dept Counter PRINTE...

Page 187: ...1 Not Used 72 Disable At Web PM 0 Continue 1 Stop 1 73 PM Cycle Fuser Web 0 120 K 1 240 K 0 74 Fuser Web Advance 0 Short 1 Standard 2 Long 1 75 77 Not Used 78 A4 LTR Size Select 0 No 1 Yes 0 79 Not Used 80 Paper Size Priority 1 A3 2 B4 3 A4 4 A4 R 5 B5 6 B5 R 7 A5 8 A5 R 9 8 x 13 10 8 5 x 13 11 LEDGER 12 LEGAL 13 LETTER 14 LETTER R 15 INVOICE 13 for USA Canada 3 for Europe 81 B4 FLS Size Selection...

Page 188: ...on 0 Off 1 Once 2 On 0 89 LAN Speed Duplex 0 Auto 1 10 Half 2 10 Full 3 100 Half 4 100 Full 0 90 TCH Panel Beep Sound 0 Off 1 Soft 2 Loud 1 91 M1 Size Set the default size for Manual Skyshot Mode M1 and M2 70 x 160 92 M2 Size 95 x 220 93 94 Not Used 95 Paper Size FA Factory use only 0 Japan 1 USA CAN 2 Europe 3 Other 1 for USA Canada 2 for Europe 96 Bypass Detection Factory use only 0 Japan 1 USA ...

Page 189: ...de 9 9 0 1 02 100 Selection Adjustment from 99 1 to 100 9 9 9 0 1 03 Original Registration Adjustment of platen original registration detection timing 30 30 0 2 mm 04 Printer Registration Delay time is adjusted from registration roller clutch ON 50 50 0 5 mm 05 Main Motor Speed Adjustment of Main Motor speed 10 10 0 1 06 Polygon Motor Speed Adjustment Polygon Motor speed 5 5 0 1 07 Registration Vo...

Page 190: ...erature compensation for edges 15 15 0 833 C 33 TDC Max Read Only Set by Digital QUANTUM QUARC control 99 99 Read only 34 TDC Min Read Only Set by Digital QUANTUM QUARC control 99 99 Read only 35 TDC Avg Read Only Set by Digital QUANTUM QUARC control 99 99 Read only 36 Paper Loop Tray 1 Individual Fine Adjustment for Tray 1 99 99 0 176 mm 37 Not Used 38 ID Standard Voltage Adjustment of judgement ...

Page 191: ...e High Voltage Timing Adjustment for the 2nd side of 2 Sided printing 30 30 0 5 mm 62 TDC Gain Voltage Adjust Adjustment of Toner Density sensor gain voltage 10 10 0 033V 63 Lead Edge Read Timing Adjustment of Lead Edge Read Point 0 9 0 5 mm 64 Side Edge Read Adjust Adjustment of Side Edge Read Point 0 9 0 5 mm 65 Black Density Reference Reference voltage for Black Density sensor 127 127 66 Black ...

Page 192: ...Read Main Scan Pos Adjustment of ADF horizontal image read start position 99 99 0 05 mm 91 Original Read Edge ADF Adjustment of original detection timing 99 99 0 3 mm 92 Original Trail Edge ADF Adjustment of trail edge detection timing 127 127 0 3 mm 93 ADF 100 Image 1 Sided Adjustment of magnification for 1 sided 9 9 0 1 94 ADF 100 Image 2 Sided Adjustment of magnification for 2 sided 9 9 0 1 95 ...

Page 193: ...es prints 01 PM Count Preventive Maintenance count 02 Scanner PM Count PM count for scanner readings 03 ADF Count Total count of originals fed through the ADF 04 Not Used 05 OPC Drum Count PM count of recording paper fed through the OPC Drum 06 Process Unit Count PM count of recording paper fed through the Process Unit 07 ADF PM Count PM count of originals fed through the ADF 08 Fuser Web Count PM...

Page 194: ...nt Total count of originals scanned through the ADF 02 Scanner Count Total count of scanning operations 03 Scanner Read Count Total count of scanner readings 05 Copy Count 00 Copy Print Count Total count of copies printed 01 Copy Scan Count Total count of copies scanned 06 PC Count 00 PC Print Count Total count printed from PC 01 PC Scan Count Total count scanned to PC 07 Fax Count 00 Fax Transmit...

Page 195: ...played beginning with the oldest code Note Only the 30 most recent codes are displayed 07 Error Log Clear a Press the Reset key A Message Error code can be cleared with the Start key is displayed on the LCD b Press the Start key 08 Factory use only Lock operation for Scanner Unit 09 Toner Density adjustment Adjustment operation of Toner Density 10 Drum Charge adjustment Adjustment operation of Dru...

Page 196: ...25 2008 Ver 1 2 20 TDC Check Operation Adjustment of TDC sensor 21 46 Not Used 47 ADF Continuous Test Press START key to begin 48 Platen Continuous Test Press START key to begin 49 54 Not Used F8 Mode No Item Remarks ...

Page 197: ...curs 02 Firmware Version 00 SC Displays the firmware version for SC 01 SC Boot Displays the firmware version for SC Boot 02 PNL Displays the firmware version for PNL 03 SPC Displays the firmware version for SPC 04 Finisher Displays the firmware version for finisher 05 FAX Modem Displays the firmware version for FAX option 1 06 Not Used 07 SC2 Displays the firmware version for Slot 1 08 11 Not Used...

Page 198: ... USB 08 Program Backup Refer to Sect 3 7 00 Main Onboard F ROM 4MB 01 Option 1 all Slot 1 FRM8 PCB 8MB 02 Option 1 a Slot 1 FRM8 PCB 4MB a 03 Option 1 b Slot 1 FRM8 PCB 4MB b 04 Option 2 all Slot 2 FRM8 PCB 8MB 05 Option 2 a Slot 2 FRM8 PCB 4MB a 06 Option 2 b Slot 2 FRM8 PCB 4MB b 09 Update Program Card Creates a Master Firmware Card using the Local Firmware Update Tool A 4MB or 8MB Flash Memory ...

Page 199: ...able The following service modes are provided to assist you in setting operational functions of the unit and determining the condition of the unit No Service Mode Description 00 Not Used 01 Function Parameter Setting Allows changes to the function parameters the home position etc 02 RAM Edit Mode Factory use only 03 Print Parameter List Report Prints the Function Parameter List Page Memory Test Pr...

Page 200: ... automatically 001 Alarm Status 1 Off 2 Timer 3 Constant Selects the No Paper or No Toner alarm status OFF Alarm is disabled Timer Alarm will shut off after 6 seconds Constant Alarm will not stop until STOP is pressed or the error is cleared corrected 002 Stop Comm JRNL 1 Off 2 On Selects whether the machine prompts to print the COMM Journal when the printout condition is set to INC and STOP is pr...

Page 201: ... following suffix Destinations The Fax Firmware is automatically loaded with the Host Firmware PB UK PF France PG Switzerland PK China PM Germany PT Taiwan PU USA 006 ID Display 1 Number Numeric ID 2 Chara Character ID Selects the priority of displaying the ID 007 JRNL Column 1 Station 2 RCV D ID Selects the contents of the ID to display on the Journal 008 Monitor 1 Off 2 On Selects whether the Mo...

Page 202: ...0 7200 4800 2400 bps Note This parameter is applicable only when communicating with regular G3 machines When communicating with Super G3 V 34 machines use Parameter No 33 019 ITU T V 34 1 Off 2 On 3 Select Selects whether the ITU T V 34 is Off On or Select Select Select whether the ITU T V 34 is Off or On when entering Phone Book Dialing Numbers or Manual Number Dialing 020 ITU T ECM 1 Off Invalid...

Page 203: ...mmunication 33600 2400 bps 034 V34 TX SR 2400 3429sr Selects the transmission symbol rate for V 34 3429 3200 3000 2800 2400 sr Press V or to select the symbol rate 035 V34 RX SR 2400 3429sr Selects receiving symbol rate for V 34 3429 3200 3000 2800 2400 sr Press V or to select the symbol rate 036 Not Used 037 Protocol Display 1 Off not displayed 2 On displayed Selects whether to display the modem ...

Page 204: ...elects whether to detect the Busy Tone 056 Dial Tone Check 1 Off 2 On Selects whether to detect Dial Tone before dialing the telephone number 057 DC Loop Check Except for USA and Canada 1 Off 2 On Selects whether the unit checks the DC Loop during communication 058 Comm JRNL Image 1 Off without image 2 On with image Selects whether the machine prints the COMM Journal with image 059 Confidential RC...

Page 205: ...ondition of RTP PIP or RTN PIN Available if No 73 Error Detect is set to RATE See Note 2 072 Continuous Error 1 Off unlimited 2 3 lines STD 3 6 lines STD 4 12 lines STD Selects the continuous total error criteria of Off 3 6 or 12 lines in Standard mode If continuous total error exceeds this setting the unit will transmit RTN PIN Available if No 73 Error Detect is set to RATE 073 Error Detect 1 Lin...

Page 206: ...ontrast level 090 091 Not Used 092 Smoothing 1 Off 2 On Selects whether the smoothing function is available 093 101 Not Used 102 Original Registration 30 30 Adjustment of original registration detection timing 103 Trail Edge Read Timing 9 0 Adjustment of trail edge void 104 109 Not Used 110 MAC Address Indicates the MAC Address 111 Not Used 112 Insert EMAIL TXT 1 Off 2 On Selects whether the Text ...

Page 207: ... s specifications or regulations Print the Function Parameter List to confirm the default settings 115 Time Zone 1 Scroll 2 Direct Selects the setting method for Time Zone Scroll Allows using Scroll Keys to scroll through the Time Zone Table Direct Allows you to input the Time Zone directly key to be used as a switch between 116 Overwrite Warning 1 Yes 2 No Selects whether the Overwrite Warning is...

Page 208: ... All Document File Protocol Trace and the Toner Order Form 5 2 4 1 Function Parameter List A list of all Function Parameters can be printed by the following procedure Select the 03 Print Param List Report on the Touch Panel display Select the 01 Function Parameter List on the Touch Panel display Touch the OK button 3 times Press FUNCTION and C CLEAR keys simultaneously to exit the service mode ...

Page 209: ...On 069 NYSE Local Print Inc 020 ITU T ECM On 070 Line Error 128 021 EP Tone Off 071 Total Error 10 022 Signal Interval 500ms 072 Continuous Error Off 023 TCF Check Normal 073 Error Detect Rate 024 CED Frequency 2100Hz 074 RTN Receive Discon 025 Comm Start Up First 075 Coding JBIG 026 Non Standard On 076 Batch TX On 027 Short Protocol B On 077 RX JAM Length 2 m 028 Short Protocol D On 078 029 Remot...

Page 210: ... Original Registration 0 152 103 Trail Edge Read Timing 0 153 104 154 105 155 106 156 107 157 108 158 109 159 110 MAC Address 080023000177 160 111 161 112 Insert EMAIL TXT Off 162 113 163 114 164 115 Time Zone Scroll 165 116 Overwrite Warning Yes 166 117 167 118 168 119 169 120 170 121 171 122 LDAP On 172 123 173 124 174 125 175 FAX EMAIL Default ADR Book 126 176 127 177 128 178 129 179 130 180 13...

Page 211: ...y Select the 03 Page Memory Test on the Touch Panel display Touch the OK button 3 times Press FUNCTION and C CLEAR keys simultaneously to exit the service mode SC AAT00032PU AU TX RX PRT CPY 000123 000456 000789 000666 SC BOOT XXX MEMORY SIZE 2 MB PNL AAT00008PU MAC ADDRESS 08002300E078 SPC 23cpm S10015 SHIPMENT SET FINISHER 4000 FAX MODEM Ver 6D01 PDL FONT1 SC2 TEST PATTERN PRINT DATE MMM dd yyyy...

Page 212: ...N and C CLEAR keys simultaneously to exit the service mode PRINTER REPORT DATE MMM dd yyyy TIME 19 02 LAST PRINT ERROR MMM dd yyyy 15 38 J00 00 00000016 CUSTOMER ID 1234567890123456 PNL AAV20100 SPC 30cpm V20100 TRANSMIT COUNTER 000475 RECEIVE COUNTER 000398 COPY COUNTER 000083 PRINT COUNTER 000016 01 MMM dd yyyy 15 38 J00 00 00000016 02 MMM dd yyyy 10 48 J02 00 00000016 SC DAAV12900AU PANASONIC P...

Page 213: ... previous communication Select the 03 Print Param List Report on the Touch Panel display Select the 06 Protocol Trace on the Touch Panel display Touch the OK button 3 times Press FUNCTION and C CLEAR keys simultaneously to exit the service mode PROTOCOL LOG REPORT DATE MMM dd yyyy TIME 16 56 STATUS OK MODE ECM TX STANDARD SPEED 9600bps 0MS L REMOTE CAPA DIS 00 CE B9 C4 80 12 LOCAL CAPA TSI 2B 20 2...

Page 214: ...nary Signal Table 5 2 5 2 Tonal Signal This Service Mode is used to check the tonal signal output Signals can be output to the line using the following procedure Select the 04 MODEM Tests on the Touch Panel display Select the 02 Tonal Signal on the Touch Panel display Select the desired parameter on the Touch Panel display and touch the CLOSE Touch the OK button 3 times Press FUNCTION and C CLEAR ...

Page 215: ...sly to exit the service mode DTMF Dual Tone Select the 04 MODEM Tests on the Touch Panel display Select the 04 DTMF Dual Tone on the Touch Panel display Select the desired parameter on the Touch Panel display Press the STOP key and touch the CLOSE Touch the OK button 3 times Press FUNCTION and C CLEAR keys simultaneously to exit the service mode DTMF Single Tone Table DTMF Dual Tone Table Number D...

Page 216: ...34 3000 sr 19200 bps 06 V34 2400 sr 14400 bps 27 V34 3000 sr 21600 bps 48 V34 3429 sr 16800 bps 07 V34 2400 sr 16800 bps 28 V34 3000 sr 24000 bps 49 V34 3429 sr 19200 bps 08 V34 2400 sr 19200 bps 29 V34 3000 sr 26400 bps 50 V34 3429 sr 21600 bps 09 V34 2400 sr 21600 bps 30 V34 3000 sr 28800 bps 51 V34 3429 sr 24000 bps 10 V34 2800 sr 4800 bps 31 V34 3200 sr 4800 bps 52 V34 3429 sr 26400 bps 11 V34...

Page 217: ...itialize Mode Description 01 Parameter Initialize Restores the Fax and Function Parameters to default values Note Turn the Power Switch to the OFF and back to the ON position to enable the parameter settings 02 Journal Clear Clears the Journal contents 03 Auto Dial Clear Clears the One touch ABBR Numbers and Phone Books 04 Program Dial Clear Clears the Program keys 05 LOGO ID PSWD Clear Clears the...

Page 218: ... the OK button 3 times Press FUNCTION and C CLEAR keys simultaneously to exit the service mode 5 2 7 2 Printer Reports Conditions under which a report can be printed or transmitted 1 Manual print The Printer Report can be printed by Service Mode 3 See Sect 5 2 4 3 2 Automatic transmission printout a Service Alert Report When the unit detects an Emergency Printer Error the unit will immediately tra...

Page 219: ...nance Alert Report Error Code Log Tx Report Remarks Ex xx O S Refer to the Mechanical Error Code E Code Table Sect 4 6 3 E13 O Out of Toner Jxx O Refer to the Jam Error Code J Code Table Sect 4 6 2 J93 is not Logged Uxx Refer to the User Error Code U Code Table Sect 4 6 1 U13 O M Low Toner ...

Page 220: ...13 Process Unit Count 13 ADF PM Count 1 F7 04 ADF Count 1 ADF Read Count 1 Developer Count 13 Scanner Count 9 Corona Cleaning Count 13 Scanner Read Count 9 Avg Print Drum Rise Up 1 00 Total OPC Rotation Time 0 03 F7 05 Copy Print Count 3 Avg Sec Drum Rise Up 0 01 Copy Scan Count 4 F7 03 Sheet Bypass Count 0 F7 06 PC Print Count 0 1st Paper Tray Count 3 PC Scan Count 6 2nd Paper Tray Count 10 F7 07...

Page 221: ...sion 4 Transmission Reception Copy Print Counters 5 Serial Number DATE MMM dd yyyy TIME 12 00 MAINTENANCE ALERT REPORT LAST PRINT ERROR MACHINE IS RUNNING OUT OF TONER 1 CUSTOMER ID ABC COMPANY 2 FIRMWARE VERSION 3 4 TRANSMIT COUNTER 000244 RECEIVE COUNTER 000082 COPY COUNTER 000000 PRINT COUNTER 000000 LOGO PANASONIC CHARACTER ID 31415926535897932384 SC BAV12600PU PNL AAV10200PU SPC 30cpm V11600 ...

Page 222: ...er Identification Code 6 Toner Bottle No DQ TU15E PU TONER BOTTLE ORDER FORM The toner supply in your machine is running low 1 To order a replacement Bottle from your Authorized Dealer Panasonic Corp 2 by Phone 1 201 111 5555 3 by Fax 1 201 111 4444 4 Thank you for your order Customer Name and Address Ship to Bill to Attention Attention Phone No Phone No Customer ID ABC COMPANY 5 P O No if require...

Page 223: ... Count 1 Fuser Web Count 240986 ADF Read Count 1 Developer Count 13 Scanner Count 9 Corona Cleaning Count 13 Scanner Read Count 9 Avg Print Drum Rise Up 1 00 Total OPC Rotation Time 0 03 F7 05 Copy Print Count 3 Avg Sec Drum Rise Up 0 01 Copy Scan Count 4 F7 03 Sheet Bypass Count 0 F7 06 PC Print Count 0 1st Paper Tray Count 3 PC Scan Count 6 2nd Paper Tray Count 10 3rd Paper Tray Count 0 F7 07 FA...

Page 224: ... The display changes to the Fax Mode Select the desired Fax number Press START to send the Fax After the transmission the machine returns to the Stand by Mode Note If the File is NOT in the machine it is not functioned Touch the OK button 3 times Press FUNCTION and C CLEAR keys simultaneously to exit the service mode System Maintenance Table No Maintenance Mode Description 01 Send RCV D File Trans...

Page 225: ...imary Charge Drum Surface Approximately 750V DC Charge Roller Drum Aluminum Layer Image Exposure Latent Charge Image Illumination Developing Magnetic Doctor Blade Gap 0 6 0 7 mm Roller Bias 550 V Latent Charge Image Toner Image Transfer Separation Latent Image Bias Transfer Roller Paper Discharge Plate Transfer Charge DC Fusing Heat Roller Fuser Lamp Paper Pressure Roller Cleaning Cleaning Blade O...

Page 226: ... or humidity in particular Store toner and developer in a dark and cool location lower than 95 F 35 C and out of direct sunlight Be careful not to expose toner and developer to rain or direct sunlight during transportation When delivered by truck the temperature inside must not exceed 104 F 40 C Under the sun in summer the inside temperature can typically be 140 F 60 C or higher in a closed vehicl...

Page 227: ... Power Switch is ON or during Standby Mode QUANTUM Execute Flag is enabled after 8 hours have past since the previous QUANTUM control 3 After 200 sheets print in condition No 2 and after every 1 000 sheets are printed 4 Manual start by General Function Mode Manual Copy Quality Adjustment etc QUANTUM White Patch Black Patch LSU Bias Voltage Laser Power Grid HVPS Digital QUANTUM QUANTUM II QUANTUM I...

Page 228: ...NTUM II Black Density Grid Voltage HVPS and Laser Power Control Toner Laser Laser ON Print Data Input Printed Data Output Toner Print Image Edge Control Detects the edge of the image and controls the laser pulse width On Off timing QUANTUM adjusts the pulse width On Off timing of the Laser to maintain constant copy quality In Photo Mode QUANTUM selects the optimum photo mode table F5 25 QUANTUM ON...

Page 229: ...ty F6 49 Text Mode Image Density F6 50 T P Mode Image Density F6 51 Photo Mode Image Density Cotrast Auto Contrast Scanner Scanner Gamma Printer Gamma Printer Printer Text T P Mode Photo Mode QUANTUM Target Gamma LSU PWM Adjustment F6 39 LSU Unit PWM Adjust 2 3 dots PWM adjustment value of LSU In case of LSU replacement QUANTUM F5 25 Digital QUANTUM QUANTUM On Off CCD Image Sensor Perform F8 18 an...

Page 230: ...cument size is automatically set by the Original Size Sensor 1045 or manually set when the Platen is used d The Transmit Mechanism starts feeding and scanning originals based on the above Document Size Setting e When scanning is completed the Stepping Motor 201 stops rotating and the Lamp Base and Mirror 2 Brackets 224 233 return to the standby position During scanning the Lamp Base Bracket 224 an...

Page 231: ... 2008 Ver 1 2 Detection Sensor 270 Stepping Motor 201 When scanning originals When returning to Standby position Drive Shaft 256 Lamp Base Bracket 224 Rear Mirror Clamp 235 Rear Lamp Belt Lock 226 Mirror 2 Bracket 233 ...

Page 232: ... is installed in the ADF Input Tray 1604 are actuated by the Original Guides their position determines the original s width and the Original Length Sensor1 1045 and Length Sensor2 1045 detect the length of the original 3 Feeding and Separation When the Start button is pressed the Clutch 1260 starts to rotate and lowers the Document Stopper causing the Pre Feed Roller 1731 to apply a downwards pres...

Page 233: ... the Start button is pressed It will remain in this position until a different operation is performed i e if the last operation was 2 sided scanning a single side scanning is performed 2 Scanning the Front and the Back Side of an Original The scanning of the Front and Back side of a 2 sided original is accomplished by means of the Duplex 2 Guide 1857 and Inverting 1 Guide 1858 After the Front side...

Page 234: ...als to stack properly the above process repeats one more time The Inverting 1 Guide is rotated clockwise by the Solenoid and the reverse rotation of the ADF Motor pulls the original back around the Feed 2 Roller however this time the original is routed to the Exit Roller 1751 and exits into the ADF Base 1633 4 Sub Tray The Inverting ADF system includes a Sub Tray 1617 which supports the originals ...

Page 235: ...t 2nd 3rd 4th NP Sensor Operation a The NP Actuators 1133 attached to the Paper Feed Blocks No 1 2 3 and 4 determine if there is paper in the paper tray b The paper in the paper tray lifts up the NP Actuator allowing the light from the LED to actuate the NP Sensor 1045 NP Sensor 1045 NP Actuator 1133 ...

Page 236: ...the Registration Roller 1121 activating the Registration Sensor 1045 After a specified period of time the Clutch 1105 is turned ON and the Registration Roller 1121 and the Registration Pinch Roller start rotating The paper is transported to the OPC drum area d The paper passes through the Read Point Sensor 1045 and after a specified period of time the Clutch 1105 is turned OFF The Registration Rol...

Page 237: ...06 c The paper is transported to the Registration Roller 1121 activating the Registration Sensor 1045 After a specified period of time the Clutch 1105 is turned ON and the Registration Roller 1121 starts rotating The paper is transported to the OPC drum area d The paper passes through the Read Point Sensor 1045 and after a specified period of time the Clutch 1105 is turned OFF The Registration Rol...

Page 238: ...coupling which drives the Lift Plate of the machine The Lift Plate rotates lifting the Bottom Plate 2008 and the Recording Paper b Once the Bottom Plate and the Recording Paper are raised the NP Sensor 1045 is turned ON The Lift DC Motor 1152 stops rotating maintaining the recording paper at the certain level NP Sensor 1045 C25 Gear Roller 1145 Paper Feed Roller 1144 Bottom Plate 2008 Lift Plate 2...

Page 239: ...es Sheet Bypass Operation a When the printing operation begins the PRINT Print Request Signal turns On and the Main Motor 907 starts driving the Gears b The Clutch 1105 is energized for a specified period of time and turns ON This activates the Feed Roller 1244 The paper is raised by the Pressure Plate 1295 and is transported to the Reverse Roller 1291 The paper is separated into individual sheets...

Page 240: ...ductor laser The beam power on the drum surface is approximately 0 4 mW 2 Collimator Lens and Cylindrical Lens These lenses converge and focus the laser beam converting it to parallel light 3 Aperture This controls the size of the laser beam 4 Polygon Mirror and Polygon Motor The polygon scanner consists of a 6 sided mirror directly driven by a DC motor revolving at 42 000 rpm The laser beam is re...

Page 241: ...F Fuser Lamps 1043 1044 Located in the Fuser Roller 1026 are 2 Fuser Lamps 1043 1044 that serve as the heat source for the Fuser Roller 1026 Thermistor Assembly 1 2 1041 1042 A heat sensitive resistor in contact with the Fuser Roller 1026 monitors the surface temperature and keeps the temperature at the specified level by controlling the Fuser Lamps 1043 1044 Thermostat 1038 and Thermal Fuse 1040 ...

Page 242: ...alled in the Fuser Unit which keeps cleaning the surface of the Fuser Roller 1026 When the Fuser Unit does not reach the specified temperature within a certain period of time an Error code is shown on the display stopping the operation When the Thermistor Assembly 1041 1042 is disconnected or the surface temperature of the Fuser Roller 1026 is out of limit an Error code is shown on the display sto...

Page 243: ...n withstand the weight of the machine If tilted the machine may tip over and cause injuries 3 The maximum power consumption is 1 5 kW Depending on the product destination the wall outlet must be rated for 120 VAC or 220 240 VAC accordingly It must also be protected for at least 15 amps for 120 VAC or 10 amps for 220 240 VAC If you are in doubt about a power source ensure that a qualified electrici...

Page 244: ... 275 mm 14 84 in 377 mm 9 88 in 251 mm 3 46 in 88 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 51 65 in 1312 mm 51 65 in 1312 mm 60 67 in 1541 mm 71 06 in 1805 mm 15 94 in 405 mm 15 94 in 405 mm 14 2 in 379 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 3 94 in 100 mm 51 65 in 1312 mm 46 38 in 1178 mm 15 94 in 405 mm 23 58 in 599 mm 23 58 in 599 mm 23 58 in 599 mm 3 94 in 100 mm...

Page 245: ...nual the part number s may differ depending on the Destination 2 Supplies Developer and Toner Bottle are not included and are sold separately 3 Information on Disposal for Users of Waste Electrical Electronic Equipment No Qty Description Remarks 1 1 Main Unit 2 1 Process Unit 3 1 Operating Instructions CD Quick Guide for Copy Network Scan Printed materials Printed materials only for Specified Dest...

Page 246: ...in place by a Shipping Blue Screw to prevent damage during transit and the Pressure Roller is also locked in the opened position to avoid the possibility of damaging the Pressure Roller Do Not turn the Power Switches ON before unlocking the Scanner Pressure Roller see steps 6 19 7 3 1 Installation Procedure 1 Pull out the Left Front Handle to lock it in place Note To release the Handle pushing the...

Page 247: ... the Handle into the machine 3 Open the Right Front Handle Cover and swing the Handle downwards to lock it in place Note To release the Handle pushing the Release Latch toward the machine pull out then lift up the Handle into the machine 4 Open the Right Rear Handle Cover lift up and pull out the Handle to lock it in place ...

Page 248: ...pment to lift or move the machine Unlocking the Protective Tape 6 Open the ADF 7 Remove the Protective Tape from the Battery Unlocking the Scanner 8 Remove 3 Screws 9 Remove the Left Platen Cover 10 Remove the Tape 11 Remove 1 Blue Screw 12 Remove the Shipping Metal Bracket by rotating counterclockwise to unlock the Scanner Caution If the Shipping Material Metal Bracket and Blue Screw is not remov...

Page 249: ...n 2 Screws recessed in the holes located on the Upper Fuser Cover Installing the Stamp Assembly for Specified Destinations only 20 Lift the Original Tray Assembly 21 Lower the Inverting Guide 2 Assembly 22 Install the Stamp Assembly 23 Return the Inverting Guide 2 Assembly and the Original Tray Assembly to former position Preparing the Process Unit 24 Remove 1 Screw Front 25 Remove the Front Fixin...

Page 250: ...sitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 30 Release 3 Latch Hooks and remove the Developer Cover 31 Shake the Developer Bottle thoroughly approx 30 seconds 32 Pour the appropriate developer evenly into the developer unit Make sure to empty the bottle 33 Close the Developer Cover 34 R...

Page 251: ...ide is positioned as illustrated 37 Open the Front Cover wide 38 Remove 1 Screw 39 Remove the Connector Cover Clear Blue 40 Install the Process Unit Caution To prevent damage to the Process Unit ensure the Right Cover is still open before inserting the Process Unit into the machine Incorrect Incorrect Correct Alignment Guide ...

Page 252: ...ape however do not open the Shutter or Toner will spill 45 Insert the Toner Bottle into the Hopper Unit Align the Toner Bottle Key with the Key Alignment Channel of the hopper unit Insert the Bottle as far as it will go and turn the Toner Bottle clockwise until it locks in place Bottle s Green Knob is lined up with the Locked symbol on the Process Unit label 46 Install the Toner Waste Container 47...

Page 253: ...put Gain adjustment Note Do not touch any keys or turn the Power Switch OFF until the adjustment cycle stops approximately 1 minutes Refer to the Sequence Chart below 3 Press the STOP key 4 Press the 6 key and press the START key to enter the F6 Mode Adjust Parameters 5 Write the contents of F6 21 26 and 65 on the memory sheet included inside the 1st Paper Tray F6 21 TDC Gain Voltage F6 26 TDC Jud...

Page 254: ...e F2 Service Mode Single Copy Test 4 Set the exposure to the center position Set the type of Original to TEXT PHOTO Mode 5 Make a copy of Test Chart 53 54 with gray scale P N FQ SJ1011 and verify the density as shown below If it is within specification skip to step 14 a Gray scale A should not be visible b Gray scale 2 should be clearly visible 6 Press the RESET key to exit to the initial screen o...

Page 255: ...1 Function Param Setting 6 Select the button and select 005 Destination Code 7 Select the CHANGE button 8 Input the new Destination Code and Select the OK button twice 9 Select the button and select 06 RAM Initialize 10 Select 01 Parameter Initialize and select the YES button 11 Press the STOP key 12 Press the FUNCTION and the C CLEAR keys simultaneously to exit the Service Mode 13 Turn the Power ...

Page 256: ...tination Code 7 Select the CHANGE button 8 Input the new Destination Code and select the OK button twice 9 Press the STOP key 10 Press the FUNCTION and C CLEAR keys simultaneously to exit the Service Mode 11 Turn the Power Switch on the Left side of the machine to the OFF and back to the ON position to enable the parameter settings ...

Page 257: ... Firmware Update Tool can also be used by connecting to the machine using a crossover cable if the unit is not connected to a LAN 1 Install the Network Firmware Update Tool to your PC The Tool can be downloaded from your sales company s Web site or the PCC Service Web site Please refer to the Operating Instructions of the Tool for details 2 Preparing the Firmware Code Double click the appropriate ...

Page 258: ... your PC The Tool can be downloaded from your sales company s Web site or the PCC Service Web site Please refer to the Operating Instructions of the Tool for details 2 Preparing the Firmware Code Double click the appropriate Destination Shortcut Batch File and copy the Firmware Code File on the CD ROM to the Firmware Data Folder in your PC or access the Service Web site to download the latest Firm...

Page 259: ... upgrade the Main Unit s Firmware Codes Note 1 While updating the firmware code the display may become garbled however it will return to normal upon completion of the firmware update 2 Please refer to the service manual for additional details 3 The suffix _xx for the Folder Name or File Name may not exist depending on the destination location Parent Firmware File Folder Sub Firmware File Folder Fi...

Page 260: ...Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation Caution Before installing this option make sure the Program Expansion Board DA EM600 is installed into Slot 1 on the SC PC Board CN62 first Refer to the Installation Instructions of the Program Expansion Board DA EM600 No Qty Description R...

Page 261: ... not force the Hardware Key into the connector if facing the wrong way 4 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 5 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 6 Reconnect the Telephone Line LAN Cable if disconnected 7 Update the firmware of the unit to...

Page 262: ...Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation Caution Before installing this option make sure the Program Expansion Board DA EM600 is installed into Slot 1 on the SC PC Board CN62 first Refer to the Installation Instructions of the Program Expansion Board DA EM600 No Qty Description Remarks 1 1 Har...

Page 263: ...nnector if facing the wrong way 4 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 5 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 6 Reconnect the Telephone Line LAN Cable if disconnected 7 Update the firmware of the unit to the PS PCL Option firmware Refer to th...

Page 264: ...ample of the representative Refer to each service manual for other models CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation Caution If also installing the Program Expansion Board DA EM600 it must be installed first Refer to the Installation Instruction of the Progra...

Page 265: ...ead 8 4 2 Installation CAUTION once again 3 Release the Pre installed 2 wire Harness from 2 Harness Clamps 4 Plug the FXB PC Board Assembly into the SC PC Board with on Board Connector 5 Secure the FXB PC Board Assembly with 1 Screw 6 Connect the Pre installed 2 wire Harness to the FXB PC Board CN393 7 Secure the Pre installed 2 wire Harness with Harness Clamp on the FXB PC Board ...

Page 266: ...rnal Telephone remove the upper protective tab as well 10 Attach the Line Label to the Left Rear Cover as illustrated 11 Install the MJR PC Board Assembly from the rear of the machine by inserting the hooks into the slots on the frame 12 Secure the MJR PC Board Assembly with 2 Screws 13 Connect the MJR PCB Harnesses to the FXB PC Board CN391 and CN392 14 Open the Right Cover and Front Cover 15 Rem...

Page 267: ...ver is still open before pulling the Process Unit out Caution Exercise caution not to scratch the surface of the OPC Drum Green and not to touch it with bare hands Caution The OPC Drum is sensitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 21 Slide the 1st Paper Tray out 22 Remove 3 Screws 2...

Page 268: ...r Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 34 Reconnect the LAN Cable if disconnected 35 It is not necessary to set the parameter for the following suffix Destinations The Fax Firmware is automatically loaded with the Host Firmware PB UK PG Germany PM Netherlands PK China PT Taiwan PU PUG USA Note For other destinations set the 00 FAX Service Mode ...

Page 269: ...rameter s to activate the setting s Turn the Power Switch on the Left Side of the machine to the OFF then back to the ON position 37 Verify the position of the stamp on the document If it is not within the desired location at the bottom of the document you can adjust its position by following the steps below a Press the FUNCTION ORIGINAL SIZE LEDGER A3 and 3 keys simultaneously b Input the passwor...

Page 270: ...sword is 00000000 c Press the 9 key and press the START key to enter the F9 Service Mode Unit Maintenance d Select 00 FAX Service Mode e Select 06 RAM Initialize f Select 03 Auto Dial Clear and select the Yes button for Initialize Select the Yes button for Address Book 1 000 stations Wait approximately 1 minute while unit displays In Progress then the unit will return to stand by Using Network Add...

Page 271: ...ddress Book f When the 200 station Fax Address Book file is displayed save the data file by clicking on File Save As and type the file name of your choice i e 200 Station g Then click the OK button 2 Change the Address Book of the unit from 200 to 1 000 Stations using the Service Mode described previous page 3 Retrieve the 1 000 Fax Address Book empty data again from the unit using the same method...

Page 272: ...fter unpacking dispose the packing materials appropriately Note Refer to the Parts Manual for Part Number s Packing and Accessories detail No Qty Description Remarks 1 1 Hard Disk Drive HDD 2 1 HDD Bracket 3 1 DC12 Harness 3 Connectors 4 1 HDD2 Harness Flat Cable 5 1 HD Harness Power Supply Cable 6 1 DC PCB 7 4 Harness Clamp Small 8 2 Harness Clamp Metal 9 10 Screw 6 32 x 3 8 10 4 Screw M3 x 6 11 ...

Page 273: ...16 MB DA SM16B of Sorting Image Memory is required Refer to the Installation Instruction of the Sorting Image Memory DA SM16B 64B 28B 1 Remove 4 Silver Screws 2 Open the Rear Cover Caution If the LEDs on the SC and SPC PC Boards are lit ON the Power to the machine is still ON Please read 8 5 2 Installation CAUTION once again 3 Install the DC PC Board onto the Rear Cover as illustrated 4 Secure the...

Page 274: ... DC12 Harness with the 4 Harness Clamps 11 Route the DC12 Harness through the access hole in the side frame 12 Remove 2 Shoulder Silver Screws Upper and 2 Silver Screws Lower 13 Remove the Left Cover 14 Remove 2 Screws 15 Open the LVPS Cover 16 Connect the DC12 Harness on the DC PC Board CN145 17 Secure the DC12 Harness with the 2 Harness Clamps ...

Page 275: ...o the Rear Cover 25 Secure the HDD Assembly and the Ground Harness with 2 Screws M3 x 6 Caution Exercise caution not to pinch the wires under the HDD Assembly Caution Exercise care to prevent the HDD from Shock and Vibration damage Caution Connect the Connector on the short shield side of the HD Harness to the HDD as illustrated Caution Make sure that the HD Harness is connected to the HDD correct...

Page 276: ...achine already has registered stations in the Fax Address Book please make a backup first before changing the address book setting Before changing the Fax Address Book setting printout the Address Book information or copy the Data using the Address Book Editor in the Panasonic Document Management System software After executing the setting change re enter the printed Address Book information or co...

Page 277: ...odule and then install it Using the Network Address Book Editor to Copy and Paste the Address Book Data 1 An appropriate Address Book Editor module is automatically selected depending on which style of Fax Address Book is activated on the DP 8032 8025 Retrieve the 200 Station Fax Address Book data from the unit as follows a Click on START Programs Panasonic Panasonic Document Management System and...

Page 278: ...ng Software into the PC with the Operating Instructions by following the prompts of the Installation Wizard 3 Set the Key Dept Counter function by following the steps below 1 Press the FUNCTION ORIGINAL SIZE LEDGER A3 and the 3 keys simultaneously 2 Input the password and select the OK button to enter the Service Mode default password is 00000000 3 Press the 5 key and press the START key to enter ...

Page 279: ...efer to the Parts Manual for Part Number s Packing and Accessories in details 8 7 2 Installation CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 Expansion F ROM Board 2 2 PC Board Support 3 1 Installation Instructions This document 1...

Page 280: ...e Supporters Note The Program Extension F ROM Board must always be installed into Slot 1 CN62 for the PCL or PCL PS Printer Option to function 6 Proceed with the installation of other options If finished close and secure the Rear Cover and reinstall remaining Covers 7 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON po...

Page 281: ...e packing materials appropriately Note Refer to the Service Manual in detail 8 8 2 Installation CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 SDRM PC Board 16 MB 64 MB 128 MB 2 1 Installation Instructions This document 1 Remove 4 S...

Page 282: ...into the memory socket and then lock it down 4 Proceed with the installation of other options If finished close and secure the Rear Cover and reinstall remaining Covers 5 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 6 Reconnect the Telephone Line LAN Cable if it was disconnected ...

Page 283: ... on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation Qty Description Remarks 1 Image Memory 4 MB 8 MB 1 Remove the Flash Memory Cover 2 Gently insert the Expansion Flash Memory Card as illustrated Caution Forcing the card into the slot may cause damage to the card or machine 3 Reinstall the Cover 4 Plug the AC Power Cord into the wall outl...

Page 284: ...for specified destinations Note 1 The part number may differ depending on the Destination 2 Refer to the Parts List in the Parts Manual Qty Description Remarks 1 3rd Paper Tray Unit 4 Bracket 1 Size Label 8 Screw 1 Installation Instructions This document Qty Description Remarks 1 4th Paper Tray Unit 4 Bracket 1 Size Label 8 Screw 1 Installation Instructions This document Qty Description Remarks 1 ...

Page 285: ... the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation 1 Slide the 4th Paper Tray out of the unit 2 Place the 4th Paper Tray Unit on top of the Caster Note The side with the silver seal indicated with an a in the illustration is the Front side 3 Remove 2 Silver Screws 4 Remove the Lower Rear Cover ...

Page 286: ...aper Tray Unit 8 Remove 2 Silver Screws 9 Remove the Lower Rear Cover 10 Slide the 3rd Paper Tray out of the unit 11 Install the 4 Brackets 12 Secure the 4 Brackets with 8 Screws 13 Connect the Harness of the 4th Paper Tray Unit to CN808 on the CST3 PC Board of the 3rd Paper Tray Unit Note Ensure the White Mark on the connector is facing Upward inserting the connector upside down may damage the ma...

Page 287: ...ear Cover 18 Slide the 2nd Paper Tray out of the unit 19 Install the 4 Brackets see Step 11 20 Secure the 4 Brackets with 8 Screws 21 Connect the Harness of the 3rd Paper Tray Unit to CN772 on the CST2 PC Board of the 2nd Paper Tray Unit Note Ensure not to insert the connector upside down as it may damage the machine s SPC or CST PC board 22 Place the Harness into the clamp 23 Reinstall the Lower ...

Page 288: ...he Installation of Deluxe Stand DA DA310 Qty Description Remarks 1 Deluxe Stand DA DA310 High 2 Paper Trays Configuration Deluxe Stand DA DA320 Low 3 Paper Trays Configuration 4 Leveler 1 Joint Bracket A Right Front 1 Joint Bracket B Right Rear Shorter piece 1 Joint Bracket D Left Front 1 Joint Bracket E Left Rear Longer piece 4 Screw 1 Installation Instruction This document 1 Open the top of the ...

Page 289: ...er Rear Cover 8 Open the Front Cover of the Deluxe Stand 9 Open the 2nd Paper Tray 10 Connect the machine to the Deluxe Stand with 4 Joint Brackets 11 Secure each Joint Bracket with 4 Screws 12 Close the 2nd Paper Tray and the Front Cover of the Deluxe Stand 13 Reinstall the Lower Rear Cover 14 Place the machine at a desired location and lower the leveler on each corner to stabilize the machine 15...

Page 290: ...0 Qty Description Remarks 1 Stand DA DA310 PA High 2 Paper Trays Configuration Stand DA DA320 PA Low 3 Paper Trays Configuration 1 Joint Bracket A Right Front 1 Joint Bracket B Right Rear Shorter piece 1 Joint Bracket D Left Front 1 Joint Bracket E Left Rear Longer piece 4 Screw 1 Installation Instruction This document 1 Place the machine on top of the Stand as illustrated Caution The machine weig...

Page 291: ... Joint Brackets 8 Secure each Joint Bracket with 4 Screws 9 Close the 2nd Paper Tray and the Front Cover of the Stand 10 Reinstall the Lower Rear Cover 11 Place the machine at a desired location and lower the leveler on each corner to stabilize the machine 12 Plug the AC Power Cord into the wall outlet and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine ...

Page 292: ...illustrations depict the Installation of Stand DA DA311 Qty Description Remarks 1 Stand DA DA311 PA High 2 Paper Trays Configuration Stand DA DA321 PA Low 3 Paper Trays Configuration 1 Joint Bracket A Right Front 1 Joint Bracket B Right Rear Shorter piece 1 Joint Bracket D Left Front 1 Joint Bracket E Left Rear Longer piece 4 Screw 1 Installation Instruction This document 1 Place the machine on to...

Page 293: ... Joint Brackets 8 Secure each Joint Bracket with 4 Screws 9 Close the 2nd Paper Tray and the Front Cover of the Stand 10 Reinstall the Lower Rear Cover 11 Place the machine at a desired location and lower the leveler on each corner to stabilize the machine 12 Plug the AC Power Cord into the wall outlet and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine ...

Page 294: ...f the machine to the OFF position and then unplug the AC Power Cord before beginning installation Qty Description Remarks 1 1 Bin Finisher 1 Finisher Tray Assembly 1 Base Bracket 1 Front Slide Guide Bracket 1 Rear Slide Guide Bracket 1 IPC PC Board 1 Optional LVPS For USA and Canada For EU and Other Destinations 1 FNS Harness 1 LVS2 Harness 2 Snap Ring 4 Thumb Screw Silver 7 Screw 1 Installation I...

Page 295: ...tive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 6 Cut off the Protective Tab on the Rear Cover 7 Remove 1 Screw 8 Remove the Access Plate 9 Remove 2 Screws 10 Remove the HP Cover 11 Install the Connector of the FNS Harness to the HP Cover 12 Secure the Connector with 2 Screws XTW3 6LFC ...

Page 296: ...with 2 Screws 16 Connect one Harness to Intermediate Connector 17 Route the FNS Harness through the upper hole to the main PC Board area 18 Remove 4 Silver Screws 19 Open the Rear Cover Caution If the LEDs on the SC and SPC PC Boards are lit ON the Power to the machine is still ON Please read 8 14 2 Installation CAUTION once again ...

Page 297: ...secure with the Harness Clamp 21 Connect the Harness to CN724 on the SPC PC Board 22 Install the Finisher IPC PC Board to CN725 on the SPC PC Board 23 Remove 2 Shoulder Silver Screws Upper and 2 Silver Screws Lower 24 Remove the Left Cover 25 Remove 2 Screws 26 Open the LVPS Cover ...

Page 298: ...nd to CN102 on ACD PC Board 31 Secure the LVS2 Harness with the Harness Clamp 32 Connect the pre installed Harness to CN65 and CN66 on the Optional LVPS 33 Close the LVPS Cover 34 Reinstall the Left Cover 35 Hook the Base Bracket and secure with 2 Silver Thumb Screws PF4124P023 Note a Ensure that the Mylar Sheet on the Base Bracket does not get damaged b It is easier to align the screw holes if yo...

Page 299: ... with 2 Silver Thumb Screws PF4124P023 39 Install the Finisher Tray Assembly 40 Secure the Finisher Tray Assembly with 2 Snap Rings 41 Close the Rear Cover and reinstall all Covers 42 Connect the Finisher to the Host Machine with the Interface Cable 43 Plug the AC Power Cord into the wall outlet and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ...

Page 300: ...ug the AC Power Cord before beginning installation Before Installing this Option Perform this step first to avoid overlooking it later Set the Service Parameter to activate the Tray by following the steps below 1 Press the FUNCTION ORIGINAL SIZE LEDGER A3 and the 3 keys simultaneously 2 Input the password and select the OK button to enter the Service Mode default password is 00000000 3 Press the 5...

Page 301: ... Cover Note A Make sure that the rib side of the Paper Holder is facing the exit cover B When installing swing the bottom part of the Paper Holder to the left as illustrated 3 Swing the Paper Holder to the left 4 Install the Inner Tray in the direction of the arrow holding up the Paper Holder 5 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side ...

Page 302: ...en unplug the AC Power Cord before beginning installation Before Installing this Option Perform this step first to avoid overlooking it later Set the Service Parameter to activate the Tray by following the steps below 1 Press the FUNCTION ORIGINAL SIZE LEDGER A3 and the 3 keys simultaneously 2 Input the password and select the OK button to enter the Service Mode default password is 00000000 3 Pres...

Page 303: ...he upper side of the Left Side Cover 3 Install the Outer Cover Assembly and secure the 4 Screws M3 x 10 4 Install the Exit Tray Assembly onto the Outer Cover Assembly 5 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 6 Reconnect the Telephone Line LAN Cable if disconnected ...

Page 304: ...ure the Units during shipment After unpacking the product dispose of the packing materials appropriately Note Refer to the Parts Manual for Part Number s Packing and Accessories in details No Qty Description Remarks 1 1 Inverting Automatic Document Feeder i ADF Automatic Document Feeder ADF 2 1 Scanning Pad 3 2 Hinge Stopper 4 2 Hinge Cover 5 2 Hinge Cover 2 6 2 ADF Mounting Bracket 7 2 Thumb Scre...

Page 305: ...Screws one on each ADF Mounting Bracket Note When installing the 2 Thumb Screws do NOT tighten the Screws Keep about 6 8mm space as illustrated 4 Install the i ADF ADF on top of the ADF Mounting Brackets Note 1 Set the i ADF ADF in the direction of the arrow 2 Align the hallmark on the right side of the Hinge Base and the ADF Mounting Bracket as illustrated 5 Install 2 Hinge Cover 2 6 Secure the i...

Page 306: ...nnector position and its keys Insert it gently and do not force the connector if it is facing the wrong way For EU and Other Destinations After connecting the Connector of the i ADF ADF secure the Ground Harness with 1 Screw Short as illustrated 13 Reinstall the CN Bracket 14 Secure the CN Bracket with 1 Screw CN Bracket Black Black For EU and Other Destinations For EU and Other Destinations Groun...

Page 307: ...kewed to the left shift the i ADF ADF toward the rear of the machine slightly C Tighten the 5 Screws loosened in step A D Repeat step 15 to recheck the feeding alignment and readjust the i ADF ADF position as needed 17 Check for spacing between the i ADF ADF and the Scanning Glass Guide as illustrated 18 If there is no spacing adjust the Platen Glass position following the procedure below A Open t...

Page 308: ...Pad gently to paste it properly 25 Lift the Original Tray Assembly 26 Lower the Inverting Guide 2 Assembly 27 Install the Stamp Assembly 28 The Inverting Guide 2 Assembly and the Original Tray Assembly are returned to former position 29 Proceed with the installation of other options If finished reinstall all Harnesses and Covers 30 Plug the AC Power Cord and turn the Main Power Switch on the Back ...

Page 309: ...nt as shown on the right When Adjusting the ADF Unit ADF Image Read Start Position Adjustment Original Trail Edge Detection Timing Adjustment Ratio Adjustment when the scan is made Image Data Image Data Image Data Original Lead Edge Detection Timing Adjustment 0 05mm 1 Point A A Document Printed Image Adjustment Adjustment Amount Remarks A Paper Travel Rebooting is not necessary to enable the Para...

Page 310: ...4 Screw 1 Installation Instructions This document 1 Install the 2 Platen Hinges 2 Secure the Platen Hinges with 2 Screws each 3 Install the Platen Cover 4 Place the Scanning Pad on the glass aligning on the upper left corner 5 Peel off the 6 adhesive protectors from the Scanning Pad 6 Close the Platen Cover Note Reopen the Platen Cover and push the Scanning Pad gently to paste it properly 1 1 2 2 ...

Page 311: ...te Refer to the Parts Manual for Part Number s Packing and Accessories in details 8 19 2 Installation Caution The DP 8032 series has been described as an example of the representative Refer to each service manual for other models CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning...

Page 312: ...Connect the KEY Harness into the KC Harness 7 Connect the KEY Harness to CN726 on the SPC PC Board 8 Insert the KC Harness through the Access hole of the RR Frame 9 Secure the KEY Harness with 3 Harness Clamps 10 Reinstall the Right Rear Cover and the Rear Right Cover and close the Rear Cover 11 Route the Key Counter Socket Harness through the KC Bracket ...

Page 313: ...ket with 2 Screws M3 x 35 Note If you are not installing the Key Counter at this time cover the opening with the Key Counter Cover and secure it with 2 Screws 15 Plug the AC Power Cord and turn the Main Power Switch on the Back and the Power Switch on the Left Side of the machine to the ON position 16 Reconnect the Telephone Line LAN Cable if disconnected ...

Page 314: ... Switch Power 3 1 Heater Assembled Sheet Heater 4 1 Heater 5 1 Thermistor 6 1 Bracket Heater 7 1 Bracket 2 Heater 8 1 Bracket Dehumidifier 9 1 Bracket EMI 10 1 Harness RLB 11 2 Harness 3 PTC AC 12 1 Harness HT1 13 1 Harness HT3 14 1 Harness HT4 15 1 Sheet Protection 16 1 Label Heater 17 1 Label Power 18 3 Screw 19 1 Screw 20 5 Screw 21 3 Clamp Harness 22 1 Clamp Harness 1 Installation Instructions...

Page 315: ...embly Refer to 2 2 3 of the Service Manual 2 Remove 7 Screws 3 Remove the CCD Cover 4 Disconnect the CCD Harness Note For Euro Destination only The EMI Bracket is already installed remove it first 5 Mount the Heater with Heat Sheet onto the Dehumidifier Bracket 6 Install the Heater Assembly 7 Secure the Heater Assembly with 1 Screw XTB3 6J 8 Route the Harness of the Heater Assembly to the lower se...

Page 316: ...crews XTB3 6J 11 Connect the CCD Harness to the CCD PC Board 12 Insert the CCD Harness into the Harness Clamp 13 Secure the Harness Clamp with 1 Screw XTB3 6J 14 Remove 2 Shoulder Silver Screws Upper and 2 Silver Screws Lower 15 Remove the Left Cover 16 Remove 4 Screws 17 Open the Rear Cover ...

Page 317: ...arness of the Thermistor to lower section of the frame through the access hole as illustrated 24 Install the Thermistor 25 Secure the Thermistor with 1 Screw XTB3 6J 26 Route the Harness of the Thermistor to lower section of the frame through the access hole as illustrated 27 Connect the Thermistor to the HT1 Harness 28 Install 2 Harness Clamps 29 Insert the Thermistor and HT1 Harness into 2 Harne...

Page 318: ...FL PC Board 32 Route the HT1 Harness to the lower section of the frame as illustrated 33 Connect the RLB Harness to the NFL PC Board CN134 34 Reinstall the NFL PC Board 35 Connect the PTC AC Harness 3 to the Heater 36 Insert the PTC AC Harness 3 to 3 Harness Clamps ...

Page 319: ...er Bracket 41 Remove the LSU Unit Refer to 2 2 10 of the Service Manual 42 Connect the Heater Assembly to the PTC AC Harness 3 43 Install the Heater Assembly 44 Secure the Heater Assembly with 1 Screw XTB3 4FFJ 45 Install the Harness Clamp 46 Insert the PTC AC Harness 3 to 2 Harness Clamps 47 Route the PTC AC Harness 3 to the rear section of the frame through the access hole as illustrated 48 Slid...

Page 320: ... 2 Screws 54 Remove the HP Cover 55 Install the RLB PC Board onto the HP Cover 56 Secure the RLB PC Board with 3 Screws XTW3 6LFC 57 Install the Power Switch onto the HP Cover Note Ensure that the direction of the Power Switch is correct as illustrated 58 Connect the Harness of RLB PC Board to the Power Switch 59 Connect the RLB Harness to the RLB PC Board CN171 60 Insert the RLB Harness to the Ha...

Page 321: ...C Harness 3 to the HT1 Harness 65 Reinstall the HP Cover Note When reinstalling ensure that the Harnesses do not get damaged 66 Insert the HT4 Harness to the Harness Clamp 67 Insert the HT1 Harness to the Harness Clamp 68 Insert the PTC AC Harness 3 to the Harness Clamp 69 Cut off the Protective Tab on Lower Rear Cover 70 Attach the Heater Label 71 Reinstall all Covers 72 Attach the Power Label ...

Page 322: ...e sure the Dehumidifier Heater Kit DZTQ000048R is installed in the unit first CAUTION Turn the Power Switch on the Left Side and the Main Power Switch on the Back of the machine to the OFF position and then unplug the AC Power Cord before beginning installation No Qty Description Remarks 1 1 Heater 2 1 Bracket Heater 3 1 Harness HT CST 4 1 Harness HT2 5 1 Harness HT5 6 1 Harness HT6 7 1 Sheet Prot...

Page 323: ...rs Caution The OPC Drum is sensitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 6 Slide the 1st and 2nd Paper Trays out 7 Remove 8 Screws 8 Remove 4 Brackets 9 Remove 4 Silver Screws 10 Open the Rear Cover 11 Disconnect the CST2 Harness from SPC PC Board CN707 12 Close the Rear Cover ...

Page 324: ... kg with the i ADF pre installed To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the machine 15 Mount the Heater onto the Heater Bracket 16 Install the Heater Assembly 17 Secure the Heater Assembly with 1 Screw 18 Connect the Heater Assembly to the HT5 Harness 19 Install the Harness Clamp 20 Insert the HT5 Harness to the Harness Clamp ...

Page 325: ...rotection Plate 25 Pull the 2nd Paper Tray out 26 Install the Protection Sheet 27 Place the machine on top of the 2nd Paper Feed Module Caution The machine weights approximately 181 lb 82 kg with the i ADF pre installed To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the machine 28 Reinstall 4 Brackets ...

Page 326: ...ness Clamp 35 Connect the CST2 Harness to SPC PC Board CN707 36 Reinstall the all Covers For 3 Paper Tray Configuration 1 Open the Right Cover 2 Remove 2 Silver Screws 3 Remove the Right Rear Cover 4 Remove 6 Silver Screws 5 Remove 3 Lower Rear Covers Caution The OPC Drum is sensitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even i...

Page 327: ...rd CN772 10 Release the CST3 Harness from the Harness Clamp 11 Separate the 3rd Paper Feed Module from the machine Caution The machine weights approximately 181 lb 82 kg with the i ADF pre installed To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the machine 12 Mount the Heater onto the Heater Bracket ...

Page 328: ...he HT5 Harness 16 Install the Harness Clamp 17 Insert the HT5 Harness to the Harness Clamp 18 Release the Harnesses from 2 Harness Clamps 19 Remove 3 Screws 20 Remove the Protection Plate 21 Route the HT5 Harness and secure to the Harness Clamp 22 Reinstall the Protection Plate 23 Pull the 3rd Paper Tray out 24 Install the Protection Sheet ...

Page 329: ...he proper equipment to lift or move the machine 26 Reinstall 4 Brackets 27 Remove 2 Screws 28 Remove the HP Cover 29 Connect the HT2 Harness to the RLB PC Board CN174 30 Reinstall the HP Cover 31 Connect the HT5 Harness to the HT CST Harness 32 Connect the HT CST Harness to the HT2 Harness 33 Install the Harness Clamp 34 Insert the Harnesses to 2 Harness Clamps 35 Connect the CST3 Harness to CST2 ...

Page 330: ...direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 6 Slide the 3rd and 4th Paper Trays out 7 Remove 8 Screws 8 Remove 4 Brackets 9 Disconnect the CST2 Harness from CST3 Harness CN808 10 Release the CST2 Harness from the Harness Clamp 11 Separate the 4th Paper Feed Module from the machine Caution The machine weights approximately 181 lb 82 kg with the i ADF pre installed To p...

Page 331: ...cure the Heater Assembly with 1 Screw 15 Connect the Heater Assembly to the HT6 Harness 16 Install the Harness Clamp 17 Insert the HT6 Harness into the Harness Clamp 18 Remove 3 Screws 19 Remove the Protection Plate 20 Route the HT6 Harness and secure it into the Harness Clamp 21 Reinstall the Protection Plate ...

Page 332: ...dule Caution The machine weights approximately 181 lb 82 kg with the i ADF pre installed To prevent injuries use the appropriate number of personnel and the proper equipment to lift or move the machine 25 Reinstall 4 Brackets 26 Remove 2 Screws 27 Remove the HP Cover 28 Connect the HT2 Harness to the RLB PC Board CN174 29 Reinstall the HP Cover ...

Page 333: ...8025 2008 Ver 1 2 30 Connect the HT6 Harness to the HT2 Harness 31 Install 2 Harness Clamps 32 Insert the HT6 Harness into 3 Harness Clamps 33 Connect the CST2 Harness to CST3 PC Board CN808 34 Reinstall all Covers ...

Page 334: ... 1 Screw 5 Remove the Connector Cover Clear Blue 6 Disconnect the Harness 7 Loosen 1 Screw 8 Slide the Process Unit out Caution To prevent damage to the Process Unit ensure the Right Cover is still open before pulling the Process Unit out Caution Exercise caution not to scratch the surface of the OPC Drum Green and not to touch it with bare hands ...

Page 335: ...bly in the direction of the arrow and remove Caution Exercise caution not to scratch the surface of the OPC Drum Green and not to touch it with bare hands 14 Remove the OPC Drum Shaft Holder Assembly 15 Remove the Front DSD Arm 16 Lift the OPC Drum holding the right side where the OPC Drum Shaft Holder Assembly was installed 17 Clean the Bias Charge Roller with a soft dry cloth that came with the ...

Page 336: ...ngerprints will affect copy quality Caution The OPC Drum is sensitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright light even if it is a 1000 Lux fluorescent lamp 21 Install the new OPC Drum onto the OPC Drum Shaft Holder 22 Spin the OPC Drum in the arrow direction turning by the edge approximately 1 inch with your fingers to collect the pow...

Page 337: ...w 8 Slide the Process Unit out Caution To prevent damage to the Process Unit ensure the Right Cover is still open before pulling the Process Unit out Caution Exercise caution not to scratch the surface of the OPC Drum Green and not to touch it with bare hands Caution The OPC Drum is sensitive to light To prevent optical exposure problems do not expose the OPC Drum to direct sunlight or bright ligh...

Page 338: ...he 1st Paper Tray out 10 Remove 3 Screws 11 Remove the Front Left Cover 12 Remove the Blind Cover 13 Remove 2 Screws 14 Remove the S Inner Cover 15 Disconnect 3 Harnesses 16 Remove 3 Screws 17 Remove the LSU Unit 18 Install the New LSU Unit ...

Page 339: ...WM Pattern to print the Test Pattern 6 Observe the position of the uppermost visible gray patch Sample 4 gray patches are visible in the illustration the value of the uppermost patch position is 2 in our example 7 Press the OK 8 Press the 6 and START keys to enter the F6 Mode Adjust Parameters 9 Press 39 LSU Unit PWM Adjust 10 Press INPUT and enter the value of the gray patch as established in Ste...

Page 340: ...e Document Skewing Readjust as needed One scale adjusts the skewed image by approximately 0 01 mm Adjust the Lever Plate upwards and recheck the Document Skewing Readjust as needed Document Leading Edge Example of Printed Image A Document Leading Edge Example of Printed Image A ...

Page 341: ... Internet Parameters abbr represents Auto Dialler jnl represents Journal password is the Remote Password programmed in your machine s User Parameters i e 1234567890 Must be enclosed within the parenthesis The command must be enclosed within the hash signs Subject Line Command Function 1 set parameters password Programs the Internet Parameters 2 get parameters password Retrieves the Internet Parame...

Page 342: ...arameters User Parameters The two types of commands that can be entered in the Subject line of your email 1 To Store data type set parameters password where the password is the Remote Password programmed in your machine s User Parameters i e 1234567890 You can enter the Internet Parameters shown above with this command the first time However if these fields already contain data do not use this com...

Page 343: ...rameters Auto Dialler File After receiving your machine s email with the Internet Parameters and or Auto Dialler Address Book Dialler store the email file as text txt on your PC for backup purposes To change or update the Internet Parameters and or Auto Dialler Address Book Dialler follow the steps below 1 Create a New Email Message fill out the To and From Address line and the Subject line inform...

Page 344: ... a b c d a c b b c d a From Your Machine ifax2 panasonic com Subject Your Machine s SYSTEM PARAMETER List To user1 panasonic com Your Machine s SYSTEM PARAMETER List STATION PANASONIC EMAIL ifax2 panasonic com DATE TIME dd MMM yyyy 12 34 Internet parameters IP ADDRESS 192 168 3 21 SUBNET MASK 255 255 255 0 SMTP SERVER es1 panasonic com DEF ROUTER 192 168 3 22 DNS SERVER 192 168 3 1 2 ND DNS SERVER...

Page 345: ... to be set in section 5 between system to end block Register the following Internet Parameters a Default Domain 50 characters maximum The syntax is domain Default domain name b Manager s Email Address 60 characters maximum The syntax is manager Manager s Email Address c Relay XMT Password 10 characters maximum The syntax is relay Relay XMT Password Quotation marks enclosing the password is require...

Page 346: ... end Defines the Auto Dialler Address Book Dialling to be set in section 2 between begin to end block Edit Delete or Register the information Separate each data field with a semicolon If the remaining fields are to remain blank insert a semicolon for each blank field The data string for each station should be defined within a single line The syntax is Entry number Station name Key name Station add...

Page 347: ...name 15 alpha numeric characters maximum i GROUP The syntax used to set the Program Key as a Group Key j ntry number Address Book entries 000 to 199 200 stations maximum 4 This header must be deleted before the email is sent to your machine for reprogramming of Auto Dialler Address Book Dialling The information following the sign is ignored by your machine therefore you can leave it as is or delet...

Page 348: ...ing Message that is sent back from your machine when the current Auto Dialler station is overwritten To erase the entire Auto Dialler data type the following command in the Subject line of your email set abbr password where the password is the Remote Password programmed in your machine s User Parameters Retrieve and backup the existing data onto your PC first by following the procedures for Retrie...

Page 349: ...ENSOR REGISTRATION SENSOR 3rd TRAY SENSOR JAM COVER SENSOR NO PAPER SENSOR UPPER LIMIT SENSOR UPPER LIMIT SENSOR UPPER LIMIT SENSOR NO PAPER SENSOR REGISTRATION SENSOR 4th TRAY SENSOR JAM COVER SENSOR NO PAPER SENSOR REGISTRATION SENSOR 2nd TRAY SENSOR JAM COVER SENSOR NO PAPER SENSOR SHEET BYPASS SENSOR DUAL PATH SENSOR 2 DUAL PATH SENSOR 1 1 2 3 DUPLEX SENSOR 3 1 2 3 DUPLEX SENSOR 2 1 2 3 DUPLEX...

Page 350: ...PUSH LEVER SENSOR CN8 1 2 1 2 PADDLE SOLENOID CN9 1 2 3 1 2 LARGE GEAR SOLENOID CN14 1 2 3 4 1 2 3 JOINT SENSOR 1 2 3 1 2 3 TRAY ELEVATION MOTOR NEAR FULL SENSOR UPPER LIMIT SENSOR 1 2 1 2 3 4 5 6 7 8 24V 5V SGND 5V 24V PDSOL 24V 24V 24V 24V SVSOL1 TPM A TPM B TPM A TPM B APM B APM B APM A 5V SGND JTS APM A SVSOL2 SVS 5V 5V LGSOL SGND 5V SGND SGND SGND PRS AHPS EXS 5V SGND TCS INS 24V SCSW SCSW BD...

Page 351: ... Large size 250 sheets A3 B4 LDR LGL FLS Shift Sort Small size 500 sheets A4 A4 R B5 B5 R LTR LTR R Large size 250 sheets A3 B4 LDR LGL FLS Staple Small size 10 30 sheets 45 16 sets 2 9 sheets 70 50 sets A4 A4 R B5 B5 R LTR LTR R Large size 10 20 sheets 25 12 sets 2 9 sheets 70 28 sets A3 B4 LDR LGL FLS Note 1 2 Paper Detection No Control Panel No Display No Size W x D x H 7 17 x 19 61 x 10 12 in ...

Page 352: ...lignment is not guaranteed if the stack consists of sheets of different sizes or Staple Shift Sort modes Stapling Position 11 1 3 Electrical Components Name Notation Description Motor 1 Feed Motor 2 Alignment Motor 3 Stack Tray Elevation Motor 6 3 mm 0 24 0 12 in 6 3 mm 0 24 0 12 in Delivery direction ...

Page 353: ...ction Photo interrupters 10 Upper Cover Open detection 11 Inlet Paper detection 12 Aligning Home Position Plate detection 13 Paper Exit detection 14 Stack Tray Paper Height detection 15 Paper Hold Lever detection 16 Stack Tray Upper Limit detection 17 Paper Full detection 18 Finisher Detachment detection No Item Timing 1 Staple Cartridge Replacement When prompted indicator on Host machine s Contro...

Page 354: ... 200 000 operations A single cartridge contains 3 000 staples Item Interval Description Remarks Feeding Assembly Roller Shortest cleaning interval of the Host machine Cleaning Wipe with clean cloth moistened in water Feeding Assembly Member Paper Path Guide Transmission Type Sensor Wipe with a dry cloth Removing Finisher Cover Assembly 1 Open and hold the Finisher Cover 2608 2 Release the Front an...

Page 355: ...einstalling the Cover make sure 2 Latch Hooks are in the holes Removing Finisher Tray Cover Assembly 8 Remove 2 Screws 2521 9 Remove the Tray Assembly 2515 Removing Finisher Controller PC Board 10 Remove 2 Screws 2632 and 2 Washers 2634 11 Remove the Right Cover 2604 12 Lift the PCB Cover Mylar 2635 up ...

Page 356: ...3 15 Remove the CONT PC Board 3028 Removing Rollers 16 Lift up the Guide Base 2801 Assembly 17 Clean the Exit Roller 2937 18 Disconnect the Harness 19 Remove 1 Screw 2521 and 1 Screw 2631 20 Remove the Guide Base 2832 Assembly 21 Release the Tension Spring 3024 and Latch and then remove the Lock Arm 3025 ...

Page 357: ...Remove 1 Snap Ring 3023 24 Remove the Lock Lever Shaft 3020 Assembly as illustrated 25 Loosen 1 Screw 2706 26 Remove 2 Screws 2632 27 Remove the Upper Guide Assembly as illustrated Note When reinstalling rotate the Timing Belt counter clockwise and then fasten 1 Screw ...

Page 358: ...ve 1 Snap Ring 2734 29 Remove the Feed Roller Gear 2702 30 Remove the Bushing 2919 31 Remove the Feed Roller Assembly 2911 32 Remove the Feed Arm Assembly 2913 33 Remove 1 Screw 2521 and 1 Screw 2633 34 Remove the Tray Guide Assembly 2611 ...

Page 359: ...008 Ver 1 2 35 Disconnect 3 Harnesses 2629 Note When reinstalling ensure that the Harnesses are connected correctly as illustrated 36 Remove 1 Snap Ring 2734 37 Remove the Exit Roller Gear 2701 38 Remove the Bushing 2919 ...

Page 360: ...illustrated Removing the Staple Unit 42 Remove 1 Screw 2943 43 Remove the Staple Safety Switch 2941 44 Release the Harness 2629 from the Harness Clamp 45 Disconnect the Harness 2629 46 Remove 2 Screws 2521 47 Remove the Staple Unit 2938 Assembly Note When reinstalling ensure that Staple Unit Assembly is installed hooked correctly as illustrated ...

Page 361: ...sher Interface Cable 51 Remove 2 Screws 2633 52 Release the Harness from the Harness Clamps 53 Disconnect 2 Harnesses and remove the Finisher Interface Cable Removing the Motors 54 Disconnect the Harness 55 Remove 2 Screws 3030 56 Remove the Sensor Hold Bracket 3008 57 Remove 2 Screws 2633 58 Remove the Drive Motor 3014 ...

Page 362: ...ess 60 Release the Harness from the Clamp 61 Remove 4 Screws 2632 62 Remove 2 Screws 2521 63 Remove the Slide Base Bracket 3003 64 Remove 2 Screws 2521 65 Remove the Set Motor 2931 Assembly 66 Disconnect 2 Harnesses 67 Release the Harness from the Clamp ...

Page 363: ...363 DP 8032 8025 2008 Ver 1 2 Note When reinstalling ensure that the Harnesses are connected correctly as illustrated 68 Remove 2 Screws 2942 69 Remove the Set Motor 2931 ...

Page 364: ...specified number and discharge into the Stack Tray Shift Exit Jog sheets of paper one at a time at the interstage stack carry out shift operation and discharge into the Stack Tray 11 3 2 Stapling Mechanism Stapling Mechanism 1 The stapler s motor rotation drives the stapler by the rotating cam via gear The link is in contact with the cam When the cam revolves the link moves around its supporting p...

Page 365: ...2 P23 of IC2 are changed to H and the power supply to the motor coils are cut off 11 3 3 2 Alignment Motor Control 1 The Alignment Motor which jogs papers in the stack and carries out offset operation in Paper Exit Unit is a W1 2 phase exciting type 2 phase stepping pulse motor Its control is shown below 2 Each signal pulse output from P10 P11 P12 P13 of IC2 in Control PCB PBA CONT excites and rot...

Page 366: ...C2 in P C B PBA CONT Stapling is done when L L and H are output from PF1 PF0 and P50 respectively Staple is at home position when H L and L are output from PF1 PF0 and P50 respectively 3 Staple Motor stops and brakes when L H and L are output from PF1 PF0 and P50 for forward and reverse rotations 11 3 3 5 Large Gear Solenoid Control 1 An up and down motion of the Delivery Unit is performed by chan...

Page 367: ...ransmitted from PG0 of IC2 in P C B PBA CONT 11 3 3 7 Paper Detection Solenoid Control 1 A 24V DC plunger solenoid along with a paper detection lever is used for detecting the height of the paper delivered to the Stack Tray Its control circuit is shown below 2 It is controlled by the signal from P26 of IC2 in P C B PBA CONT When the P26 is H the Solenoid is turned on to pull the paper detection le...

Page 368: ...DZSD001829 15 Panasonic Software Operating Instructions Network Firmware Update Tool for Service Technicians Version 3 ...

Page 369: ...ecember 5 4th Edition 2003 April 10 5th Edition 2003 April 22 6th Edition 2003 December 18 7th Edition 2004 April 7 8th Edition 2004 August 3 9th Edition 2004 August 20 10th Edition 2004 October 22 11th Edition 2005 March 18 12th Edition 2006 March 27 13th Edition 2006 May 8 14th Edition 2006 June 26 15th Edition 2007 September 17 Microsoft and Windows are registered trademarks of Microsoft Corpor...

Page 370: ... MFP to quickly program the Firmware Code directly to the memory of the device 1 1 Supported Operating Systems This application software operation has been confirmed under the following Operating Systems Windows 2000 Windows XP Windows Server 2003 Windows Vista 1 2 Supported Panasonic Fax MFP Models Please refer to the service manual of each model ...

Page 371: ... Setting up the Network Firmware Update Tool 1 Click the Start button on the Taskbar point to All Programs Panasonic Panasonic Network Firmware Update then select Network Firmware Update Configuration 2 The Configuration dialog box appears General Tab Note Please only change the settings if necessary File Selection Tab Auto Select Update Mode When you select this mode the tool acquires the type of...

Page 372: ...rer directly as it may cause registry setting problems 1 Start Microsoft Windows Log on to the computer network from an account with Administrator privileges 2 Click the Start button on the Taskbar point to All Programs Panasonic Panasonic Firmware Update then select Uninstall Network Firmware Update Tool 3 Follow the instructions on your screen to uninstall Remove the program 4 A confirmation mes...

Page 373: ...e default value 0000 or 000 it is not possible to program the firmware code In this case enter the password in advance to the Default Password in the Configuration dialog box or enter the password at each communication For the 3 digit Key Operator Password devices only the first three digits 000 of the default value are singled out of the 4 digit 0000 value 2 Make sure the device is not in use i e...

Page 374: ...d the password on this application are set correctly Caution 1 Make sure the device is not in use i e Copying or Printing 2 Do not run other applications on this PC while it is transferring the firmware data to the device otherwise a communication error may occur 3 If using a laptop for the update it is recommended the laptop be connected to a power outlet to prevent battery drain and or automatic...

Page 375: ...through the Key Operator or Service Modes Password Enter the device password Note If the default password is used on the device there is no need to enter it in this box When compete select the button to add the destination to the list Device Address List Tab Locate and select the device you would like to update on the Device Address List Select the button to add the destination to the list Note Mu...

Page 376: ...ware code files is necessary or 6 2 Select Independent File Folders If the archive file is already extracted into the local Panasonic FUP Data folder you can select independent file folders from here to upload firmware for separate modules in the device Note Files are chosen automatically in the automatic mode so the screen of step 6 is not shown 6 1a Select a Parent File Folder Complete Set Selec...

Page 377: ...he Firmware Type based on the options installed in the machine and click OK 6 1d Firmware Code File selection is completed Click Next Continue to Section 7 6 2a Select Independent File Folders Select Select Independent File Folders and click Browse for PNL ...

Page 378: ...elect the Firmware Code File Folder for PNL For Example SFDL2PNLAAV100000_PU BIN and click OK 6 2c Repeat steps for other Firmware Code File Folders if applicable and click OK 6 2d Firmware Code File selection is completed Click Next Continue Below ...

Page 379: ... the information you want to update is correct before proceeding Then click Next Note If Send at once is checked all firmware will be sent at once and then erase write and reboot are performed for the entire package If Send at once is unchecked each firmware SC PNL SPC etc is transmitted separately and each time the unit erases writes and reboots in the normal mode for each independent update This...

Page 380: ...pdate 11 When the transfers are completed all jobs in the spooler disappear and the communication log is displayed After the firmware code is successfully programmed to the Firmware Flash Memory in the device the device will shut down and reboot automatically Click Finish 12 A Firmware Deletion confirmation screen will appear Click Yes to delete the firmware code files that you used for the update...

Page 381: ...Network Firmware Update Tool LAN Page 14 13 Confirm the message in the text box and click OK to close the tool or ...

Page 382: ...DZSD000965 18 Panasonic Software Operating Instructions Local Firmware Update Tool for Service Technicians Version 3 ...

Page 383: ...er 30 3rd Edition 2000 September 8 4th Edition 2000 November 28 5th Edition 2001 June 20 6th Edition 2001 September 7 7th Edition 2003 April 10 8th Edition 2003 April 22 9th Edition 2003 December 18 10th Edition 2004 January 19 11th Edition 2004 February 10 12th Edition 2004 April 20 13th Edition 2004 August 3 14th Edition 2004 August 20 15th Edition 2004 October 22 16th Edition 2005 March 18 17th...

Page 384: ...and operation are very similar to the installation of a USB or Parallel printer interface 1 1 Supported Operating Systems This application software operation has been confirmed under the following Operating Systems Windows 2000 Windows XP Windows Server 2003 Windows Vista Note 64bit version is not supported 1 2 Supported Panasonic Fax MFP Models Please refer to the service manual of each model to ...

Page 385: ...ot connect the USB cable yet 2 2 Installing the Local Firmware Update Tool 1 Start Microsoft Windows Log on to the computer from an account with Administrator privileges Important For the USB port models do not connect the USB cable yet 2 Locate and Run the Setup exe program in the Firmup folder contained in the software setup disk or folder 3 Follow the instructions on your screen to install the ...

Page 386: ... the Firmware Update USB Driver is completed Note 1 The installation screens will vary depending on the Operating System 2 The Digital Signature Not Found or Software Installation window will be displayed during the installation and indicate Unknown software package or not passed Windows Logo testing please click YES or Continue Anyway button to continue the installation 3 If you are asked for the...

Page 387: ...reen to uninstall Remove the program 4 The completion message is displayed when the uninstall is completed Note The Firmware Update drivers are not deleted by the Uninstaller If you wish to delete the Firmware Update drivers please carry out in the following procedure 1 On the Printers and Faxes selection of the Control Panel choose the Firmware Update driver and select Delete from the right click...

Page 388: ...ervice Mode 3 2 Preparing the Firmware Code Copy the firmware Code file s to the following folder C Panasonic Panasonic FUP Data Note An Archive File i e DP 2310_PU_030327 exe extracts the Firmware Code Files automatically into the designated folder without needing to paste the file into the folder manually In this case the file may be downloaded to the desktop or to any other easily accessible lo...

Page 389: ...rt Controller are closed If they are running right click on the icons in the system tray and select Exit End Note For Windows 2000 XP Administrator privileges are required 3 From the Windows Desktop double click on the Local Firmware Update Tool shortcut icon to start the Panasonic Firmware Programming Wizard Note If a shortcut was not created to the Windows Desktop at the time of installation cli...

Page 390: ...set when the update of multiple firmware code files is necessary or Select an Independent File Step 5 2 If the archive file is already extracted into the local Data folder you can select an independent file here When updating multiple firmware files you must repeat the file selection operation 5 1 5 1a Select a Parent File Folder Complete Set Select Select a Parent File Folder Complete Set and cli...

Page 391: ...Local Firmware Update Tool Parallel USB Port Page 10 5 1c Select the Firmware Type and click OK 5 1d Firmware Code File selection is completed Click Next Please proceed to Step 6 ...

Page 392: ... 5 2 5 2a Select an Independent File Select Select an Independent File and click Browse button 5 2b Select the Firmware Code File For example SFDL2PNLAAV100000_PU BIN and click Open 5 2c Firmware Code File selection is completed Click Next Continue below ...

Page 393: ...it they are transferred in turn automatically if the unit is ready to receive the next firmware code file Note If you are updating the DP 2310 3010 the sending of sequential multiple files to the unit isn t done automatically The Waiting display on the PC will not advance to Executing until you set the unit back to USB Firmware Update on the machine to start receiving the next file See Unit inform...

Page 394: ...to USB Firmware Update and continue the firmware update automatically When the last firmware code file AutoBoot is received the unit will re boot automatically and return to standby The unit doesn t boot automatically when you select an independent file The display returns to Update in Progress Cycle the power Off On to reset the unit if the firmware code file transfer is finished and the display ...

Page 395: ...Local Firmware Update Tool Parallel USB Port Page 14 10 Confirm the message in the text box and click OK to close the tool or ...

Page 396: ...2 A4 LETTER recording papers or 4 A5 INVOICE recording papers on the Scanning Glass aligning on the upper left corner Note Use the unused white recording paper How to set the recording paper a When setting A3 LEDGER recording paper b When setting 2 A4 LETTER recording papers c When setting 4 A5 INVOICE recording papers Procedures for adjusting the Document Detect Sensor 1 Press the FUNCTION ORIGIN...

Page 397: ...Published in Japan ...

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