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6-1

CP1E CPU Unit Hardware User’s Manual(W479)

This section describes how to troubleshoot problems that may occur with a CP1E PLC.

6-1 Troubleshooting CPU Unit Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-1-1

Errors and Remedies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-1-2

Checking Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6-1-3

Checking Detailed Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6-1-4

Reading Error Log Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6-1-5

Types of Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6-1-6

Error Processing Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6-1-7

No Operation When Power Is Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6-1-8

Fatal Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6-1-9

CPU Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11

6-1-10

Non-fatal Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12

6-1-11

Other Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

6-2 Troubleshooting Unit Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

6-2-1

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

6-2-2

Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16

6-2-3

Built-in Analog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

6-2-4

CX-Programmer Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

Troubleshooting

Summary of Contents for CP1E-E10DT-A

Page 1: ...At the end of this document you will find links to products related to this catalog You can go directly to our shop by clicking HERE HERE...

Page 2: ...Cat No W479 E1 06 CP1E CPU Unit Hardware SYSMAC CP Series CP1E E_SD_ _ CP1E N_S_D_ _ CP1E E_D_ _ CP1E N_D_ _ CP1E NA_D_ _ USER S MANUAL...

Page 3: ......

Page 4: ...sumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subjec...

Page 5: ...SYSMAC CP Series CP1E E SD CP1E N S D CP1E E D CP1E N D CP1E NA D CP1E CPU Unit Hardware User s Manual Revised July 2013...

Page 6: ...A systems and facilities z CP series CP1E CPU Units Basic Models CP1E E S D A basic model of CPU Unit that support basic control applications using instructions such as basic movement arithmetic and c...

Page 7: ...O devices and Expansion I O Units or Expansion Units Connecting Cables for CX Programmer Support Software Error codes and remedies if a problem occurs Procedures for connecting the CX Programmer Suppo...

Page 8: ...n Units and Expansion I O Units This section describes application methods for Expansion Units Appendices The appendices provide information on dimensions wiring diagrams and wiring serial communicati...

Page 9: ...leshooting how to connect the CX Programmer and how to install an Ethernet network Section 18 Operating the Program ming Device This section describes basic functions of the CX Programmer such as usin...

Page 10: ...y catching the top of the Units on the Track and then pressing in at the bottom of the Units as shown below Press in all of the DIN Track mounting pins to securely lock the Units in place 5 2 Installa...

Page 11: ...supports built in analog and connections to Pro grammable Terminals inverters and servo drives Application models of CPU Units with built in analog are called NA type CPU Units in this manual CX Progr...

Page 12: ...2 3 4 5 6 7 8 A 1 5 6 7 2 3 4 8 A Overview and Specifications Troubleshooting Maintenance and Inspection Basic System Configuration and Devices Part Names and Functions Programming Device Installatio...

Page 13: ...onfiguration and Devices 2 1 Basic System Configuration 2 2 2 1 1 Basic System Configuration Using an E S type CPU Unit 2 2 2 1 2 Basic System Configuration Using an N NA S type CPU Unit 2 3 2 2 CPU U...

Page 14: ...4 8 4 2 1 Connecting by USB 4 8 4 2 2 Installing the USB Driver 4 9 4 3 Connection Method with a Serial Port 4 16 Section 5 Installation and Wiring 5 1 Fail safe Circuits 5 2 5 2 Installation 5 3 5 2...

Page 15: ...Output Units 8 12 8 2 1 Overview 8 12 8 2 2 Part Names and Functions 8 12 8 2 3 Specifications 8 13 8 2 4 Flow of Operation 8 16 8 3 Analog I O Units 8 22 8 3 1 Overview 8 22 8 3 2 Part Names and Func...

Page 16: ...al Communications A 39 A 3 1 Recommended RS 232C Wiring A 39 A 3 2 Recommended RS 422A 485 Wiring A 42 A 3 3 Converting the Built in RS 232C Port to RS 422A 485 A 45 A 3 4 Reducing Electrical Noise fo...

Page 17: ...UYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRON SHA...

Page 18: ...it intended to imply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in...

Page 19: ...ive at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances...

Page 20: ...the circle and explained in text This example shows a general precau tion for something that you must do The triangle symbol indicates precautions including warnings The specific operation is shown i...

Page 21: ...O control section errors in I O mem ory and errors that cannot be detected by the self diagnosis function As a countermeasure for all these errors external safety measures must be provided to ensure s...

Page 22: ...use one of the following methods for initialization 1 Clearing All Areas to All Zeros Select the Clear Held Memory HR DM CNT to Zero Check Box in the Startup Data Read Area in the PLC Setup 2 Clearin...

Page 23: ...r other measures to stop outputs if external out puts are performed from a ladder program based on the contents of the DM Area or other I O memory areas Sufficiently check safety if I O bit status or...

Page 24: ...nsor con nected to the Unit Temperature data will not be converted correctly if the temperature range does not match the sensor Do not set the temperature range to any values other than those for whic...

Page 25: ...g Wire correctly according to specified procedures in this manual Always use the following size wire when connecting I O terminals AWG22 to AWG18 0 32 to 0 82 mm2 Install external breakers and take ot...

Page 26: ...ll light on the front of the CPU Unit when the backup operation is in progress Do not turn OFF the power supply to the CPU Unit when the BKUP indicator is lit The data will not be backed up if power i...

Page 27: ...or transported through the State of California in the USA Perchlorate Material special handling may apply See http www dtsc ca gov hazardouswaste perchlorate A CP1W BAT01 or CJ1W BAT01 lithium primary...

Page 28: ...range specified in the specifications Locations subject to condensation as the result of severe changes in temperature Locations subject to corrosive or flammable gases Locations subject to dust espec...

Page 29: ...ds for the PLC EN 61131 2 z Conformance to EC Directives The CP1E PLCs comply with EC Directives To ensure that the machine or device in which the CP1E PLC is used complies with EC Directives the PLC...

Page 30: ...n program ming instructions in detail Describes each programming instruction in detail When programming use this manual together with the CP1E CPU Unit Software User s Man ual Cat No W480 CS CJ CP NSJ...

Page 31: ...26 CP1E CPU Unit Hardware User s Manual W479...

Page 32: ...its specifications 1 1 CP1E Overview 1 2 1 1 1 Overview of Features 1 2 1 1 2 Features 1 3 1 2 Basic Operating Procedure 1 8 1 3 Specifications 1 9 1 3 1 General Specifications 1 9 1 3 2 Characteristi...

Page 33: ...ds Of these 1 500 words can be written to the built in EEPROM 8K words Of these 7 000 words can be written to the built in EEPROM Mounting Expan sion I O Units and Expansion Units Not possible 3 Units...

Page 34: ...9 10 11 04 05 06 07 00 01 02 03 04 05 06 07 CH CH EXP COM 01 03 05 07 09 11 NC 00 02 04 06 08 10 NC 00 01 02 04 05 07 NC COM COM COM 03 COM 06 Peripheral USB port CP1W BAT01 Battery sold separately Ca...

Page 35: ...g Input Unit Analog Output Unit Temperature Sensor Units CompoBus S I O Link Unit By setting a built in input to quick response input operation inputs with signal widths as small as 50 s can be read w...

Page 36: ...ing either target value comparison or range comparison with the counter s PV to create interrupts An interrupt task can be started when the count reaches a specified value or falls within a specified...

Page 37: ...e SPED or ACC instruction z Origin Searches and Origin Returns Can Be Performed Using the ORIGIN SEARCH Instruction An accurate origin search combining all I O signals can be executed with a single in...

Page 38: ...in A range of applications is at a resolution of 6 000 Application is also possible for process control sensor input or inverter control without using Expan sion I O Units Mounting Serial Option Board...

Page 39: ...e Clear retained memory area HR DM CNT Check Box in the Startup Data Read Area in the PLC Settings Write the programs using the CX Programmer Check the I O wiring and the Auxiliary Area settings and p...

Page 40: ...nts CP1E 30 S D 600g max CPU Unit with 40 I O points CP1E 40 S D 660g max CPU Unit with 60 I O points CP1E 60 S D 850g max CPU Unit with 20 I O points and built in analog CP1E NA20D 680g max Electri c...

Page 41: ...rential Phase Inputs 4x 50 kHz 1 counter 5 kHz 1 counter Counting mode Linear mode Ring mode Count value 32 bits Counter reset modes Phase Z and software reset excluding increment pulse input Software...

Page 42: ...not included The time of error occurrence displays 01 01 01 01 01 01 Sunday Included Accuracy monthly deviation 4 5 min to 0 5 min at ambient temperature of 55 C 2 0 min to 2 0 min at ambient tempera...

Page 43: ...ts Functions sup ported by both Expansion I O Unit and Expansion Unit I O refresh ing Cyclic refreshing The Expansion I O Units and Expansion Units are cyclically refreshed Refreshing by IORF I O refr...

Page 44: ...cts errors that occur in memory of the CPU Unit I O bus error detection This function detects errors that occur during data transfer between the CPU Unit and another Unit Detection of too many I O poi...

Page 45: ...r the dimensions z Difference in Characteristics and Functions z Product Lineup E type CPU Units Function E type E S type Analog adjusters 2 adjusters Setting range 0 to 255 None The analog adjuster P...

Page 46: ...only With 2 wire connections it can only com municate in half duplex Terminating resistance ON OFF can be set by DIP switch COM allocation Transistor outputs only CIO 100 00 and CIO 100 01 correspond...

Page 47: ...00 and 01 on terminal block CIO 100 Wiring Example Sinking outputs Sourcing outputs N CPU Unit RS 232C 1 option slot N S CPU Unit Built in RS 232C N S1 CPU Unit Built in RS 232C RS 485 Relay outputs...

Page 48: ...9 2 2 3 Unit Versions of CPU Units 2 10 2 3 Expansion I O Unit or Expansion Unit 2 12 2 3 1 Expandable CPU Units 2 12 2 3 2 Connection Methods 2 12 2 3 3 Maximum Number of I O Points for an Expansion...

Page 49: ...W BAT01 Battery sold separately to an N NA S type CPU Unit if data in the above areas need to be retained after a power interruption A Battery cannot be mounted to an E S type CPU Unit 2 1 1 Basic Sys...

Page 50: ...30S 1 D CP1E N40S 1 D CP1E N60S 1 D CP1E N14D CP1E N20D CP1E N30D CP1E N40D CP1E N60D CP1E NA20D CP1E CPU Unit Expansion I O Units Expansion Units 8 inputs 8 outputs 16 outputs 32 outputs Analog I O A...

Page 51: ...DC power supply Output type R Relays outputs T Transistor outputs sinking T1 Transistor outputs sourcing Unit type None Standard type S Renewal type S1 Renewal type with built in RS 485 port Input typ...

Page 52: ...Num ber of inputs Num ber of outputs 5 VDC 24 VDC CPU Unit with 14 I O Points CP1E E14SDR A 14 8 6 AC power supply 100 to 240 VAC Relays 2K steps 2K words 0 16A 0 07A 350g max CPU Unit with 20 I O Poi...

Page 53: ...VAC Relays 2K steps 2K words 0 08A 0 04A 300g max CP1E E10DT A Sinking tran sistor 0 11A 0 00A 280g max CP1E E10DT1 A Sourcing transistor 0 11A 0 00A 280g max CP1E E10DR D DC power supply 24VDC Relays...

Page 54: ...ran sistor 0 27A 0 02A 485g max CP1E N30S1DT1 D Sourcing transistor CPU Unit with 40 I O Points CP1E N40SDR A 40 24 16 AC power supply 100 to 240 VAC Relays 0 21A 0 09A 660g max CP1E N40SDT D DC power...

Page 55: ...0 02A 330g max CP1E N20DT1 D Sourcing transistors 0 23A 0 02A 330g max CPU Unit with 30 I O Points CP1E N30DR A 30 18 12 AC power supply 100 to 240 VAC Relays 0 21A 0 07A 600g max CP1E N30DT A Sinking...

Page 56: ...Mounted in the option slot of an N30 40 60 or NA20 CPU Unit and can be used as an RS 232C port Includ ing in CPU Includ ing in CPU Non isolated RS 422A 485 Option Board CP1W CIF11 Mounted in the opti...

Page 57: ...m the unit version using one of the following methods Using the PLC Information Using the Unit Manufacturing Information Installation and Wiring Products Name and appearance Model number Specification...

Page 58: ...e CPU Unit Functions used Required Support Software see note CX Programmer CX One CX Programmer Micro PLC Limited Edition CX Pro grammer for CP1E Version 8 2 or higher Version 9 03 or higher Version 9...

Page 59: ...f outputs AD DA Total Number of inputs Number of outputs CP1E E10D 10 6 4 None None Not possible 10 6 4 CP1E 14 D 14 8 6 14 8 6 CP1E 20 D 20 12 8 20 12 8 CP1E 30 D 30 18 12 3 Units maxi mum 150 90 60...

Page 60: ...42A 0 090A 280g CP1W 16ET 16 transistor outputs sinking 0 076A 225g CP1W 16ET1 16 transistor outputs sourcing 0 076A 225g 20 point I O Unit CP1W 20EDR1 8 relay outputs 12 inputs 24 VDC 0 103A 0 044A 3...

Page 61: ...mA Resolution 1 6 000 0 040A 0 095A 200g CP1W DA041 4 analog outputs 1 to 5 V 0 to 10 V 10 to 10 V 0 to 20 mA and 4 to 20 mA Resolution 1 6 000 0 080A 0 124A 200g Temperature Sensor Unit CP1W TS001 Th...

Page 62: ...60 S or NA20 CPU Units It may not be possible to use the full 300 mA of the external power supply though a CPU Unit can connect any CP series Expansion I O Unit or Expansion Unit The entire 300 mA fr...

Page 63: ...with AC power provide a space of approximately 10 mm between the CPU Unit and the first Expansion Unit or Expansion I O Unit If sufficient space cannot be provided between the CPU Unit and the first E...

Page 64: ...nits Calculate the usable capacity of external power supply according to the following example 2 4 1 External Power Supply Capacity When Expansion I O Units or Expansion Units are Connected Calculatio...

Page 65: ...CP1E N14DT1 A 0 22A 0 02A CP1E N14DR D 0 17A 0 07A CP1E N14DT D 0 22A 0 02A CP1E N14DT1 D 0 22A 0 02A 20 I O points CP1E N20DR A 0 18A 0 08A CP1E N20DT A 0 23A 0 02A CP1E N20DT1 A 0 23A 0 02A CP1E N2...

Page 66: ...8A 0 11A CP1E NA20DT D 0 23A 0 09A CP1E NA20DT1 D 0 23A 0 09A Unit name Model number Current consumption 5 VDC 24 VDC Expansion I O Units 8 inputs CP1W 8ED 0 018A 8 outputs CP1W 8ER 0 026A 0 044A CP1W...

Page 67: ...Power Supply Note CJ1W CIF11 cannot be connected to the built in RS 232C port of the CP1E N S 1 type CPU Unit Unit name Model number Current consumption 5 VDC 24 VDC Conversion Adapter CJ1W CIF11 0 04...

Page 68: ...3 2 3 1 1 E10 14 20 S or N14 20 CPU Units 3 2 3 1 2 E30 40 60 S N30 40 60 S or NA20 CPU Units 3 7 3 1 3 Common I O Specifications 3 13 3 1 4 Optional Serial Communications Port for N NA S type CPU Un...

Page 69: ...t CP1E E10D CP1E E14 20DR A N type CPU Unit CP1E N14 20D CP1E E14 20SDR A Input terminal block Output terminal block Power supply input terminals Input terminals Output terminals Ground terminal Input...

Page 70: ...Status Indicators Page 3 4 Output terminals Loads such as lamps contactors and solenoid valves can be connected Power supply input termi nals Power of 100 to 240 VAC or 24 VDC can be supplied Ground t...

Page 71: ...R mode Not lit Operation is stopped in PROGRAM mode or due to a fatal error ERR ALM Red Lit A fatal error including FALS execution or a hardware error WDT error has occurred CP1E operation will stop a...

Page 72: ...to 07 Input terminal NC No connection CIO 0 CP1E 20 D A L1 L2 N COM 01 03 05 07 09 11 00 02 04 06 08 10 NC L1 L2 N Power supply terminal Protective ground terminal COM Common terminal 00 to 11 Input t...

Page 73: ...COM NC COM NC CIO 100 CP1E E10D COM Common terminal 00 to 03 Output terminal NC No connection 00 01 02 03 COM COM NC COM 04 05 NC NC COM NC CIO 100 CP1E 14 D COM Common terminal 00 to 05 Output termin...

Page 74: ...indicators Output indicators Peripheral USB port Analog adjusters Operation indicators Expansion I O Unit connector Battery cover Built in RS 232C communications status indicator Serial Option Board...

Page 75: ...when the output is ON Output terminal block This is the terminal block for outputs such as relay outputs transistor outputs and the external power supply output Output terminals Loads such as lamps c...

Page 76: ...tal error including FALS execution or a hardware error WDT error has occurred CP1E operation will stop and all outputs will be turned OFF Flashing A non fatal error has occurred including FAL executio...

Page 77: ...06 08 10 CIO 0 CIO 1 CIO 2 L1 L2 N COM 01 03 05 00 02 04 07 09 11 06 08 10 01 03 05 00 02 04 07 09 11 06 08 10 01 03 05 00 02 04 07 09 11 06 08 10 CIO 0 CIO 90 CIO 91 L1 L2 N COM COM1 01 03 05 07 09...

Page 78: ...OM 03 04 06 02 05 COM COM COM 00 01 02 04 05 07 00 02 04 05 07 00 02 04 05 07 COM COM COM 03 COM 06 COM 01 03 COM 06 COM 01 03 COM 06 CIO 100 CIO 101 CIO 102 CIO 100 CIO 190 00 01 02 04 05 07 NC 03 06...

Page 79: ...inner circuit CIO 100 CIO 101 00 01 02 04 05 07 00 03 06 02 01 03 V V COM V COM COM COM CIO 100 CIO 101 02 01 04 05 07 00 02 03 00 COM V COM COM COM V V 03 06 01 CIO 100 CIO 101 V 00 01 07 02 03 04 06...

Page 80: ...oltage current 3 mA min at 17 0 VDC min 3 mA min at 17 0 VDC min 3 mA min at 14 4 min OFF voltage current 1 mA max at 5 0 VDC max 1 mA max at 5 0 VDC max 1 mA max at 5 0 VDC max ON response time 2 E S...

Page 81: ...operations 24 VDC Inductive load 70 000 operations 250 VAC cos 0 4 Mechanical 20 000 000 operations ON response time 15 ms max OFF response time 15 ms max Circuit configuration ON OFF ON OFF ON OFF T1...

Page 82: ...ply to the relay output load current from the CPU Unit even if Expansion I O Units are not connected CP1E N14DR D CP1E N20DR D CP1E N30DR D CP1E N40DR D CP1E N60DR D CP1E 14 S DR A CP1E 20 S DR A CP1E...

Page 83: ...y 1 mA 4 5 to 30 VDC Leakage current 0 1mA max Residual voltage 0 6 V max 1 5V max ON response time 0 1 ms max 0 1 ms max OFF response time 0 1 ms max 1 ms max Fuse Not provided External power supply...

Page 84: ...ortions in pulse waveforms resulting from connecting cable impedance the pulse widths in actual operation may be smaller than the values shown above z PWM Output CIO 100 01 Item Specification Maximum...

Page 85: ...55 C 0 6 full scale 0 8 full scale A D conversion data 10 to 10 V F448 to 0BB8 hex FS Other ranges 0000 to 1770 hex FS Averaging function Supported Set for individual inputs in the PLC Setup Open cir...

Page 86: ...s for Correct Use Precautions for Correct Use Always turn OFF the power supply to the PLC before mounting or removing an Option Board 3 1 4 Optional Serial Communications Port for N NA S type CPU Unit...

Page 87: ...be connected to the built in RS 232C port of the CP1E N S 1 type CPU Unit N NA S 1 type CPU Units Built in RS 232C Port and CP1W CIF01 RS 232C Option Board Pin Abbr Signal Signal direction N type bui...

Page 88: ...85 Terminal Block Built in RS 485 Port 2 wire for N30 40 60S1 CPU Units Setting ON ON both ends Terminating resistance selection Resistance value 220 typical OFF OFF CP1W CIF11 or CP1W CIF12 RS 422A 4...

Page 89: ...rol selection for SD 3 OFF RS control disabled Data always sent 1 Set both pins 2 and 3 to either ON 2 wire or OFF 4 wire 2 To disable the echo back function set pin 5 to ON RS control enabled 3 When...

Page 90: ...or Correct Use Precautions for Correct Use Connecting the Cable Turn OFF the PLC s power supply before connection or disconnecting twisted pair cable Allow enough space for the bending radius of the t...

Page 91: ...ame Function Input terminals Used to connect input devices Expansion I O connecting cable This is a connection cable to connect the adjacent CPU Unit Expansion I O Unit or Expansion Unit For extended...

Page 92: ...nsion connector CP series Expansion I O Units or Expansion Units can be connected Refer to 5 2 4 Connecting Expansion I O Units and Expansion Units 8 point Output Units CP1W 8ER 8ET 8ET1 16 point Outp...

Page 93: ...COM 01 03 00 02 04 06 COM 05 07 Unit Upper Terminal Block Unit Lower Terminal Block COM Common terminal 00 to 07 Output terminal NC No connection CIO n 1 CIO n NC NC COM COM COM COM 04 06 00 01 02 03...

Page 94: ...vertical arrangements use the CP1W CN811 I O Connecting Cable length 800 mm Output terminals Used to connect output devices Input indicators Input status is displayed An indicator will be ON when the...

Page 95: ...Block Output Unit Lower Terminal Block COM Common terminal 00 to 11 Input terminal NC No connection COM 01 03 05 07 09 11 NC 00 02 04 06 08 10 CIO m COM Common terminal 00 to 07 Output terminal 00 01...

Page 96: ...he PLC Setup 0 to 32 ms default 8 ms must be added to this value For the CP1W 40EDR EDT EDT1 a fixed value of 16 ms must be added Precautions for Safe Use Do not apply voltage in excess of the rated v...

Page 97: ...on Minimum switching capacity 10 mA 5 VDC Service life of relay Electrical Resistive load 150 000 operations 24 VDC Inductive load 100 000 operations 240 VAC cos 0 4 Mechanical 20 000 000 operations O...

Page 98: ...mber of ON Outputs and Ambient Temperature CP1W 32ER Connected to CP1E N30DR D Connected to CP1E N40DR D Connected to CP1E N30 DT D Connected to CP1E N40 DT D Connected to CP1E N60DR D CP1E N60 DT D C...

Page 99: ...utput 0 9 A common 1 8 A Unit 4 5 to 30 VDC 0 3 A output 0 9 A common 3 6 A Unit 4 5 to 30 VDC 0 3 A output 0 9 A common 1 8 A Unit Leakage current 0 1 mA max 0 1 mA max 0 1 mA max 0 1 mA max 0 1 mA m...

Page 100: ...vice 4 1 Applicable Programming Devices for CP1E 4 2 4 1 1 Applicable Programming Devices 4 2 4 1 2 CX Programmer 4 3 4 1 3 Operating Environment and System Configuration 4 4 4 1 4 Features of the CX...

Page 101: ...t version of CP1E CPU Unit Support for Smart Input Saved pro gram file extension Reference Applicable CPU Unit CX Programmer CX One WS02 CXPC1 V8 CXONE AL01C V3 Version 8 2 or higher Seenote Version 1...

Page 102: ...ck the window specifications sufficiently Refer to the CX Programmer Operation Manual Cat No W446 for details z Using Project Files Saved with the CX Programmer CXP on the CX Programmer for CP1E The C...

Page 103: ...re automatically dis played 4 1 3 Operating Environment and System Configuration Item Description Supported computer IBM PC AT or equivalent CD ROM or DVD ROM drive One or more Supported operating sys...

Page 104: ...tively 1 bit for a bit address 1 word for a word address z System defined Symbol List Condition Flags are also displayed in a list as candidates z Automatic Symbol Candidate Function When inputting sy...

Page 105: ...tructions are copied new symbols and I O com ments will also be automatically generated Instructions Can Be Copied with Automatic Address Incrementing Instructions can be reused with automatic address...

Page 106: ...s USB port Refer to the computer s manual for information on enabling the USB port This section describes how to install the software on a computer using the following drive configuration as an exampl...

Page 107: ...to the peripheral USB port on the CPU Unit Use the following cable to connect the CP1E CPU Unit to the CX Programmer 4 2 1 Connecting by USB Preparations for Connection Connection Methods Connecting...

Page 108: ...SB cable Place the CX Programmer offline before reinserting the USB cable then place it online again The USB driver for CP1E must be installed on the computer running the CX Programmer in order to con...

Page 109: ...al computer using a USB cable The computer will automatically detect the device when the cable is connected and display the following message 2 The following dialog box will be dis played Select one o...

Page 110: ...er later in this section If the installation media is not inserted or the USB device driver is installed for another port a Driver List Dialog Box will be displayed Make sure that the newest driver is...

Page 111: ...t the peripheral USB port on the PLC to the personal computer using a USB cable 2 The following dialog box will be dis played Select Locate and install driver software Recommended 3 The following dial...

Page 112: ...W479 4 2 Connecting by USB 4 4 2 2 Installing the USB Driver 5 Ignore the following dialog box if it is displayed and select Install this driver software anyway The following dialog box will be dis p...

Page 113: ...er Button The Device Manager Dialog Box will be displayed 4 Double click the USB Universal Serial Bus Controller Device 5 Check that OMRON SYSMAC PLC Device is displayed If it appears then the USB dri...

Page 114: ...nstalling the USB Driver 1 Right click OMRON PLC under Uni versal Serial Bus controllers and select Properties The properties will be displayed 2 Click the Reinstall Driver Button The Hardware Update...

Page 115: ...ecting Cable that is appropriate for the serial commu nications mode of the computer and CPU Unit Connection Method Computer Connecting Cable CP1E CPU Unit Connector Model Length Connector Serial comm...

Page 116: ...tallation Location 5 3 5 2 2 Unit Arrangement 5 6 5 2 3 Installation 5 7 5 2 4 Connecting Expansion I O Units and Expansion Units 5 12 5 3 Wiring 5 14 5 3 1 Wiring Procedure 5 14 5 3 2 Wiring Power Su...

Page 117: ...ary outside of the PLC to ensure the safety of the system in the event of an error that stops PLC operation It is possible for an output to remain ON due to a malfunction in the internal circuitry of...

Page 118: ...direct shock or vibration Locations exposed to direct sunlight Locations that would subject the PLC to water oil or chemical reagents Always enclose or protect the PLC sufficiently in the following lo...

Page 119: ...PLC will be easiest to install and operate if it is mounted at a height of 1 0 to 1 6 m above the floor Precautions for Correct Use Precautions for Correct Use After the power supply has been turned...

Page 120: ...east 200 mm 6 5 feet from power lines Ground the mounting plate between the PLC and the mounting surface z Temperature Control The ambient operating temperature around the CP1E must be between 0 and 5...

Page 121: ...pace of approximately 10 mm between the CPU Unit and the first Expansion Unit or Expansion I O Unit If sufficient space cannot be provided between the CPU Unit and the first Expansion Unit or Expansio...

Page 122: ...s E S type and N S 1 type CPU Units 5 2 3 Installation Dimensions and Installation Height Model number W1 W2 CP1E E10D 66 56 CP1E 14D 86 76 CP1E 20D 86 76 CP1E 30D 130 120 CP1E 40D 150 140 CP1E N60D 1...

Page 123: ...will be increased depending on the type of DIN tracks used z Surface Installation Units can be directly mounted in the control panel using M4 screws z DIN Track Installation Secure the DIN Track with...

Page 124: ...of the DIN Track mounting pins to securely lock the Units in place z DIN Track Secure the DIN Track to the control panel using M4 screws at interval of 210 mm or less 6 holes or fewer The tightening t...

Page 125: ...sion Units Surface Installation Unit Mounting hole pitch A mm CP1E CPU Units E N30 S CPU Unit 120 0 5 E N40 S CPU Unit 140 0 5 E N60 S CPU Unit 185 0 5 NA20 CPU Unit 120 0 5 Expansion I O Units Unit w...

Page 126: ...s to the following torques M4 1 2 N m M3 0 5 N m z Routing Wiring Ducts Install the wiring ducts at least 20 mm between the tops of the Racks and any other objects e g ceiling wiring ducts structural...

Page 127: ...nnector Use a flat head screwdriver to remove the cover from the Expansion I O Connector 2 Insert the Expansion I O Unit s connecting cable into the CPU Unit s or the Expansion I O Unit s expansion co...

Page 128: ...Expansion Units and Expansion I O Units that can be connected to CP1E CPU Units z Maximum Number of Connectable Units With an E30 40 60 S N30 40 60 S or NA20 CPU Unit a total of up to three Expansion...

Page 129: ...ts required for wiring Prepare crimp terminals and cables for wiring 2 Connect the power supply terminals Connect power supply to power supply terminals L1 and L2 N Refer to 5 3 2 Wiring Power Supply...

Page 130: ...erminal GR and ground both with a ground resistance of 100 or less To prevent electrical shock when short circuiting between the LG and GR terminals always use a ground of 100 or less Do not connect g...

Page 131: ...ts There will be a inrush current of about five times that level when the power is turned ON z Grounding Always ground the ground terminal to 100 or less to protect against electric shock and incorrec...

Page 132: ...ural bending radius or pull in it with excessive force Doing so will damage the cable z Wire Sizes AWG22 to AWG18 0 32 to 0 82 mm2 power lines are recommended The current capacity of electric wire dep...

Page 133: ...8E 6 8mm 8 4mm Example of Input Device Connections Terminal width Terminal pitch IN COM CP1E Outputs Outputs Outputs Outputs Outputs 5mA 7 5mA 0V IN CP1E 5mA 7 5mA 0V COM IN COM CP1E 5mA 7 5mA 0V Two...

Page 134: ...nsor leakage current IOFF Ileak Connect a bleeder resistor if Ileak is greater than IOFF Use the following equation to calculate the bleeder resistance constant R RIN VOFF Ileak RIN VOFF Power W VCC V...

Page 135: ...he external circuit Use a fuse with a capacity of about twice the rated output z Connecting to a TTL Circuit A TTL circuit cannot be connected directly to a transistor output because of the transistor...

Page 136: ...ected to an I O Unit connect a surge protector or diode in parallel with the load as shown below Precautions for Correct Use Precautions for Correct Use Use surge protectors and diodes with the follow...

Page 137: ...sures must be provided outside the PLC Countermeasures taken to satisfy the standards vary depend ing on the devices on the load side wiring configuration of machines etc Following are examples of co...

Page 138: ...e circuit is an AC circuit use a capacitor with no polarity Diode method OK The diode connected in parallel with the load changes energy accumulated by the coil into a current which then flows into th...

Page 139: ...e CP1W 40EDR CP1W 32ER or CP1W 16ER with a CP1W CN811 I O Connecting Cable are given below Recommended Ferrite Core Ferrite Core Data Line Filter 0443 164151 manufactured by Nisshin Electric Minimum i...

Page 140: ...3 Checking Detailed Status 6 3 6 1 4 Reading Error Log Information 6 3 6 1 5 Types of Errors 6 5 6 1 6 Error Processing Flowchart 6 6 6 1 7 No Operation When Power Is Supplied 6 7 6 1 8 Fatal Errors...

Page 141: ...the error that occurred and to prevent it from occurring again Identify the error from the indicators refer to 6 1 5 Types of Errors or use the CX Programmer to read the error status Check the indica...

Page 142: ...line with the CPU Unit 2 Double click Error Log in the project tree in the main window The PLC Errors Window will be displayed Click the Errors Tab The current errors will be dis played on the Errors...

Page 143: ...ammer PLC Error Window Check the error log by clicking the Error Log Tab in the PLC Errors Window of the CX Programmer The example above shows that a memory error has occurred Error code 80F1 Memory e...

Page 144: ...rror information There are words in the Auxiliary Area that provide specific information on the meaning of error flags and information on the error location and error details Error POWER RUN ERR ALM I...

Page 145: ...RS 232C RS 485 communi cations status Error code in A400 Error flag Error information Opera tion status Error Word Non fatal errors 2 FAL instruction executed Lit Lit Flash ing 0x4101 to 0x42FF A402 1...

Page 146: ...OWER indicator is lit but the CPU Unit does not operate The CPU Unit may be on standby if the RUN indicator is not lit z CPU Unit Indicators Not lit Flashing Lit There may be a CPU error or a fatal er...

Page 147: ...up the user program to backup memory Transfer the ladder program again A403 04 is ON A checksum error has occurred in the PLC Setup Transfer the PLC Setup again Error flag Memory Error Flag A401 15 E...

Page 148: ...r an instruc tion error Illegal Area Access Error A295 10 turns ON The AER flag is ON because an illegal area was specified for access when executing the instruction Only when the Stop CPU on Instruct...

Page 149: ...sk Processing Time A440 and study the maximum cycle time For example use the JUMP instruction to skip sections that are not executed to shorten the cycle time Error flag Cycle Time Too Long Error A401...

Page 150: ...indicator will turn OFF and the ERR ALM indicator will light when a fatal error occurs Connecting the CX Programmer however is possible for fatal errors but not for CPU errors If the CX Programmer ca...

Page 151: ...00 z Reference 6 1 10 Non fatal Errors Errors Created with FAL Instructions Cause Remedy A FAL instruction was executed in the program to create a non fatal error The executed FAL number 001 to 511 wi...

Page 152: ...ause Remedy The Option Board is removed while the power is being supplied A315 13 will turn ON Turn OFF the power supply and then install the Option Board again Error flag Option Board Error Flag A315...

Page 153: ...I O error details A434 6 1 11 Other Errors Communications Errors Cause Remedy An error has occurred in the communications between the peripheral USB port and connected device Check the cable wiring C...

Page 154: ...ected Check input wiring 3 Terminal block screws are loose Tighten screws 4 Too short ON time of external input Adjust input device 5 Input circuit is faulty Replace Unit 6 Input bit number is used fo...

Page 155: ...Faulty output bit relay output only Replace Unit 5 Faulty output circuit Replace Unit 5 Output of a specific bit number does not turn OFF indicator is not lit 1 Faulty output bit relay output only Re...

Page 156: ...put device match the settings for the input signal ranges and restart CP1E CPU Unit 3 When using the 4 mA to 20 mA range the VIN and I IN terminal is not shorten Short VIN and I IN terminal 3 Conversi...

Page 157: ...ipheral USB Port Yes Yes No No Yes No No Yes The CX Programmer cannot connect Is the USB cable securely connected Is the CX Programmer network type set to USB Replace the USB cable Insert the cable al...

Page 158: ...he Battery and how to replace the Battery 7 1 Periodic Maintenance and Inspection 7 2 7 1 1 Tools Required for Inspections 7 2 7 1 2 Periodic Inspection 7 2 7 1 3 Inspection and Maintenance 7 3 7 1 4...

Page 159: ...conditions Periodic inspections are thus required to ensure that the required conditions are being kept Inspection is recommended at least once every six months to a year but more frequent inspection...

Page 160: ...ygrometer to check the opera tion humidity and ensure that the ambient humidity remains between 10 and 90 Make sure that condensation does not occur due to rapid changes in temperature Check that the...

Page 161: ...nd return the Unit to your OMRON representative For poor contact take a clean cotton cloth soak the cloth in industrial alcohol and carefully wipe the contacts clean Be sure to remove any lint prior t...

Page 162: ...an N NA S type CPU Unit is given below At 25 C the maximum service life for the Battery is five years whether or not power is supplied to the CPU Unit while the Battery is installed The Battery s lif...

Page 163: ...that power has been supplied at least once a day You can prevent losing data in the RAM by ensuring that the CPU Unit power is not turned OFF until the Battery is replaced Precautions for Correct Use...

Page 164: ...body before starting the procedure After replacing the Battery connect a Programming Device and clear the Battery error 1 Turn OFF the power supply to the N NA S type CPU Unit If the CPU Unit has not...

Page 165: ...ay cause the Battery to leak heat burn or rupture resulting in injury fire and possible loss of property Also never use a Battery that has been dropped on the floor or otherwise subject to shock It ma...

Page 166: ...mes and Functions 8 12 8 2 3 Specifications 8 13 8 2 4 Flow of Operation 8 16 8 3 Analog I O Units 8 22 8 3 1 Overview 8 22 8 3 2 Part Names and Functions 8 22 8 3 3 Specifications 8 23 8 3 4 Flow of...

Page 167: ...be short circuited with current input terminals 2 Expansion I O Connecting Cable Connected to the CPU Unit or Expansion Unit expansion connector The cable is attached to the Analog Input Unit and can...

Page 168: ...0 mA External input impedance 1 M min Approx 250 Resolution 1 6000 full scale Overall accu racy 25 C 0 3 full scale 0 4 full scale 0 to 55 C 0 6 full scale 0 8 full scale A D conversion data 16 bit bi...

Page 169: ...nge of data that can be converted is FED4 to 189C hex 300 to 6 300 A negative voltage is expressed as a two s complement 1 to 5 V Inputs Voltages in the 1 to 5 V range correspond to hexa decimal value...

Page 170: ...function is the same as the time for con verting the data If the input returns to the convertible range the open circuit detection is cleared automatically and the output returns to the normal range 0...

Page 171: ...s Create a ladder program CPU Unit MOV Set data inputs 1 2 Set data inputs 3 4 Analog input 3 conversion value Analog input 4 conversion value Analog Input Unit Ladder program Analog input 1 conversio...

Page 172: ...n an input is not being used short V IN and I IN to COM terminals Separate wiring from power lines AC power supply lines high voltage lines etc When there is noise in the power supply line install a n...

Page 173: ...r use an isolator for each input If the same power supply is being used by the connected devices and a disconnection occurs at points A or B in the above diagram an unwanted circuit path will occur as...

Page 174: ...000 until the range code is written Once the settings have been made it is not possible to change the settings while power is being supplied to the CPU Unit To change the range code or other settings...

Page 175: ...as shown below so that when operation begins simultaneously with startup it will wait for valid conver sion data The analog input data will be 0000 until the initial processing is completed 6 Handlin...

Page 176: ...10 E hex n 1 Input 3 10 to 10 V 00 No 1000 8 hex n 2 Input 4 Not used 00 0000 0 hex n 2 MOV 80ED 102 TIM 0005 0002 002 D100 T5 MOV 004 D102 T5 MOV Input 2 open circuit alarm P_EQ 110 00 003 8000 T5 CM...

Page 177: ...rds z CP1W DA021 CP1W DA041 1 Analog Output Terminals Connected to analog input devices I O Terminal Arrangement for CP1W DA021 8 2 1 Overview 8 2 2 Part Names and Functions V OUT1 Voltage output 1 I...

Page 178: ...ge output 2 I OUT2 Current output 2 COM2 Output common 2 V OUT3 Voltage output 3 I OUT3 Current output 3 COM3 Output common 3 V OUT4 Voltage output 4 I OUT4 Current output 4 COM4 Output common 4 8 2 3...

Page 179: ...ted Output signal range 1 to 5 V 0 to 10 V or 10 to 10 V 0 to 20 mA or 4 to 20 mA External output allowable load resistance 2 k min 350 max External output impedance 0 5 max Resolution 1 6000 full sca...

Page 180: ...espond to an analog voltage range of 0 to 10 V The entire output range is 0 5 to 10 5 V Specify the DA conversion data as the two s complement if it is a negative value 1 to 5 V The hexadecimal values...

Page 181: ...3 2 to 20 8 mA 8 2 4 Flow of Operation 1 Connect Analog Output Units Wire to analog input devices 2 Write range code to output words CP1W DA021 Word n 1 CP1W DA041 Words n 1 n 2 Set use of outputs Se...

Page 182: ...t Analog input devices Adjustment equipment Servo Controller Variable speed device Recorder Other MOV Word n 1 Range code outputs 1 2 Word n 2 Range code outputs 3 4 Word n 1 Word n 2 Analog output 2...

Page 183: ...n external power is supplied when setting the range code or when there is a power inter ruption a pulse form analog output may be generated If this causes problems with operation take countermeasures...

Page 184: ...n written The output will be 0 V or 0 mA After the range code has been set 0 V or 0 mA will be output for the 0 to 10V 10 to 10V or 0 to 20 mA ranges and 1 V or 4 mA will be output for the 1 to 5V and...

Page 185: ...log output will be 0 V or 0 mA If a CPU error or an I O bus error fatal errors occurs at the CPU Unit and the analog output is set to 1 to 5 V or 4 to 20 mA 0 V or 0 mA will be output For any other fa...

Page 186: ...Output 2 4 to 20 mA 100 1100 C hex Wd n 1 Output 3 10 to 10 V 000 1000 8 hex Wd n 2 Output 4 Not used 000 0000 0 hex Wd n 2 P_On T5 T5 T5 MOV 80C9 102 TIM5 0002 D200 102 MOV D202 104 MOV MOV 8008 103...

Page 187: ...d to analog I O devices I O Terminal Arrangements Note For current inputs short V IN0 to I IN0 and V IN1 to I IN1 2 Expansion I O Connecting Cable Connected to the expansion connector of a CPU Unit or...

Page 188: ...ing not performed ON Average processing performed Pin 2 Average processing for analog input 1 OFF Average processing not performed ON Average processing performed 8 3 3 Specifications CP1W 20EDR1 Expa...

Page 189: ...binary 4 digit hexadecimal Full scale for 10 to 10 V F448 to 0BB8 hex Full scale for other ranges 0000 to 1770 hex Averaging function Supported Settable for individual inputs via DIP switch Open circ...

Page 190: ...lues 0000 to 1770 0 to 6 000 The range of data that can be con verted is FED4 to 189C hex 300 to 6 300 A negative voltage is expressed as a two s complement 0 to 5 V Voltages in the 0 to 5 V range cor...

Page 191: ...f data that can be converted is FED4 to 189C hex 300 to 6 300 A negative current is expressed as a two s complement 4 to 20 mA Currents in the 4 to 20 mA range corre spond to hexadecimal values 0000 t...

Page 192: ...to 6000 correspond to an analog voltage range of 0 to 10 V The entire output range is 0 5 to 10 5 V Specify the DA conversion data as the two s complement if it is a negative value 1 to 5 V The hexad...

Page 193: ...that vary at a short interval z Open circuit Detection Function for Analog Inputs The open circuit detection function is activated when the input range is set to 1 to 5 V and the volt age drops below...

Page 194: ...g inputs Read converted data Analog output Write set values Connect the Unit Program operation in the ladder program Wire the analog I O MOV 21 MOVE instruction Ladder program Range code Word n 1 Word...

Page 195: ...as the converted value The averaging function can be set separately for analog inputs 0 and 1 DIP switch pin Function Setting Default 1 Averaging Analog input 0 OFF Disabled ON Enabled OFF 2 Analog in...

Page 196: ...nes high voltage lines etc When there is noise in the power supply line install a noise filter on the input section and the power supply terminals Analog Inputs Analog Outputs Analog ground Input 0 In...

Page 197: ...solator for each input If the same power supply is being used by the connected devices and a disconnection occurs at points A or B in the above diagram an unwanted circuit path will occur as shown alo...

Page 198: ...itional start stop control signal for machine 3 Create the ladder program 1 Allocating I O Words Two input words and one output word are allocated to the Analog I O Unit starting from the next word fo...

Page 199: ...is the last output word allocated to the CPU Unit or previous Expansion Unit or Expansion I O Unit 5 Startup Operation After the power is turned ON it will require two cycle times plus approximately 5...

Page 200: ...I O Unit errors are output to bits 0 to 5 of word A436 The bits are allocated from A436 00 in order starting from the Unit nearest the CPU Unit Use these flags in the program when it is necessary to d...

Page 201: ...P Switch Used to set the temperature unit C or F and the number of decimal places used 3 Rotary Switch Used to set the temperature input range Make the setting according to the specifications of the t...

Page 202: ...empera ture data 16 bit binary data 4 digit hexadecimal Isolation Photocouplers between all temperature input signals Current consump tion 5 VDC 40 mA max 24 VDC 59 mA max 5 VDC 54 mA max 24 VDC 73 mA...

Page 203: ...C or F and the number of decimal places For details on 2 decimal place Mode refer to Two decimal place Mode in 8 4 5 Function Descriptions SW Setting 1 Temperature unit OFF C ON F 2 Number of deci mal...

Page 204: ...the Unit Temperature data will not be converted correctly if the temperature range does not match the sensor Do not set the temperature range to any values other than those for which temperature range...

Page 205: ...alibrated with the cold junction compensator attached to the Unit If the Unit is used with the cold junction compensator from other Units the Unit will not be able to measure temperatures correctly Do...

Page 206: ...is allocated the next input words following the input words of the CPU Unit or previous Expansion Unit or Expansion I O Unit Two input words are allocated to the 2 input CP1W TS001 or CP1W TS101 and f...

Page 207: ...in the temperature input range that has been set by 20 C or 20 F the displayed value will be held If the circuit is disconnected the open circuit detection function will operate and the con verted te...

Page 208: ...1W TS102 Temperature Sensor Units are allocated two bits each Use these flags in the program when it is necessary to detect Expansion Unit Expansion I O Unit errors When an error occurs the Temperatur...

Page 209: ...nverted temperature data for the error code 7FFF ON when an open circuit alarm or Unit error has been detected for input 0 Checks to see if the temperature data in CIO 2 has exceeded 500 0 C 1388 hex...

Page 210: ...CP1E CPU Unit CP1W TS001 101 Temperature Sensor Unit Inputs Outputs CIO 0 CIO 1 CIO 100 CIO 101 CIO 2 CIO 3 None 002 7FFF W0 00 CMP W0 00 2 7FFE Always ON P_On CMP Detects completion of input 0 initi...

Page 211: ...ution is not 0 01 C F For this reason there may be skipping and inaccuracies in the first digit after the decimal point 0 1 C F Treat any resolution above that specified for the normal data format as...

Page 212: ...160 161 15 11 12 13 14 Leftmost Rightmost Flag 0 Leftmost 1 Rightmost Temperature Unit Flag 0 C 1 F Open circuit Flag 0 Normal 1 Error Not used Always 0 Leftmost Rightmost Flag Indicates whether the l...

Page 213: ...F 03 to 00 D 0 F F D Flags Rightmost 3 Digits and Flags Flags Bits Data 15 1 14 0 13 0 12 0 11 to 08 8 07 to 04 E 03 to 00 4 8 8 E 4 Flags Normal C Leftmost Normal C Rightmost 165 164 163 162 161 160...

Page 214: ...this example 100 times the temperature data for temperature input 0 input to CIO 002 is stored in binary form in D100 to D102 Leftmost 3 Digits and Flags Flags Bits Data 15 0 14 1 13 1 12 0 11 to 08...

Page 215: ...MOV 2 Leftmost digits moved to W100 3 4 5 Leftmost and rightmost digits rearranged and moved to W102 and W101 MOVD MOVD Data rearrangement completed CLC W101 D100 BCDL D102 W101 C D103 W102 D100 BCDL...

Page 216: ...60 0 165 164 163 CIO 2 Rightmost 3 digits of temperature data 1 162 161 161 2 1 9 If temperature data is negative 8 is written here 3 D101 0 8 106 105 104 D103 0 1 0 0 0100 W102 2 s complement data D1...

Page 217: ...ts and outputs i e I O is performed for I O memory in the CPU Unit to which the CompoBus S Master Unit is mounted z CP1W SRT21 CompoBus S I O Link Unit 8 5 1 Overview 8 5 2 Part Names and Functions BD...

Page 218: ...for Safe Use Do not touch the cables during operation Static electricity may cause operating errors 5 Expansion Connector Used to connect Expansion Units or Expansion I O Units Indicator Name Color Me...

Page 219: ...CompoBus S I O Link Unit 2 The node number should be a unique number between 0 and 15 Use the DIP switch to set the CompoBus S I O Link Unit s node number communications mode and the status of output...

Page 220: ...e output word n 1 Precautions for Correct Use Precautions for Correct Use The 8 bits of I O data are not always transmitted simultaneously 8 bits of data transmitted from the Master CPU Unit at the sa...

Page 221: ...pe of PLC the Master Unit is mounted to and the settings on the Master Unit For details refer to the CompoBus S Operation Manual Cat No W266 2 Making DIP Switch Settings Use the DIP switch to set the...

Page 222: ...ng Diagrams A 11 A 2 1 CPU Units A 11 A 2 2 Expansion I O Units A 20 A 2 3 Expansion Units A 27 A 2 4 Serial Communications A 33 A 3 Wiring for Serial Communications A 39 A 3 1 Recommended RS 232C Wir...

Page 223: ...nit Hardware User s Manual W479 A 1 Dimensions z CP1E E10D Unit mm z CP1E 14D 20D Unit mm A 1 1 CPU Units CPU Units with 10 I O Points CPU Units with 14 or 20 I O Points 90 100 110 56 66 8 85 4 4 5 2...

Page 224: ...ns App A 1 1 CPU Units z CP1E E14 20SD Unit mm z CP1E 30D CP1E NA20D Unit mm z CP1E 30S 1 D Unit mm CPU Units with 30 I O Points CPU Units with Built in Analog and 20 I O Points 78 6 86 2 4 5 76 110 1...

Page 225: ...are User s Manual W479 z CP1E 40D Unit mm z CP1E 40S 1 D Unit mm z CP1E N60D Unit mm CPU Units with 40 I O Points CPU Units with 60 I O Points 4 4 5 150 85 8 140 110 10090 78 6 150 140 110 100 90 4 4...

Page 226: ...t Hardware User s Manual W479 A 1 Dimensions App A 1 2 Option Boards z CP1E 60S 1 D Unit mm Unit mm A 1 2 Option Boards CP1W CIF01 RS 232C Option Board 90 100 110 185 195 4 4 5 8 78 6 35 9 37 3 35 9 5...

Page 227: ...Unit mm Unit mm Unit mm CP1W CIF11 RS 422A 485 Option Board CP1W CIF12 RS 422A 485 Option Board CP1W CIF41 Ethernet Option Board 35 9 37 3 35 9 8 9 15 7 16 5 0 15 13 5 16 5 37 3 36 4 7 9 16 5 36 4 28...

Page 228: ...it mm Unit mm Unit mm A 1 3 Expansion I O Units CP1W 8ED Expansion I O Unit with 8 Input Points CP1W 8E Expansion I O Units with 8 Output Points CP1W 16E Expansion I O Units with 16 Output Points 50 8...

Page 229: ...it mm Unit mm CP1W 32ER ET ET1 Expansion I O Units with 32 Output Points CP1W 20ED Expansion I O Units with 20 I O Points CP1W 40ED Expansion I O Units with 40 I O Points 50 8 4 4 5 110 100 90 140 150...

Page 230: ...ns App A 1 4 Expansion Units Unit mm Unit mm Unit mm A 1 4 Expansion Units CP1W MAD11 Analog I O Units CP1W AD041 Analog Input Unit CP1W DA021 Analog Output Unit 50 8 2 4 5 90 100 0 2 5 76 0 2 86 5 50...

Page 231: ...er s Manual W479 Unit mm Unit mm Unit mm CP1W DA041 Analog Output Unit CP1W TS Temperature Sensor Units CP1W SRT21 CompoBus S I O Link Unit 5 50 8 2 4 5 76 0 2 86 90 100 0 2 5 90 5 5 86 50 8 76 0 2 10...

Page 232: ...Diagram z All Models AC Power Supply CP1E E10D A DC Power Supply CP1E E10D D z Relay Outputs CP1E E10DR z Transistor Outputs Sinking CP1E E10DT z Transistor Outputs Sourcing CP1E E10DT1 24V DC CIO 0 N...

Page 233: ...z Relay Outputs CP1E E14DR A E14SDR A CP1E N14DR z Transistor Outputs Sinking CP1E N14DT z Transistor Outputs Sourcing CP1E N14DT1 24V DC CIO 0 NC L1 L2 N COM 01 03 05 07 NC NC 00 02 04 06 NC NC CIO 0...

Page 234: ...y CP1E N20D D z Relay Outputs CP1E E20DR A E20SDR A CP1E N20DR z Transistor Outputs Sinking CP1E N20DT z Transistor Outputs Sourcing CP1E N20DT1 24V DC CIO 0 NC L1 L2 N COM 01 03 05 07 09 11 00 02 04...

Page 235: ...1 CIO 0 CIO 1 COM NC DC Power Supply N30D D CIO 100 CIO 101 CIO 100 CIO 101 L L L L L L L L L L L L 00 01 02 04 05 07 00 02 COM COM COM 03 COM 06 COM 01 03 NC NC COM N30DR D DC Power Supply L L L L L...

Page 236: ...r Supply N40D D L L L L L L L L L L L L L L L L 00 01 02 03 04 06 00 01 03 04 06 COM COM COM COM 05 07 COM 02 COM 05 07 00 NC NC CIO 100 CIO 100 CIO 101 CIO 101 N40DR D DC Power Supply L L L L L L L L...

Page 237: ...05 07 COM COM COM 03 COM 06 COM COM 03 COM L L L L L L L L L L L L L L L L L L L L L CIO 100 CIO 101 CIO 102 CIO 100 CIO 101 CIO 102 L L L L L L L L L L L L L L L L L L L L L L L L 01 03 06 01 06 04 0...

Page 238: ...M 01 03 05 07 09 11 I IN0 AG I IN1 00 02 04 06 08 10 V IN0 COM0 VIN1COM1 CIO 0 Analog Input Analog Input CIO 90 CIO 91 CIO 90 CIO 91 COM NC DC Power Supply NA20D D CIO 100 CIO 100 L L L L L L L L 00 0...

Page 239: ...ltage output V IN Analog Input Terminal Block COM Current Input V IN I IN Analog output device current output Analog Input Terminal Block VIN0 Analog input 0 voltage input IIN0 Analog input 0 current...

Page 240: ...or input devices DC power supply E10 14 20 S or N14 20 CPU Units have no external power supply Wiring Example AC power supply CPU Units with 40 I O Points Input Wiring Example When Using External Powe...

Page 241: ...oint Output Units Terminal Block is not removable Input Wiring Diagram Output Wiring Diagram Inputs not provided z Relay Outputs CP1W 8ER 24V DC 24V DC CIO m COM 01 03 00 02 COM 05 07 04 06 The COM te...

Page 242: ...ram Output Wiring Diagram Inputs not provided z Relay Outputs CP1W 16ER Input Wiring Diagram Output Wiring Diagram L L L L L L L L Unit Lower Terminal Block Unit Upper Terminal Block COM 05 07 04 06 C...

Page 243: ...ring Diagram NC 00 02 04 05 07 NC NC COM 01 03 COM 06 NC L L L L L L L L CIO n 1 Unit Lower Terminal Block L L L NC COM COM COM 04 06 COM NC 00 01 02 03 05 07 L L L L L NC 00 02 04 05 07 NC NC COM 01...

Page 244: ...pper Terminal Block Unit Lower Terminal Block Input Wiring Diagram Output Wiring Diagram NC NC 00 02 04 05 07 NC COM 01 03 COM 06 NC L L L L L L L L CIO n 1 Unit Lower Terminal Block NC COM COM COM 05...

Page 245: ...Wiring Diagram NC COM COM COM COM 05 07 COM 02 COM 05 07 NC NC NC 00 01 02 03 04 06 00 01 03 04 06 NC NC NC L L L L L L L L L L L L L L L L CIO n CIO n CIO n 1 CIO n 1 L L L L L L L L L L L L L L L L...

Page 246: ...All Models z Relay Outputs CP1W 20EDR1 z Transistor Outputs Sinking CP1W 20EDT Input Wiring Diagram Output Wiring Diagram L L L L L L L L L L L L L L L L 00 01 02 03 04 06 00 01 03 04 06 NC COM COM CO...

Page 247: ...COM COM COM 03 06 00 01 02 04 05 07 CIO n NC NC NC NC COM 01 03 05 07 09 11 01 03 05 07 09 11 00 02 04 06 08 10 00 02 04 06 08 10 24V DC CIO m CIO m CIO m 1 CIO m 1 L L L L L L L L L L L L L L L L NC...

Page 248: ...ltage input 1 I IN1 Current input 1 COM1 Input common 1 V IN2 Voltage input 2 I IN2 Current input 2 COM2 Input common 2 V IN3 Voltage input 3 I IN3 Current input 3 COM3 Input common 3 V IN4 Voltage in...

Page 249: ...Current output 1 COM1 Output common 1 V OUT2 Voltage output 2 I OUT2 Current output 2 COM2 Output common 2 V OUT COM I OUT V OUT COM I OUT Analog device with voltage input Analog output Unit Analog de...

Page 250: ...Voltage output 2 I OUT2 Current output 2 COM2 Output common 2 V OUT3 Voltage output 3 I OUT3 Current output 3 COM3 Output common 3 V OUT4 Voltage output 4 I OUT4 Current output 4 COM4 Output common 4...

Page 251: ...on V IN0 Voltage input 0 I IN0 Current input 0 COM0 Input common 0 V IN1 Voltage input 1 I IN1 Current input 1 COM1 Input common 1 V IN COM I IN V IN COM I IN Analog device with voltage output Analog...

Page 252: ...nected to the CP1W TS001 Both of the thermocouples must be of the same type and the same input range must be used for each Example Wiring Diagrams I OUT NC NC V IN0 COM0 IIN1 AG VOUT COM NC NC I IN0 V...

Page 253: ...JPt platinum resistance thermometers can be connected to the CP1W TS102 All of the thermometers must be of the same type and the same input range must be used for each Example Wiring Diagrams Tempera...

Page 254: ...port of the NB series PT CP1W SRT21 CompoBus S I O Link Unit Terminal Block is not removable Wiring Diagrams A 2 4 Serial Communications Wiring Examples for PTs Using NT Link BD L BD H Connect the Com...

Page 255: ...erminating resistance ON OFF 2 4 wire selection 2 4 wire selection Not used RD control SD control ON terminating resistance OFF 4 wire connection OFF 4 wire connection OFF OFF no control OFF no contro...

Page 256: ...unications 2 wire RS 422A 485 interface A B FG CP1E N S1 type CPU Unit N S1 type CPU Unit N NA type CPU Unit Built in RS 485 Port 3 4 1 2 5 SDA SDB RDA RDB FG RS 232C FG SD RD RS CS DR ER SG 1 2 3 4 5...

Page 257: ...erial PLC Links CP1W CIF11 12 2 wire CP1W CIF11 12 Signal RS 422A 485 Option Board Control circuit terminal block communications terminals 50m max RS485 3G3MV Signal Control circuit terminal block com...

Page 258: ...OFF 4 wire connection OFF OFF no RS control for RD OFF no RS control for SD RS 422A 485 interface RS 422A 485 interface Signal name Pin Signal name Pin RS 422A 485 interface Signal name Pin CP1E N NA...

Page 259: ...with terminating resistance ON 2 wire connection ON 2 wire connection OFF OFF no RS control for RD ON with RS control for SD CP1E N NA type CPU Unit Polled Unit No 0 CP1W CIF11 RS 422A 485 Option Boa...

Page 260: ...ion Board At the same time ground the ground terminal GR of the CPU Unit to 100 or less z Connection Example Example Twisted pair Cable Connecting SD SG and RD SG Terminals in Host Link Mode DR and ER...

Page 261: ...ollowing steps to wire connectors See the following diagrams for the length of the cable portion to be cut in each step z Shield Connected to Hood FG 1 Cut the cable to the required length 2 Remove th...

Page 262: ...tch the braided shield 3 Trim off all the braided shield using scissors 4 Remove the insulation from each conductor using a stripper 5 Wrap adhesive tape around the conductor from which the braided sh...

Page 263: ...s cable to the FG terminal on the RS 422A 485 Option Board At the same time ground the ground terminal GR of the CPU Unit to 100 or less z Built in RS 485 Wiring CP1E N S1D Applicable Cables Solid wir...

Page 264: ...or wiring Precautions for Correct Use Precautions for Correct Use Using the Built in RS 485 Port or CP1W CIF11 RS 422A 485 Option Board Not Isolated Use the Built in RS 485 Port or CP1W CIF11 only whe...

Page 265: ...the Board is set to 2 wire Wiring Example 1 1 Connections Two wire Connections Example of 4 Wire Connections Example of 2 Wire Connections 2 4 wire switch DPDT Option Board 2 4 wire switch DPDT Option...

Page 266: ...to RS 422A 485 It is directly connected to the built in RS 232C port of the CP1E N NA type CPU Unit The Conversion Unit is not insulated so the maximum distance for RS 422A 485 is 50 m Note CJ1W CIF1...

Page 267: ...RS 422A terminals A cable is used to connect the built in RS 232C port of the CP1E N NA S type CPU Unit The Conversion Unit is insulated so the maximum distance for RS 422A is 500 m z Appearance Pin...

Page 268: ...n Factory setting 1 Not used Leave set to ON ON 2 Built in terminating resistance setting ON Connects terminating resistance OFF Disconnects terminating resis tance ON 3 2 4 wire setting 2 wire Set bo...

Page 269: ...g communications cables When multi conductor signal cable is being used avoid combining I O wires and other control wires in the same cable If wiring racks are parallel allow at least 300 mm between t...

Page 270: ...3 7 Terminal arrangements 3 5 3 10 Unit version 2 10 Wiring A 11 Current consumption Analog I O Unit 8 24 Analog Input Unit 8 3 Analog Output Unit 8 14 CPU Unit 2 5 2 6 2 7 2 8 2 9 2 18 Expansion I O...

Page 271: ...oise control 5 21 External wiring 5 22 A 48 Relay output 5 22 Non fatal errors Backup memory error 6 6 6 12 Battery error 6 6 6 13 FAL error 6 6 6 12 Option Board error 6 6 6 13 PLC Setup error 6 6 6...

Page 272: ...ictions on system configuration 2 15 T Temperature Sensor Unit 2 14 8 36 Dimensions A 10 DIP Switch Settings 8 38 Part names and functions 8 36 Rotary Switch Setting 8 39 Specifications 8 37 Wiring A...

Page 273: ...Index 4 CP1E CPU Unit Hardware User s Manual W479...

Page 274: ...g to version 9 0 Information added on the features of pulse outputs and PWM outputs Errors were corrected 03 January 2010 Information added on E10 14 N14 60 and NA20 CPU Units 04 June 2010 CP1W DA021...

Page 275: ...Revision 2 CP1E CPU Unit Hardware User s Manual W479...

Page 276: ......

Page 277: ...el 1 847 843 7900 Fax 1 847 843 7787 Regional Headquarters OMRON EUROPE B V Wegalaan 67 69 2132 JD Hoofddorp The Netherlands Tel 31 2356 81 300 Fax 31 2356 81 388 Contact www ia omron com Tokyo JAPAN...

Page 278: ...279802 CP1E E20DR A Buy on EAN Control system CPU 18 12 E S 2K 2K AC Outputs Relay Data Program 279803 CP1E E30DR A Buy on EAN Control system CPU 24 16 E S 2K 2K AC Outputs Relay Data Program 279804...

Page 279: ...gram 333287 CP1E N14DR A Buy on EAN Control system CPU 8 6 E S DC Outputs Relay 8K 8K Data Program 333290 CP1E N14DR D Buy on EAN Control system CPU 8 6 E S CC 8K 8K outputs PNP Transistor Data Progra...

Page 280: ...CP1E E10DT D Buy on EAN Control system CPU 6 4 E S AC outputs PNP Transistor 2K 2K Program Data 333282 CP1E E10DT1 A Buy on EAN Control system CPU 6 4 E S DC Outputs Relay 2K 2K Program Data 333283 C...

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