NOVACAT V10 ED Translation Of The Original Operating Manual Download

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1400_GB-SERVICE_3846

SERVICE

Y10

Y13

Y15

Ausf

üh

ng al

rungsblock

Y28

Y29

Y30

Y31

Y27

1,5mm

3846.40.999.0

Pressure

transducer

0,8 mm

1mm

60bar

120bar

Pressure

transducer

Hydraulic plan

Explanation:
Y1

Directional control valve - Raise

Directional control valve - Lower

Seat valve - Mowing unit, right

Seat valve - Filling hydraulic relief, right

Seat valve - Mowing unit, left

Seat valve - Filling hydraulic relief, left

Seat valve - Mowing unit, centre

Seat valve - Mower in neutral, centre

Seat valve - Side protection folding (dw)

Y10

Seat valve - Transport safeguard folding (ew)

Y13

Seat valve - Hydraulic relief, right

Y15

Seat valve - Hydraulic relief, left

Y27

Seat valve - Side protection folding sequence (dw)

Y28

Seat valve - Side shift, left

Y29

Seat valve - Side shift, left

Y30

Seat valve - Side shift, right

Y31

Seat valve - Side shift, right

P Pump
T Tank
2 Load sensing-connection

(LS)

Construct

ed as

tension block

Summary of Contents for V10 ED

Page 1: ...Operator s manual GB INSTRUCTIONS FOR PRODUCT DELIVERY Page 3 Translation of the original Operating Manual Nr 99 3846 GB 80Q 1 Disc mower NOVACAT V10 ED RC Type 3846 01295...

Page 2: ...pply the highest quality standards to our products which are constantly monitored by our in house quality management and our management board Because the safety perfect function highest quality and ab...

Page 3: ...ctor carried out to three point linkage T Trial run carried out and no defects found T Functions explained during trial run T Pivoting in transporting and operating position explained T Information gi...

Page 4: ...2 Maintenance 43 Roller conditioner for collector 46 Maintenance of the rotor tines 46 TINE CONDITIONER Mowing with the conditioner 47 Rotor speed 700 rpm 47 Correct V belt tension 47 Rotor tines 47 I...

Page 5: ...ng the EU Declaration of Conformity the manufacturer declares that the machine being brought into service complies with all relevant safety and health requirements Meaning of warning signs Danger flyi...

Page 6: ...rtractortyres Ensure fixing screw is inserted in required hole see figure below on the bolt Otherwise mower may come loose from coupling fall to the ground and cause damage to property Safety hints se...

Page 7: ...between front mowerandrearmowerarepressurized These must be depressurized before disconnecting Power Control Press key until signal tone is heard approx 3 Sec ISOBus Presskey untilsignal tone is heard...

Page 8: ...stem 1 single acting hydraulic circuit EW with depressurized return flow T Optimum hydraulic system 1 single acting hydraulic circuit EW with depressurized return flow T 1 dual acting hydraulic circui...

Page 9: ...appropriate rotation direction for the drive If the necessary p t o direction of rotation cannot be selected from the tractor then turn the gearing G1 180 180 Be advised Beforegearingisrefittedtothema...

Page 10: ...e swivelling cutter bar up switch off drive and wait for mower discs to completely stop Ensure that swivel range is clear and that no one is standing in the danger area Conversion from working positio...

Page 11: ...ck that lighting functions before travelling Important information is also available in the supplement to this operator s manual Hydraulic lower link Secure hydraulic lower link so that implement cann...

Page 12: ...ly park the mower combination in the working position both mower units are folded down Maximum danger of tipping over if the mower combination is parked in the transport position 278 09 16 Safety note...

Page 13: ...te the current operating condition various menus and alarm reports A prerequisite is a single acting hydraulic circuit with depressurised return or load sensing Operating with the Power Control Termin...

Page 14: ...mower unit l Lower all mower units Side shift cross conveyor transport m Slope travel preselection n Raise cross conveyor o Change cross conveyor belt speed p Decrease working width q Increase working...

Page 15: ...15 1400_GB Power Control_3843 POWER CONTROL GB Menu tree V10 V10 X8 X8 M1 M2 M3 M7 M6 M3 M4 M5 Press and hold for 10 seconds...

Page 16: ...GB Menus Start menu M1 After activating the Power Control Terminal the Start menu appears Display 1 Software version 2 Function keys Function keys Work menu M2 Set menu M3 press longer Configuration...

Page 17: ...thissymbolisnotdisplayed there is either no front mower available or it cannot be managed with this control 8 Right rear mower unit relief pressure 9 Left rear mower unit relief pressure 10 Daily hect...

Page 18: ...ring cross conveyor only Novacat X8 Collector Raise cross conveyor Raises both or the preselected cross conveyor Lower cross conveyor Lowers both or the preselected cross conveyor Right cross conveyor...

Page 19: ...keys Decrease working width and Increase working width are stayput keys function activated by briefly pressing the key The function is interrupted with the STOP key or by pressing the key for the oppo...

Page 20: ...tance controlled delay 5 Column for the time controlled delay 6 Line for lowering the mower unit 7 Line for raising the mower unit only Novacat X8 Collector 8 Speed selection for cross conveyor belt T...

Page 21: ...key until both mower units are against the inner stop Press key until both mower units are against the outer stop Press key for 2 secs Saving is confirmed by an audible signal Changing a value 1 Press...

Page 22: ...t d S7 Fieldtransportandworkingpositionsforfrontmower e S5 Fieldtransportandworkingpositionsforleftmower unit Value f Voltage indicator The top voltage display min shows the lowest measured power supp...

Page 23: ...nsor test menu Novacat X8 Collector l S9 Initiator position for right cross conveyor m S10 Initiator position for left cross conveyor Sensor test menu Novacat V10 n S11 Left angle sensor power in volt...

Page 24: ...ounterscanonly be reset together Resetting partial counters 1 Press function key to reset partial counter to nil A new screen appears 2 Press function key to confirm the procedure or press function ke...

Page 25: ...at X8 Collector 6 Speed signal from tractor available Tick active cross inactive Function keys Edit menu entry scroll down scroll up change to a higher menu here Start Menu Changing a value 1 Press fu...

Page 26: ...ystem menu Press key once again to return to previous menu Function keys only for service personnel Adjust screen brighter Adjust screen darker only for service personnel Note A display bright ness of...

Page 27: ...Insufficient power at the job calculator defective job calculator Warning Crossconveyornotinworkingposition Therefore impossible to fold mower together Remedy Bring cross conveyor into working positio...

Page 28: ...the key Raise front mower or Raise all mowing units Causes Defective sensor Defective line Checking the sensor setting When the front mower is in transport position the sensor S7 must be covered Imme...

Page 29: ...ERMINAL 473A2000 0 Variant Operation with ISO Control Terminal Variant Operation via ISObus tractor terminal Display Tractor terminal Joystick ISObus adaptor Tractor cable with ISObus ISO Control pane...

Page 30: ...30 1401_GB ISObus Terminal_3846 ISOBUS TERMINAL GB F Display menu T Key numbering Operation structure mower with ISObus solution F1 F2 F3 F4 F6 F7 F8 F9 F10 F12 F11 F5...

Page 31: ...een left and right rear mower units But these are automatically balanced out after the filling process Meaning of display a b c d e f g a Rotations U min of the driveshaft b Status of curved cut optim...

Page 32: ...wer mower units to turning position F5 T7 T8 T9 T10 T2 T3 T4 T2 Change to page 1 change to mask F4 T3 Raise front mower T4 Lower front mower T7 Raise left mower unit T8 Lower left mower unit T9 Raise...

Page 33: ...T3 Calibrate position max working width T4 Calibrate position min working width Novacat V10 Meaning of display a current tension of the angle sensor left right a minimum calibrated tension left right...

Page 34: ...ply voltage value a S1 PTO cardan shaft In the right field the rotating cardan shaft sensor function is checked This field will have a black background when the cardan shaft rotates faster than 10 rpm...

Page 35: ...aking Diagnosing function Monitoring the job calculator for Operating voltage Power supply sensor Short circuit to earth or 12 V Broken cable Overload With fault recognition The alarm mask is superimp...

Page 36: ...at V10 Tick active cross inactive Angle sensor malfunction It cannot be automatically determined if the machine exceeds the max transport height of 4m Diag Countermeasures Minimize sideways movement u...

Page 37: ...ows yellow on joystick 3 Level 3 Switch down and LED glows green on joystick To assign further function keys repeat steps 3 to 6 Joystick Mower configuration On the joystick there are 8 equivalent fun...

Page 38: ...in the work shop as well After contact with a foreign object Check the condition of knives and the knife holder see chapter Maintenance and Service Retighten all knife screw fittings TD8 95 6a 01 00 1...

Page 39: ...espite careful and slow driving So in order to prevent such damage an anti collision device has been provided for the mower Thefunctionofthehydraulicanti collisiondevice The accumulator pressure will...

Page 40: ...e weight G of the mower unit Thiscanleadtodangeroussituations especially on slopes Danger of tipping occurs when the mowing units are lifted hydraulically when bending with lifted mowing unit Safety i...

Page 41: ...t a sufficiently safe distance during mowing Operation mode The roller conditioner is suitable for lucerne and clover types Two power driven interlocking rollers crush the fodder This damages the plan...

Page 42: ...etting SE 210 mm Set swath width ES The swath boards shape the cut and conditioned fodder to the desired swath width Adjusting the swath board is carriedoutidenticallyleftandrightbyopeningandadjusting...

Page 43: ...y n t h e t i c o i l HLP 46 hydraulic oil Only use clean oil s The drive chains are lubricated via the main lubricating device A lubricating impulse is released every time the mower is raised Functi...

Page 44: ...or to each use Operation without sufficient lubrication causes damage to the drive chains Chaintension afterevery60hoursinoperation Short drive chain 021 09 20 Checkchaintensionwithyourthumboncheckpoi...

Page 45: ...en the drive belts show signs of damage or wear they must be replaced Note Always replace the complete belt set Loosen belt tension In support use the blade quick change spanner to deactivate the belt...

Page 46: ...e roller may be altered to adjust the ejection angle Unscrew the 4 bolts AW left and right Adjust the roller height and fix in position Swath plate in conjunction with collector SA The swath plate is...

Page 47: ...Correct V belt tension Control size X2 Rotor speed rpm Size X2 mm 700 192 900 202 functionofwhichbeltdiscthetineconditionerisequipped with Rotor tines 1 Replacing tine fastening If signs of strong we...

Page 48: ...r 1 Decrease relieving pressure Decreasepressuretoapprox 80barfromthecontrol device For the procedure see Power Control or ISO Bus control 2 Remove the protection parts Unhitch protection 1 Unhitch pr...

Page 49: ...parts list The conditioner is now detached from the mower unit Note First you must unhitch the upper protection cover on the left side 6 Remove conditioner Take the conditioner out of the machine by p...

Page 50: ...50 0800 D ROTOR_3846 NOVACAT V10 Type 3846...

Page 51: ...owever the mowing unit no longer has complete protection covering In this situation mowing may not take place without additional protection elements Beware Protection elements especially intended for...

Page 52: ...tractor s wide tyres Mount guide plates left 1 and right 2 Setting both tension springs A for high dense forage B basic setting C for short forage Flat cone conveyor Optional extra Flat cone conveyor...

Page 53: ...e observe the following for maintenance The instructions in these Operating Instructions apply If no particular instructions are available here then the informationintheinstructionssuppliedbytherespec...

Page 54: ...ution Cleaning and maintenance works shall be performed only with the machine turnedoffandthemowingunitslowered Note Carry out oil level check at operating temperature The oil is too viscous when cold...

Page 55: ...hen cold Too much old oil remains stuck to the gearwheels and prevents the removal of any suspended matter present in the gearbox Oil change Change oil after every 100hrs of operation and then annuall...

Page 56: ...2 63 510 171 Maintaining the gearbox Fill opening 62 Drain opening 63 Oil level check OIL LEVEL 64 161 09 03 SG WG EG WG SG Change oil after the first 50 operating hours Change oil after 100 operating...

Page 57: ...rease until the grease escapes at the seals Lubricate 2x the protective slide bearings with the exception of the protective guards every 50 operating hours Quantity of grease 3 strokes Lubricate 2x th...

Page 58: ...B MAINTENANCE_3846 MAINTENANCE GB Be advised The arrow on the cutter blade shows the cutter disc s direction of turn Before installing clean the bolt fixing surfaces of paint Installing cutter blades...

Page 59: ...sebothcutterbarsuntilthehydrauliccylindershave retracted to a measurement of 1170 mm 3 Loosen the disc screws 11 4 Move the disc 10 along the slot until the edge is located almost at the sensor S1 3 R...

Page 60: ...P ttinger immediately Screw down the pin of the blade with the nut with 120 Nm Check the suspension of mowing blades as to wear and other damage everytimebeforebringingthemachineintooperational use se...

Page 61: ...rrain or in other difficult operating conditions Check immediately after driving over a hard obstacle e g stones pieces of wood ect Carry out a check as described in chapter Changing the Cutter Blades...

Page 62: ...To carry out the desired hydraulic function Screw in the correct valve knob Turn on servo valve on the towing vehicle The hydraulic function will be carried out Afterwards unscrew the relevant valve...

Page 63: ...o speed U min 1 1000 1000 Torque limiter Nm 1100 1100 Weight 1 kg 2300 2720 Permanent sound emmission level db A 93 6 93 6 Technical data All data subject to revision Necessary connections Hydraulic...

Page 64: ...he mowing of grassland and short stemmed fodder Any other uses outside of these are regarded as undefined The manufacturer takes no responsibility for any resulting damage which occurs henceforth The...

Page 65: ...GB Anhang Titelblatt _BA Allgemein GB SUPPLEMENT...

Page 66: ...heap buy can sometimes be very expensive Be sure you purchase the Original with the cloverleaf sym bol Quality and precise fitting Operating safety Reliable operation Longer lasting Economy Guaranteed...

Page 67: ...dhydraulicsystem preloaded springs pressure accumulators etc require sufficient knowledge correct tools and protective clothing and thus must only be performed at authorized workshops 4 Defined use a...

Page 68: ...account the working range and swing mass of the implement 11 General a Beforeattachingimplementtothree pointlinkage move systemleverintoapositionwherebyunintentionalraising or lowering is ruled out b...

Page 69: ...iod of non use clean and lubricate driveshaft For winter working grease the tube guards to avoid them freezing together Matching driveshaft to tractor Todeterminetheactuallengthrequired holdthetwohalv...

Page 70: ...rque peaks and evenly transferred during slipping Prior to initial operation and after long periods out of use check friction clutch for proper function a Measure dimension L at compression spring of...

Page 71: ...1 J once a year 100 ha every 100 hectares BB if necessary FETT GREASE Oil Number of grease nipples Number of grease nipples III IV see supplement Lubrificants l Litre Variation See manufacturer s ins...

Page 72: ...0 SCHMIERPLAN_3846 FETT 50h 5x IV FETT FETT 5x IV FETT FETT h 20 3x IV FETT FETT 1x IV FETT FETT 1x IV FETT FETT 3x IV FETT FETT h 50 1x IV FETT FETT 1x IV FETT FETT 1x IV FETT FETT 1x IV FETT FETT 16...

Page 73: ...east once a year Take out oil drain plug let run out and duly dispose waste oil Before garaging winter season an oil change and greasing of all lubricating points has to be done Unprotected blanc meta...

Page 74: ...E L B 85W 90 GETRIEBE L C 85W 90 LORENA 46 LITORA 27 RHENOX 34 GETRIEBE L B 85W 90 GETRIEBE L C 85W 140 ELF OLNA 32 46 68 HYDRELF 46 68 PERFORMANCE 2 B SAE 30 8000 TOURS 20W 30 TRACTORELF ST 15W 30 TR...

Page 75: ...46 68 SUPER TRAC FE 10W 30 ULTRAMAX HVLP 32 ULTRAPLANT 40 SUPER HPO 30 STOU 15W 30 SUPER TRAC FE 10W 30 ALL FLEET PLUS 15W 40 HP GEAR OIL 90 oder 85W 140 TRANS GEAR OIL 80W 90 MULTILUBE EP 2 VAL PLEX...

Page 76: ...t valve Filling hydraulic relief right Y5 Seat valve Mowing unit left Y6 Seat valve Filling hydraulic relief left Y7 Seat valve Mowing unit centre Y8 Seat valve Mower in neutral centre Y9 Seat valve S...

Page 77: ...r 1 14 rt 1 15 blbr 1 17 brge 0 5 18 brgn 0 5 20 blgn 1 21 blgr 1 22 blrt 1 25 gews 0 5 26 gert 0 5 32 brrs 0 5 40 ges w 0 5 3 4 b lw s 1 3 5 o rb l 1 10 0 3 gr sw 0 5 7 w s 1 5 s w b r 1 11 swvio 1 1...

Page 78: ...lrt 1 0 rt 1 0 sw 1 0 blsw 1 0 1 2 1 2 UB Sign GND Masse Masse Y13 Y15 S4 Y15 Schaltleit 1 2 3 1 2 3 4 5 6 7 8 9 10 brrs 0 5 grvio 0 5 gert 0 5 Schaltleit 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...

Page 79: ...iehe Blatt 2 1 14 15 28 29 42 1 14 15 28 29 42 Ansicht auf 42 pol Steckverbinder ST1 von au en sw 6mm rt 6mm sw 2 5mm ge gn wsgn TBC DIS CAN1_H CAN1_L Power Power Masse ECU GND rt 2 5mm ECU PWR rt TBC...

Page 80: ...hlusskabel Signalsteckdose Kippschalter G Getriebesignal vom Schlepper R Radarsensorsignal vom Schlepper wenn verf gbar Signal socket connection cable Toggle switch G Transmission signal from tractor...

Page 81: ...IONS GB Repairs on the cutter bar Adjust markings in a line K1 K2 Onlyscrewthenut M onwhenthereissufficientthread length in order to prevent any damage Secure nut M against loosening with Loctite 242...

Page 82: ...t mounted implement front ballast distance from centre of gravity for combinedfrontmountedimplement front ballast to front axle centre Tractor wheelbase distance from rear axle centre to centre of low...

Page 83: ...he rear Record the calculated real and the permissible total weight given in the instruction handbook for the tractor into the table 5 CALCULATION OF THE REAL REAR AXLE LOAD TH tat Record the calculat...

Page 84: ...ce to the other following EU directives and or relevant provisions Source of applied harmonised norms EN ISO 12100 EN ISO 4254 1 EN ISO 4254 12 Source of applied miscellaneous technical norms and or s...

Page 85: ...eights are given as anindicationonly Responsibilityforerrorsoromissions not accepted Reproductionortranslationofthispublication inwhole orpart isnotpermittedwithoutthewrittenconsentofthe P TTINGER Lan...

Page 86: ...er at P TTINGER Landtechnik GmbH A 4710 Grieskirchen Telefon 43 7248 600 0 Telefax 43 7248 600 2513 e Mail info poettinger at Internet http www poettinger at P TTINGER Deutschland GmbH Verkaufs und Se...

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NOVACAT V10 ED, Translation Of The Original Operating Manual

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Summary of Contents for V10 ED

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