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Nidek Medical ICE mini, Operator'S Manual

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Table of Contents

VII

1. BEFORE USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  1

1.1 Outline of the Blocker

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.2 Configuration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.3 Displays

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

1.3.1

Blocker/LE and Mini LAB systems  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

1.3.2

Blocker LAB system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

1.3.3

VCA (Preset) and VCA (Auto) systems  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

1.4 Labels

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

1.5 Checking Contents

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

1.6 Before First Use

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

2. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . .  19

2.1 Start-up

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

2.2 Operating Procedures

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2.2.1

Blocker/LE and Mini LAB systems  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

2.2.2

Blocker LAB system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

2.2.3

VCA (Preset) and VCA (Auto) systems  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

2.2.4

Saving Data  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

2.2.5

Blocking with frame change holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

2.2.6

Blocking with sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

2.3 Setting Processing Conditions and Entering Lens Layout Data

 . . . . . . . . . . .32

2.3.1

Setting processing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

2.3.2

Entering lens layout data for lenses other than Multi  . . . . . . . . . . . . . . . . . . . . . . .37

2.3.3

Entering lens layout data for bifocal lenses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44

2.4 Shape Change Function

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

2.5 Grooving Settings

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

2.6 Daily Checks

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54

2.7 Initial Layout Screen Save Function

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

3. MAINTENANCE  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  57

3.1 Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

3.2 Replacing Fuses

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

3.3 Setting Time and Date

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

3.4 Adjusting Cup Holder

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

3.5 Cleaning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

3.6 List of Replacement Parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

Summary of Contents for ICE mini

Page 1: ...INTELLIGENT BLOCKER Model ICE mini OPERATOR S MANUAL...

Page 2: ...nkyo Ku Tokyo 113 0033 Japan Telephone 81 3 5844 2641 Facsimile 81 3 5844 2642 NIDEK INCORPORATED 47651 Westinghouse Drive Fremont California 94539 U S A United States Agent Telephone 510 226 5700 Fac...

Page 3: ...ument Keep this manual handy for verification If you encounter any problems or have questions about the software please contact NIDEK or your authorized distributor In this manual a signal word is use...

Page 4: ...ion requirements If the line voltage is too high or too low the instrument may not perform properly Mal function or fire may occur Connect the power plug to a ground outlet Or connect a grounding wire...

Page 5: ...k or fire In the event of malfunction disconnect the power cord from the wall outlet Never touch the inside of the instrument and contact NIDEK or your authorized distributor Never press the LCD touch...

Page 6: ...Maintain the surrounding temperature and humidity at the following ranges during transport and storage of the instrument Environmental conditions Temperature 20 to 60 C Humidity 10 to 95 Non condensi...

Page 7: ...enance work area CAUTION Follow the local ordinances and recycling regulations regarding disposal or recycling of the components It is recommended to commission the disposal to a designated industrial...

Page 8: ...VI...

Page 9: ...t and VCA Auto systems 28 2 2 4 Saving Data 29 2 2 5 Blocking with frame change holder 30 2 2 6 Blocking with sheet 31 2 3 Setting Processing Conditions and Entering Lens Layout Data 32 2 3 1 Setting...

Page 10: ...nnection 67 4 2 1 Connection samples 67 4 2 2 Setting the ICE mini 73 4 2 3 Setting connected instruments 74 5 SPECIFICATIONS AND ACCESSORIES 77 5 1 Specifications 77 5 2 Standard Configuration 79 5 2...

Page 11: ...ale makes blocking easily The ICE mini performs lens blocking by manual operation of the arm This blocker has the following features Saves 30 JOB data items and 200 PTN data items in memory Blocker LE...

Page 12: ...lens is held Use the provided frame change holder when the lens is blocked for changing frames See 2 2 5 Blocking with frame change holder Page 30 for the details Use the provided sheet to block the...

Page 13: ...n Cup holder The lens cup is attached here Insert the lens cup aligning the top mark with the circle on the cup holder Touch pen holder Insert the touch pen into the holder when the pen is not used US...

Page 14: ...wer to the ICE mini Fuse holder Contains two fuses T 1 A 250 V Inlet This is for the power cord This is integrated with the fuse holder 0 4 1 4 4 64 4 Power switch Fuse holder Inlet LAN port TRACER co...

Page 15: ...onnector Used to connect the second lens edger BARCODE connector Used to connect an optional barcode scanner TRACER connector Used to connect the tracer when the Mini LAB system is used 1 Ethernet Sta...

Page 16: ...d left frame centers The frame centers are calculated by the boxing system Range 30 00 to 99 50 mm in increments of 0 01 mm The width between the nasal ends of the left and right frames DBL can be ent...

Page 17: ...vertical lines of the alignment scale when the lens type is other than Multi The WD represents the distance between the longest vertical lines in the middle on the left and right Enter the WD dependin...

Page 18: ...ication Specifies the lens data for the left eye or right eye The lower indicates the circumference and minimum lens diameter Cup mark Indicates the outer shape of the lens cup to be blocked Set the c...

Page 19: ...hing The selectable options depend on the connected lens edger Set them with the Polish S B Setting parameter When the Polish S B Setting parameter is set to LE The options are with polishing Polish i...

Page 20: ...in Other than Multi WD Indicates the width of a segment Unit mm Enter the WD depending on the segment size for easy alignment Range 15 0 to 45 0 mm in increments of 0 1 mm Segment mark Indicates the s...

Page 21: ...loading data to the memory are not displayed Descriptions for items not listed below are the same as for those in the Blocker LE and Mini LAB systems JOB A JOB code JOB for loading data from the serve...

Page 22: ...e the indications and buttons for saving or loading data to the memory are not displayed Descriptions for items not listed below are the same as for those in the Blocker LE and Mini LAB systems JOB A...

Page 23: ...ower switch If the symbol side of the switch is flipped down the power is not supplied to the blocker The state of the power switch If the symbol side of the switch is flipped down the power is suppli...

Page 24: ...14 BEFORE USE Labels Side and rear views...

Page 25: ...ts Unpack the contents from the shipping carton and check them The following are included in the standard configuration Side view Main body Touch pen Communication cable Power cord Frame change holder...

Page 26: ...witch ON The initial screen is displayed on the LCD touch screen and the ICE mini is initialized CAUTION Never place the main body over the table top where a carpet is laid The instrument is provided...

Page 27: ...e to do before use 07 07 4 5CXG 2 2 5K G 2CUUKXG 9 5QHV 2NCUVKE 5 2QNKUJ WKFG 4 6 6 WNVK QCF 6TCEGT Set the parameters to suit your needs or preferences See 4 1 Parameter Settings Page 63 for the para...

Page 28: ...18 BEFORE USE Before First Use...

Page 29: ...necting method 4 Turn on the power switch 1 The blocker starts to initialize and ICE mini is displayed on the LCD touch screen Wait for a while until the screen changes with out touching the ICE mini...

Page 30: ...pad overlays any display Set the Input Interface JOB PTN code param eter whether or not the numeric keypad is dis played to enter a JOB or PTN number See 4 1 Parameter Settings Page 63 for changing th...

Page 31: ...er the JOB and press the Ent button 2 Trace the frames with the LT 900 3 Press the Tracer button to load the shape data after confirm that tracing is com pleted zLoading stored PTN data JOB data in th...

Page 32: ...he lens cup as far as it will go aligning the top mark with the circle on the holder When the displayed cup mark is oblate ellipse be sure to use the lens cup for half eye lens To use the lens cup for...

Page 33: ...he lens with the lens clamp 1 Rotate the lens clamp while lifting it over the lens 2 Slightly raise the lens clamp and lower it slowly while holding it by hand 8 Position the lens Align the middle mar...

Page 34: ...ock the lens 07 07 6 56 4 5CXG 2 2 5K G 2CUUKXG 9 5QHV 2NCUVKE 5 2QNKUJ WKFG 4 6 6 WNVK QCF 6TCEGT 07 07 4 5CXG 2 2 6 5K G 2CUUKXG 9 5QHV WNVK 2NCUVKE 5 2QNKUJ WKFG 4 6 6 QCF 6TCEGT When the lens type...

Page 35: ...d rotate it to the stand by position while lifting it 6 Take the blocked lens off 10 Save the JOB data as necessary Enter a JOB or PTN and press the Save button 11 Store the blocked lens in a tray etc...

Page 36: ...JOB and press the Ent button Entering the JOB automatically transfers the data from the server PC The data is dis played on the screen 2 Enter the lens layout data if needed See 2 3 2 Entering lens l...

Page 37: ...data is transferred to the server PC 5 Store the blocked lens in a tray etc with the JOB on it Clearly mark the left or right eye lens on the tray etc when storing the lens 6 To block the other lense...

Page 38: ...c keypad or keyboard Enter the JOB and press the Ent button Entering the JOB automatically transfers the data from the server PC The data is dis played on the screen 2 Block the lens Block the lens in...

Page 39: ...as PTN registered shape with the PTN including alphanumeric characters set the Input Interface JOB PTN Code to KEYPAD Numbering Contents of the data to be saved JOB Alphanumeric characters not includi...

Page 40: ...nge holder is as shown to the right 2 Place the lens on the frame change holder and block it Block the lens while holding it by hand without the lens clamp CAUTION Confirm that the lens is held secure...

Page 41: ...on the sheet enhance the lens shape and segment It makes the lens to be seen more clearly 1 Place the sheet on the lens table with the seg ment pattern side facing toward you and irreg ular surface p...

Page 42: ...e lens material button displays the pop up menu Select the button of a desired material CR39 Generic plastic lens HiIndex Plastic lens with high refractive index Polyca Polycarbonate lens Acrylic Acry...

Page 43: ...rame type is Metal or Plastic the Guide but ton appears in the lower left corner of the screen This button activates guided beveling mode Each press of the Guide button switches the mode on and off Gu...

Page 44: ...tton displays the pop up menu Select the button of a desired polishing type None Polish Pol EDG Pol SB When safety beveling is off Each press of the Polish button switches polishing ON and OFF Polishi...

Page 45: ...B in gray When the Polish S B Setting parameter is se to SE ME Pressing the S F B button displays the pop up menu Select the button of a desired safety bevel type None Small Medium Large Special See...

Page 46: ...ed Soft processing mode is off The Soft button is not pressed For soft processing in the ICE mini the software version of the lens edger must be compatible Setting this mode applies the soft processin...

Page 47: ...Enter necessary lens layout data If any prerequisite item is not entered the corresponding numeric button s is displayed in yellow See the following explanations for the details of lens layout data It...

Page 48: ...ange of the PD value is 30 00 to 99 50 mm in increments of 0 01 mm The monocular PD 1 2PD can also be entered instead of the PD It is possible to enter the distance from the bridge center to each eye...

Page 49: ...the lowest point of the lens shape PD or BT Pressing the button displays the pop up menu Press the PD or BT button to change the entry method Enter the optical center height from the frame center The...

Page 50: ...to the right Size 5 mm 5 Active Passive Layout mode Selects whether to block the lens with a lens cup at optical center or at the frame center Press the Active or Passive button to display the pop up...

Page 51: ...k size with the corresponding parameter s depending to the lens edger See 4 1 Parameter Settings Page 63 for the setting method When the Cup Mode parameter is set to Pliable or Mini the displayed cup...

Page 52: ...sed Minimum vertical length for lens to be processed LE 9000 Flat edging 28 mm 21 mm 19 mm LE 9000 Beveling 30 mm 22 mm 20 mm SE 9090 29 mm 26 mm 23 mm Processing type Minimum horizontal length for le...

Page 53: ...ing procedure Alignment scale A in the figure Select the spacing between horizontal lines 0 mm 1 0 mm 2 0 mm or 3 0 mm When the setting is other than 0 mm the num ber of horizontal lines displayed is...

Page 54: ...passive as the layout mode 1 Set the lens type to Multi 2 Enter the FPD or DBL 3 Enter the prescribed near PD PD for the segment at the PD or 1 2 PD field 4 Select a method to enter the optical center...

Page 55: ...he Ent button PD Enter the distance from the center point on the top line of the segment straight down to the point on the lens shape BT Enter the height from the point level with the center of the se...

Page 56: ...method to determine the area that is not to be changed and other area that can be changed 1 Display the original shape data on the layout screen 2 Press the MENU button The pop up menu is displayed 3...

Page 57: ...played in blue and the pre change shape is displayed in black The numeric values for any area set not to be changed by the fixed area function are displayed in gray Even in areas whose numeric values...

Page 58: ...are displayed The numeric value that is being changed is dis played in red 3 Enter the desired value 4 Check the post change shape on the screen buttons Pressing this button increases or decreases th...

Page 59: ...he screen returns to the layout screen Hole positions after shape change When lens shapes are changed the set hole positions are changed under the following con ditions The cross in solid lines repres...

Page 60: ...r decreases with the buttons Undo Undoes the last change undo function Up to three changes can be restored Redo Restores the change by undo redo function Undo operation can be canceled Clear Cancels a...

Page 61: ...nges to the Groove one 3 Press the Groove button to display the groov ing setting screen Enter the curve groove position depth and width The setting is possible only when the ICE mini is connected to...

Page 62: ...urve profiling the front surface of a lens Rear Rear base curve curve profiling the rear surface of a lens Ratio Select the groove position on the edge by the ratio Pressing the numeric button display...

Page 63: ...the Width numeric button can be specified by setting the Groove Width parameter When the Curve setting is other than Auto or when the groove position has been changed confirm that the groove specific...

Page 64: ...rmations or dirt which might interfere with proper operation Especially confirm that there are no foreign substances or dirt on the lens table 2 Does the layout screen appear when the blocker is start...

Page 65: ...c Trivex Glass Lens type Multi other than Multi Frame type Metal Plastic Two point Nylor Polishing Safety beveling Procedures 1 Change the settings Enter the desired value in each item on the layout s...

Page 66: ...l screen message which ask the operator whether or not to save the settings on the screen as default appears 3 Press the YES button to save the settings 07 07 5JCRG FKV 5JCRG FKV GO 5ETGGP GO 5ETGGP 4...

Page 67: ...d distributor Symptom Actions The blocker does not work at all Make sure that the power cord is properly connected Make sure that the voltage applied to the outlet is within the range specified Check...

Page 68: ...fuse holder under the inlet Pull out the fuse holder while pushing the lever 5 Take out the fuses and put in new ones Fuse rating T 1 A 250 V AC 100 120 V 230 V 6 Put the fuse holder back into its ori...

Page 69: ...th day time and change buttons are displayed on the time set ting screen 3 Press each change button to display the numeric keypad and enter the desired value 4 After all changes press the SET button P...

Page 70: ...becomes dirty clean it with a soft cloth For stubborn stains soak the cloth in a neutral detergent wring well and wipe Finally dry with a soft dry cloth Clean the lens table periodically so that there...

Page 71: ...61 MAINTENANCE List of Replacement Parts 3 3 6 List of Replacement Parts After replacing consumables restock them Part name Part number Note Fuse 80402 02155 T 1 A 250 V 5 20 mm...

Page 72: ...62 MAINTENANCE List of Replacement Parts...

Page 73: ...he description of each parameter see the explanation fol lowing the parameter setting procedure zFor the parameters whose settings must be selected from the provided options the pop up menu appears 1...

Page 74: ...5 UVGO 45 CWFTCVG WR QFG WNNG G KPKOWO 5K G TKPF KPKOWO 5K G TKPF KPKOWO 5K G 8 TQQXG GRVJ TQQXG 9KFVJ CPIWCIG OKPK 8 PV 2CTCOGVGT 6 6 0 C QWV 2TGUGV NKIOGPV 5ECNG 2KVEJ NKIOGPV CTM 8 5K G 2QNKUJ 5 5...

Page 75: ...lens edger Set any value from 25 0 to 35 0mm in increments of 0 1 mm according to the lens edger 5 Grind Minimum Size H 15 0 to 30 0 mm Factory setting 22 0 mm Sets the minimum horizontal length of th...

Page 76: ...ME Factory setting LE Sets that the lens edge is polished and or safety beveled with the lens edger Selects LE or SE ME according to the lens edger to be used The selectable options for polishing and...

Page 77: ...mini CAUTION Confirm that all instruments are turned off before connecting them to the ICE mini In the Blocker LE system the LE 9000SX LX cannot be connected to an optional barcode scanner When two LE...

Page 78: ...e LAN port The optional barcode scanner is also available NT In the Mini LAB system the ICE mini can set the grooving specifications when the ME 1000 or SE 9090 Express AHM 1000 system is connected as...

Page 79: ...ection to the ICE mini RS 232C cable EDGER 2 connector BARCODE connector LE 9000EX Connects to the RS 232C connector EDGER 1 connector Hub LAN LAN cable LT 900 LE 9000EX LAN RS232C Converter Barcode s...

Page 80: ...is the system connecting the ICE mini and server PC via a LAN port The communication protocol is NIDEK LAN LE 9000EX ICE mini LAN cable LAN LAN cable RS 232C cable LAN RS232C Converter FA 11 Hub LE 90...

Page 81: ...71 CONNECTION AND SETTINGS Connection 4 Method of connection to the ICE mini BARCODE connector Hub LAN cable LAN Ethernet Barcode scanner option LAN port...

Page 82: ...ni is connected to the server PC with the RS 232 cable via the Edger 1 port The communication protocol of each system is VCA Method of connection to the ICE mini ICE mini Server PC RS 232C cable BARCO...

Page 83: ...hen Data Server is used set to Both 8 When the NIDEK produced PC server software is used set the Host Port No to 55555 When the other server software is used set the Host Port No to the port No of the...

Page 84: ...Communication EXEC NONE EXEC 3 NONE EXEC 3 Parameter Blocker LE Mini LAB Blocker LAB 1 Ext interface It is impossible to connect the LE 7070SX LAN LAN 1 Layout memory Exec Exec 2 SERVER No ICE mini ID...

Page 85: ...accordance with the network to which the SE 9090 Express is connected Parameter Blocker LE Mini LAB when the RS232C port is used Blocker LAB 1 Ext interface LAN LAN 1 Communication port protocol RS23...

Page 86: ...Select the same baud rate as the LT 900 Parameter Blocker LE Mini LAB when the ETHERNET port is used Blocker LAB 1 Communication Interface It is impossible to connect the ME 1000 LAN LAN 1 RS 232C Bau...

Page 87: ...m Optical center height 0 to 15 0 mm Size adjustment 0 to 9 95 mm Lens layout item FPD or DBL PD or 1 2 PD Optical center height Frame optical center BT PD Size Lens material Plastic lens plastic lens...

Page 88: ...function Shape change function Dimensions 230 W x 367 D x 392 H mm Excluding options and protrusions Weight 6 kg excluding options Power source AC 100 to 120 V 230 V 10 50 60 Hz Power consumption 50...

Page 89: ...tion 5 5 2 Standard Configuration 5 2 1 Standard accessories 5 2 2 Optional accessories Touch pen 1 unit Communication cable 1 unit Power cord 1 unit Frame change holder 1 unit Sheet 1 unit Spare fuse...

Page 90: ...80 SPECIFICATIONS AND ACCESSORIES Standard Configuration...

Page 91: ...ded beveling 7 I Inlet 4 J JOB PTN 6 11 12 L LAN port 5 Layout mode 7 40 Layout screen 6 LCD screen 3 Lens clamp 2 Lens material 9 32 Lens table 2 Lens type 9 33 Load 8 M Magnification 9 MENU 8 Mini L...

Page 92: ...82 INDEX X X inside value 7 Y Y inside value 7...

Page 93: ......

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