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NeoDen10

High Speed Pick and Place Machine

User Manual

Summary of Contents for NeoDen10

Page 1: ...1 NeoDen10 High Speed Pick and Place Machine User Manual ...

Page 2: ...2 Model NeoDen10 High Speed Pick and Place Machine Version V1 0 ...

Page 3: ...making a programming file 13 3 File List Introduction 14 4 PCB Information Editing 15 4 1 PCB Forward Setting 15 4 2 PCB Eject setting 17 5 Panelized PCB Edit 17 5 1 Panelized PCB origin SMD1 coordinate 17 5 1 1 Single board 18 5 1 2 Panelized board 19 5 1 3Mirror board 20 5 2 Introduction of Lock interface 21 6 Coordinate information 22 6 1 PCB Mark setting 22 6 2 Mark Point information 23 6 3 Co...

Page 4: ...Component Positions Setup 47 10 3 Basic Configuration 50 11 Manual Test 51 12 First trial and test 52 12 1 Program first dry run 52 12 2 First production test 53 12 3 Component Inspection 53 12 4 Continuous SMT production 54 13 Structure and maintenance instruction 55 13 1 Feeder Brief Introduction 55 13 2 Installing tape and reel components 56 13 3 Incorrect installation Samples 57 14 Maintenance...

Page 5: ...ive film In order to prevent rust caused by environmental impact during transportation we pasted a protective film in the following parts of the machine as protection as shown in the figure below This protective film needs to be manually removed before the machine is powered on If there is any omission it may cause hidden trouble in operation and damage Notice to users Dear users before the equipm...

Page 6: ...6 Figure A Anti rust protective film Figure B rail left and right drive ball screw Figure C Y axis left and right movement linear guide Figure D rail left and right movement linear guide Figure B ...

Page 7: ...C camera back IC camera left mark camera right mark camera left mark camera light source right mark camera light source Warning of accuracy failure risk refer to figure 4 the following parts are forbidden to touch or strike Back to zero point For the risk of accuracy failure refer to figure 4 when moving XY axis manually pull or push should be performed at the moving force point ...

Page 8: ...nnect to the input power supply that meets the requirements of the machine the electrical interface of the machine to the ground must be effectively grounded Any time you enter the case or repair the placement head you need to shut down the machine and cut off the power supply Warning of machine lifespan reduction risk be sure to follow the requirements below When installing the machine the machin...

Page 9: ...rning Light Triple Color 7 USB port 2 Safety cover 8 Pause button 3 Front Feeder Slots 1 33 Reference value 9 Mouse keyboard bracket 4 Electric Feeder Port 10 Power Switch 5 Display 11 Air source input 6 Emergency Button 12 Heavy load pedestal 8 3 9 12 1 2 4 5 6 7 10 11 ...

Page 10: ...10 2 3 Machine dimension figure 2 machine dimension 2 4 Working area structure figure 3 Main placement head camera ...

Page 11: ...11 ...

Page 12: ...tch clockwise 3 1 1 When the self test is carried out the head indicator light of the mounting head and the light source of the IC camera will be on and flash briefly to indicate that the self test is normal 2 XY initialization origin reset is normal the software enters the file list interface and no error report pops up 4 After power on directly enter the file list page 5 See page 10 for the intr...

Page 13: ...art of making a programming file Note A The basic procedure of making a programming file by manual programming or import coordinate file is similar but there are two different parts component list and fiducial setting B Please find the detailed operation steps of the differences on relative page ...

Page 14: ...files that have been edited offline they can be directly imported from U disk for mounting After connecting U disk click Import from U disk select the corresponding files in the new window and click OK When the imported files are showed in the file list the operation is finished 6 Delete select the corresponding file click delete a prompt window will pop up and click Yes 7 Copy select the correspo...

Page 15: ...CB has a small gap of about 1mm in the track so that the PCB can pass smoothly Secondly set PCB Forward Position note Mag Fixture mode does not need to set Forward Position click Align select the Forward Position according to the image recognized by Mark camera select the Alignment Method nozzle 1 click save and back Forward Position is recorded ans saved 4 1 PCB Forward Setting There are three wa...

Page 16: ...transport PCB to the position of cylinder thimble The blocking pin will block the PCB The cylinder thimble will raise the PCB The blocking pin will return The board feeding is completed The operation method of long tracks placement is as following 1 In the long track mode placement of three sections three separate files need to be edited 2 the naming requirements are as follows add an underscore a...

Page 17: ...mode the thimble will go down in track section 2 track section 2 and 3 begin to work and PCB will feed to back above the sensor position If there s SMT conveyor connected and release signal to pnp machine PCB will be automatically transit into SMT conveyor 5 Panelized PCB Edit 5 1 Panelized PCB origin SMD1 coordinate Function This is mainly to determine the first component on single or panelized P...

Page 18: ... create panelized list button the data which on the panelized list will change Can see the SMD1 information on the list and do double check via align button Notice when you program under Manual mode as we cannot assume the related PCB to be absolute 90 or 0 we need to setting the PCB angle angle deviation of PCB board compares to rails To minimize the deviation please select two points in parallel...

Page 19: ...st to the feeding position then find the first component which on the chip list of this panel align the center of this component After saving the data it will return to the PCB information automatically The data of left top on the alignment interface find the left top panel that is nearest to the left side but farthest to the feeding position then find the component same as the component that alig...

Page 20: ...he row and column 3 Please refer to the data collecting method of each position information as following After select the corresponding mirror board panelized method column or row and data of column row may occur the situation of the align interface turn gray and can t be edited then no need do position align Based on actual mirror board data right side is showing corresponding images and can find...

Page 21: ...ingly in the blank You can also double confirm each position by clicking Align Note The angel difference between original and mirror board is 180 degree original board is 0 degree mirror is 180 degree Skip For the block component corresponding to the number entered in the panel number edit box if no placement operation will be performed then select Yes in the drop down list Placement For the block...

Page 22: ... Mid point This operation is used to select the center position of some components For example select left mark camera as alignment mode First select the center of the first pin of the lower left foot of the chip click point 1 then select the pin center of the upper right foot opposite to left 1 click point 2 and then click the middle point The machine will automatically calculate the center posit...

Page 23: ...reference point manually to replace and confirm reference position Note Generally use SMD1 coordinate in chip list and the one that is relatively easy to find far away from SMD1 as fiducial points In this way the relative placement effect will be better during placement the reference point is determined manually 4 Auto alignment The machine will scan and align fiducial points automatically 6 2 Mar...

Page 24: ...other points effectively Mode Dividing into white point and black point select black point mode if have hole and bright point select white point mode if have bright point Camera Support select left camera and right camera user can select the camera for calibration according to the actual situation also can select default setting camera If user select camera that can t reach the position the machin...

Page 25: ...0805 etc XY coordinate refers to the position of where the component is mounted align the center position of component it will display synchronously Skip setting includes true or false false means keep mounting true means skip mounting this component After finish all parameters editing the setting of first component information finish 4 Click New to add one row on the component list The informatio...

Page 26: ... New the component list will copy one row from the adjacent row then modify the component information Delete component Select the wrong component row click delete to remove the component 4 Movement of component When editing sometimes we need to do a slightly adjustment for the edited file we have three ways of movement Move up to move the selected component upward Move down to move the selected co...

Page 27: ...page Click the left mouse button to align the center of the placed component Click the right mouse button to align the center of pad Then correct next one until finish all component and save The machine will remember the position after correction It will fix it automatically at the second placement 8 Component division divide one kind of component multiply input footprint comment qty etc according...

Page 28: ...lumns in the dialogue and align the three components right top left top left bottom The component degree will be based on actual situation Click create the machine will generate all the coordinate automatically 2 The way to generate circle panel When the quantity of component is even Click batch create below dialogue will pop up Please fill in specification and footprint of component Choose circle...

Page 29: ... are in isosceles triangle and then align the coordinates of those three points in turn Click create to generate 9 components coordinate in circle panel All components setting on this files list like nozzle selecting stack setting the location of pick components adjustment setting and others components setting need to be finished here Click save it will generate related component list as below ...

Page 30: ...mation you can directly click Next 2 The second interface is 2 5 New footprint edit Left part is the footprint library includes component L W T nozzle type feeder type etc Middle part is footprint alias library for the same footprint different engineers have their own naming conventions so we call it footprint alias library Right part is new footprint list if there s new footprint which not in the...

Page 31: ...ist click Add to footprint library then manually fulfill its related information will be ok 3 If there s similar footprint in left side please select one new footprint from the right side New footprint list and then select a similar footprint in the left side Footprint library then click Add to footprint library you ll find a new similar demo footprint showed just modify its information will be ok...

Page 32: ...rectly double click the nozzle type and fill into the one you need If any nozzle head is not available to use please directly set the related nozzle type as blank then click Next 4 5 The fourth is placement list placement sequence edit it is showed the optimized placement sequence please directly click Next 1 select a footprint from New footprint list 2 select a similar footprint from footprint li...

Page 33: ...components were assigned to which stack position and what kinds of nozzle be used etc please directly click OK to finish the automatic programming 7 After that you ll find the information placement sequence nozzle assignment in component list changed ...

Page 34: ...rs are the tray stack 7 1 Function of feeder setting interface 1 Assign all sequentially After complete component information setting click Assign all sequentially the setting information will be assigned to each feeder automatically 2 Assign feeder and nozzle After complete stack information and nozzle setting click Assign feeder and nozzle all information will update to the component list automa...

Page 35: ... component s information is saved in the footprint library including name length width height edge pitch etc Please note the detailed information for the IC is necessary Press Add button to add a new footprint into the library For footprints not required please directly select them and press Delete button to move them Save the setting before exit 7 2 Feeder Setting Select one feeder tick Apply the...

Page 36: ...d all components in this feeder will be skipped Feeder exchange this function can be used if any reel tape was installed at wrong or inappropriate position Select the feeder IC tray feeder you need to exchange then the related feeder info will be synchronized to the swapped feeder IC tray feeder Pick XY Align the first component position in the feeder as fig 4 2 2 which is Mark camera align the co...

Page 37: ... delay to make sure nozzle can still suck the component stably during the movement to place on the board Move speed It is used to control the head movement speed generally just keep default will be ok It is need be changed slower while doing some pick test Down speed It is used to control the nozzle head Z axis downward speed Special notice for lead pitch distance 0 5mm please set this to a lower ...

Page 38: ...zle is available to pick up component from this selected feeder Details for each button Nozzle Select the nozzle you want to test Step Pick Test click Step button after nozzles are selected the nozzle moves to the feeder feeder cover opens the nozzle moves downwards to pick up component photograph throw component This could help the user to check if the pick position or the pick height is correct ...

Page 39: ...ata Size Information After entering the length and width the component will be identified by laser camera For those tall components please enter the thickness Size Recognize function is optional once it s ticked if the components aren t within size offset tolerance machine will throw the component and retry After finishing above settings click Component Assign to Feeder then these changes will be ...

Page 40: ...the max is 100 2 Throw and Rate will make a statistics for threw components and you can also check each feeder s component pick failure rate then get which kind of component is easily pick failure find solution to solve it 3 Log will show some information like rate of throw component current average speed and how many pieces components have been assembled under the current file 4 Choose different ...

Page 41: ...41 Place selected components select the component which want to be placed in the placement list check Mount then select the component which want to start click Start ...

Page 42: ...ce selected feeder Tick feeder click Start 5 View After finish assembly work users can select the corresponding components in the chip list click View photo 1 display the mounting situation of this component ...

Page 43: ... File Edit edit file without exiting the mounting interface after finish modification click Save and back to mounting interface Config press this button a detailed configuration will pop out as below Config interface introduction Tracks configuration PCB Raise and Width Set are totally same as PCB Information interface Debug Set details can be showed once you select the related item 1 Support step...

Page 44: ...ommended only for small components 4 Position optimization after placement If this function be selected in the first time the position will be auto optimized in future placement 10 System Setup If any revision is required we suggest you contact our engineer to get detailed instruction first P S All parameters were set up before shipping usually no adjustment is required This section will provide a...

Page 45: ...window will pop out enter the original password Then follow steps to enter the new password A successful window will pop out when it s finished Version the current software version will be displayed below When any software upgrade is required please copy the upgrade file into the subdirectory of U disk click software upgrade to load it Then follow instructions to upgrade it English this machine su...

Page 46: ...The left column refers to feeder No Pick X and Pick Y refer to the coordinates of pick offset After click to align this interface will be displayed Align the center of component edge of tablet then save it ...

Page 47: ...paper find the location of the label on the track surface for align way choose nozzle 1 and then click close and back Go to the System Setup interface after administrator login click to align on Fiducial Camera Relative Position A prompt window will pop up If continue to leave trace at current position After clicking Yes to enter this interface see Figure then click Nozzle 1 Trail the nozzle will ...

Page 48: ...nd take photos Once the photo is displayed to align the central position of nozzle with white crosshair and save the data P S Once setup the Nozzle 1 front IC Central Position nozzle 2 8 central position will be changed based on nozzle 1 Apply the same operation for remaining nozzle 2 to nozzle 8 Nozzle 1 back IC camera Central Position click to align nozzle 1 will move to back IC camera and take ...

Page 49: ...s function can automatically measure the angle of front and back IC camera to improve the placement accuracy Click this button nozzle 1 take mark point and action click return the data of automatic measurement will be synchronized to the initial angle of front and rear IC camera in the right base configuration Automatic calibration interface 8 XY Linear Encoder Initialize 9 Mounting Head Linear En...

Page 50: ... be operated with caution there is a risk that the equipment cannot be used it is recommended that changes be made under the guidance of the manufacturer s engineers Warning This function is necessary for zero calibration of the nozzle height very important after new installation or re measurement of the upper and lower motors or upper and lower conveyor synchronous belts otherwise an accident wil...

Page 51: ... value is 1 the machine is in single step mode to prevent any body damage when the cover is opened during picking and placement When the parameter value is 0 the placement speed will drop to 20 when the cover is opened during picking and placement 11 Manual Test Before run programming file perform a manual test to debug whether the machine can work properly Warning both data are set up before ship...

Page 52: ... Calib Step 2 Lock nozzle position above the rail after selecting the position for the alignment method you select the nozzle 1 and save the position select nozzle 1 and click on the keyboard to rise and fall button to ensure that the nozzle just pressed to the surface of rail after the adjustment is complete click save Calibrate other nozzles height in same way 10 Head Home back click to move the...

Page 53: ...is any issue of specification direction and polarity please follow process file to amend If the components are off please adjust the file by following two methods If the placement effects of all components are off in the same direction it would be the fiducial issues Please resolve this issue by adjusting the coordinate of fiducials according to its value of deviation If the fiducials are normal y...

Page 54: ...leakage 6 The size issue of nozzle is inappropriate which would cause air leakage or insufficient suction 7 Insufficient air pressure or blockage of the air circuit check whether the air circuit is leaking 3 Frequently throwing components Some suggestions are listed below 1 Incorrect image processing images should be retaken 2 The pins are distorted 3 The size or shape isn t aligned with that in F...

Page 55: ...on pay attention to the model specification polarity and direction of components Clear the reject box timely to avoid wasted materials stacked too high to damage the mount head 13 Structure and maintenance instruction 13 1 Feeder Brief Introduction ...

Page 56: ... hand meanwhile press the lamellule at right side of the feeder with your right hand loosen the material sending handle ensure the proper wrapped see figure 1 then loosen the lamellule 2 Installing the tape and reel components setting the reel on reel storage at the back side of the feeder pull out approximately 10cm length tape separate the film and tape then put into transfer storage see figure ...

Page 57: ... adjusted by moving the adjustment steel piece For 12mm 16mm width feeder the feeding rate could be adjusted to 12 or 16mm by flipping the steel piece the distance between material belt holes is 4mm see figure 4 13 3 Incorrect installation Samples 1 Incorrect setting of reel in reel storage see figure 5 ...

Page 58: ...on manual to use the feeder and non standard operation is strictly forbidden Warning when installing the feeder if feel the hand press is not strong or loose match in place then it is forbidden to operate Otherwise will cause feeder floating in the operation and collision problem In case of this situation please contact the after sales department of our company ...

Page 59: ...t move the feeder while the equipment is running or it may cause collision problem 13 3 1 Nozzle In order to ensure the placement accuracy please select nozzles according to the shape and size of components Table 1 1 Nozzle Type Regular Regular Regular Regular Regular Regular Regular Regular Model CN030 CN040 CN065 CN100 CN140 CN220 CN400 CN750 Illust ration Extern al Diame ter 0 6mm 0 8mm 1 0mm 1...

Page 60: ...40 0402 optimal CN065 0402 0603 etc CN100 0805 diode 1206 1210 etc CN140 1206 1210 1812 2010 SOT23 5050 etc CN220 SOP series ICs SOT89 SOT223 SOT252 etc CN400 ICs from 5 to 12mm CN750 ICs bigger than 12mm YX01 3528serices Soft bead YX02 High power lamp beads YX03 Chips and BGA from 11mm to 17mm BGA YX04 Chips and BGA bigger than 17mm YX05 4148 circular diode YX06 3535 ball shape LED Spherical heig...

Page 61: ...nt head sound of loss component strange noise of conveyor etc Handwork solve some small problems in time such as install feeder correction placement position etc If the main machine body or circuit problem please consult after sales staff Formulate measures to reduce avoid big problem 14 1 3 Formulate the measures to reduce avoid big problem The most easily appeared problem during work are placeme...

Page 62: ...ir hose Checking air pressure Items check after power on Checking if the monitor display normally after system start up Checking if emergency button can work normally or not Checking if placement head can move back to the origin Checking if there s abnormal noise while placement head move Checking all nozzles vacuum pressure Checking if PCB moving on rails smoothly or not Sensor workable or not Ch...

Page 63: ...ing According to the statistics under the premise of guaranteed quality about components and PCB correctly PCB design 70 of the surface quality problem caused during printing process In order to ensure the quality of SMT assembly it is necessary to strictly control the quality of the solder paste printing The amount of solder paste printing requirements are as follows The using amount of solder pa...

Page 64: ...pressure Use metal scraper Improved holes designing in the stencil Too much solder paste Holes are too big in the stencil The gap is too big between stencil and PCB easily cause bridge connection Check the holes size in stencil Adjust the parameters of printing especially the gap between PCB and stencil Graphic uneven have breakpoints Holes wall are not smoothness enough not wipe residual solder p...

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