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MTS Exceed™ 22 Series Product Information

2000 hours

Maintenance and Service Logs

2000 hours

Main Unit and Working Area

2000 Hours/Year Recommended Maintenance Services

Main Unit and Working Area

Clean/replace air
filter

Clean the main
unit and
working areas

Date

Performed by

Records

Summary of Contents for Exceed 22 Series

Page 1: ...Manual Title Additional Information be certain Product Information 100 302 290 A MTS Exceed 22 Series...

Page 2: ...ication and Certification MTS software is developed according to already established quality systems and hence up to ISO 9001 standards As MTS software is provided in binary format users cannot make m...

Page 3: ...s 8 Safety 9 General Safety Measures 9 Safety Practices Before Operating the System 10 Safety Practices During System Operations 12 Danger Labels 14 Introduction 15 About This Manual 15 Improper Uses...

Page 4: ...ng Installation 40 Placing Specimen 41 Control Panel Operations 42 Checks and Preparations Before Use 52 Shortcut Operations 53 Maintenance 55 Routine Maintenance List 55 Troubleshooting 57 Equipment...

Page 5: ...se click Global MTS on MTS website www mts com Global MTS Choose your region in the right column Choose the closest site Before Contacting MTS Service Representative If you can learn about the followi...

Page 6: ...tion Please provide the following information about your software applications Name version number and build number of the software as well as software patch number This information is usually accessi...

Page 7: ...ase once again remember to carefully read and understand the attached safety information for the system before proceeding to next chapters Other MTS Manuals Except for this Manual you may receive othe...

Page 8: ...ution indicates a low level risk if not dealt properly it may lead to medium or mild personal injuries or equipment damages or endanger test integrity Note Note provides additional information on syst...

Page 9: ...fety gears such as gloves goggles etc Do not use combustible flammable over pressured or explosive specimens Use pliers or similar tools to hold specimen during installation of the specimen Do not use...

Page 10: ...cable to the system before powering on the system The purpose of this is to improve the safety awareness of all personnel relating to the system and observe and maintain the integrity of specific syst...

Page 11: ...liquids with non flammable ones to maintain an appropriate proportion of weight and balance Checking Bolt Ratings and Torques In order to ensure product reliability the torque of fasteners such as bo...

Page 12: ...for you to access when you stand on the floor be sure to use necessary tools For example you may need a ladder or scaffolding to reach the joints of sensors that are located relatively high Ensuring E...

Page 13: ...l cables are properly connected after you have made any changes to system configurations Remaining Vigilant Avoid working for long time without taking rests Also try not to do repetitive unchanging or...

Page 14: ...ng parts may squeeze or cut objects so your hands need to keep clear of them Indicates splashes which may easily injure eyes so you need to wear goggles Indicates that the equipment may easily tip Whe...

Page 15: ...s with pendulum energy at 450J 300J and 150J Please read each section carefully and refer to this Manual when you need help Improper Uses Read and understand this Manual before you perform any operati...

Page 16: ...ning and maintenance When the pendulum is in the swing state protrude the safety pin to avoid personnel being impacted by the pendulum when performing the pendulum lowering inspection When the safety...

Page 17: ...ain frame of E22 452 You can refer to figures of your equipment model to get familiar with various components of your main frame For detailed specifications please refer to Page 20 Technical Specifica...

Page 18: ...t Information 18 Components of Main Frame Introduction E22 shield Main unit Sliding door Impact button Dial pointer Access control Left shield Dial shield Lock Main shield Access control Right shield...

Page 19: ...ts of Main Frame MTS Exceed 22 Series Product Information Introduction 19 E22 shield rear Electric control box Hook Back door Speed reducer Motor Encoder Filter Power switch Power interface Communicat...

Page 20: ...s technical specifications of the main unit of MTS Exceed 22 series of metal pendulum impact testers and illustrates installation sizes of accessories with graphics Note Any changes of technical speci...

Page 21: ...n 40mm Corner radius at the end of specimen bearing 1 1 5mm Angle of inclination of specimen support surface 11 1 Arc radius of impact blade R2 2 5mm R8 0 05mm Impact blade included angle 30 1 Impact...

Page 22: ...s Working temperature Working humidity Storage temperature Maximum storage humidity Maximum elevation Indoors only 5 to 40 C 5 85 non condensing 18 to 49 C 90 non condensing 2 000 m Gas source 0 4 0 7...

Page 23: ...Dimensions MTS Exceed 22 Series Product Information Introduction 23 Dimensions E22 main unit 1255 mm 1522 mm 787 mm 1698 mm...

Page 24: ...MTS Exceed 22 Series Product Information 24 Dimensions Introduction E22 shield 787mm 2238mm 2145mm...

Page 25: ...MTS Exceed 22 Series Product Information Installation 25 Installation Content Positioning and Ventilation of Main Unit 26 Levelling the Main Frame 27 Installing Shields 28 Controller connection 33...

Page 26: ...d the foundation based on drawings and then perform second time pouring for anchor bolts when the equipment arrives After installation the levelness is 0 2 1000 To create a comfortable working environ...

Page 27: ...ls are required Level meter Wrench Process Level the base of the main frame 1 Put the level meter horizontally on the base plane of the main frame 2 Loosen the locknut of each foot 3 Use the monkey wr...

Page 28: ...eries tester is equipped with the shields The shields consist of main shield left shield right shield and several deflector boards They can form an entirely enclosed test area The main shield left shi...

Page 29: ...irst fixate the front and back shield parts to the crosshead and then push the front panel of main shield closely against the dial After that adjust the main shield to ensure that the center of the tw...

Page 30: ...Installation of right shield Lift the right shield up to let the hinge click and check whether safety switches are aligned Make adjustments if necessary After adjustment use the lock to fixate the ri...

Page 31: ...31 Installation of left shield Lift the left shield up to let the hinge click and check whether safety switches are aligned Make adjustments if necessary After adjustment use the lock to fixate the le...

Page 32: ...the shield and fix them with screws After the electric control box is level fasten the screws Ground wire should be connected between the electric control box and the main unit As the electric control...

Page 33: ...be carried out by professionals When connecting the equipment to the main power of the building professionals should use proper power circuit breaker that is up to local electrical specifications Cir...

Page 34: ...otected during installation to avoid any possible damages Equipment hasdangerous internal voltage Connecting cables when the equipment is powered on may cause damages to equipment Make sure that the p...

Page 35: ...ortcut Operations 53 Pendulum is the impact device that swings under gravity Before operating the MTS Exceed tester please check whether the pendulum has been securely connected When the tester is wor...

Page 36: ...n Material testing may have potential hazards Such hazards may cause personal injuries or death So only qualified and trained personnel are allowed to operate the equipment All irrelevance personnel s...

Page 37: ...emergency stop button that can cut off power of the motor This button can only be used for emergency purposes The emergency stop button should be checked regularly when the controller has power but sy...

Page 38: ...one and preventive measures that should be taken if you work in its peripherals Location The impact zone refers to pendulum s range of swing i e within the scope of shields Precautions Do not touch an...

Page 39: ...d then fasten the locking plug and pendulum Finally remove the support structure Note The pendulum installation direction is shown in the following figure Note After the pendulum is installed be sure...

Page 40: ...length of the span alignment block while the impact blade of the pendulum should match the notch in the middle of the span alignment block If not loosen the screws and adjust the front and back locat...

Page 41: ...aw bearing The specimen clamp has the specimen notch alignment function Note Both sides of the specimen should press closely against the jaw and bearing and location of specimen should not change when...

Page 42: ...s 2 Pointer lever Press it to rotate pointer 3 Pointer Indicate current energy and angle 4 Touch screen Trigger actions read data and set parameters 5 Clearing Make the pendulum in the vertical positi...

Page 43: ...below EN Tap the EN icon to switch system language between Chinese and English Clear Tap the Clear icon and the equipment automatically performs pendulum collection and placement actions After the pen...

Page 44: ...gle Tap the Pendulum Fetch icon and the motor drives the pendulum counter clockwise until the induction switch is triggered and then releases the pendulum so that the pendulum hangs on the hanging rod...

Page 45: ...releases the pendulum The pendulum is placed on the hanging rod under the influence of its weight The impact action is completed It is equivalent to the Impact button on the control panel and sliding...

Page 46: ...timated Absorption Energy This parameter is also used by the specimen recovery device as the basis to judge the specimen recovery direction If the specimen s absorption energy is greater than the expe...

Page 47: ...losses due to bearing friction and air resistance in half cycle Turn the pointer to a position unreachable by pendulum impact place the pendulum to the initial position release the pendulum without sh...

Page 48: ...Energy loss caused by pointer frictions during the rise of pendulum can be calculated by the following formula p E1 E2 Repeat the step 4 times and record the p value of each time Their mean value is t...

Page 49: ...Calculation When the pendulum rotates to about 5 the clutch throws out and the pendulum is in free swing When the pendulum swing angle is less than 5 the system starts to calculate the pendulum cycle...

Page 50: ...Operations Operation 1 7 Print Page On the main page tap Print Page to enter the print page or by tapping the left and right arrow icons on other pages as shown in the figure below Perform operations...

Page 51: ...in free swing movements When the pendulum is in hanging state be sure to protrude the safety pin manually The commissioning state icon is displayed on the upper right of the main unit control page as...

Page 52: ...ng are intact the briquetting block is well pressed and the span block is well aligned 4 Check whether all gas connections are normal 5 Press the power switch at the bottom of the electric control box...

Page 53: ...levation angle and hang it with a book so that the pendulum can absorb initial energy Placing Specimen Use clamp style specimen centering device to place the specimen to the test position on the beari...

Page 54: ...MTS Exceed 22 Series Product Information 54 Shortcut Operations Operation...

Page 55: ...ecks Check adjust initial angle MTS Check whether the brake pad is in excessive MTS Check cable connections MTS System inspection Check pendulum weight MTS Check pendulum swing cycle MTS Main Unit and...

Page 56: ...ential hazards please follow manufacturer s recommendations and warnings all the time General Cleaning Clean the equipment based on needs Use damp lint free cloth to clean the shield base bearings etc...

Page 57: ...ations mapping the specimen on the parameter selection interface of the touch screen The printer does not work Check whether the printer is well connected to the electric control box Check whether the...

Page 58: ...MTS Exceed 22 Series Product Information 58 Troubleshooting...

Page 59: ...nect all cables and gas source connections 4 Disconnect all cables and gas pipes at the electric control box 5 Cover the tester with dust covers such as plastic film Put the equipment at a well ventil...

Page 60: ...MTS Exceed 22 Series Product Information 60 Equipment Disassembly...

Page 61: ...MTS Exceed 22 Series Product Information Maintenance and Service Logs 61 Maintenance and Service Logs Content 8 Hours Day 62 40 Hours Month 63 2000 Hours Year 64...

Page 62: ...duct Information 62 8 Hours Day Maintenance and Service Logs 8 Hours Day 8 Hours Day Recommended Maintenance Services Shunt calibration check Clean working areas and equipment surfaces Date Performed...

Page 63: ...h MTS Exceed 22 Series Product Information Maintenance and Service Logs 63 40 Hours Month 40 Hours Month Recommended Maintenance Services Check brake Check cables connections Date Performed by Perform...

Page 64: ...nce and System Checks 2000 Hours Year Recommended Maintenance Services PC Maintenance System checks Back up Test works files Reg Cal file Hard disk defragmentation Check clean controller Check gas pip...

Page 65: ...tion Maintenance and Service Logs 65 2000 hours System checks 2000 Hours Year Recommended Maintenance Services System checks Check energy losses Check clutch brush Check pendulum proximity switch Date...

Page 66: ...ours Maintenance and Service Logs 2000 hours Main Unit and Working Area 2000 Hours Year Recommended Maintenance Services Main Unit and Working Area Clean replace air filter Clean the main unit and wor...

Page 67: ......

Page 68: ...m MTS Systems Corporation http www mts com en Global index asp ISO 9001 Certified QMS...

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