MINOS T-DYKM 1,5 Introducing & Operating Manual Download

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MINOS DIS TICARET LIMITED SIRKETI.

Document No: T-DYKM 1,5-2.2018_I.O.M./ Tarih: 09.07.2018

EC DECLARATION OF CONFORMITY

TURKAY SAC KESIM KONSTRUKSIYON MAK. SAN. ve TIC. LTD. STI.-TIRE SUBESI

Atatürk Mah. Fatih Sultan Mehmet Bulvarı No: 10 Tire/ IZMIR / TURKIYE

Declare under our own responsibility that the product(s) specified below satisfies the requirements
of the Machinery Safety Directive 2006/42/EC.

The product(s) identified below has been produced according to basic safety and health measures.

BRAND:

minos agri

PRODUCT TYPE

: VERTICAL MIXER-FEEDER

PRODUCT CODE:

T-DYKM 1,5, T-DYKM 2

Harmonized standards:

TS EN ISO 4254-1 (18.04.2016)/

Agricultural machinery - Safety - Part 1: General requirements

TS EN ISO 12100:2010 (12.04.2011)/

Safety of machinery - General principles for design - Risk

assessment and risk reduction

TS EN ISO 13857 (29.04.2014)/

Safety of machinery - Safety distances to prevent hazard zones being

reached by upper and lower limbs

TS EN 349+A1

:2009

(19.02.2009)

Safety of machinery - Minimum gaps to avoid crushing of parts of

the human body

TS EN ISO 14120 (18.04.2016)/

Safety of machinery - Guards - General requirements for the design

and construction of fixed and movable guards

TS ISO 11684 (02.02.1999)/

Tractors, machinery for agriculture and forestry, powered lawn and

gurden equipment- safety signs and hazard pictorials- general principles

TS EN 703+A1 (13.07.2010)/

Agricultural machinery – Silage loading, mixing and/or chopping and

distributing machines - Safety

Issued at

IZMIR-TURKEY, July 09.2018

Authorized Signatory

Hasan MENGENÇOĞLU

(Production Manager)

Summary of Contents for T-DYKM 1,5

Page 1: ...Mah 1191 Sok No 17 A 35414 Gaziemir İZMİR TÜRKİYE Ph 90 232 281 54 04 281 63 30 281 63 31 Fax 90 232 281 57 10 Web www minosagri com e mail info minosagri com www facebook com minosagri www twitter com turkaygrup VERTICAL MIXER FEEDER T DYKM 1 5 T DYKM 2 T Introducing Operating Manuel En READ ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE INSTALLING OR OPERATING THE MINOS VERTICAL MIXER FEEDE...

Page 2: ...O 4254 1 18 04 2016 Agricultural machinery Safety Part 1 General requirements TS EN ISO 12100 2010 12 04 2011 Safety of machinery General principles for design Risk assessment and risk reduction TS EN ISO 13857 29 04 2014 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs TS EN 349 A1 2009 19 02 2009 Safety of machinery Minimum gaps to avoid crushin...

Page 3: ...r anything else In the following events the product shall be replaced free of charge I The product repeats the same defect more than twice or different faults more than four in one year however in any case within the warranty period and as a result periods during which meter is out of service become continuous II Maximum period necessary for its repair is exceeded III With a report issued by a ser...

Page 4: ...son damage caused by flooding fire lightning damage and faults caused during transport shipment loading and unloading damage and faults caused by fire lightning flood and earthquake natural disasters inappropriate environment and accidents faults caused by installation or connection of the meter not in compliance with the installation and operating manual The warranty will be valid only for the pe...

Page 5: ...ossible with the approval of MINOS DIS TICARET LIMITED SIRKETI Document No T DYKM 1 5 2 2018_I O M Tarih 09 07 2018 When reporting a defect by phone or in writing please inform our representative of the name model serial number and manufacture year of the product the nature of the defect your full address ...

Page 6: ...ntroducing and operating manuel should always be available to those responsible for the operation and maintenance of this mixer It is the owner s responsibility to provide this safety information to his operators and employees Any person who does not understand the safety and operation instructions contained in this manual should not be considered qualified to operate this mixer This manual has be...

Page 7: ...evention and Safety Instructions 2 5 1 3 Safety Precautions For Transporting 5 7 1 4 Trailed Implements 7 1 5 P T O Shaft Drive only for implements driven by a P T O Shaft 7 9 1 6 Hydraulics 9 10 1 7 Maintenance and Repair 10 11 2 INTRODUCING OF MACHINE 12 2 1 Basic Description Of Vertical Mixer Feeder 13 15 2 2 Technical Data 15 2 3 Safety Decals 16 19 3 PREPARING FOR OPERATION 20 3 1 Tractor Req...

Page 8: ...ng Instructions Precautions 32 4 3 1 Step 1 Processing 33 35 4 3 2 Step 2 Mixing 35 37 4 3 3 Step 3 Discharging 37 4 3 4 Other Mixing Recommendations 37 39 4 4 Knife Adjustment 39 40 4 5 Hay Stop Adjustment 41 42 5 PERIODIC MAINTENANCE AND REPAIR 43 5 1 Checking The Tightness of Bolts and Nuts 44 5 2 Lubrication 45 46 5 3 The Periodic Maintenance of The P T O Shaft 47 5 4 Cleaning Washing 48 6 STO...

Page 9: ...ne and take into consideration all security regulations Important To avoid accidents and for acheiving optimal working capacities of the machine any kind of tecnical changes without strict concordance from the side of producer is strictly forbidden In such a manner also the machine must be used exsclusively according to from MINOS prescribed conditions This symbol should attract your attention at ...

Page 10: ...inted to do this and who are familiar with the instructions for safe work with settings and with maintenance of the machine All relevant safety regulations as well as all generally used safety tehnical working medical and traffic regulations should be considered during the work with the machine When the Mixer Feeder is in operation it has many moving parts which could cause severe injury or death ...

Page 11: ...unqualified people Keep all unqualified people away from mixer during loading and operation Operators of this unit must be alert and use good judgement at all times Operator should not climb on ladder or any part of the mixer when loading mixing or discharging material Do not wear loose or floppy clothing while operating this unit Loose clothing may become entangled in moving parts Clothes should ...

Page 12: ...re working close to the discharge area Besides the instructions from this booklet take into consideration all generally used safety and accident regulations Safety and warning decals placed on the machine give important instructions for safe work Take them into consideration for your safety Make sure you get familiar with all devices and elements for handling and with the functions before starting...

Page 13: ...tch off the engine and pull out the ignition key Nobody is allowed to be between the tractor and the implement if the vehicle is not secured against movement by a brake or and by a wedge Do not allow anyone to ride on or in the mixer feeder Never leave the driver seat during driving When transporting a loaded mixer use reduced speed and be sure the tractor has adequate weight and brakes to tow and...

Page 14: ...ing devices for remote control discharge unit footstand etc should be secured in a way that they can not be unintentionally released during transport or work For driving on the road prepare and secure the machine according to the manufacturers instructions Travel speed should always be adapted according to the terrain and surface conditions Avoid quick turns when driving uphill downhill or perpend...

Page 15: ...d you to transport especially person and animal sand soil stones etc Secure the implements against rollingoff Take into consideration maximal permitted charge on the hook of attaching coupling pulling hook or hitch If the implement is connected by a draw bar be careful about the sufficient flexibility in the connecting point Special attention is needed when you are connecting or disconnecting the ...

Page 16: ...d when the P T O Shaft connection and engine are switched off and the ignition key is pulled out Figure 1 Safety shields P T O Shaft plastic guard with safety chain Tractor shield Implement shield When using the P T O Shafts with overload and or free wheel clutch which are not covered by a protection on the tractor put the overload or the free wheel clutch on the machine side Always pay your best ...

Page 17: ...ou do not need it Attention After having switched off the P T O Shaft the danger of rotating heavier parts remains Do not get close to the machine untill it comes to a complete standstill You can start to work only when the rotation is completely stopped Cleaning lubrication or adjusting of the machines driven by the P T O Shaft or a P T O Shaft itself can be done when the e engine is switched off...

Page 18: ...ifting lowering Danger of injoury Control regulary the hoses and replace them if they get damaged or old Replaced hoses must correspond to the technical demands of the manufacturer of the implement Liquids under high pressure hydraulic oil when leaking can penetrate the skin and cause heavy injuries In case of injury get medical help immediately Danger of infection Never try to dismount a hydrauli...

Page 19: ...d implement always secure the implement by a suitable holder Use adequate tools and gloves when replacing machine parts with sharp edges Store properly oils and greases Before repairs on electrical equipment are started switch off the electrical current remove the fuse If safety devices succumb to usage must be checked regularly and replaced in due time When welding on the tractor or on machine wh...

Page 20: ...ED SIRKETI Document No T DYKM 1 5 2 2018_I O M Tarih 09 07 2018 Figure 2 The main parts of the machine Part No Description 1 Gearbox 2 Feed mixing boiler 3 Auger 4 Extension 0 5 m3 Optional 5 Discharge unit 6 Discharge piston 7 Discharge cover 8 3 Point hitch 9 Whells 10 Hay stop adjustment Table 1 The main parts of the machine 2 INTRODUCING OF MACHINE 12 ...

Page 21: ... tractor with three point hitch system moved by a tractor via an articulated shaft The movement is transmitted to the auger by gearbox located at the front side of the machine as to rotate reversely Vertically operating auger system ensures grinding and cutting of round and square bales thanks to the custom alloyed and custom designed knives on it and mixing then homogenously with other rough and ...

Page 22: ...are in conformity with the standards are in place All hoses used in the system are of R2 quality and double wired All hydraulic cylinders used in the system are of double acting Example the cover will not close with its own weight when it opens upward Special sealing fluids are used on all the joints on fitting materials of the hoses and pipes of the hydraulic system Best paints are applied so tha...

Page 23: ...r The Thickness of the Side Sheet Metal of Frame 4 The Thickness of the Bottom Sheet Metal of Frame 8 The Thickness of the Sheet Metal of Auger 8 Number of Rigid Knives Pcs 2 Number of Coulter Knives on the Auger Pcs 7 Wheels 150 mm swivel castor Unladen Weight kg 520 540 P T O Shaft Rotations Rpm 540 Minimum power requirement for PTO HP 5 5 10 Table 2 Technical Data We reserve our rights to modif...

Page 24: ...dangerous locations on the machine and keep its unrestricted functionality at the same time The machine is equipped with corresponding warnings yellowblack symbols drawing attention to other dangers See the following note for the position of those symbols and their meaning Read carefully text of safety decals check on the machine where are they to be found because there are danger areas Figure 3 1...

Page 25: ...ent No T DYKM 1 5 2 2018_I O M Tarih 09 07 2018 Figure 3 2 Position of safety decals with warning text on the machine Complete sets of decals including information decals can be ordered by using the following order numbers 1 5 9 etc 1 DO NOT allow anyone tor ide on or in the mixer vagon Failure to head this warning may result in personal injury or death 2 Lifting hook 17 ...

Page 26: ...ssible with the approval of MINOS DIS TICARET LIMITED SIRKETI Document No T DYKM 1 5 2 2018_I O M Tarih 09 07 2018 3 4 Keep hands clear of mowing parts 5 Read and observe operator s manuel 6 Shut off engine and remove key before performing maintenance or repair work 7 8 ROTATING AUGERS INSIDE THIS UNIT 18 ...

Page 27: ...e only no 140 oil for gears 13 Table 3 Safety decals with warning text on the machine drawing Be sure everyone who operates the mixer understands all the information warning caution and danger decals Keep The Decals Clean so they are readable This applies to all caution warning and danger decals It is the OWNER S RESPONSIBILITY to provide information for safe operation of this machine Replace any ...

Page 28: ...0 mph 32 18 km h 1 kg 2 20 pound lbs A tractor with the above recommended weight for your unit is normally adequate for carring the loaded mixer under average conditions Unit weights include tires power chute READ ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL BEFORE PREPARING OR OPERATING THE MINOS MIXER FEEDER It is the responsibility of the owner to make sure the mixer is set up properly The foll...

Page 29: ...or these recommendations and transporting safety precautions for additional tractor and carring requirements 3 1 3 Tractor Hydraulic Requirements Dual hydraulic outlets are required for operating the discharge cover If your tractor has only a single set of ports then the manuel diverter or electric selector valve option shoul be ordered 5 1 Tractor Requirements Follow these steps for hitching Vert...

Page 30: ...oint Figure 4 3 Raise the lift arms Figure 5 D E to lengthen or drive ahead with implement down to shorten to adjust if needed The implement may not be level if the upper link Figure 5 A has been adjusted too many times If it is out of level the machine may not work properly If you cannot level the machine ask for help Securely attach the upper hitch pin with the proper size hitch pin and security...

Page 31: ... the farm shop is not a substitute link pin Link pins are designed for specific lift arms loads and power ratings and must fit the lift arm hole When mounting the PTO Shaft for the first time control its length and shorten it if necessary according to the enclosed instructions of the PTO Shaft manufacturer Fasten the PTO Shaft protection to the towing holder by chain Figure 6 An example of safe hi...

Page 32: ... closed both side 1 3 8 Z6 Figure 7 Figure 7 P T O Shaft 3 3 P T O Shaft Length Adjustment only for implements driven by a P T O Shaft BEFORE connecting or disconnecting PTO shaft STOP TRACTOR ENGINE place transmission into park engage parking brake and remove key Always pay your best attention to proper mounting and securing of the P T O Shaft Cleaning lubrication or adjusting of the PTO shaft ca...

Page 33: ...tubes cover each other for at least 200 mm when in maximal turning When the tractor and the mixer feeder are in line with regard to each other the PTO shaft must not touch the block There must be at least 50 mm of space left In case you need to shorten the PTO shaft make sure you shorten both shafts and protection tubes for exactly the same length Figure 8 Adjusting the PTO shaft to a suitable len...

Page 34: ...haft File away the end of the tube remove the remaining of filing and lubricate gliding spots well Ensure the closed and extended length of the guard and the drive shaft are right for the tractor and machine The guard tubes should be slightly shorter than the appropriate drive shaft telescopic halves by not more than 25 mm so that they will not separate at its longest length or bottom at its short...

Page 35: ...recommends it with a lithium based grease Similarly grease the sliding drive shaft halves and the grease nipples at universal joints in accordance with the manufacturer s operating and maintenance instructions normally before starting work and after every eight hours of use Ensure the spring loaded plunger of the quick release yoke is adequately lubricated Again a lithium based grease is best Chec...

Page 36: ...with our firm Always refer to operating safety precautions before operating or servicing the mixer 1 Check for proper assembly adjustment and lubrication One of the most important things an operator can do for mixer feeder is to make sure it is properly lubricated Check to see that there is adequate oil in the gearbox Check to be sure all bolts and set screws are tight Review Operating Safety Prec...

Page 37: ...n the mixer is in operation it has moving parts which could cause severe injury or death to persons coming in contact with these parts To help avoid serious accidents the following precautions should always be followed NEVER hand feed materials into mixer while it is running always stop engine and remove ignition key before hand loading materials Rotating augers inside mixer may not be visible fro...

Page 38: ...ity to know what these regulations are in your area or situation 2 Current OSHA Occupational Safety and Health Administration regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation an servicing of all equipment with which the employee is or will be involved instruction on the safe work practices ...

Page 39: ... system of the discharge unit connect the hydraulic hoses Figure 13 1 to into the couplers on the tractor normally with the system unpressurized To ensure that the system is unpressurized before disconnecting the hoses move the valve control levers to their most extreme positions when the tractor s power switched off so any eventual pressure from hydraulic system is allowed to return to the tracto...

Page 40: ...itial run in period to polish the auger and mixer sides to achieve correct material movement inside the mixer Until the unit is polished inside one may experience material spillage dead spots or increased horsepower requirements The load size may need to be reduced until the unit is polished inside Mixing a ration in a vertical mixer generally involves three steps processing mixing and unloading T...

Page 41: ... materials include 1 Small square bales of alfalfa 2 Small square bales of high moisture Baleage 3 Small square bales of long mixed grasses wheat or oat hay and crop residue bales straw or soybean stubble 4 Very light and bulky feedstuffs Always remove twine from bales before loading into the mixer Mixer Setup 1 Be sure that mixer is sitting level front to back and side to side This will ensure a ...

Page 42: ... before climbing the ladder to inspect the load 3 Processing of long stem forages will continue as other materials are added and mixed Be careful not to over process these materials before adding other ingredients Adjustments When processing materials there may be spillage over the side of the mixer Following are some steps to reduce this 1 Reduce load size 2 Reduce tractor mixer RPM 3 Be sure mix...

Page 43: ...ven by a P T O Shaft NEVER attempt to release to release jammed materials or clean materials from any area of the mixer or discharge unite without stopping engine and removing driveline first Moving parts and knives can be hidden by materials and stopped parts can start unexpectedly causing severe injury Always stop engine and remove ignition key before attempting to remove jammed material or clea...

Page 44: ...ey will not be processed or mixed into the ration and may cause unloading or spillage difficulties Processing of long stem forages will continue as other materials are added and mixed Be careful not to over process these materials before adding other ingredients Load all ingredients as quickly as possible and allow a final mix time of 3 to 7 minutes or whenever the load looks consistently mixed Ad...

Page 45: ...ce the stress on the PTO shaft 2 Start the mixer and partially open the discharge cover 3 Adjust the discharge unit height for the desired flow of feed 4 After load begins to discharge increase tractor RPM to full PTO to insure fast and thorough cleanout Run tractor at 3 4 of rated tractor RPM no more while processing to help reduce HP and or spillage of hay Set hay stops to low position See secti...

Page 46: ...nit damage may occur Do not overload the mixer Mixer capacity can be reached by weight but is usually reached by volume An overloaded mixer will not mix correctly and will pull harder which could damage your tractor Load hay first with machine running in 1 Low speed with very rough course hay that needs to be cut shorter to increase palatability 2 High speed with normal to very tender hay NOTE Gea...

Page 47: ...nsure even feed flow clean out Be sure all shields are in place before operation Use common sense when operating The Minos Vertical Mixer Feeder is designed and intended for processing and mixing rations that include long stem forages In most cases the knives that come standard on the mixer are placed to work well in most rations However some rations may require moving knives to obtain the desired...

Page 48: ...ng is more desirable for heavy rations with long run time and where over processing can occur Knives placed in the in possition are less aggressive in processing feed and will also reduce the HP requirement Replacement of Knives When knives become worn and rounded on the leading edge their efficiency is greatly reduced resulting in longer processing times and increased HP requirements Refer to you...

Page 49: ...ns that include some alfaalfa hay is the 3 High position Figure 15 Figure 15 The positions on the Hay Stop The High Position on the hay stops Figure 15 3 will tend to slow the movement of the long stem hay and lighter bulkier metarials early in the processing and mixing sequence This allows the auger knives to cut the hay more aggressively The feed flow will be slowed down when the high position s...

Page 50: ...gure 15 1 will give a more aggressive cutting action later in the load sequence Because the low position hay stops are located closer to the bottom knives and auger flighting they interact more aggressively with feed that moves through the lower half of the auger These positions are more desirable if heavier rations are mixed or if fine short stem lengths are required These low position could also...

Page 51: ...maintenance and repair prescribed by the manufacturer should strictly be considered The following recommendations should be helpful Maintenance and repairs may only be executed when the drive and the engine are switched off and the ignition key is pulled out When repairing the mixer feeder use adequate tools and original Minos spare parts only The precision and high quality construction of each or...

Page 52: ...heck the tightness of bolts and nuts tighten them if needed Control the bolts and nuts regularly to see if they are tightened enough Check up approx every 50 hours Figure 16 Size of coil A Table 7 Bolts and nuts tightening moment MA A size of coil A Ø 8 8 10 9 12 9 M 4 3 0 4 4 5 1 M 5 5 9 8 7 10 M 6 10 15 18 M 8 25 36 43 M 10 49 72 84 M 12 85 125 145 M 14 135 200 235 M14x1 5 145 215 255 M 16 210 3...

Page 53: ...wear when introduced as a film between solid surfaces Using the correct lubricant helps maximize the life of machine component therefore saving money time and manpower thus making operations more efficient and more reliable When lubricating follow the instructions from the lubrication scheme Table 8 Marked lubricating points should be lubricated with organic based grease Figure17 Always disengage ...

Page 54: ... plug located on the bottom of the gearbox Flush out the gearbox with an approved non flammable non toxic solvent and refill with GEAR OIL SAE140EP 3 5 from the place which is shown in Figure 18 1 to level of the sight plug Figure 18 2 Figure 18 The Gearbox CHECK EVERY 20 HOURS oil levels in gearbox If needed add appropriate oil until it reaches the level of the sight plug Thereafter oil should be...

Page 55: ... recommends it Do not lubricate the sliding section of the guard with grease unless the manufacturer recommends it Regularly remove the guard and clean the shaft with penetrating oil Lubricate the sliding metal PTO drive shafts as recommended by the manufacturer usually before starting work and after every eight hours of use Figure 19 The lubrication points 8h 40h 16h Cross kit Push pin Ratchet to...

Page 56: ...e of the machine Components of forage cause rusting of metal parts and other mechanical damages Therefore clean and wash the mixer feeder after every use and lubricate it carefully If you wash mixer feeder with high pressure of water distance between jet of water and mixer feeder must be min 0 7 m Figure 20 The machine should be washed immediately after each use Figure 20 A Safety distance between...

Page 57: ...hafts Be sure the components are clean and move freely Always place controls in neutral stop engine set park brake remove ignition key and wait for all moving parts to stop before removing material Failure to follow these safety precautions can result in serious injury or death 3 Inspect all hydraulic hoses fittings lines couplers and valves Tighten any loose fittings Replace any hose that is cut ...

Page 58: ...the scale indicator from the machine and place in a clean and dry environment Use the original packaging if available Place all weigh bars and power cords so that they will not be exposed to weathering and or damage Rain can accumulate in mixer if stored outside always leave the discharge cover partially open to allow unit to drain In freezing weather the PTO shield requires extra grease to preven...

Page 59: ...r assistance If you encounter a problem that is difficult to solve even after having read through this troubleshooting section please call your dealer or distributor Before you call please have this introducing operating manuel and the serial number of your machine See section 8 and figure 29 PROBLEM CAUSE SOLUTION Material wraps around knives Knives dull or worn out Check auger remove entangled m...

Page 60: ...chamber commonly the front and back areas of the mixing chamber Make sure the machine is level when mixing Check knife condition Replace accordingly Check angling blade condition Replace accordingly Strange noise comes from the power transmission Drive shafts are damaged Planetary gear is out of oil There is no vaseline in the auxiliary shaft bearing Replace or repair shafts Check and add oil to g...

Page 61: ...ll Description 1 PRODUCT NAME Designation of machine 2 BRAND Brand name 3 MODEL Designation of type 4 PRODUCT CODE Stock code Order no 5 SERIAL NUMBER Serial number of machine 6 WEIGHT Machine weight with P T O shaft 7 MANUFACTURE YEAR Year of construction Table 11 Description of cells on the metal label In the event that you require spare parts you must state the model serial number and manufactu...

Page 62: ...and sales representative or directly with our firm in the event that both are not available for Minos machines Please do not forget that spare parts that are not original but imitations and fakes that are cheap are not durable and safe Imitations and copies of parts especially consumable parts are not suitable even though they might appear to be The quality of materials cannot be verified properly...

Page 63: ...DUCT CODE SERIAL NUMBER MANUFACTURE YEAR T DYKM 1 5 T DYKM 2 Name Surname Address Tel Basic rules for using maintenance and points to take into account for the machine purchased are duly explained to me and I am advised to read and understand the introductory and user guide provided with machine carefully Signature Seller s Authorised service provider s Date of Invoice Signature Seal Date of sevic...

Page 64: ...INOS DIS TICARET LIMITED SIRKETI 2017 All rights reserved Reprinting even of sections only possible with the approval of MINOS DIS TICARET LIMITED SIRKETI Document No T DYKM 1 5 2 2018_I O M Tarih 09 07 2018 Notes ...

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