Melec AL-II Series User Manual Download

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AL-

Ⅱ

Series Slave Controller

2C-776A

Instructions Manual

(For designers' use)

MN0194-1

  Please ensure to read and understand this
  Instructions Manual before using the Product.
  Please keep this Instructions Manual at hand
  so that it is always available for reference.

Summary of Contents for AL-II Series

Page 1: ...C 776Av1 Instructions Manual For designers use MN0194 1 Please ensure to read and understand this Instructions Manual before using the Product Please keep this Instructions Manual at hand so that it is always available for reference ...

Page 2: ...t perform the procedure correctly This indicates a potentially hazardous situation that could result in personal CAUTION injury or physical damage if you do not perform the procedure correctly Before use This product is not designed for use in the equipment related to nuclear power aerospace equipment vehicles marine vessels medical equipment directly in touch with human body equipment anticipated...

Page 3: ... 3 1 Installation of device driver for Windows 23 3 2 Address setting of the AL series S1 23 Ⅱ 3 3 Baud rate setting of the AL series S2 23 Ⅱ Installation and connection ４ 4 1 Installation 24 1 Installation distance 24 2 Installation method 24 4 2 Connection of AL communication system 25 Ⅱ 1 Core connection of AL communications cable 25 Ⅱ 2 Connection of terminator 25 3 Wiring distance of AL commu...

Page 4: ...e used together with the Device function and the I O function 1 The driver connection cable of 2C 776Av1 can correspond is only new ratings Additionally it is compatible with 2C 776 Please refer to Connection others manual for the AL series in detail Ⅱ Access example in Device function and I O function Access example in Unit function Time lag Reading X axis STATUS1 X axis STATUS1 Reading Y axis ST...

Page 5: ... and external signal output using the comparator function of each counter 2C 776Av1 has the following I O signal besides the servo interface It is equipped with the general purpose I O signal by two points for each In addition connect an Extend I O unit 16 16 points or 32 32 points by the serial communication without minding address setting and add a general purpose I O and can control it An arbit...

Page 6: ...urpose I O Power supply relay board servo or stepping motor Controller with built in driver Extend type Slave type CB 55 01 PS T35 2C 771v1 CB 53 1616 MIL 2CB 01v1 3232 MIL 2CB 02v1 1616 MIL 2CD 7710v1 ADB5F30 2CD 7713v1 GDB5F40 4 distribution 4 axes 2 axes for 5 phase 2 axes for 5 phase Extend type Slave type Slave type output of DC 24 V For stepping or stepping motor stepping motor In 16 points ...

Page 7: ... A Z axis Counter block I A I J9 Pulse Sensor A axis driver A axis J13 Drive control block Encoder r STOP A axis sensor e s A axis Counter block U Serial interface control block J5 FSSTOP General purpose I O IN0 IN1 e In 2 Points General purpose O c l Out 2 points OUT0 OUT1 inputs a o Contains Extend I O General purpose I f r In 32 Points max outputs J4 r t Out 32 points max d e n Control I O area...

Page 8: ...lications also include interrupt output and external signal output using the comparator function of each counter General purpose I O block This block is controlling the following input output These input output ports can control easily by I O function General purpose I O area The reading of the general purpose Input IN0 signal and IN1 signal the operation of the general purpose output OUT0 signal ...

Page 9: ...pin for the interface to the driver J6 is the one for the X axis J7 is one for the Y axis J8 is one for the Z axis and J9 is the one for the A axis J10 J11 J12 J13 These are connector to connect the sensor signals such as the LIMIT signal or the ORG signal J10 is the one for the X axis J11 is one for the Y axis J12 is one for the Z axis and J13 is the one for the A axis J14 This is a connector to ...

Page 10: ...the screw of attached M2 6 4 Terminal The terminal connect to the shield when the SIGNAL I O cable of shield Use the screw of attached M3 4 Base installation These are part that fixes the main unit to the installation base two places part Use the M3 screw Moreover it is possible to install it in the DIN rail with a exclusive use DIN attachment lug Please refer to the connection other manual for de...

Page 11: ... less without dew condensation 5 Installation Inside a well ventilated cabinet installed indoor free from direct sunlight environment Not exposed to corrosive and flammable gasses and not affected by oil mist dust salt iron powder water and chemicals Not subject to constant vibration or excessive shock Not affected by electromagnetic noise caused by power equipment Free of radioactive materials an...

Page 12: ...Drive function JOG drive Pulses are constantly output until the specified pulses SCAN drive Pulses are continuously output until a stop command is detected INDEX drive Pulses are output until the specified relative or absolute address is reached ORIGIN drive The specified drive processes are performed This drive is finished when the ORG signal specified edge is detected 2 axis linear interpolation...

Page 13: ... in the number of pulses by counting external pulse signals and encoder feedback pulses It can also be used as a 16 bit timer Comparator function Detection of a match of the three comparators of each counter Upon detection of a match by the comparator pulse output can be decelerated and then stopped or stopped immediately Upon detection of a match by the comparator status can be read The detection...

Page 14: ... ring counter in function which any maximum count can be set Count data latch clearance function This function latches count data of a counter at a specific latch timing and holds it till the next latch timing Each counter can latch counter value at arbitrary timing It is possible to clear a counter value at the latch timing IN0 signal for X axis IN1 signal for Y axis Data reading Current status i...

Page 15: ...is done to other slave equipment through J1 or the J2 connector 2 Power supply connector J3 Connector 53426 0310 Molex Contact insertion side Conformity connector 51103 0300 Molex accessories Conformity contact 50351 8100 Molex accessories Conformity crimp tool 57295 5000 Molex Acceptable wire AWG28 AWG22 φ φ Coating 1 15 1 8 Conformity cable CE 76 003C10 51103 1 m It is not an accessories No Sign...

Page 16: ... side For shield connection M2 6 tap No Signal name Description Direction 1 I CWLM CW direction LIMIT signal B contact 2 I CCWLM CCW direction LIMIT signal B contact 3 I NORG Machine origin proximity signal 4 I ORG Machine origin signal 5 GND Power supply GND for sensor 6 O EXTVCOM Power supply 24 V for sensor 1 1 Do not use it as power supplies other than SENSOR Moreover an output electrical over...

Page 17: ...he R GND of input circuit is allocated 15 I S RDY Servo ready signal It is possible by general purpose input 16 R GND Return GND 17 I DALM Driver alarm signal It is possible by general purpose input 18 R GND Return GND 19 I EA A phase signal of encoder 20 I EA A phase signal of encoder 21 I EB B phase signal of encoder 22 I EB B phase signal of encoder 23 O S ON Servo on signal It is possible by g...

Page 18: ...n GND 7 O SOUT1 Y axis SOUT signal output default value CNTINT Open collector output 8 R GND GND for return of signal 5 V GND of internal Return GND 9 O N C Connection is prohibited Output circuit of unpublic Do not connect anything 10 R GND GND for return of signal 5 V GND of internal Return GND Ｉ 11 N C Connection is prohibited Input circuit of unpublic Do not connect anything 12 R GND GND for r...

Page 19: ...otocoupler OFF 0 1 mA or less Output 1 ms or less response time ON OFF OFF ON Same for all axes Photocoupler isolation Insulation Between internal circuits and external circuits Output specification 3 Circuit Description Signal name Servo faction 24 V 1 EXTVCOM S ON A CLR EXTVCOM can be supplied by 24V for the driver Up to 35 mA S ON A CLR General purpose faction Max 30 mA OUT0 OUT1 Photocoupler I...

Page 20: ...utput Max Output method 20mA Equivalent to 26C31 Compliant with RS422A SOUT0 SOUT1 Output current 20 mA SOUT0 SOUT1 Equivalent to 26LS31 Trigger output to external The output time width can be set Output 1 s or less μ equipment etc response time ON OFF OFF ON S G Insulation Non insulation It is a signal of the J14 connector The status signal of X axis and Y axis can be output by setting the status...

Page 21: ...ally FSSTOP is excluded response time ON OFF OFF ON Photocoupler isolation Insulation Between internal circuits and external circuits 1 The default value of each axis LIMIT signal FSSTOP signal and DALM signal is the ACTIVE OFF input B contact The pulse is not output if it doesn t connect it in the state of NORMAL ON GND connection when it is signal unused The logic of B contact input can be switc...

Page 22: ...J4 J1 J2 J14 MADE IN JAPAN RATE J4 J5 J2 J1 ADDRESS When DIN attachment lug CP 13v1 AT1 is installed J10 J11 J12 J13 DC 24V J3 J7 J6 J8 J9 2 M3 ADDRESS RATE MADE IN JAPAN J14 J2 J1 J14 J3 J5 J4 Model name seal Made in Japan 2C 776Av1 12345678 Dimension of installation for user Dimension of installation for user J10 J11 J12 J13 J4 J5 J3 DC 24V J10 J11 1 1 ...

Page 23: ... prohibited H 1 OFF OFF OFF ON Factory set H 2 OFF OFF ON OFF H 3 OFF OFF ON ON H C ON ON OFF OFF H D ON ON OFF ON H E ON ON ON OFF H F ON ON ON ON When turning on power the setting of S1 becomes effective Set switch while turning off the power supply And turn on the power supply after the setting change Ⅱ 3 3 Baud rate setting of the AL series S2 The baud rate of the slave units of AL communicati...

Page 24: ...ate length corresponding to the thickness of a metallic panel Make the J3 connector upward and install it with the M3 screw The length of the screw must use appropriate length corresponding to the thickness of a metallic panel DIN rail installation Exclusive use DIN attachment lug CP 13v1 AT1 is installed on the main unit Make J3 to the upward and install in the DIN rail Please refer to the Connec...

Page 25: ... is the following range including the multidrop wiring Ⅱ The wiring distance of Extend I O doesn t relate to AL communication baud rate RATE Ⅱ The wiring distance of Extend I O from each slave is within 1 m L1 RATE Multi drop Terminator Build in Terminator Address Address Address Slave unit Address Address 0 1 2 14 15 L2 Master Extend I O Extend I O Extend I O Extend I O AL communication baud rate...

Page 26: ...AWG28 22 To other power supply 3 FG CB 52 3232 MIL etc Consider to confirm the current consumption of the wiring distance resistance of the wire rod and the AL series product and for the voltage drop of wiring to fill the input power supply specification of the Ⅱ product the thickness of the wire rod of the power supply Take the power supply used for the driver interface from the power supply such...

Page 27: ...ver series Yasukawa J6 X axis J7 Y axis J8 Z axis J9 A axis CN1 CE 61 Y1A A05 L 50 cm CWP 3 CW CW CWP 4 CCWP 5 CCW CCW CCWP 6 24 V 1 65K Ω 8 CLR DRSTCOM CLR DRST M F 7 Z ZORG 9 Z ZORG 10 A EA 19 A EA 20 B EA 21 B EA 22 S G S G 1 SEN N C 2 COIN DEND PO 11 COIN R GND 12 N C 13 N C 14 S_RDY S RDY 15 S_RDY R GND 16 1 ALM DALM 17 ALM R GND 18 24 V 25 24VIN EXTVCOM SON S ON 23 N C 26 ALMRST A CLR 24 ΣⅤ ...

Page 28: ... is the same J6 X axis J7 Y axis J8 Z axis J9 A axis J1 CE 61 D2 12A05 L 50 cm CWP 3 CW CW CWP 4 CCWP 5 CCW CCW CCWP 6 24 V 1 65K Ω 8 MF DRSTCOM MF DRST M F 7 PO DEND PO 11 PO R GND 12 1 ALM DALM 17 ALM R GND 18 ZORG 9 CS ZORG 10 CS EA 19 Stepping motor driver EA 20 EA 21 GD 5410 GD 5510E etc EA 22 S G 1 N C 2 N C 13 N C 14 S RDY 15 R GND 16 24 V 25 EXTVCOM S ON 23 A CLR 24 N C 26 2C 776Av1 1 The ...

Page 29: ...s Reference Consumptioncurrent and type Maker Rating Maker Rating SUNX PM 24 SUNX PM 24 15 mA or less NPN Type PM 44 PM 44 15 mA or less NPN Type PM 54 PM 54 15 mA or less NPN Type PM 64 PM 64 15 mA or less NPN Type OMRON EE SX910R OMRON EE SX910R 15 mA or less NPN Type Contact us when you use sensors other than the above Example large 35 mA article of consumption current etc Example of connection...

Page 30: ...ht J10 X axis J11 Y axis J12 Z axis J13 A axis NC NORG 3 AWG28 22 ORG 4 AWG28 22 GND 5 AWG28 22 EXTVCOM 6 2C 776Av1 When using the ORIGIN sensor origin proximity signal CCW direction CW direction ORG sensor NORG sensor O O Sensor that goes OFF Sensor that goes OFF upon receipt of light upon receipt of light J10 X axis J11 Y axis J12 Z axis J13 A axis AWG28 22 NORG 3 AWG28 22 ORG 4 AWG28 22 GND 5 A...

Page 31: ...l φ When using the P O signal of stepping motor driver Circular disk with a slit CCW direction CW direction attached to the rotating shaft ORG sensor NORG sensor O O Sensor that goes ON Sensor that goes OFF upon receipt of light upon receipt of light Stepping motor driver PO R GND J10 X axis J11 Y axis J12 Z axis J13 A axis DEND PO 11 R GND 12 J10 X axis J11 Y axis J12 Z axis J13 A axis AWG28 22 N...

Page 32: ...machine and the product Do as follows to the wiring distance to prevent the malfunction by the noise QAUTION At the open collector output Within 1 2 m At the line driver output Within 5 m This is an example to connect from the SOUT signal of X axis default value CNTINT with the input of the trigger signal of the camera by the line driver output J14 CE 70 02 IO 16C50 5m External equipment such as c...

Page 33: ...hether dust is deposited No dust Visual check Installation state Check whether the product is firmly secured Not loose 6 kg cm Torque wrench Check whether connectors are completely inserted Not loose and removed Visual check Check whether cables are to be removed Not loose and removed Visual check Check whether connecting cables are to be broken Appearance is normal Visual check 3 Replacement meth...

Page 34: ...by this manual Parts Content R1 P5 9 16 17 The poliswitch of a protection circuit is revised at a fuse 19 21 22 The display seal of product is set to R1 The shield tap for sensor connectors and an M2 6x4 attached screw revise a number from four pieces to two pieces ...

Page 35: ...and Service TEL 042 664 5384 FAX 042 666 2031 URL http www melec inc com Melec Inc Control equipment marketing department 516 10 Higashiasakawa cho Hachioji shi Tokyo 193 0834 Japan This Operating Manual is subject to change without prior notice for the purpose of product improvement C1210 ...

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