Magnetek IMPULSE VG+ Series 3 Instruction Manual Download Page 17

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IMPULSE•VG+ Series 3 Instruction Manual - 07/25/05
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IMPULSE•VG+ Series 3 System Components And External Devices

Standard IMPULSE•VG+ Series 3 Drive Components

•

PG-T2 Encoder Card

Optional Drive Components

•

G5IN4 Control Input Card

•

D0-08 Control Output Board

•

D0-02 Control Output Relay Board

•

AI-14B Analog Input Card

As-Required Drive Components

•

AC reactor—line or load

•

DC bus reactor

•

External dynamic braking resistor(s)

•

External dynamic braking unit

Required External Devices

•

Motor

•

User input device (pendant, joystick, PC, PLC, radio, or infrared control)

•

External circuit protection devices (fuses or circuit breakers) (See “Suggested Circuit Protection
Specifications and Wire Size” in Chapter 3.)

•

R-C surge suppressors on contactor coils

Summary of Contents for IMPULSE VG+ Series 3

Page 2: ...Standard Connection Diagram 3 5 Suggested Circuit Protection Specifications and Wire Size 3 6 Wiring the Encoder Circuit 3 14 Chapter 4 Programming Basic Features Overview 4 3 Using the Keypad 4 4 Au...

Page 3: ...tor Parameters 5 88 Chapter 6 Troubleshooting Troubleshooting the Drive 6 3 Troubleshooting Encoder Related Faults 6 12 Fault Display and Corrective Actions at Auto tuning 6 17 Power Section Check 6 1...

Page 4: ...ING CAUTION and Note statements are used throughout this manual to emphasize important and critical information You must read these statements to help ensure safety and to prevent product damage The s...

Page 5: ...ndesirable or unsafe operation or performance of the drive This may result in damage to equipment or personal injury Company shall not be liable for economic loss property damage or other consequentia...

Page 6: ...c h a p t e r 1 Introduction...

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Page 8: ...your IMPULSE VG Series 3 is part of an Electromotive Systems pre engineered TCONTROLS motor control panel disregard this chapter and turn to Chapter 4 WARNING Do not touch any circuitry components wh...

Page 9: ...ler to a large capacity power supply transformer 500kVA or greater or more than 10 times the inverter kVA rating or when switching a phase advancing capacitor excessive peak current can flow through t...

Page 10: ...al flux vector control sine wave pulse width modulated Maximum output voltage VAC Max output voltage 3 phase 200 208 220 230V 380 400 415 440 460V 480V proportional to input voltage Rated frequency Hz...

Page 11: ...mperage for all the drives 230V Class Stall prevention Separate functions for accel decel at speed and constant horsepower region Other protection features Speed deviation overspeed mechanical brake f...

Page 12: ...460 7 5 12 4017 FVG S3 REA460 10 18 4024 FVG S3 REA460 15 25 4031 FVG S3 REA460 20 35 4039 FVG S3 REA460 25 35 4045 FVG S3 REA460 30 45 4060 FVG S3 REA460 40 55 4075 FVG S3 REA460 50 80 4091 FVG S3 RE...

Page 13: ...run commands Forward and Reverse Up and Down The rest of six terminals are multi function terminals and are used for speed control and other characteristics With multi function terminals you can assig...

Page 14: ...c h a p t e r 2 Installation...

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Page 16: ...rays splashes Salt spray Dust or metallic particles in the air Corrosive gases e g sulfurized gas or liquids Radioactive substances Combustibles e g thinner solvents etc Physical shock vibration Magne...

Page 17: ...ntrol Output Relay Board AI 14B Analog Input Card As Required Drive Components AC reactor line or load DC bus reactor External dynamic braking resistor s External dynamic braking unit Required Externa...

Page 18: ...months using rated line voltage Execute the reforming as follows 1 Connect a single or three phase variable AC supply to the inverter input terminals L1 L3 2 Increase the voltage linearly to the rated...

Page 19: ...heat can dissipate properly 6 Ensure that the air can flow freely around the heat sink as shown below in Figure 2 3 Figure 2 3 NOTE The recommended clearances at the top bottom and both sides of the i...

Page 20: ...ther at any point they cross Keep power and control festoon wiring in separate cables Separate control drive circuit and power circuit wiring on the terminal block strip 8 Obtain the appropriate hardw...

Page 21: ...1 140 11 02 280 7 09 180 4 95 126 10 47 266 0 28 7 8 8 134 2023 FVG S3 5 51 140 11 02 280 7 09 180 4 95 126 10 47 266 0 28 7 8 8 184 2031 FVG S3 7 87 200 11 81 300 7 87 200 7 32 186 11 22 285 0 28 7 1...

Page 22: ...0 13 78 350 8 27 210 8 5 215 13 19 335 0 30 7 5 22 590 4045 FVG S3 10 98 275 17 72 450 10 24 260 8 66 220 17 13 435 0 30 7 5 53 653 4060 FVG S3 10 98 275 17 72 450 10 24 260 8 66 220 17 13 435 0 30 7...

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Page 24: ...c h a p t e r 3 Wiring...

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Page 26: ...sized at 150 of drive s continuous rated current for drive input protection Use appropriate R C or MOV type surge absorbers across the coil of all contactors and relays in the system Failure to do so...

Page 27: ...erchange any two motor leads T1 T2 or T3 Changing L1 L2 or L3 will not affect the shaft rotation direction Use shielded cable for all low level DC speed reference signals 0 to10VDC 4 to 20 mA Ground t...

Page 28: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 3 5 IMPULSE VG Series 3 Standard Connection Diagram Figure 3 1 IMPULSE VG Series 3 Terminal Diagram...

Page 29: ...2007 FVG S3 12 CC 15 12 16 14 12 2009 FVG S3 15 CC 20 12 16 14 12 2015 FVG S3 25 CC 30 12 16 14 10 2023 FVG S3 30 J 45 12 16 14 10 2031 FVG S3 45 J 60 10 16 14 10 2045 FVG S3 60 J 90 6 16 14 10 2058...

Page 30: ...4 2 4477 FVG S3 700 L 900 2 250 KCMIL 16 14 1 0 4590 FVG S3 800 L 1000 2 300 KCMIL 16 14 1 0 References 1 NFPA 70 National Electrical Code 2002 Table 610 14 a 90 C 60 minute copper 45 C ambient 2 NFPA...

Page 31: ...phase power supply wires from the circuit protection Terminals L1 L2 and L3 4 From Terminals T1 T2 and T3 connect the power output wires to the motor If a load reactor is used connect these output wi...

Page 32: ...vided 1 2 3 r l 1 n a Cooling fan power supply s l 2 Ground terminal Ground resistance 100 or less Model 4002 FVG to 4039 FVG 4045 FVG to 4112 FVG 4150 FVG to 4304 FVG 4477 FVG to 4590 FVG Rated Curre...

Page 33: ...60V or greater class 10 or less Never run the IMPULSE VG Series 3 drive ground wires in common with welding machines or other high current electrical equipment When more than one drive is used for the...

Page 34: ...analog output FM and AM respectively The functions and positions of CN15 are shown in the table below CN5 S1 DIP Switch S1 Name Function Setting S1 1 RS 485 and RS 422 terminating resistance OFF No t...

Page 35: ...o 10V 20k Ohm A2 Multi function analog reference 4 to 20 mA 0 to 100 10 to 10V 100 to 100 0 to 10 V 0 to 100 Multi function analog reference H3 09 4 to 20mA 250 Ohm 10 to 10V 20k Ohm 0 to 10V 20k Ohm...

Page 36: ...ncy Function set by H6 06 0 to 32kHZ 5 output load 1 5k RS 485 422 R Modbus communication input For 2 wire RS 485 jumper R and S and jumper R and S Differntial input PHC isolation R S Modbus communica...

Page 37: ...T2 Encoder Card Wiring on page 3 15 NOTE Use twisted pair shielded cable Electromotive R 20 6 Belden 9730 or Brand Rex T 11651 Strip the encoder wires 25 in 5 5 mm Keep the wiring length less than 30...

Page 38: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 3 15 Encoder Wiring Diagrams and Information Figure 3 9 PG T2 Encoder Card Wiring Figure 3 10 PG Z2 Encoder Card Wiring...

Page 39: ...el line driver type or open collector Pulse phases accepted Phases A and B both and Maximum input frequency 300 kHz Terminal Block Function 1 A pulse output 2 A pulse output 3 B pulse output 4 B pulse...

Page 40: ...c h a p t e r 4 Programming Basic Features...

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Page 42: ...ct input power supply No voltage drop or imbalance source kVA 500 unless a line reactor is used No short circuit conditions No loose screw terminals Check especially for loose wire clippings Proper lo...

Page 43: ...pad enables you to Program the various drive parameters Monitor the functions of the drive Read alpha numeric fault diagnostic indications Operate the drive using the keypad local operation WARNING Be...

Page 44: ...or communication option card Pressing this key toggles between the mode display and the phone number for Magnetek Service Department Also toggles between REMOTE and LOCAL operate from keypad operatio...

Page 45: ...n of allowing personnel with limited crane system knowledge to program only certain parameters User Parameters that you select To select these parameters see User Parameters A2 XX on page 4 14 Two oth...

Page 46: ...2 Automatic Slip Compensation D4 Automatic Speed Regulator Tuning D5 Torque Control D6 Droop Control D8 Dwell Function D9 S Curve Acceleration Deceleration Motor E1 V f Pattern 1 E2 Motor Set up E3 Mo...

Page 47: ...s levels control method motion speed control mode and passwords are selected Parameters are set read Items to be set read vary depending on the access level setting Auto Tuning Mode Motor parameters a...

Page 48: ...for available parameters at each level Control Method Selection A1 02 Select the control method best suited for your application NOTE An auto tune must be performed for all flux vector applications Re...

Page 49: ...lti step Defines Terminals 3 and 4 as speeds 2 and 3 respectively 2 5 SPD Multi step Defines Terminals 3 6 as speeds 2 5 3 2 Step infinitely variable Terminals 1 and 2 b1 01 Reference 1 and speed hold...

Page 50: ...00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 6 00 1 100 0 2 0 0 10 0 10 0 7 G5IN4 Opt Card 15 00 30 00 60 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0...

Page 51: ...0 00 0 00 0 00 0 00 0 00 0 00 0 00 6 00 1 100 0 0 0 6 5 0 3 0 7 G5IN4 Opt Card 15 00 30 00 60 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 0 00 6 00 0 100 0 0 0 6 5 0 3 0 8 Serial Op...

Page 52: ...A1 03 can be changed User Parameters A2 01 through 32 The user can select up to 32 parameters for quick access programming By setting the user access level A1 01 to User Program only the parameters s...

Page 53: ...ion on page 6 19 if Tune Successful is not displayed NOTE If the STOP key is depressed during tuning auto tuning is interrupted and the motor coasts to a stop The data changed during tuning returns to...

Page 54: ...c h a p t e r 5 Programming Advanced Features...

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Page 56: ...peed 9 frequency 0 00 150 00 Hz 0 00 Adv B1 10 Reference 10 Sets the Speed 10 frequency 0 00 150 00 Hz 0 00 Adv B1 11 Reference 11 Sets the Speed 11 frequency 0 00 150 00 Hz 0 00 Adv B1 12 Reference 1...

Page 57: ...f B1 02 Speed Ref 2 On On Off Off Off Off B1 03 Speed Ref 3 On On On Off Off Off B1 04 Speed Ref 4 On On On On Off Off B1 05 Speed Ref 5 On On On On On Off B1 06 Speed Ref 6 On Off On Off Off Off B1 0...

Page 58: ...Access Level B2 01 Ref Upper Limit Sets as a percentage of the maximum output frequency E1 04 which determines the maximum frequency at which the drive is able to run 0 0 110 100 0 Adv B2 02 Ref Lowe...

Page 59: ...e from where the frequency reference is generated 0 4 1 Adv 0 Operator Digital operator Keypad 1 Terminals Control circuit terminal 2 Communication Serial communication Port 6CN 3 Option PCB Optional...

Page 60: ...eleration time or install an optional braking transistor and or braking resistor Braking torque without braking resistor approximately 20 of motor rated torque with braking option approximately 150 of...

Page 61: ...is option is only available in traverse motion Upon run command removal the motor decelerates to stop The brake delays for a time interval C12 02 before it is set This option reduces brake wear for ap...

Page 62: ...rammed B3 05 see the figures below Parameter Code Display Function Range Initial Value Access Level B3 04 Reverse Oper Reverse motor direction 0 1 0 Adv 0 Normal Rotation 1 Exchange Phases Parameter C...

Page 63: ...etermines action after switching Run Speed reference source 0 1 0 Adv 0 Cycle Extrn Run If the run command is present at the time when the Run Speed reference source is switched it requires the run co...

Page 64: ...trim control level will be added to the analog frequency reference and then that sum will be output as the output frequency If the trim control decrease command is ON the frequency reference will be...

Page 65: ...ime and Multiple Accel Decel Changeover Parameter Code Display Function Range Initial Value Access Level B5 01 Accel Time 1 Sets acceleration time 0 0 25 5 sec 5 0 Adv B5 02 Decel Time 1 Sets decelera...

Page 66: ...ction page 5 89 0 0 25 5 sec 0 5 Adv B5 09 Acc Dec Units Determines acceleration and deceleration time interval and range 1 Adv 0 0 01sec for 0 00 2 55 sec Note Setting will not change if any acc dec...

Page 67: ...ency Speed Search Parameter Code Display Function Range Initial Value Access Level B6 05 Search Delay Delay timer for speed search at start 0 0 20 0 sec 0 2 Adv Frequency Output Run Command E1 04 60 H...

Page 68: ...Hz disables this function Figure 5 8 Jump Frequencies Parameter Code Display Function Range Initial Value Access Level B8 01 Jump Freq 1 First of three jump frequencies 0 0 150 0 Hz 0 0 Adv B8 02 Jum...

Page 69: ...Cable Detection C12 Delay Timers C13 Inching Indexing Control Motion A1 03 Special Function Traverse A1 03 0 No Load Brake A1 03 2 C1 Quick Stop Reverse Plug Simulation Yes Yes C2 Micro Positioning Y...

Page 70: ...eceleration time and is applied only when the RUN command is removed Figure 5 9 Quick Stop Parameter Code Display Function Range Initial Value Access Level C1 01 Quick Stop 0 1 Determines whether Quic...

Page 71: ...ulation Parame ter Code Display Function Range Initial Value Access Level C1 03 Reverse Plug 0 1 Determines whether Reverse Plug Simulation is enabled 0 Adv 0 Disabled 1 Enabled C1 04 Rev Plg Dec Time...

Page 72: ...o Speed 1 and Micro Speed 2 are enabled Micro Speed 1 always takes higher priority over Micro Speed 2 Parameter Code Display Function Range Initial Value Access Level C2 01 MicroSpd Gain 1 The mulipli...

Page 73: ...mit input 0 400 Hz 6 00 Adv C3 05 LL 1 Decel Time Decel time to Lower Limit Speed 0 0 25 5 sec 1 0 Adv C3 06 LL 2 Stop Time Decel time to STOP when Lower Limit is input 0 0 25 5 sec 1 0 Adv C3 07 Lmt...

Page 74: ...UL2 Figure 5 14 Lower Limit 1 LL1 UL1 Input Frequency Output Run FWD Command Run REV Command C3 02 C3 01 Normal Stopping depending on B3 03 UL2 Input Frequency Output Run FWD Command Run REV Command...

Page 75: ...e VG Series 1 2 or 3 generation When using Multi function input H1 0x 66 Load Share 0 1 Torque Following mode setting C3 10 Enabled will allow the inverter to accept the Limit Switch inputs where H1 0...

Page 76: ...me C4 01 will be added to the standard load float time C8 10 Figure 5 16 Load Float Parameter Code Display Function Range Initial Value Access Level C4 01 Load Float Time 2 Maximum duration of Zero Se...

Page 77: ...t Load Check alarm or fault 4 Adv 0 Alarm Only 1 Decel to Stop 2 Coast to Stop 3 Fault Stop 4 Use B3 03 Method allows Lower only C5 03 Min Torque Ref Minimum current torque reference during accelerati...

Page 78: ...5 25 Figure 5 17 Load Check Figure 5 18 Example of Operation C5 02 2 Frequency Output Run Command fref C5 11 C5 09 C5 10 C5 07 C5 08 C5 04 C5 05 C5 12 C5 13 Run FWD Command Run Internal Run REV Comman...

Page 79: ...ameter Code Display Function Range Initial Value Access Level C6 01 Ultra Lift 0 1 Determines whether Ultra Lift is enabled 0 Adv 0 Disabled 1 Enabled Automatic 2 Enabled by MFI 13 C6 02 Ultra Lift Fo...

Page 80: ...m 60 Hz 2 3 Step Infinitely Variable A1 04 3 or 4 6 If the system is using 2 Step or 3 Step Infinitely Variable as the Speed Control Method the following formula is used to adjust the constant B2 01 R...

Page 81: ...02 IFB OK Time If it is not a BE2 No Current alarm will be displayed on the keypad and the drive will stop outputting voltage to the motor The brake will remain closed Factor 1 On the first run comman...

Page 82: ...ped through the brake a BE6 alarm is displayed on the keypad and the drive will reset its zero servo position and maintain its new position Run commands will still be accepted with the exception of a...

Page 83: ...r Sets the amount of time to look for the current feedback to be OK before posting a BE2 fault Setting this parameter to 0 Zero will disable torque proving at start eliminate BE2 detection Not recomme...

Page 84: ...period during which the electric brake is set and tested for sustaining the load NOTE To disable BE6 detection set C8 12 to 0 0 0 0 25 5 sec 5 0 Adv C8 13 BE6 Max Count Total pulse counts must be les...

Page 85: ...ables 5 3 and 5 4 The second and third digit should always be 0 3 Set parameter C9 02 Parameter Code Display Function Range Initial Value Access Level C9 01 G5IN4 0 1 Determines whether the G5IN4 Digi...

Page 86: ...SLOW DOWN Normally Open 7 Multi Step Speed 5 Multi Step Speed 4 Multi Step Speed 3 Multi Step Speed 2 8 Upper Limit STOP Normally Closed Micro Positioning Control Multiplier 1 Acceleration function 2n...

Page 87: ...or C9 02 Input for Terminal 1 Input for Terminal 2 Input for Terminal 3 Input for Terminal 4 Fourth Digit From Left You Enter E D D D 1 D E D D 2 E E D D 3 D D E D 4 E D E D 5 D E E D 6 E E E D 7 D D...

Page 88: ...ed a load cell should be used The Weight Measurement function of the hoist drive should be within 5 or better accuracy of the rated capacity Parameter Code Display Function Range Initial Value Access...

Page 89: ...r parameter U1 09 Torque Reference Repeat this step several times and record the average No Load Torque in parameter C10 06 No Load Torque 4 Attach all of the under hook attachments that are required...

Page 90: ...he keypad digital display reads zero Re test as necessary to get as close to 0 as possible 4 After lifting no load again read the weight displayed on the display device If the displayed weight is grea...

Page 91: ...above operation several times to ensure an accurate reading Then Set C11 03 U1 09 2 Enable Slack Cable Detection by setting the C11 01 to 1 Select output action when Slack Cable is detected by definin...

Page 92: ...0 50 Adv C11 06 SLC Detect Spd 2 The Frequency Output below which the enabled Slack Cable Detection can be activated It corresponds to Slack Cable Detection Delay Time 2 C11 07 0 150Hz 60 Adv C11 07...

Page 93: ...and output serve as general purpose I O Chattering of sensors switches contactors etc can be prevented by setting a delay time When the timer function input ON time is longer than the value set for C1...

Page 94: ...g Maintenance Required Once the bearings have been greased the output and alarm message can be reset by two different methods One method is through a Multi Function Input programmed for Maintenance Re...

Page 95: ...at anytime If the crane is in motion when enabled the Index function will not be triggered until motor speed is less than or equal to D1 01 Enable the function via Multi function Input Index Enable 60...

Page 96: ...once C8 04 time has expired Sequencing is now identical to a Traverse motion The NLB Stopping sequence will be initiated once the Index enable Multi function Index is removed Parameter Code Display Fu...

Page 97: ...hen the IMPULSE VG Series 3 drive output is turned off and DC injection current is applied to the motor The effective DC injection time and current should be set to provide adequate stopping without e...

Page 98: ...integral time D4 02 adjusts the response time of the IMPULSE VG Series 3 to the load disturbances NOTE Speed control response is increased by increasing the proportional gain setting and decreasing th...

Page 99: ...Time ASR Output Primary Delay Time 0 000 0 500 sec 0 004 Adv Mechanical backlash in an application can cause secondary current I2 reference variations in the motor s rotor This condition can prevent...

Page 100: ...Speed Limit Selection See figure below 1 2 2 Adv 1 Analog Input 2 Program Setting D5 04 Speed Lmt Value Speed Limit Value of E1 04 120 120 100 Adv D5 05 Speed Lmt Bias Speed Limit Bias of E1 04 0 120...

Page 101: ...as the torque limit When a stop command is given during speed control speed control is maintained as the motor decelerates to stop and the smaller of the absolute value of the terminal A3 torque limi...

Page 102: ...rol mode actually changes after the speed torque control selection command changes and the reference delay timer D5 06 elapses The speed reference speed limit and the torque limit torque reference are...

Page 103: ...ion should not be used for hoists Figure 5 29 Dwell Function Parameter Code Display Function Range Initial Value Access Level D8 01 Dwell Ref Start Sets Dwell frequency reference at start 0 0 150 0 Hz...

Page 104: ...e minimum frequency to the maximum frequency total acceleration B5 01 D9 01 D9 02 2 Figure 5 30 S Curve Characteristics FWD REV Operation Parameter Code Display Function Range Initial Value Access Lev...

Page 105: ...ltage level braking transistor turn on level and the stall prevention level during deceleration Parameter Code Display Function Range Initial 1 Value Access Level E1 01 Input Voltage Sets input voltag...

Page 106: ...ase Frequency 0 0 150 0 Hz 60 Adv E1 09 Min Frequency Minimum Frequency 0 0 150 0 Hz 0 0 Adv E1 11 Mid Frequency B Midpoint Output Frequency B 0 0 150 0 Hz 0 0 Adv E1 12 Mid Voltage B Midpoint Output...

Page 107: ...Motor rated current 0 01 1500 0 A Adv E2 02 Motor Rated Slip Motor rated slip frequency 0 00 20 00 Hz Adv E2 03 No Load Current Motor no load current 0 0 1500 0 A Adv E2 04 Number of Poles Number of p...

Page 108: ...ontrol method 0 3 0 Adv 0 V f control 1 V f w PG Fdbk 2 Open loop vector 3 Flux Vector E3 02 Stopping Method Motor 2 Stopping Method 0 1 6 1 Adv 0 Decel to Stop 1 Coast to Stop 6 No load brake E3 01 m...

Page 109: ...lip Motor rated slip frequency for Motor 2 0 00 20 0 Hz Adv E4 03 No Load Current Motor no load current for Motor 2 0 0 150 0 A Adv E4 04 Number of Poles Number of poles in motor 2 48 Adv E4 05 Termin...

Page 110: ...to Stop Immediate stop 2 Fast Stop Decel by B5 08 3 Alarm Only Displayed on keypad only F1 03 PG Overspeed Sel Selects stopping method or alarm output when motor overspeed is detected both channels 0...

Page 111: ...er 0 0 1000 0 Adv F1 15 PGO Detect Time Open encoder circuit 0 00 10 00 0 50 Adv F1 16 PG Ch 2 PPR Indicates how many pulses the drive can expect per revolution of the motor 1 60000 PPR 1024 Adv F1 17...

Page 112: ...01 AI 14 Input Sel Determines whether the 3 channel input selection is individual or additional 0 Adv 0 3ch Individual 1 3ch Additional Setting Function CH1 TC1 to TC4 CH2 TC2 to TC4 CH3 TC3 to TC4 0...

Page 113: ...Current 19 Mot EXC Current 20 SFS Output 21 ASR Input 22 ASR Output 23 PG Z2 CH2 Feedback 24 PID Feedback 26 Voltage Ref Vq 27 Voltage Ref Vd 29 Load Weight 30 SS Delta Speed 31 Not used 32 ACR q Out...

Page 114: ...ect Determines the digital output of Channel 2 See H2 01 0 FF F Adv F5 03 DO Ch3 Select Determines the digital output of Channel 3 See H2 01 0 FF F Adv F5 04 DO Ch4 Select Determines the digital outpu...

Page 115: ...ng run TD3 TD4 Minor fault 2 8 channel programmable TD5 TD11 F5 01 TD6 TD11 F5 02 TD7 TD11 F5 03 TD8 TD11 F5 04 TD9 TD11 F5 05 TD10 TD11 F5 06 TD1 TD2 F5 07 TD3 TD4 F5 08 When F5 09 is set to binary o...

Page 116: ...dv 0 Decel to Stop 1 Coast to Stop 2 Fast Stop 3 Use B3 03 Method 4 Alarm only F6 02 EFO Detection Option External Fault 0 1 0 Adv 0 Always Detected 1 Only During Run F6 03 EFO Fault Action Option Ext...

Page 117: ...Terminal S5 Sel parameter Same as H1 01 0 64 F Adv H1 04 Terminal S6 Sel parameter Same as H1 01 0 64 F Adv H1 05 Terminal S7 Sel parameter Same as H1 01 0 64 F Adv H1 06 Terminal S8 Sel parameter Sam...

Page 118: ...ation and Deceleration Changeover 2 Time 5 12 1B Acc Dec 3 Acceleration and Deceleration Changeover 3 Time 5 13 1C Acc Dec 4 Acceleration and Deceleration Changeover 4 Time 5 13 1D Digital Chngover An...

Page 119: ...ack Test 55 Drive Enable On Inverter Ready 56 Klixon N O Klixon Input Normally Open 57 Klixon N C Klixon Input Normally Closed 58 Brake Answer back Brake Answer Back 59 Alt F Ref Up Lmt Alternate Fre...

Page 120: ...uals L4 01 5 79 4 Freq Detect 1 Closed when output frequency is L4 01 5 79 5 Freq Detect 2 Closed when output frequency is L4 01 5 79 6 Inverter Ready Closed when an inverter is not in a fault state n...

Page 121: ...Speed Limit Speed Limit n a 25 Load Float Movement SC4 03 count n a 26 Run Cmd is input During Run ON n a 27 Load Check Det Load Check detected 5 24 28 Slack Cable Det Slack Cable Detection output 5...

Page 122: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 5 69 40 FF Fault Annunciate Closed on specified faults 5 70 Parameter Code Display Function Reference Page Number...

Page 123: ...puts Fault Annunciate assuming you are in Programming Mode 1 Press the UP button until appears 2 Determine the output terminal to which you want Fault Annunciate assigned Terminals M1 M2 M3 M4 or M5 M...

Page 124: ...d 1 0 1 0 would be the two 4 digit binary numbers 9 Using the conversion table below determine the 1 digit hexadecimal number for both 4 digit binary numbers Continuing with the example 1 0 0 0 and 1...

Page 125: ...fault response must be selected The table below shows the possible selections for an external fault response Uses B5 08 timer 1 N O normally open contact N C normally closed contact 2 Setting 24 is th...

Page 126: ...0VDC 1 10VDC to 10VDC H3 05 Terminal A3 Sel Assigns one of the following function analog input parameters to Terminal A3 1F Adv 0 Add to Term A1 Auxiliary Reference 1 Frequency Gain Frequency Gain 2 A...

Page 127: ...er Limit Speed Reference Lower Limit A Jump Frequency Jump Frequency E Motor Temperature Used in conjunction with L1 03 L1 04 and L1 05 10 Fwd Torque Limit 11 Rev Torque Limit 12 Regen Torque Limit 13...

Page 128: ...t SEC Current 19 Mot EXC Current 20 SFS Output 21 ASR Input 22 ASR Output 23 PG Z2 Ch2 24 PID Feedback 26 Voltage Ref Vq 27 Voltage Ref Vd 29 Load Weight 30 SS Delta Speed 31 Not used 32 ACR q Output...

Page 129: ...multiplier for Terminal AM analog output signal 110 0 110 0 0 0 Adv H4 07 AO Level Select 1 0 2 0 Adv 0 0 to 10VDC 1 10 to 10VDC 2 4 to 20 mA H4 08 AO Level Select 2 0 2 0 Adv 0 0 to 10VDC 1 10 to 10V...

Page 130: ...erial communication address 0 20 1F Adv H5 02 Serial Baud Rate Sets the baud rate 3 Adv 0 1200 Baud 1 2400 Baud 2 4800 Baud 3 9600 Baud 4 19200 Baud H5 03 Serial Com Sel Determines the parity 0 2 0 Ad...

Page 131: ...al to the maximum output frequency 1000 32000 1440 Hz Adv H6 03 Pulse Input Gain Sets the output level when input is 100 0 0 1000 0 100 0 Adv H6 04 Pulse Input Bias Sets the output level when input is...

Page 132: ...several motors with one inverter use the internal thermal protection from the motor or install an external thermal overload relay on each motor In this case set parameter L1 01 to 0 Parameter Code Di...

Page 133: ...Value Access Level L2 01 PwrL Selection 0 Disabled 1 Enabled drive will restart if power returns within L2 02 2 CPU Power Active drive will restart if power returns before control supply shutdown Ena...

Page 134: ...uency detection 3 and 4 functions The set detection level is effective during either FWD or REV operation depending on the set detection level positive value for FWD operation negative value for REV o...

Page 135: ...ction generates an alarm or a fault 0 Adv 0 Disable 1 OT At Speed Agree Alarm 2 OT At Run Alarm 3 OT At Speed Agree Fault 4 OT At Run Fault 5 UT At Speed Agree Alarm 6 UT At Run Alarm 7 UT At Speed Ag...

Page 136: ...rcentage of inverter rated current during V f control and motor rated torque during vector control 0 300 150 Adv L6 03 Torq Det 1 Time The overtorque detection delay time inserts a delay between the t...

Page 137: ...whenever at the speed agree level when inverter is not accelerating or decelerating Continue running after detection OT2 alarm 2 Overtorque detection is enabled always Continue running after detection...

Page 138: ...s programmed B3 03 Method 4 Alarm Only Operation continues and OH Heatsink Overtemp is displayed on keypad L8 05 PH Loss In Sel Input phase loss detection 1 Adv 0 Disabled 1 Enabled L8 07 PH Loss Out...

Page 139: ...sec 0 5 Adv L9 04 Reset Flt Sel 1 Reset Fault Select 1 0000 FFFF 0001 Adv L9 05 Reset Flt Sel 2 Reset Fault Select 2 0000 FFFF E000 Adv L9 06 FLT Contact Sel Fault contact operation during reset attem...

Page 140: ...1 S C O V G F O C U V 3 U V 2 U V 1 HEX 0 0 8 0 Binary 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 L9 05 B E 1 B E 2 B E 3 F b L O L 1 O L 2 O t 1 O T 2 C E C A L L E F 8 E F 7 E F 6 E F 5 E F 4 E F 3 Table 5 12...

Page 141: ...r Code Display Function Range Initial Value Access Level O1 01 User Monitor Sel Assigns one of the following monitor parameter as user selected monitor 4 53 6 Adv 4 Control Method 5 Motor Speed 6 Outp...

Page 142: ...03 equal to the number of motor poles 00040 to 39999 user selected units Digits 5th 4th 3rd 2nd 1st 0 0 0 0 0 The first through fourth digits determine the set value at 100 output frequency Decimal p...

Page 143: ...on when the digital stop key is pressed 0 Adv 0 Coast to Stop Immediate stop 1 Decel to Stop 2 Use B3 03 Method O2 03 User Defaults 0 Adv 0 No Change 1 Set Defaults Memorizes up to 50 modified paramet...

Page 144: ...r the ENTER key is used when the frequency reference is set by the digital operator The digital operator can simulate a motor operated potentiometer M O P by setting this parameter 0 Adv 0 Disabled EN...

Page 145: ...Clear Clears count history 0 to 3 0 Adv 0 Not Clear 1 AC Count Clr Clears AC operations U3 09 2 OL LC Count Clr Clears OL LC U3 10 3 Both Count Clr Clears Both U3 09 and U3 10 Parameter Code Display...

Page 146: ...ernal Terminal input level V U1 16 Terminal A2 Level External Terminal input level V mA U1 17 Terminal A3 Level External Terminal input level V U1 18 Mot SEC Current Motor secondary current lq A U1 19...

Page 147: ...que Reference Torque Reference when the Last Fault occurred U2 11 Input Terminal Sts Input terminal status when fault was detected n a U2 12 Output Terminal Sts Output terminal status when fault was d...

Page 148: ...psed time of 8th most recent fault U3 19 Elapsed Time 9 Elapsed time of 9th most recent fault U3 20 Elapsed Time 10 Elapsed time of 10th most recent fault U3 21 Accumulated Operations Counts Fwd or Re...

Page 149: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 5 96...

Page 150: ...Troubleshooting IMPULSE VG Series 3 c h a p t e r 6...

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Page 152: ...will attempt to run again at the next run command Alarm Warning Operation continues fault is displayed on the keypad fault contact output terminals MA MB and MC are not activated Motor Faults and Cor...

Page 153: ...While running the multi function input brake answer back is lost 1 Check brake answer back circuit 2 Check terminal status U1 10 BE1 Rollback detect Torque Proving Fault The BE1 fault indicates that...

Page 154: ...n Error Control data is not received correctly after power supply is turned ON for 2 sec 1 Check serial device connections 2 Ensure drive is properly programmed for serial communication Can t Run Driv...

Page 155: ...Power down 2 Verify proper card 3 Verify proper installation of Option card 4 Replace card CPF23 Option DPRAM Err Control Circuit Fault 23 DP RAM DP RAM on an installed optional card failed 1 Power do...

Page 156: ...nts LC Load Check Err Load Check Fault Load is greater than specified amount 1 Reduce Load 2 Check Load Check sequence set up C5 XX LF Output Phase Loss An open phase occurred at the inverter output 1...

Page 157: ...ned by L6 02 Alarm defined by L6 01 1 Check for proper programming for L6 XX constant OT2 Overtorque Det 2 Overtorque Detection Level 2 Fault Defined by L6 05 Alarm defined by L6 04 1 Check for proper...

Page 158: ...is running and the run command was initiated via the keypad RUN key 1 Secure the keypad 2 Verify O2 06 setting OS 1 OS 2 Over Speed Overspeed Fault The motor has exceeded the programmed detection lev...

Page 159: ...rain discontinuity has been detected 1 Check for loose or broken coupling 2 Check for loose encoder s 3 Check for broken shaft SVE Zero Servo Fault Zero Servo Fault 1 Check Zero Servo sequence set up...

Page 160: ...Check power supply wiring 2 Correct the line voltage 3 Check collector system UV3 MC Answerback MC Fault The pre charge contactor opened during operation 1 Check power supply wiring 2 Correct the line...

Page 161: ...s to operate the hoist with speed deviation faults occurring can result in loss of control of the load under certain circumstances 2 As a precaution the load float time parameter C8 10 should be set t...

Page 162: ...fault will typically occur if the drive doesn t receive any encoder feedback pulses while it is commanded to run or encoder wiring has a discontinuity Corrective Action 1 Do NOT continue to operate th...

Page 163: ...e made immediately before again attempting to operate the hoist 3 If none of the above steps has identified a valid problem s only then should the BE1 detection parameters be adjusted NOTE It is desir...

Page 164: ...ed brake Power should NOT be removed while this fault is active and the load should be moved to a safe location and lowered before proceeding with any corrective action Corrective Action 1 Check the b...

Page 165: ...gned or the shaft coupling is loose the drive will get erratic pulse signals or no signals at all possibly causing an OC fault Repairs to the encoder wheel or shaft coupling should be made immediately...

Page 166: ...ult Auto tuning is not completed within the expected time The auto tuning is outside the parameter setting Er 09 Accelerate Acceleration Fault The motor did not accelerate at the expected time Increas...

Page 167: ...hile AC main power is on or immediately after the main AC power is disconnected from the unit You must wait until the red CHARGE lamp is extinguished It may take as long as 10 minutes for the charge o...

Page 168: ...L1 Infinite OL Displayed L2 L3 L1 L2 L3 Bus Capacitors Observe gradually increasing resistance Observe gradually increasing voltage to OL Pre charge Resistor Across the Resistors 100 or less Output T...

Page 169: ...set to the diode check Figure 6 1 Step No Ohmmeter Positive Lead Ohmmeter Negative Lead Expected Reading Analog Meter Expected Reading Digital Meter 1 Connect to B2 Connect to B1 10 Ohms 0 5 Volts 2...

Page 170: ...A p p e n d i x A IMPULSE VG Series 3 Parameter Listing...

Page 171: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 A 2 This page intentionally left blank...

Page 172: ...nce 9 0 0 5 3 B1 10 Reference 10 0 0 5 3 B1 11 Reference 11 0 0 5 3 B1 12 Reference 12 0 0 5 3 B1 13 Reference 13 0 0 5 3 B1 14 Reference 14 0 0 5 3 B1 15 Reference 15 0 0 5 3 B1 16 Reference 16 0 0 5...

Page 173: ...op Time 1 0 5 17 C1 03 Reverse Plug Enable Disable 0 5 18 C1 04 Reverse Plug Decel Time 1 0 5 18 C1 05 Reverse Plug Accel Time 1 0 5 18 C2 01 Micro Speed Gain 1 1 00 5 19 C2 02 Micro Speed Gain 2 1 00...

Page 174: ...28 C7 04 Reverse Regen Torque Limit 180 5 28 C7 05 Torque Limit Gain by MFI 1 25 5 28 C8 01 Torque Compensation Time 1 50 2 50 5 30 C8 02 Current Feedback OK Timer 1 50 2 50 5 30 C8 03 Minimum Brake...

Page 175: ...5 39 C12 01 Brake Jog Delay 0 0 5 40 C12 02 Brake Run Delay 1 1 5 40 C12 03 Delay ON Timer 0 0 5 40 C12 04 Delay OFF Timer 0 0 5 40 C12 05 Maintenance Timer 0 5 41 C12 06 Maintenance Speed Gain 0 5 5...

Page 176: ...5 52 E1 04 Max Frequency 60 0 5 53 E1 05 Max Voltage 230 460 5 53 E1 06 Base Frequency 60 5 53 E1 09 Min Frequency 0 0 5 53 E1 11 Mid Frequency B 0 0 5 53 E1 12 Mid Voltage B 0 0 5 53 E1 13 Base Volta...

Page 177: ...tect Time 0 5 5 58 F1 19 PG Z2 Output Select 2 5 58 F1 20 PGO Ch1 enable disable 1 5 58 F1 21 PGO Ch2 enable disable 0 5 58 F1 22 PG Z2 Input Select 0 5 58 F2 01 AI 14 Input Select 0 5 59 F3 01 Digita...

Page 178: ...l A3 Gain 100 0 5 73 H3 07 Terminal A3 Bias 0 0 5 73 H3 08 Terminal A2 Signal 2 5 74 H3 09 Terminal A2 Select 0 5 74 H3 10 Terminal A2 Gain 100 0 5 74 H3 11 Terminal A2 Bias 0 0 5 74 H3 12 Filter Aver...

Page 179: ...ection 1 Level 150 5 83 L6 03 Torque Detection1 Time 0 1 5 83 L6 04 Torque Detection 2 Select 0 5 84 L6 05 Torque Detection 2 Level 150 5 84 L6 06 Torque Detection 2 Time 0 1 5 84 L8 02 Over Heat Pre...

Page 180: ...Voltage 5 93 U1 08 Output kWatts 5 93 U1 09 Torque Reference 5 93 U1 10 Input Terminal Status 5 93 U1 11 Output Terminal Status 5 93 U1 12 Inverter Control Status 1 5 93 U1 13 Elapsed Time 5 93 U1 14...

Page 181: ...ut Current 5 94 U2 06 Motor Speed 5 94 U2 07 Output Voltage 5 94 U2 08 DC Bus Voltage 5 94 U2 09 Output kWatts 5 94 U2 10 Torque Reference 5 94 U2 11 Input Terminal Status 5 94 U2 12 Output Terminal S...

Page 182: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 A 13 U3 20 Elapsed Time 10 5 95 U3 21 AC Operations 5 95 U3 22 U3 21 Rollovers 5 95 U3 23 OL LC Count 5 95 No Parameter Name Factory Ref Page...

Page 183: ...IMPULSE VG Series 3 Instruction Manual 07 25 05 A 14...

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Summary of Contents for IMPULSE VG+ Series 3

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Magnetek IMPULSE VG+ Series 3, Instruction Manual, Page: 17 / 183

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