IMPULSE
®
•G+ Mini Technical Manual
November 2020
Page 21
3 Wiring
3.1 Wiring Practices
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Connect the incoming three-phase AC source to terminals R/L1, S/L2, T/L3.
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Connect the Motor leads to terminals U/T1, V/T2, W/T3.
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Ensure the VFD-to-motor wiring distance is less than 150 ft unless appropriate reactors and/or filters are used.
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Install a line reactor between the output of the VFD in applications that require a disconnecting means between
the VFD’s output and motor. Use a “make before break” auxiliary contact with the disconnect means and the
hardware base block of the VFD.
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If the power source is 500 kVA or greater, or more than 10 times the VFD kVA rating, ensure that there is at
least 3 percent impedance between the power source and the VFD input. To accomplish this, you can install a
DC reactor between VFD ter1 and +2, or use an AC line reactor on the input of the VFD. If you don’t
provide enough impedance, excessive peak currents could damage the input power supply circuit.
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Comply with the circuit protection and wire size recommendations in
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Use appropriate R-C or MOV type surge absorbers across the coil of all contactors and relays in the system.
Failure to do so could result in noise-related, nuisance fault incidents.
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Use external dynamic braking resistors for all applications.
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Do not ground the VFD with any large-current machines.
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Before you use any welding or high-current machines near the crane, disconnect all line and ground wiring.
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Do not let the wiring leads come in contact with the VFD enclosure.
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Do not connect power factor correction capacitors to the VFD input or output.
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Hard-wire the VFD and motor (e.g., festoon cable). Do not use sliding collector bars.
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Shielded cable is recommended for all analog and digital I/O.
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Before turning on the VFD, check the output circuit (U/T1, V/T2 and W/T3) for possible short circuits and
ground faults.
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Increase the wire size by one size for every 250 feet (76.2 meters) between the VFD and motor; suggested for
center driven cranes, trolleys, and bridges. (Voltage drop is significant at low frequencies.)
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When using more than one transformer for the VFD's power, properly phase each transformer.
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To reverse the direction of rotation, interchange any two motor leads (U/T1, V/T2 or W/T3 or change parameter
B03.04.
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Please observe National Electrical Code (NEC) guidelines when wiring electrical devices.
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IMPORTANT: All wire connections must have strain relief, and must not apply downward pressure to the
terminals on the VFD.
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IMPORTANT: In order to maintain the finger-safe properties of the VFD, it must be mounted inside an
enclosure. Adhere to all safety warnings when handling the VFD with live voltage applied to it.
NOTE:
Failure to observe these warnings may result in equipment damage.
WARNING
Before you wire the VFD, review the following practices to help ensure that your system is wired properly.
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