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Braking Resistor Unit (10% Duty Cycle) Installation

IMPORTANT

Since the Braking Resistor Unit generates heat during the
dynamic braking operation, install it in a location away from
other equipment which emits heat.

Mount the Braking Resistor Unit on a vertical surface,

maintaining minimum 1.18 inch (30 mm) clearance on each
side and 5.91 inch (150 mm) clearance top and bottom.

Open the Braking Resistor Unit terminal box to acess its

terminal block. Connect the Braking Resistor Unit to the drive
and external control circuit according to Table A1-2 and Figure
A1-2.

Table A1-2 Wire Sizing For Braking Resistor Unit

Terminals

B, P

1, 2 *

Lead Size (AWG)

12-10

18-14 *

Lead Type

600V etheylene propylene
rubber insulated, or equivalent

Terminal Screw

* Power leads for the Braking Resistor Unit generate high levels of

electrical noise; these signal leads must be grouped separately.

Close and secure the cover of the Braking Resistor

Resistor Unit terminal box. Reinstall the GPD 333 access
cover.

Proceed to "ADJUSTMENTS" on page 61.

efesotomasyon.com - Yaskawa ac drive,servo motor

Summary of Contents for GPD 333

Page 1: ...Magne Tek GPD 333 Technical Manual efesotomasyon com Yaskawa ac drive servo motor ...

Page 2: ...o 25 0 no 26 50 CONSTANT FACTORY SETTING USER SETTING no 27 0 0 no 28 0 0 no 29 1 0 no 30 170 no 31 160 no 32 13 no 33 01 no 34 03 no 35 00 no 36 05 no 37 00 no 38 01 no 39 0 0 no 40 0000 no 41 160 no 42 0 1 no 43 4 10 kHz no 45 1 00 no 46 0000 no 47 0 no 50 0 0 no 51 1 0 Constant no 44 currently NOT USED Constants no 52 thru no 59 currently NOT USED Constants no 48 and no 49 are for display only ...

Page 3: ...efesotomasyon com Yaskawa ac drive servo motor ...

Page 4: ...lly returns constant no 00 setting to 01 If the GPD 333 is connected for 3 Wire control and this constant is set to 08 2 Wire control initialization the motor may run in reverse direction WITHOUT A RUN COMMAND APPLIED Equipment damage or personal injury may result Constant no 03 must be set for the proper motor voltage Drive leaves factory with this constant set for 230 0 or 460 0 volts CAUTION Al...

Page 5: ...ll constants have been factory set Do not change their set tings unnecessarily Changing constant settings requires use of the optional Digital Operator Model DS039 ii efesotomasyon com Yaskawa ac drive servo motor ...

Page 6: ...efesotomasyon com Yaskawa ac drive servo motor ...

Page 7: ...DS023 25 DS040 41 DS042 43 DS044 45 4 13 105 5 51 140 5 51 140 5 51 140 5 51 140 7 48 190 3 94 100 5 47 139 6 69 170 4 72 120 6 69 170 7 48 190 5 43 138 5 43 138 7 32 186 7 32 186 7 32 186 7 28 185 3 66 93 5 04 128 4 96 126 4 96 126 4 96 126 6 89 175 0 20 5 0 20 5 0 22 6 0 22 6 0 22 6 024 7 230V 460V W1 W H1 H D 4 holes d diameter at corners of heat sink FRONT VIEW SIDE VIEW efesotomasyon com Yask...

Page 8: ...the factory After unpacking verify the part numbers with the purchase order invoice Any damages or shortages evident when the equipment is received must be reported immediately to the commercial carrier who transported the equipment Assistance is available from your sales representative 1 3 PHYSICAL INSTALLATION Location of the GPD 333 Figure 1 1 is important to achieve proper perfor mance and nor...

Page 9: ... down on the terminal marker lever see View B in Figure 1 1 1 and lift upward on the bottom edge of the status plate to remove it from the mounting recess 4 Locate the Digital Operator in the mounting recess as shown in View A of Figure 1 1 1 and press until it snaps into place 5 Reinstall the access cover If after constant programming the drive is not to be operated or monitored via the Digital O...

Page 10: ...1 2 Figure 1 1 1 Installing Removing Digital Operator View A Installing View B Removing efesotomasyon com Yaskawa ac drive servo motor ...

Page 11: ...2 Figure 1 1 Access Cover Removal NOTE No tools required for cover removal SQUEEZE BOTH SIDES TO RELEASE CATCHES THEN PULL OUTWARD efesotomasyon com Yaskawa ac drive servo motor ...

Page 12: ...CHARGE lamp G terminal screws for drive grounding and shield sheath Wire entry grommets Control circuit terminals 1 7 Control circuit terminals 8 14 Optional Digital Operator in place Figure 1 3 Component Identification 4 3 1 2 4 5 6 7 8 efesotomasyon com Yaskawa ac drive servo motor ...

Page 13: ...tor Model DS039 Figure 1 6 must then be used for all external connections CAUTION Use only UL listed or CSA certified closed loop ring lug con nectors sized for the selected wire gauge The connectors are to be installed using the correct crimp tool recommended by the connector manufacturer WIRE SIZE TERMINAL SCREW CLOSED LOOP CONNECTOR AWG mm 2 20 0 5 M3 1 25 3 5 18 0 75 M4 1 25 4 16 1 25 14 2 M4 ...

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Page 18: ...Make lead length as short as possi ble NEVER ground the GPD 333 in common with welding machines motors or other large current electrical equip ment Where several GPD 333s are used ground each directly or daisy chain to the ground pole s DO NOT FORM A LOOP WITH THE GROUND LEADS See Figure 1 4 NOT ACCEPTABLE CORRECT CORRECT Figure 1 4 Grounding of Three GPD 333s efesotomasyon com Yaskawa ac drive se...

Page 19: ...er to output terminals T1 U T2 V and T3 W Never allow wire leads to contact the GPD 333 enclosure Short circuit may result Never connect power factor correction capacitors or noise filter to GPD 333 output Wire Sizing For Main Circuit Torque M3 5 screws to 70 lb ft Torque M4 screws to 1 055 lb ft VOLTAGE HORSEPOWER TERMINAL SYMBOL SCREW SIZE WIRE SIZE AWG mm 2 ALL FLT A FLT B FLT C M3 5 20 14 0 5 ...

Page 20: ...ase 230V Drive 0 200 208 220 230V 460V Drive 0 380 400 415 440 460 matches input voltage FLT A FLT B FLT C Multi Func Relay output NO contact Multi Func Relay output NC contact Multi Func Relay output common 250Vac 1A or less See Note 1 30Vdc 1A or less B1 B2 For connection of braking resistor or braking resistor unit option G E Ground terminal 100 ohms or less NOTES 1 Any of 11 functions can be s...

Page 21: ...ected Signal leads 1 thru 14 must be separated from main circuit leads L1 R L2 S L3 T T1 U T2 V T3 W FLT A B C leads and any other power cables to prevent erroneous operation caused by noise interference Lead length should NOT EXCEED 164 feet 50 meters Recommended carrier frequency to reduce nuisance trips caused by leakage current Lead Carrier Frequency Length set by constant no 43 under 100 feet...

Page 22: ...tion Open Collector Output 1 Factory Setting Low level at run Open collector output 48V 50mA or less 14 Multifunction Open Collector Output 2 Factory Setting Low level at set freq output freq 7 Open Collector Output Common Analog Output Signal 12 Positive 0 10V 100 frequency Possible to select current output 0 11V Max 2mA or less 11 Common NOTES 1 When Forward Run Stop and Reverse Run Stop inputs ...

Page 23: ... function no 18 no 19 meets the standards set by UL for motor thermal overload protection If local code requires separate mechanical overload protection an overload relay should be installed interlocked with the GPD 333 as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down 4 Customer to connect terminal G E...

Page 24: ...NCE COMMON 0V TERMINAL MAIN SPEED REF CURRENT 4 20mA 250 1 OL See Note 3 OPEN COLLECTOR CIRCUIT 1 7 14 OPEN COLLECTOR CIRCUIT 2 BRAKING RESISTOR OR BRAKING RESISTOR UNIT OPTIONAL See Note 6 MULTIFUNCTION OPEN COLLECTOR OUTPUTS 48V 50mA OR LESS 1 OL 3 PHASE POWER SUPPLY See Nameplate Data EARTH GROUND See Note 4 12 11 MONITOR OUTPUT 0 10VDC 2mA Max MULTI FUNCTION RELAY OUTPUT 250VAC 1A OR LESS 30VD...

Page 25: ...mechanical overload protection an overload relay should be installed interlocked with the GPD 333 as shown It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down 4 Customer to connect terminal G E to earth ground 5 If Digital Operator is used remote operators which dupli cate functions of its command keys see Figure ...

Page 26: ...RENT 4 20mA 250 OPEN COLLECTOR CIRCUIT 1 7 14 OPEN COLLECTOR CIRCUIT 2 BRAKING RESISTOR OR BRAKING RESISTOR UNIT OPTIONAL See Note 6 MULTIFUNCTION OPEN COLLECTOR OUTPUTS 48V 50mA OR LESS 1 OL See Note 3 EARTH GROUND See Note 4 12 11 MONITOR OUTPUT 0 10VDC 2mA Max MULTI FUNCTION RELAY OUTPUT 250VAC 1A OR LESS 30VDC 1A OR LESS See Note 1 SHIELDED CONNECTION TERMINAL 1RH MANUAL SPEED 2K 1R 2K See Not...

Page 27: ...chart below explains GPD 333 status while monitoring the LEDs Drive Status Plate Status DS1 DS2 Display Meaning GREEN RED Normal BLINKING Off Drive ready for operation while in stopped condition LIT Off Drive running Alarm Off BLINKING Low input power ext base block in put etc while in stopped condition BLINKING BLINKING External fault signal is present at a drive input terminal EF Protective LIT ...

Page 28: ... Check that motor is rotating in the correct direction See Note 1 Motor speed decreases under GPD 333 control at programmed decel rate constant no 10 fac tory setting 10 0 seconds decel time from 60Hz to 1 5Hz Motor then remains stopped GPD 333 output increases at pro grammed accel rate constant no 09 factory setting 10 0 sec onds accel time from 1 5Hz to 60Hz to level commanded by fre quency refe...

Page 29: ...are pressed Press DATA key to ENTER write new value into memory Digit stops blinking for a short time then digit resumes blinking Press FWD key to REV select desired direc tion of motor rotation Observe FWD and REV indi cator lamps on Digital Operator to see which direc tion motor should rotate when GPD 333 is started Press DSPL key Present output frequency is displayed Motor accels to 6 0Hz Check...

Page 30: ...ll be replaced by external inputs See paragraph 3 3 ACTION Press DSPL key 3 times change Freq Ref value to F 0 6 0 0 and press DATA key ENTER Press DSPL key again GPD 333 output increases to Frequency Reference level at programmed accel rate Motor speed increases accordingly Press STOP key Motor speed decreases under GPD 333 control at preset deceleration rate to zero Motor remains stopped 6 0 60 ...

Page 31: ...ode and goes out in PRGM mode Red lamp lights at FWD run Red lamp lights at REV run Red lamps light when control is by external terminal commands SEQ When RUN STOP signal is external REF When frequency reference is external Figure 2 1 Digital Operator Digital Display 5 digits Displays setting value of a constant or monitored values such as frequency or output current Red lamp on steady whenever st...

Page 32: ...tion RESET Key Selects changeable i e blinking digit in display Depress key to move one posi tion to the right wraps around from far right to far left posi tion This key resets operation of faults in DRIVE mode only Command Keys Initiates STOP command in DRIVE mode Initiates RUN command in DRIVE mode Selects FWD or REV run in DRIVE mode Press to change operation from remote to local Effective only...

Page 33: ...ion while running blank forward reverse D Output Current Display Output current is displayed in units of 0 1 Amp 2 3 PROGRAM MODE OPERATION IMPORTANT Constant no 00 determines which constants can be read or set Therefore it should always be the first constant read and set if necessary Constants are read set in the Program mode by the following procedures POWER UP FREQUENCY REFERENCE DISPLAY OUTPUT...

Page 34: ...onds then the original value is again displayed When the set value is within the setting range End will appear on the Digital Display for 1 second then the new set value is dis played 6 Press the DSPL key to display the constant number again 7 Repeat steps 2 5 to read set other constants 8 When finished with constant programming press the PRGM DRIVE key to return to Drive mode Displays appearing o...

Page 35: ...e Frequency Fa 0 2 400 0 Hz 1 60 0 3 4 no 05 Frequency Midpoint Fb 0 1 399 9 Hz 1 1 5 3 4 no 06 Voltage Midpoint Vc 0 1 255 0 V 1 12 0 3 4 0 1 510 0 V 24 0 no 07 Min Output Frequency Fmin 0 1 10 0 Hz 1 1 5 3 4 no 08 Min Output Freq Voltage Vmin 0 1 50 0 V 1 12 0 3 4 0 1 100 0 V 24 0 no 09 Accel Time 1 0 0 600 0 s 1 10 0 3 5 no 10 Decel Time 1 0 0 600 0 s 1 10 0 3 5 no 11 Accel Time 2 0 0 600 0 s 1...

Page 36: ... 0 5 0 s 1 0 0 3 12 no 29 Automatic Torque Boost Gain 0 0 3 0 1 1 0 3 13 no 30 Stall Prevention Level During Accel 30 200 1 170 3 14 no 31 Stall Prevention Level at Set Speed 30 200 1 160 3 14 no 32 Multi function Input Terminal 3 00 13 1 13 3 15 no 33 Multi function Input Terminal 4 01 13 1 01 3 15 no 34 Multi function Input Terminal 5 01 14 1 03 3 15 no 35 Multi function Analog Input 00 04 1 00 ...

Page 37: ...r a 460V drive CONSTANT SETTING RANGE AND UNIT NOTE 3 INCRE MENT FACT SET NOTE 3 REF PARA no 44 NOT USED no 45 Analog Monitor Gain 0 01 2 00 01 1 00 3 10 no 46 Momentary Power Loss Function Selection FOUR DIGIT BINARY CODE 0000 3 22 no 47 No of Auto restart Attempts 0 10 1 0 3 23 no 48 Fault Record N A N A N A 3 24 no 49 PROM No N A N A N A 3 25 no 50 Prohibited Frequency 0 0 400 0 Hz 0 1 0 0 3 26...

Page 38: ...l other constants are returned to FACTORY SETTINGS constant no 00 setting then returns to 01 SETTING FUNCTION 00 Password reading setting enabled constant no 00 constants no 01 thru no 19 can be read only 01 Constants no 00 thru no 19 can be read set no other constants can be read set NOTE this is factory setting 02 Constants no 00 thru no 29 can be read set no other constants can be read set 03 C...

Page 39: ...uency reference 0 10Vdc or 4 20mA Term 8 or 9 1 Internal Frequency Reference set by Digital Operator X X X X 0 External Run Stop commands 1 Run Stop by Digital Operator X X X X 0 Ramp to stop at Stop command 1 Coast stop at Stop command X X X X 0 V f with output voltage limiter 1 V f without output voltage limiter Constant no 01 Factory Setting 0000 Note If X X X X is set to 1 the V f pattern see ...

Page 40: ...m Frequency Fmax 50 0 400 0 Hz 60 0 no 03 Maximum Voltage Vmax 0 1 255 0 V 230 0 0 1 510 0 V 460 0 no 04 Maximum Voltage Frequency Fa 0 2 400 0 Hz 60 0 no 05 Frequency Midpoint Fb 0 1 399 9 Hz 1 5 no 06 Voltage Midpoint Vc 0 1 255 0 V 12 0 0 1 510 0 V 24 0 no 07 Minimum Output Frequency Fmin 0 1 10 0 Hz 1 5 no 08 Minimum Output Frequency Voltage Vmin 0 1 50 0 V 12 0 0 1 100 0 V 24 0 OUTPUT VOLTAGE...

Page 41: ...etting 3 5 ACCEL DECEL TIMES These constants set the normal accel and decel times required for the GPD 333 output to ramp from Fmin to Fmax or from Fmax to Fmin respectively If a Multi function Input terminal 3 4 or 5 is programmed as Accel Decel Time Change command see paragraph 3 15 the GPD 333 uses the settings in these constants as its accel and decel times when that input is closed Range ea 0...

Page 42: ...s set to 04 Multi step Speed Ref 2 Constants no 13 thru no 17 Range ea 0 0 to 400 0 Hz Factory Settings no 17 6 0 all others 0 0 CONSTANT and NAME EXTERNAL TERMINAL 5 4 3 no 13 Frequency Ref 1 0 0 0 no 14 Frequency Ref 2 0 0 1 no 15 Frequency Ref 3 0 1 0 no 16 Frequency Ref 4 0 1 1 no 17 Jog Reference 1 0 0 1 Closed ref terminal 6 0 Open ref terminal 6 In Drive mode each Frequency Ref setting can ...

Page 43: ...eed Ref 1 Term 3 Multi step Speed Ref 2 Term 4 JOG Command Term 5 CLOSED CLOSED CLOSED CLOSED Freq Ref 3 no 15 Freq Ref 4 no 16 NOTE The JOG command takes priority over multi step speed select inputs Typical Multi step Speed Operation 2 Wire Control Example efesotomasyon com Yaskawa ac drive servo motor ...

Page 44: ...utdown DIGIT FUNCTION X X X X 0 Electronic thermal overload motor protection enabled 1 Electronic thermal overload motor protection disabled X X X X 0 Electronic thermal overload is for variable torque 1 Electronic thermal overlaod is for constant torque X X X X NOT USED Constant no 18 Factory Setting 0000 Constant no 19 Range in Amps From 10 to 120 of drive s continuous output current rating Incr...

Page 45: ...hes which output parameter will be applied to the Analog Monitor Output at terminals 12 11 and whether S Curve is provided see illustration on next page The Analog Monitor output is a 0 10Vdc signal proportional to the output parameter selected DIGIT FUNCTION X X X X 0 Reverse run enabled 1 Reverse run disabled X X X X NOT USED X X X X 0 Stall prevention during deceleration enabled 1 Stall prevent...

Page 46: ...g 1 00 Constant no 23 Range 1 00 to 1 00 Factory Setting 0 00 Constant no 45 Range 0 01 to 2 00 Factory Setting 1 00 10V 0V FREQ REF INPUT FREQ REF INPUT FREQ CMD 0 FREQ CMD 0 100 100 100 100 0V 10V BIAS GAIN 110 110 100 100 80 80 BIAS GAIN Note S Curve characteristic time refers to the time from the acceleration rate 0 to reg ular acceleration rate deter mined by the set acceleration time It can ...

Page 47: ... as estab lished by the setting of constant no 02 see paragraph 3 4 All references are affected by the upper and lower limit EXAMPLE Constant no 02 60 Hz 100 Constant no 24 80 48Hz Constant no 25 10 6Hz 100 60Hz no 24 80 48Hz OUTPUT FREQ no 25 10 6Hz 2 5 0 t Constants no 24 no 25 Range ea 0 to 110 Factory Settings no 24 100 no 25 0 efesotomasyon com Yaskawa ac drive servo motor ...

Page 48: ...s enabled in constant no 01 DC Injection Braking Time at Starting Sets the time in increments of 0 1 second during which DC injection braking current is applied at starting by inputting a Forward or Reverse run command When set to zero accelera tion begins immediately with the minimum output frequency RUN COMMAND OUTPUT FREQ DC DC INJ BRAKING START FREQUENCY CONSTANT no 07 Fmin STOP DC INJ BRAKING...

Page 49: ...eration of the machine without stalling the motor Stall Prevention Level During Accel Determines the actual GPD 333 output current level during an accelerat ing condition Set in percent of GPD 333 rated output current see paragraph 3 8 Stall Prevention Level at Set Speed Determines the actual output current level of the GPD 333 while operating at set speed frequency Also set in percent of GPD 333 ...

Page 50: ... input and terminal 5 becomes the DOWN command input regardless of the previous setting in constant no 33 Constants Multi function Input Factory Settings 2 Wire 3 Wire no 32 Terminal 3 13 00 no 33 Terminal 4 01 01 no 34 Terminal 5 03 03 SETTING FUNCTION 00 Fwd Rev Select Command Open Fwd Closed Rev for 3 Wire control configuration 01 External Fault NO contact input 02 External Fault NC contact inp...

Page 51: ...ut Constant no 35 1R GPD 333 10 12V 0 10V 20KW C Option PCB no 35 01 100 FREQUENCY REF 0 0V 10V MULTI FUNCTION ANALOG INPUT SETTING FUNCTION REMARKS 00 Option PCB not present Factory setting 01 Manual Reference External reference input 02 Frequency Reference Gain FGAINE Total gain Internal gain no 22 x FGAINE 03 Frequency Reference Bias FBIAS Total bias Internal bias no 23 FBIAS 04 VBIAS VBIAS add...

Page 52: ...00 FGAINE 1 00 0V 5V 10V MULTI FUNCTION ANALOG INPUT no 35 04 100V VBIAS 0V 10V MULTI FUNCTION ANALOG INPUT no 35 03 10 FBIAS 0 10 0V 5V 10V MULTI FUNCTION ANALOG INPUT efesotomasyon com Yaskawa ac drive servo motor ...

Page 53: ... LESS SETTING FUNCTION 00 Running 01 Speed at set frequency 02 Zero speed 03 Frequency detection output frequency or constant no 39 setting 04 Overtorque detection 05 Fault output 06 Frequency detection output frequency or constant no 39 setting 07 During base block 08 During undervoltage UV 09 During speed search 10 In Local operating mode selected by LOC RMT key of Digital Operator Factory Setti...

Page 54: ...FUNCTION 00 Running 01 Speed at set frequency 02 Zero speed 03 Frequency detection output frequency or constant no 39 setting 04 Overtorque detection 05 Fault output 06 Frequency detection output frequency or constant no 39 setting 07 During base block 08 During undervoltage UV 09 During speed search 10 In Local operating mode selected by LOC RMT key of Digital Operator Constants no 37 and no 38 R...

Page 55: ... output current see paragraph 3 8 Overtorque Detection Function Selection This four digit binary code deter mines how the over torque detec tion function of the GPD 333 will operate See Timing Diagram NOTE Descriptions of constants no 41 and no 42 follow the timing diagram Constant no 39 Range 0 0 to 400 0 Hz Factory Setting 0 0 Constant no 40 Factory Setting 0000 DIGIT FUNCTION X X X X 0 Overtorq...

Page 56: ... COLLECTOR OUTPUT OVERTORQUE DETECTION TERM 14 7 Constant no 38 set to 04 Overtorque Detection Timing Diagram EXAMPLE Constant no 38 04 See paragraph 3 18 Constant no 40 0101 Overtorque enabled only at set frequency coast to stop Constant no 41 160 Constant no 42 1 0 s efesotomasyon com Yaskawa ac drive servo motor ...

Page 57: ...depending on allowable operating noise levels for the applica tion Adjusts in increments of 2 5 kHz set value x 2 5 kHz carrier frequency NOTE Also see paragraph 1 4 4 IMPORTANT Setting 5 or 6 will reduce maximum continuous output current of the GPD 333 Constant no 44 NOT USED Constant no 45 see paragraph 3 10 SETTING MAXIMUM CONTUINUOUS OUTPUT CURRENT 1 to 4 Up to 100 of GPD 333 output current 5 ...

Page 58: ...et oC Overcurrent oH Overheat ou Overvoltage OV GF Ground Fault The number of restart attempts available will reset to the constant no 47 setting when 1 10 minutes have elapsed without a fault occurring 2 An external Fault Reset push button is pressed or the RESET key of optional Digital Operator is pressed 3 The power supply is turned off long enough for the GPD 333 to re initialize itself when p...

Page 59: ...ser When this constant number is selected and the DATA ENTER key is pressed the code number 5 digits of the PROM that is installed on the Control PC board is displayed 3 26 CRITICAL FREQUENCY REJECTION Prohibited Frequency Allows programming of one prohibited frequency point in increments of 0 1 Hz for eliminating problems with resonant vibration of the motor machine This feature does not actually...

Page 60: ...se the GPD 333 to reject all frequency command values between 30 0 and 36 0 Hz A frequency command in the deadband will be converted to the bottom value of the deadband e g a command of 33 Hz would result in a run frequency of 30 Hz FREQ CMD 36 Hz 33 Hz 30 Hz 0 Total Deadband 6 0 Hz constant no 51 setting of 3 0 Hz OUTPUT FREQUENCY Hz efesotomasyon com Yaskawa ac drive servo motor ...

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Page 62: ...ED indication or Digital Operator display find the same indication or display in the Fault Functions or Warning Functions table and take the appropriate corrective action based on the description given WARNING Oscilloscope chassis may be at voltages potentially hazardous to life if not properly grounded If oscilloscope is used to mea sure high voltage waveforms use only a dual channel oscillo scop...

Page 63: ... circuit DC voltage exceeded 410V for 230V rated drive or exceeded 820V for 460V rated drive Fuse Blown Off Off No display GPD 333 drive shutdown blown fuse Fin Overheat LIT Blinking o H GPD 333 drive shutdown thermistor exceeded rating Overload Motor LIT Blinking o L I GPD 333 drive shutdown electronic thermal overload detected Overload Drive LIT Blinking o L 2 GPD 333 drive shutdown electronic o...

Page 64: ...ERATOR DISPLAY DESCRIPTION DS1 GRN DS2 RED External Fault Signal Input Blinking Blinking E F 3 4 or 5 GPD 333 drive shutdown external fault signal input is present at control circuit terminal 3 4 or 5 Initial Memory Fault Off Off C P F 0 0 GPD 333 Failure Transmission Error Off Off C P F 0 I GPD 333 Failure Improper Constant LIT LIT C P F 0 4 GPD 333 CPU not properly initialized A D Converter Faul...

Page 65: ...it DC voltage is less than 210V for 230V rated drive or less than 420V for 460V rated drive External Base Block Off Blinking Blinks b b Displayed when external Base Block signal is applied Motor operation will resume when Base Block input is removed Overvoltage Off Blinking Blinks o u Displayed while GPD 333 is in stoped condition when main circuit DC bus voltage is more than 410V for 230V rated d...

Page 66: ...phase 200 208 230V 50Hz 200 208 220 230V 60Hz Allowable volt variation 10 Allowable freq variation 5 Notes 1 A standard 4 pole motor is used for determination of maximum applicable motor horsepower MODEL DS _ _ _ 040 041 042 043 044 045 Max Applicable Motor HP kW Note 1 1 4 0 4 3 4 0 6 1 1 1 2 1 5 3 2 2 5 3 7 Weight Lb kg 6 61 3 0 6 61 3 0 6 61 3 0 6 61 3 0 13 23 6 0 13 23 6 0 MCCB Rated Current A...

Page 67: ...level can be adjusted PROTECTIVE FUNCTIONS Momentary Overcurrent Coast stop at approximately 200 rated current Overload Coast stop at approximately 150 rated current for one minute Motor Protection Protection by programmable electronic thermal overload Overvoltage Coast stop at main circuit DC voltage of exceeding 410V for 230V drives 820V for 460V drives Undervoltage Coast stop at main circuit DC...

Page 68: ...mit setting DC injection current setting at start stop analog monitor gain setting speed search Display Function Analog Output Monitor programmable 0 10Vdc output proportional frequency or current Digital Operator Model DS039 optional Setting frequency programming constants output current display output frequency and rotating direction display fault display ENCLOSURE NEMA 1 ENVIRONMENT Location In...

Page 69: ...B002N4 B003N4 B005N4 4 45 113 5 83 148 5 83 148 7 87 200 5 83 148 5 83 148 7 87 200 4 07 103 5 5 59 142 6 83 173 5 7 62 193 5 4 86 123 5 6 83 173 5 7 62 193 5 5 43 138 5 43 138 7 32 186 7 28 185 7 32 186 7 32 186 7 28 185 3 66 93 5 04 128 4 96 126 6 89 175 4 96 126 4 96 126 6 89 175 0 16 4 0 16 4 0 16 4 0 16 4 0 16 4 0 16 4 0 20 5 4 4 2 0 6 6 3 0 8 8 4 0 13 2 5 9 5 7 2 6 8 8 4 0 12 3 5 5 230V 460V...

Page 70: ...owing table provides recommended fuse block and replacement fuse data Drive Model GPD333 Fuse Part No Fuse Rating Fuse Block Part No Mfr A0P3N4 A0P7N4 A001N4 A002N4 A003N4 A005N4 B0P5N4 B0P7N4 B001N4 B002N4 B003N4 B005N4 Gould Gould Gould Gould Fuji Fuji Gould Gould Gould Gould Gould Gould 230 230 230 230 230 230 460 460 460 460 460 460 ATM25 ATM25 ATM25 ATM25 CR2LS 50 CR2LS 50 ATM15 ATM15 ATM15 A...

Page 71: ...Table A1 1 In either case interface to external control circuitry is necessary to ensure that dynamic brake resistor overheating is communi cated to the drive as a fault condition Table A1 1 GPD 333 DB Components GPD 333 MagneTek DB Components Drive Braking Resistor Braking Resistor Unit Voltage HP CT Part No Qty Reqd Part No Qty Reqd 1 3 50185531 1 N A 2 3 4 50185430 1 5P41 0742 1 1 50185430 1 5P...

Page 72: ...Y CAUSE EQUIPMENT DAMAGE OR PERSONNEL INJURY Preliminary Procedures 1 Disconnect all electrical power to the drive 2 Remove the GPD 333 access cover 3 Verify that voltage has been disconnected by using a voltmeter to check for voltage at the incoming power terminals Braking Resistor 3 Duty Cycle Installation NOTE The 3 duty cycle Braking Resistor is supplied with 6 inch leads 1 Mount the Braking R...

Page 73: ...3 Duty Cycle to Drive 59 T1 T2 T3 R S T U V W GPD 333 CONTROL PCB 4 6 B1 B2 PART OF CUSTOMER SUPPLIED EXTERNAL CIRCUIT BRAKING RESISTOR 3 DUTY CYCLE THERMOSTAT OR OVERLOAD THRX 1M 1M 1M CB L1 L2 L3 120VAC THRX FAULT CONTACT THRX RC 1M RC 1M THRX POWER ON POWER OFF SEPARATE CUSTOMER SUPPLIED ENCLOSURE AND THERMISTOR OR OVERLOAD NOTE FOR 460V 5HP DRIVE TWO RESISTORS ARE TO BE WIRED IN PARALLEL TO DR...

Page 74: ...rminal block Connect the Braking Resistor Unit to the drive and external control circuit according to Table A1 2 and Figure A1 2 Table A1 2 Wire Sizing For Braking Resistor Unit Terminals B P 1 2 Lead Size AWG 12 10 18 14 Lead Type 600V etheylene propylene rubber insulated or equivalent Terminal Screw M4 Power leads for the Braking Resistor Unit generate high levels of electrical noise these signa...

Page 75: ... Braking Resistor Unit for 10 Duty Cycle to Drive T1 T2 T3 R S T U V W GPD 333 CONTROL PCB 4 6 B1 B2 PART OF CUSTOMER SUPPLIED EXTERNAL CIRCUIT BRAKING RESISTOR UNIT 10 DUTY CYCLE B P 2 1 THG THRX 1M 1M 1M CB L1 L2 L3 120VAC THRX FAULT CONTACT THRX RC 1M RC 1M THRX POWER ON POWER OFF efesotomasyon com Yaskawa ac drive servo motor ...

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Page 77: ...esent on the replacement unit Attached to control terminals 24 Vdc Interface board 115 Vac Interface board Auxiliary Potentiometer Card Attached to heat sink Din Rail Mount Mounted on front of drive Digital Operator DS039 Note This is a standard part of a NEMA 4 12 GPD 333 therefore DO NOT remove it Remote Interface Panel DS090 Analog Speed Input board DS091 Any serial communication intereface boa...

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Page 79: ..._____ City ________________________________________ State _________ ZIP ____________ Telephone ___________________ TM 4333 TM 4333 Please send a free set of GPD 333 Troubleshooting Flowcharts Name ________________________________________ Position Title ________________________________________ Company ________________________________________ Address ________________________________________ City ___...

Page 80: ...Ken Cook Co to print properly sized preaddressed mailer in this area Ken Cook Co to print properly sized preaddressed mailer in this area efesotomasyon com Yaskawa ac drive servo motor ...

Page 81: ...d Century are trademarks of MagneTek Inc MagneTek Drives Systems 16555 W Ryerson Road New Berlin Wisconsin 53151 800 541 0939 414 782 0200 FAX 414 782 1283 Technical Manual 4333 1993 MagneTek Inc 4 98 GPD 333 efesotomasyon com Yaskawa ac drive servo motor ...

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