Landice ELLIPTIMILL E8 Service Manual Download Page 54 | Manualshive

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PAGE 54

Tools Required:

4mm Allen Wrench
6mm Allen Wrench
10mm Allen Wrench & Socket
17mm Allen Wrench & Socket
Hammer & Punch
C-Clamp

STEP 1

Using a

10mm

allen socket wrench, loosen and

remove the crank arm bolt and slide out the crank

arm

STEP 2

Using a

4mm

allen wrench, loosen all

three allen bolts on the tensioning
bracket

STEP 3

Using a

17mm

socket wrench, loosen the drive belt

tensioning bolt

STEP 4

Remove the drive belt from the drive pulley

ELLIPTIMILL BEARING REMOVAL & REPLACEMENT

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Summary of Contents for ELLIPTIMILL E8

Page 1: ...111 Canfield Avenue Randolph New Jersey 07869 1 800 LANDICE FAX 973 927 0630 ELLIPTIMILL E8 E9 HOME COMMERCIAL SERVICE MANUAL Version 3 2 For Technical Service Call 1 800 LANDICE...

Page 2: ...e 26 E Series Elliptimill Dimensions Weight Pages 27 33 E Series Parts List w Exploded View Pages 34 35 E Series Control Panels and Features Page 36 Accessing Diagnostic Features on Elliptimill Consol...

Page 3: ...vers terminology installation tools needed diagnostics removal and replacement of parts warranty forms Service Authorization forms wiring schematics and recommended maintenance We are including an Ind...

Page 4: ...ABOR For a period of 1 year Landice will reimburse the selling dealer according to the terms rates and conditions in effect at the time of service A service authorization number must be obtained prior...

Page 5: ...ty Registration Card Model _____________ Serial ______________ Date Purchased _________ CUSTOMER INFORMATION Facility___________________________________________________________ Contact________________...

Page 6: ...ing the technician troubleshoot the elliptical Landice welcomes technicians to call us from the field and gives these calls the highest priority This Service Warranty does not cover customer instructi...

Page 7: ...metic damage or abuse and performing any additional adjustments that may have been upset during shipping The dealer must call for a service authorization number prior to performing any service to veri...

Page 8: ...arts to Landice with a copy of the invoice or packing slip If the defective parts are not returned within 30 days payment of invoice is expected in full WARRANTY PART ORDERING When ordering parts unde...

Page 9: ...ON Model Type Date of Service Frame Serial Date of Purchase DCP Serial if applicable Out of box problem Yes No CUSTOMER COMPLAINT SERVICES PERFORMED PARTS REPLACED TRAVEL LABOR Travel Time Labor Time...

Page 10: ...2 or 3 Phillips Head Screwdriver or power bits 6 1 2 or 3 Flat Head Screwdriver or power bits 7 Cordless or Corded Drill 8 Rubber Mallet 9 Diagonal cutters Dykes 10 Wire Stripper 11 Wire Cutters 12 D...

Page 11: ...e elliptical could result in the user becoming trapped between the mechanism and a wall resulting in serious injury Allow a minimum clearance of 6 inches on each side of the elliptical Allow a minimum...

Page 12: ...liptical 7 Do not operate where aerosol spray products are being used or where oxygen is being administered 8 Connect this appliance to a properly grounded dedicated outlet only 9 To disconnect press...

Page 13: ...apter should be used with this product If the product must be reconnected for use on a different type of electric circuit qualified service personnel should make the reconnection DANGER Improper conne...

Page 14: ...er console 110 VAC ELLIPTICAL PLUG HOME COMMERCIAL ELECTRICAL REQUIREMENTS 110 VAC 60 Hz 15 AMP DEDICATED CIRCUIT GROUND PLUG NEMA 5 15P PLUG RECEPTACLE NEMA 5 15R RECEPTACLE 220 VAC CLUB INTERNATIONA...

Page 15: ...s NOTE Hardware bag STEP 6 is intentionally not included This hardware comes preinstalled from the factory 3 Remove upright and place it on top of the big white foam packaging cube 4 Remove the rest o...

Page 16: ...arms together NOTE There is a difference between right and left L R decals 7 Open hardware bag STEP 1 Use the big flat washer lock washer and bolt to fasten the vertical stride adjustment members Afte...

Page 17: ...nd the plastic wrap foam that secures the arms together arrow pointing to it in picture 11 Open hardware bag STEP 2 Commence but do not tighten all the screws with washers on each upright using the sm...

Page 18: ...rtical member Slide the bolt in from the outside and tighten the nut very firmly NOTE There is a difference between right and left pedals L R decals 15 Use the black screws in the hardware bag STEP 4...

Page 19: ...y Step 12 and the handrail screws from the previous step 19 Open hardware bag STEP 7 Use the screws that have a sharp point at the end to fasten the plastic bed endcaps Each endcap used 4 screws 20 Fe...

Page 20: ...the cover to the frame shown in picture Use the remaining sharp point screws 8 to mount the rest of the cover to the silver side covers 23 Place the membrane in the control panel and connect the two...

Page 21: ...lliptical 27 Check to make sure that the leveling feet below the step are firmly touching the ground to prevent any rocking 28 Move on to the Caddy reading rack installation The instructions are locat...

Page 22: ...rame Once you have secured the harness to the clips connect it to the female connector on the lower electronic board 3 Place the membrane in the control panel and connect the two harnesses coming from...

Page 23: ...ack phillips head screw located in the zip lock bag 2 Grab the last black clamp that comes preassembled with the white nylon push on rivets Align the clamp with the predrilled holes and push them on u...

Page 24: ...e underneath 6 Take the cable and power wires and feed them down the left upright 7 Grab the cable and power wires at the base of the upright through the access hole 8 Connect the cable and power wire...

Page 25: ...first into the cable clip located underneath the control panel This will prevent them from bouncing around during usage 10 Connect the power cord Turn on the player main elliptical cord must also be c...

Page 26: ...ELLIPTIMILL ElliptiMills Boxed E8 81 x 40 x 32 Weight 500 lbs E9 81 x 40 x 32 Weight 500 lbs ElliptiMills Unboxed No box or Pallet E8 Weight 450 lbs E9 Weight 450 lbs E SERIES ELLIPTIMILL DIMENSIONS...

Page 27: ...81026 9 FRAME ENDCAP LEFT 81025 10 SHROUD DISC 81042 11 TRANSFORMER 81038 12 RELAY BOARD 82000 13 BELT 81036 14 MAGNETIC FLYWHEEL ASSEMBLY 81004 14A TENSION ROLLER BRACEKT ASSEMBY 81032 15 BRAKE MOTO...

Page 28: ...OVER PART OF CENTRAL SHAFT COVER ASSEMBLY 81023 45 BOTTOM COVER PART OF CENTRAL SHAFT COVER ASSEM 81023 46 RIGHT SIDE HANDRAIL ASS Y 81005 LEFT SIDE HANDRAIL ASS Y 81006 47 MOUNTING HANDRAIL SCREWS MI...

Page 29: ...TTER SCREW MISC 72 STRIDE COVER RT OUTER STRIDE COVER LF OUTER 81022 O 81021 O 73 DOME PLUG MISC 74 MOVING HANDLE BAR ASSY RT MOVING HANDLE BAR ASSY LF 81010 81009 75 MOVING HANDLE BAR COVER 81040 76...

Page 30: ...PAGE 30 ELLIPTIMILL BED FRAME...

Page 31: ...PAGE 31 ELLIPTIMILL CRANK ASSEMBLY...

Page 32: ...PAGE 32 ELLIPTIMILL UPRIGHT...

Page 33: ...PAGE 33 ElliptiMill Parts Assembly...

Page 34: ...Commercial Settings Level 1 20 Effor Levels MPH REV MIN or KMH CARDIO TRAINERS ARE ON ALL E8 E9 MODELS Production Date February 12 2008 Serial s E8 1005 E9 0102 Control Panel Features LCD Display win...

Page 35: ...13 2008 Serial s E8 1008 E9 1023 Control Panel Features LED digit display Chest Strap and Contact Heart Rate Crossbar 5 Built in Programs 2 User defined programs Electronics Relay board Brake control...

Page 36: ...Metric or English Go to UNITS 3 EFFORT PAUSE START Reboots 5 MAIN MENU go to SETUP Resets hours and miles Go to RESET STAT Cardio Trainer 2 1 NEXT START Diagnostic mode Open Loop 2 Display START Self...

Page 37: ...Isolation bearing Isolates the crack arm from the crank bearing to prevent metal on metal noise Crank bearing The bearing is part of the crank assembly The crank side arm attaches to the bearing for s...

Page 38: ...liptiMill will have 6 leveling feet to level the equipment and prevent it from rocking Linkage Cap Assembly These covers are placed over the adjustment knob to protect the parts that adjust the stride...

Page 39: ...Board This part powers up the upper board and sends command to the brake motor for resistance Stride Crank Arm Assembly The stride arm gets bolted to a dowell on the upright The moving handrails cran...

Page 40: ...sloppy remove the plastic covers and tighten the nut bolt assembly 2 Check all leveling feet They should all be firmly pushing against the ground If you can hand turn any of them turn them down into...

Page 41: ...If you can t pinpoint the noise then take off the right side stride frame covers Then loosen the red t handle and rotate the machine Did you hear the noise NO REPLACE CRANK ARM YES PROCEED TO NEXT ST...

Page 42: ...e stethoscope will work as well Did you hear the noise YES REPLACE THE DRIVE WHEEL BEARING NO PROCEED TO THE NEXT STEP Step 1 thru 5 covers all the components on the right side of the machine If the n...

Page 43: ...wer pack If the green 12V LED is illuminated then that means the relay board is being powered from the power pack If this LED does not come on then check to make sure AC voltage is coming out of the w...

Page 44: ...s thru the faceplate they activate a switch mounted on the upper display board If the display board to faceplate distance is too great the display board switch will not be fully activated and result i...

Page 45: ...T PROGRAM 5 RIGHT 1 TOP 4 EFFORT 6 RIGHT 2 7 EFFORT 7 RIGHT 3 PAUSE 8 RIGHT 4 BOTTOM DISPLAY WEIGHT INPUT 9 BACK WEIGHT INPUT 10 MENU ENTER 11 NEXT 2 12 START PROGRAM 13 PAUSE 5 14 EFFORT 8 15 EFFORT...

Page 46: ...ire harness connected to the upper board 4 Lay your towel or bubble wrap inside the control panel frame and lay the upper board face up 5 Set your voltmeter to continuity and touch your two test leads...

Page 47: ...ED BLK wires at the UPDB If you measure 0Vdc then the upper board is bad If the upper board is sending 5Vdc to the receiver but the receiver is not sending 5Vdc to the CHR grips then the receiver is b...

Page 48: ...hose two points then the upper board is bad 2 If the upper board is working properly this is what you should see on your voltmeter not touching the grips TABLE A WIRES Vdc OHMS RED BLACK 5Vdc 0 ohms R...

Page 49: ...D YELLOW 4 2Vdc 0 ohms BLACK YELLOW 6Vdc reading will be steady 9 85M ohms reading will be steady If you get the readings from TABLE B and the upper display board still doesn t show a heart rate outpu...

Page 50: ...de adjustment cover 2 To set up crank arm a Tighten the red handle at the top of the assembly Then turn the red handle counterclockwise 5 5 turns b Rotate the crank assembly and watch the top of the c...

Page 51: ...shaft and remove 4 Using a 2 5mm Allen wrench loosen the two setscrews that hold the retaining collar in place Using your rubber mallet gently tap off and remove the retaining collar from the cranksha...

Page 52: ...ocket wrench loosen and remove the crank arm bolt and slide out the crank arm STEP 2 Using a 4mm allen wrench loosen all three Allen bolts on the tensioning bracket STEP 3 Using a 17mm socket wrench l...

Page 53: ...en and remove the two bottom bolts STEP 7 Using a 14mm socket wrench loosen and remove the nut and remove the magnetic flywheel bracket STEP 8 Remove the old drive belt and replace it with the new bel...

Page 54: ...a 10mm allen socket wrench loosen and remove the crank arm bolt and slide out the crank arm STEP 2 Using a 4mm allen wrench loosen all three allen bolts on the tensioning bracket STEP 3 Using a 17mm s...

Page 55: ...ing a fine grit piece of sandpaper clean off any residue left in the hub of the elliptical Apply a little grease on the hub of the elliptical and bearing STEP 9 Using a hammer gently tap both bearing...

Page 56: ...verts it to DC voltage and sends it to the relay board BSW BSW red These LED s tell you if the upper board is sending a signal to close the relays on the board When the LED lights it tells you that th...

Page 57: ...the base of the brake controller Then slide the dc motor out of the assembly 4 ENTER DIAGNOSTIC MODE ON ET s Press MENU START simultaneously ON CT s Press NEXT START simultaneously ON PT s Press DISPL...

Page 58: ...k then loosen the locking nut and turn the turnbuckle in a clockwise direction to get rid of the slack If the brake cable is too tight then turn the turnbuckle counterclockwise to give it some slack S...

Page 59: ...ck NO YES Is the GREEN 12V LED on the relay board lit 1 Check the connections at the power pack 2 Replace relay board NO YES Unplug the wire harness for the console and check connections at both ends...

Page 60: ...ead screw that holds sensor in place 2 Adjust gap to 3 8th of an inch 3 Tighten phillips head screw NO YES If found on harness end replace the harness If found on sensor end then replace the speed sen...

Page 61: ...for loose connections and reset the connections Does the effort change NO NO Is button feedback present in the display windows when you press the effort button ON ET S 14 will pop up in LCD window ON...

Page 62: ...PAGE 62 ELLIPTIMILL WIRE SCHEMATIC 7 8 9 4 5 6 1 2 3 0 E N T E R S T A R T P A U S E O F F S T A R T P A U S E O F F MA NU AL PR OG RA MS HR C AG E WE IGH T S E L E C T S E L E C T...

Page 63: ...PAGE 63 ELLIPTIMILL MAIN HARNESS...

Page 64: ...PAGE 64 LVS 2ND GENERATION FOR ELLIPTIMILL...

Page 65: ...ol panel and mark it with a pencil to drill your hole 3 Drill in the center using a 6 32 drill bit Then drill the hole bigger using a inch drill bit 4 Now that you drilled out your access hole for the...

Page 66: ...t out using a 3 8th s drill bit 7 Now measure 2 inches from the bottom of the stride cover in line with the bottom left hole for the mounting screw and mark it with a pencil to drill your hole Use a 6...

Page 67: ...ation Bearing Page 31 Brake Controller Parts Definition Page 37 Calibration Page 57 58 Flow Chart Page 61 Button Feedback Page 45 Crank Arm Exploded View of Parts Page 29 31 Parts Definition Page 37 R...

Page 68: ...48 49 LVS2 Assembly Instructions Page 22 RetroFit Instructions Page 65 66 Pedal Tube Exploded view of parts Pages 28 33 Parts Definition Page 38 Rear Step Exploded view of parts Pages 27 33 Parts Defi...

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