19
. STARTER SYSTEM
19-3
MXU 500
SERVICE INFORMATION
GENERAL
x
Always turn the ignition switch to “OFF” before servicing the starter motor. The motor could
suddenly start, causing serious injury.
x
The starter motor can be serviced with the engine in the frame.
x
When checking the starter system, always follow the steps in the troubleshooting flow chart
(page 19-2).
x
A weak battery may be unable to turn the starter motor quickly enough, or supply adequate
ignition current.
x
If the current is kept flowing through the starter motor to turn it while the engine is not cranking
over, the starter motor may be damaged.
x
See section 20 for following components:
Æ
Ignition switch
Æ
Starter switch
Æ
Brake light switch
SPECIAL TOOL
Flywheel puller
A120E00060
TORQUE
Starter pulley nut
5.5 kgf-m (55 N-m, 40 lbf-ft)
TROUBLESHOOTING
x
Check for the following before troubleshooting:
ņ
Blown main fuse (30A) and sub fuse (15 A)
ņ
Loose battery and starter motor cable
ņ
Discharged battery
x
The starter motor can turn with the following conditions:
ņ
Ignition switch ON
ņ
Engine stop switch in RUN (OFF ROAD)
ņ
Rear brake lever fully squeezed
ņ
Starter switch pushed
Starter motor will not turn
x
Poorly connected battery terminals.
x
Open or short circuit in battery.
(Go to following page)
Check for loose or poorly
connected battery terminals
and opened or shorted battery
cable.
Abnormal
Normal
Summary of Contents for MXU 500
Page 1: ...OWNER S MANUAL KWANG YANG MOTOR CO LTD MXU 500 ON ROAD Issued 01 31 2006...
Page 2: ......
Page 85: ...RIDING YOUR ATV 75...
Page 166: ......
Page 212: ...2 FRAME COVERS EXHAUST MUFFLER 2 1 MXU 500...
Page 262: ...4 LUBRICATION SYSTEM 4 1 MXU 500 LUBRICATION SYSTEM DIAGRAM...
Page 279: ...5 FUEL SYSTEM 5 1 MXU 500...
Page 300: ...6 COOLING SYSTEM 6 1 MXU 500 SYSTEM FLOW PATTERN...
Page 331: ...8 CYLINDER HEAD VALVES 8 1 MXU 500 SCHEMATIC DRAWING...
Page 361: ...9 CYLINDER PISTON 9 1 MXU 500 SCHEMATIC DRAWING...
Page 371: ...10 DRIVE PULLEY DRIVEN PULLEY CLUTCH 10 1 MXU 500 SCHEMATIC DRAWING...
Page 398: ...11 FINAL REDUCTION TRANSMISSION SYSTEM 11 1 MXU 500...
Page 427: ...12 LEFT CRANKCASE CRANKSHAFT BALANCE SHAFT 12 1 MXU 500...
Page 434: ...13 DRIVE TRAIN 13 1 MXU 500 FRONT DRIVE REAR DRIVE...
Page 499: ...14 FRONT WHEEL FRONT SUSPENSION STEERING SYSTEM 14 1 MXU 500...
Page 533: ...15 REAR WHEEL AXLE SHOCK ABSORBER SWING ARM 15 1 MXU 500...
Page 553: ...16 BRAKE SYSTEM 16 1 MXU 500...
Page 614: ...18 IGNITION SYSTEM 18 1 MXU 500 IGNITION SYSTEM LAYOUT...
Page 615: ...18 IGNITION SYSTEM 18 2 MXU 500 IGNITION CIRCUIT ON ROAD OFF ROAD...
Page 622: ...19 STARTER SYSTEM 19 1 MXU 500 STARTING SYSTEM LAYOUT...
Page 623: ...19 STARTER SYSTEM 19 2 MXU 500 STARTING CIRCUIT ON ROAD OFF ROAD...
Page 638: ...19 STARTER SYSTEM 19 17 MXU 500 Pull the rope and check that the ratchet is pushed out...
Page 659: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 660: ...21 WIRING DIAGRAMS 21 1 MXU 500...
Page 661: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 662: ...21 WIRING DIAGRAMS 21 1 MXU 500...