Arctic Cat 2011 ATV 90 Operator'S Manual Download

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Operator

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It contains important safety information.

Summary of Contents for 2011 ATV 90

Page 1: ... O p e ra to r s M a n u a l Do not remove this Operator s Manual from this ATV according to the guidelines and agreement with the U S Consumer Product Safety Commission Read this manual carefully It contains important safety information ...

Page 2: ...cours d instruction est disponible pour les propriétaires cana diens composez le 1 613 739 1535 Particularly important information is distinguished in this manual by the following notations California Proposition 65 The Safety Alert Symbol means ATTENTION BE ALERT YOUR SAFETY IS INVOLVED WARNING Failure to follow WARNINGS could result in SERIOUS OR SEVERE INJURY OR DEATH to the ATV operator a byst...

Page 3: ...ave the knowledge and facilities to provide you with the best service possi ble Know all local state provincial riding laws Respect your ATV Respect the environment and You will gain the respect of others We also advise you to strictly follow the recommended maintenance program as outlined This preventive maintenance program is designed to ensure that all critical components on this ATV are thor o...

Page 4: ...y 36 Control Locations and Functions 36 Shift Lever 38 Gas Vent Hoses 39 Carburetor Float Bowl Drain 39 Oil Level Stick 39 Seat Lock 39 Safety Flag Bracket 39 Transporting ATV 40 Gasoline Oil Lubricant 40 Break In Procedure 41 General Maintenance 42 52 Maintenance Schedule 42 Shock Absorbers 43 General Lubrication 43 Hand Brake System 44 Adjusting Brakes 44 Protective Rubber Boots 45 Battery 45 Sp...

Page 5: ...earing an approved helmet that fits properly You should also wear eye protection goggles or face shield gloves boots long sleeved shirt or jacket and long pants Never consume alcohol or drugs before or while operating this ATV Never operate at excessive speeds Always travel at a speed which is proper for the terrain visibility and operating conditions and your experience Never attempt wheelies jum...

Page 6: ...e careful of skidding or sliding On slippery surfaces such as ice go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control Never operate an ATV in fast flowing water or in water deeper than the footrests Remember that wet brakes may have reduced stopping capability Test your brakes after leaving water If necessary apply them lightly several times to let fr...

Page 7: ... CONTAINED IN THE MANUAL AND ON ALL LABELS NEVER OPERATE AN ATV WITHOUT PROPER INSTRUC TION TAKE A TRAINING COURSE BEGINNERS SHOULD COMPLETE THE TRAINING COURSE DESCRIBED ON PAGE 6 NEVER CARRY A PASSENGER OR RIDE AS A PASSEN GER ON AN ATV CARRYING A PASSENGER MAY UPSET THE BALANCE OF THE ATV AND MAY CAUSE IT TO GO OUT OF CONTROL EVERY ARCTIC CAT BRAND ATV IS DESIGNED FOR A CERTAIN AGE GROUP NEVER ...

Page 8: ...100 00 cou pon from Arctic Cat through the SVIA ASI after completing the training course U S owners only one incentive Arctic Cat provides free rider training courses to appropriate immediate family members per ATV purchase Others can take the training course for a small fee See an authorized Arctic Cat ATV dealer for details or call 800 887 2887 for training course information FOR MORE INFORMATIO...

Page 9: ...ortant safety information Anyone who rides the ATV should read and understand this information before riding The labels should be consid ered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce...

Page 10: ...nformation Anyone who rides the ATV should read and understand this informa tion before riding The labels should be considered as permanent parts of the ATV If a label comes off or becomes hard to read contact your Arctic Cat ATV dealer for a replacement Pour commander des Etiquettes de Mise en Garde gratuites voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436 344 KM805...

Page 11: ...ren may not have the skills abilities or judgment needed to operate the ATV safely and may be involved in a serious accident HOW TO AVOID THE HAZARD A child under 12 should never operate this ATV A child lacking the skills abilities or judgment needed to operate the ATV safely should never operate this ATV A child under the age of 16 should never operate this ATV without parental supervision WARNI...

Page 12: ...e and perception Could result in an accident HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV WARNING POTENTIAL HAZARD Operating this ATV without wearing an approved motorcycle helmet eye pro tection and protective clothing WHAT CAN HAPPEN Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident ...

Page 13: ... stunts such as wheelies or jumps Don t try to show off WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating Failure to properly maintain the ATV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition Always follow the inspection and mainten...

Page 14: ...small hills HOW TO AVOID THE HAZARD Never operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills WARNING POTENTIAL HAZARD Turning improperly WHAT CAN HAPPEN ATV could go out of control causing a collision or rollover HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in this Operator s Manual Pract...

Page 15: ... the hill WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the ATV to overturn HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this Operator s Manual Always check the terrain carefully before you start down any hill Shift your weight backward Never go down a hill at high speed Avoid going down a ...

Page 16: ...n this Operator s Manual WARNING POTENTIAL HAZARD Operating the ATV with improper tires or with improper or uneven tire pressure WHAT CAN HAPPEN Use of improper tires on the ATV or operation of the ATV with improper or uneven tire pressure may cause loss of control increasing your risk of accident HOW TO AVOID THE HAZARD Always use the size and type tires specified in this Operator s Manual for th...

Page 17: ... HAZARD Never modify the ATV through improper installation or improper use of accessories All parts and accessories added to this ATV should be genuine Arctic Cat ATV components designed for use on the ATV and should be installed and used according to instruc tions Never install a twist grip throttle If you have questions con sult an authorized Arctic Cat ATV dealer WARNING POTENTIAL HAZARD Improp...

Page 18: ... of helmets on the market but make sure you wear a helmet that complies with the current standards of the U S Department of Transportation DOT The Snell Memorial Foundation or the Ameri can National Standards Institute ANSI Helmets that comply with one or more of these agency s standards have a sticker on the inside or outside of the helmet These helmets should provide full face protec tion If you...

Page 19: ...ou need to check the following parts on your ATV before every ride 1 Tires and Wheels 2 Controls and Cable 3 Lights and Electrical System 4 Oil and Fuel 5 Chassis 6 Miscellaneous Items One easy way to remember what parts you need to check is by using the acronym T CLOC It stands for 1 Tires and Wheels Correct tire pressure is crucial Consult the General Maintenance section of this Oper ator s Manu...

Page 20: ...nt 6 Miscellaneous Items Inspect your air filter Look for debris or damage that may indicate you need to replace it A clogged filter can stop an engine Check your battery terminals for corrosion Also be sure to tighten any loose parts nuts or bolts You need to prepare for the unexpected Emergencies and accidents are traumatic enough but they re even worse when you re not pre pared for them At the ...

Page 21: ...ation Put your I D in your pocket before you ride Without it you re anonymous Cellular Phone It may be necessary to make an urgent phone call Maps GPS Global Positioning System Maps may be unnecessary when you re familiar with the area But when you re riding on unfamiliar trails it s good to know where you are what s coming up and how to get back Emergency Kit with Flashlight and First Aid Kit You...

Page 22: ... For example when you drive a car quickly into a sharp turn your body is pulled to the outside of the vehicle by centrifugal force Although a car is relatively stable enough centrifugal force can cause an ATV to overturn Constantly shifting your weight is one major difference between driving a car and riding an ATV Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV ...

Page 23: ...u re on even if it is famil iar to you You can t assume that the landscape you re used to doesn t change Changes to landscape can happen at nearly any time Fences can be constructed and excavations dug in a short period of time Weather climate and development take their toll The thing about terrain is that sometimes you don t know it s changed until you get there Whether it s familiar or not check...

Page 24: ...enance You have to maintain your ATV The General Maintenance section of this Operator s Manual tells you about taking care of your ATV If at any time abnormal noises vibrations or improper functioning of any component of this ATV is detected DO NOT OPERATE THE ATV Take the ATV to an authorized Arctic Cat ATV dealer for inspection and adjustment or repair A safe enjoyable ride is dependent on many ...

Page 25: ... with others and things start to get out of hand decide whether you re will ing to be injured or see your friends injured SIPDE By themselves none of these safe behaviors and sound judgments will go very far But when you put them all together when you re paying attention to how you feel when you re monitoring the move ments of your ATV and when you re constantly evaluating your envi ronment then y...

Page 26: ...the more reason for you to be firm Experienced Trained Riders If anyone is going to borrow your ATV you are responsible for their supervision Before they ride have them take the training course have them watch the safety video and have them read the Operator s Manual You train them It doesn t matter how you do it as long as you do it ATV s are all a little different from the handling to the stabil...

Page 27: ... important information operator related maintenance and storage instructions If major repair or ser vice is ever required contact an authorized Arctic Cat ATV dealer for professional service At the time of publication all information and illustrations in Divi sion II were technically correct Some illustrations used in Division II are used for clarity purposes only and are not designed to depict ac...

Page 28: ...h Overall 876 3 mm 34 5 in Tire Size Front AT20 x 7 8 Tire Size Rear AT19 x 8 8 Tire Inflation Pressure 0 21 kg cm 3 0 psi MISCELLANY Dry Weight Approx 118 kg 260 lb DVX 120 kg 265 lb Utility Gas Tank Capacity Rated 5 7 L 1 5 U S gal Reserve Capacity 1 3 L 0 34 U S gal Transmission Lubricant Recommended SAE 80W 90 Hypoid Transmission Lubricant Capacity 250 ml 8 4 fl oz Engine Oil Capacity 0 8 L 0 ...

Page 29: ...Lever Lock 7 Key Switch 8 Throttle Limiter 9 Throttle Lever 10 Brakelight 11 Kick Start Lever 12 Emergency Stop Switch 13 Engine Starter Button 14 Rear Brake Lever 15 Oil Level Stick 16 Headlight HI LO Switch 17 Shift Lever NOTE The ATV you have purchased may differ slightly from those shown in the fig ures of this manual KM916A KM913A KM911B ...

Page 30: ...n 3 Turn on the fuel valve 4 Turn on the ignition 5 Shift into neutral 6 Move the emergency stop switch to RUN 7 Press the starter button 8 Let the engine warm up Another way to remember the starting procedure is by using the acro nym BONE C It stands for Emergency Starting This Arctic Cat ATV has an emergency kick starter to use if the elec tric starter becomes inoperative To use the starter foll...

Page 31: ...imes quick stops are inevi table so always be prepared Whether you re stopping slowly or stopping quickly do this 1 Compress both right and left brake levers on the handlebars to apply both the front and rear brakes 2 If your wheels lock release them for a second then apply them again 3 Never ride the brakes Even maintaining minimal pressure on a brake lever will cause the brake shoes to drag on t...

Page 32: ...e mud or water 1 Turn your handlebar into the direction of the slide 2 Keep your hand off the brakes until you re out of the skid 3 Shift your weight forward Sometimes your ATV may not respond and goes straight ahead instead of letting you turn Here s how to handle it 1 Slow down 2 Move forward on the seat 3 Lean to inside of turn 4 Turn handlebar Leaning Weight Shift and Balance When you turn the...

Page 33: ...wn hill 8 Reapply the brakes 9 Get back on the ATV from the uphill side and keep your weight shifted uphill when you sit down 10 Start the engine and follow the method for riding downhill Riding Uphill Roughly 20 of accidents happen while riding on hills and as a result of the ATV rolling or flipping So obviously use extreme caution and follow this method for riding uphill 1 Accelerate before you ...

Page 34: ...ht on the uphill footrest 3 Steer like you re driving into the hill 4 If the ATV feels like it s tipping turn the handlebar downhill If that s not possible because of the terrain or other conditions or if it just doesn t work stop and get off Dismount the ATV on the uphill side Riding Downhill Success in riding downhill depends on how well you know your brakes take it easy on them or you could fli...

Page 35: ...bstacles is risky avoid it if possible Riding over logs rocks and ruts means combining all the active riding skills into one big motion Your ATV will respond differently for different obstacles logs ruts etc but these are general guidelines for overcoming two track both tires contacting the obstacle at the same time obstacles 1 Keep your speed way down less than 5 mph 2 Approach the obstacle head ...

Page 36: ...r ATV could stall while crossing give yourself enough time to get off the road 6 You have to assume that oncoming cars don t see you and if they do they won t be able to predict your actions 7 It s illegal to cross public roads in some places Know your local laws Cold Weather Driving NOTE Check that all control levers move freely Make sure that the footrests are free of ice and snow 1 With the bra...

Page 37: ...s 5 Learn how the ATV responds to steering and braking on the type of terrain to be encountered on the ride Stopping The ATV To stop the ATV first release the throttle lever Next apply the brake Stopping The Engine To stop the engine turn the ignition switch key to the OFF position or set the emergency stop switch to the OFF position WARNING Go slowly and be extra careful when riding on snow cover...

Page 38: ...e place Control Locations and Functions Ignition Switch The ignition switch has two positions OFF position All electrical circuits are off The engine will not start The key can be removed in this position ON position The ignition circuit is complete the engine can run and the headlights and taillight are on The key cannot be removed in this position Hand Brakes The hand brakes should be applied wh...

Page 39: ...arge RUN position The ignition cir cuit is on The engine can start and run Electric Starter Button Pushing in on this button activates the starter motor Before starting the engine make sure the ignition switch is in the ON position and the brake lever lock is engaged Throttle Lever Control engine RPM with the position of the throttle lever Oper ate this lever with the thumb Pushing it forward incr...

Page 40: ...Lever 1 To shift into forward gear pull out and upward on the shift lever until the transmission engages in the forward gear 2 To shift into reverse gear pull out and push downward on the shift lever until the trans mission engages the reverse gear When in reverse with the ignition switch in the ON position the reverse indica tor light will illuminate 3 To shift into neutral from either forward or...

Page 41: ...el stick and wipe it with a clean cloth 2 Install the oil level stick completely into the engine crankcase NOTE The oil level stick should be threaded into the engine crankcase for check ing purposes 3 Remove the oil level stick the engine oil level should be between the lower level and upper level on the stick Seat Lock 1 To remove the seat push the seat lock lever rearward located at the rear of...

Page 42: ...ecommended oil to use is Arctic Cat ACX All Weather Syn thetic Engine oil capacity is 0 8 L 0 84 U S qt Recommended Transmission Lubricant NOTE Arctic Cat recommends the use of genuine Arctic Cat lubricants The recommended transmission lubricant to use is SAE 80W 90 hyp oid Filling Gas Tank Since gasoline expands as its tem perature increases the gas tank must be filled to its rated capacity only ...

Page 43: ...aiding the engine component mating process and then unload allowing components to cool Although it is essential to place some stress on the engine components during break in care should be taken not to overload the engine too often When the engine starts allow it to warm up properly Idle the engine several minutes until the engine has reached normal operating tem perature Do not idle the engine fo...

Page 44: ...TV I Inspect and clean adjust lubricate replace as necessary Dealer maintenance C Clean L Lubricate R Replace T Tighten Maintenance Schedule Item Page Initial Service First Week Monthly Quarterly Annually Air filter 50 I I I I Battery 45 I I I Brake components 44 I Inspect every time before riding 45 I Inspect every time before riding Brakelight headlights 52 I Inspect every time before riding Car...

Page 45: ...level ground 2 Remove the oil level stick Be careful not to allow contami nates to enter the opening 3 Remove the oil drain plug from the left side of the engine then remove the oil screen fil ter cap from under the right front of the engine and clean the screen 4 Install the screen filter cap spring and screen Tighten to 11 ft lb 5 Install the drain plug and tighten to 22 ft lb Pour the recommend...

Page 46: ...V to an authorized Arctic Cat ATV dealer for service Adjusting Brakes Checking Adjusting Front Wheel Brake System 1 Raise ATV enough to allow the wheels to spin freely 2 On the brake lever cable assem bly loosen both jam nuts Turn both cable adjusters counterclockwise until both front wheels do not spin freely 3 Turn both cable adjusters in 1 4 turn increments clockwise until wheels spin with a ve...

Page 47: ... contact an authorized Arctic Cat ATV dealer for service Tie Rod Boots Inner and Outer Right and Left 1 Secure the ATV on a support stand to elevate the front wheels 2 Remove both front wheels 3 Inspect the four tie rod boots for cracks tears or perfora tions 4 Check the tie rod end free play by grasping the tie rod near the end and attempting to move it up and down 5 If boot damage is present or ...

Page 48: ...o charge If this occurs con nect a fully charged booster battery in parallel positive to positive and negative to negative for a short period of time with the charger connected After 10 15 minutes disconnect the booster battery leaving the charger connected and the charger should continue to charge If the charger cuts off replace the battery WARNING Any time service is performed on a battery the f...

Page 49: ... power outlet Jump Starting NOTE Arctic Cat does not recommend jump starting a vehicle with a dead battery but rather to remove the battery service it and correctly charge it however in an emer gency it may be necessary to jump start a vehicle If so use the following procedure to carefully and safely complete this procedure 1 On the vehicle to be jump started remove the battery cover and any termi...

Page 50: ...black jumper cable to the negative terminal 3 of the good battery B then attach the other clamp of the negative black jumper cable 4 to an unpainted metal surface A on the engine or frame well away from the dead battery and fuel system components 8 Stand well away from the dead battery and start the vehicle with the good battery Allow the vehicle to run for several minutes applying some charge to ...

Page 51: ...ntacts the cylinder head A used spark plug should be tightened 1 8 1 4 turn once the washer contacts the cylin der head Engine Idle RPM Adjustment To properly adjust the idle a tachometer is necessary If one is not available take the ATV to an authorized Arctic Cat ATV dealer To adjust idle RPM 1 Start the engine and warm it up to normal operating tem perature 2 Turn the idle adjustment screw in o...

Page 52: ...er 7 Clean any dirt or debris from inside the air cleaner Be sure no dirt enters the carburetor 8 Install the air filter and housing cover making sure the rubber seal is in place then install the five screws and tighten securely do not over tighten the screws 9 Install the seat making sure it locks securely Tires Tire Tread Condition The use of worn out tires on an ATV is very dangerous A tire is ...

Page 53: ... and engage the front brake lever lock 2 Loosen the wheel nuts on the wheel to be removed 3 Elevate the ATV 4 Remove the wheel nuts 5 Remove the wheel 6 Install the wheel and install wheel nuts 7 Tighten in a crisscross pattern to 30 ft lb 8 Remove the jack Bulb Replacement The wattage rating of the bulb is shown in the chart When replacing a burned bulb always use the same wattage rating Headligh...

Page 54: ...fuse is located in a fuse holder near the battery under the seat NOTE To replace the fuse open the holder and remove the fuse then install the new fuse A spare fuse is located within the holder If there is any type of electrical system failure always check the fuse first Storage Compartment Tools A basic tool kit is provided with the ATV It is located under the seat Maintain the tool kit with the ...

Page 55: ... float chamber 5 Plug the hole in the exhaust system with a clean cloth 6 Apply light oil to the upper steering post bushing and plungers of the shock absorbers 7 Tighten all nuts bolts cap screws and screws Make sure rivets holding components together are tight Replace all loose rivets Care must be taken that all calibrated nuts cap screws and bolts are tightened to specifications 8 Clean the ATV...

Page 56: ...ssary 4 Change the transmission lubricant 5 Charge the battery then install 6 Connect the battery cables making sure to connect the positive cable first 7 Check the entire brake system cables shoes etc all controls and brakelight adjust or replace if necessary 8 Check the tire pressure Inflate to recommended pressure as nec essary 9 Tighten all nuts bolts cap screws and screws making sure all cali...

Page 57: ... including rental operations non transferable 3 Thirty days from date of sale of ATV on Arctic Cat supplied batteries 4 Thirty days from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 Until expiration of the new product warranty paragraphs 1 and 2 above for all eligible replacement parts on new product Exclusions to this warranty include normal wear abuse ...

Page 58: ...t the selling dealer has ceased to do business you have moved or you are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat ATV dealer The authorized Arctic Cat ATV dealer will examine the ATV or part to deter mine if in his opinion a warrantable condition exists If a warrantable con dition appears to exist the dealer will repair or replace at Arctic...

Page 59: ...epair and the geographically appropriate hourly labor rate The owner may be required to keep receipts and failed components in order to receive compensation Limitations This Emission Control System Warranty shall not cover any of the following A Repair or replacement required as a result of 1 accident 2 misuse 3 lack of required maintenance 4 repairs improperly performed or replacements improperly...

Page 60: ...nues for 30 months or 3100 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows Engine Management and Sensors Fuel Air System Barometric Pressure Sensor Fuel Injectors Camshaft Position Sensor Fuel Pressure Regulator Engine Control Unit ECU Fuel Pump Engine Coolant Temperature Sensor Carbur...

Page 61: ...59 NOTES ...

Page 62: ...60 Maintenance Record DATE SERVICE PERFORMED NOTES ...

Page 63: ...c Cat will then process the application and issue warranty for the balance of the time remaining of the original warranty Address Change Ownership Change Warranty Transfer CHANGE OF ADDRESS OWNERSHIP WARRANTY TRANSFER TO Name _________________________________________ Address _______________________________________ City State Province Zip Code Postal Code __________ Phone __________________________...

Page 64: ...Fold Back CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here ...

Page 65: ...K Turns 31 Leaning Weight Shift and Balance 30 Load Capacity Ratings Chart Utility 23 Lubrication General 43 Maintenance General 42 Maintenance Record 60 Maintenance Schedule 42 Mounting the ATV 28 Oil Engine Changing 43 Oil Engine Recommended 40 Oil Level Stick 39 Other Vehicles 21 Parking 29 Parts 25 Personal Choices 22 Preface 25 Prevention 16 Protect Your Sport 1 Responsibility 24 Rider Traini...

Page 66: ...rective 98 37 EC Date of Issue June 1993 Issued by European Commission Type of Equipment All Terrain Vehicles Brand Name Arctic Cat Model 90 Utility DVX 90 Standards to which conformity is declared IEC 801 2 1991 IEC 801 3 1984 EN 55012 Manufacturer if not issuing agent Arctic Cat Inc 601 Brooks Ave S Thief River Falls MN 56701 USA ...

Page 67: ...cord the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your autho rized Arctic Cat ATV dealer or for reference in case the ATV is sto len WARNING Indicates a potential hazard that could result in serious injury or death ...

Page 68: ...assengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OPERATOR S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR NEVER USE ON PUBLIC ROADS NEVE...

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