
6
. COOLING SYSTEM
6-2
MXU 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
WARING:
Removing the radiator cap while the engine is hot can allow the coolant to spray out,
seriously scalding you. Always let the engine and radiator cool down before removing the
radiator cap.
CAUTION:
Radiator coolant is toxic. Keep it away from eyes, mouth, skin and clothes.
x
If any coolant gets in your eyes, rinse them with water and consult a physician immediately.
x
If any coolant in swallowed, induce vomiting, gargle and consult a physician immediately.
x
If any coolant gets on your skin or clothes, rinse thoroughly with plenty of water.
NOTE:
Use coolant with silicate inhibitors may cause premature wear of water pump seals or blockage
of radiator passages. Using tap water may cause engine damage.
x
This section covers service of the cooling system.
x
Add coolant at the reserve tank. Do not remove the radiator cap except to refill or drain the
system.
x
All cooling system services can be done with the engine in the frame.
x
Avoid spilling coolant on painted surfaces.
x
After servicing the system, check for leaks with a cooling system tester.
SPECIFICATIONS
ITEM
SPECIFICATIONS
Radiator and engine 2 liter (2.1 US qt, 1.76 lmp qt)
Coolant capacity
Reserve tank
0.45 liter (0.47 US qt, 0.39 lmp qt)
Radiator cap relief pressure
90 kPa (0.9 kgf/cm
2
, 12.8 psi)
Begin to open
80 - 84°C (176 - 183°F)
Fully open
95°C (203°F)
Thermostat
Valve lift
8 mm (0.3 in) minimum
Standard coolant concentration
1:1 mixture with soft water
Summary of Contents for MXU 500
Page 1: ...OWNER S MANUAL KWANG YANG MOTOR CO LTD MXU 500 ON ROAD Issued 01 31 2006...
Page 2: ......
Page 85: ...RIDING YOUR ATV 75...
Page 166: ......
Page 212: ...2 FRAME COVERS EXHAUST MUFFLER 2 1 MXU 500...
Page 262: ...4 LUBRICATION SYSTEM 4 1 MXU 500 LUBRICATION SYSTEM DIAGRAM...
Page 279: ...5 FUEL SYSTEM 5 1 MXU 500...
Page 300: ...6 COOLING SYSTEM 6 1 MXU 500 SYSTEM FLOW PATTERN...
Page 331: ...8 CYLINDER HEAD VALVES 8 1 MXU 500 SCHEMATIC DRAWING...
Page 361: ...9 CYLINDER PISTON 9 1 MXU 500 SCHEMATIC DRAWING...
Page 371: ...10 DRIVE PULLEY DRIVEN PULLEY CLUTCH 10 1 MXU 500 SCHEMATIC DRAWING...
Page 398: ...11 FINAL REDUCTION TRANSMISSION SYSTEM 11 1 MXU 500...
Page 427: ...12 LEFT CRANKCASE CRANKSHAFT BALANCE SHAFT 12 1 MXU 500...
Page 434: ...13 DRIVE TRAIN 13 1 MXU 500 FRONT DRIVE REAR DRIVE...
Page 499: ...14 FRONT WHEEL FRONT SUSPENSION STEERING SYSTEM 14 1 MXU 500...
Page 533: ...15 REAR WHEEL AXLE SHOCK ABSORBER SWING ARM 15 1 MXU 500...
Page 553: ...16 BRAKE SYSTEM 16 1 MXU 500...
Page 614: ...18 IGNITION SYSTEM 18 1 MXU 500 IGNITION SYSTEM LAYOUT...
Page 615: ...18 IGNITION SYSTEM 18 2 MXU 500 IGNITION CIRCUIT ON ROAD OFF ROAD...
Page 622: ...19 STARTER SYSTEM 19 1 MXU 500 STARTING SYSTEM LAYOUT...
Page 623: ...19 STARTER SYSTEM 19 2 MXU 500 STARTING CIRCUIT ON ROAD OFF ROAD...
Page 638: ...19 STARTER SYSTEM 19 17 MXU 500 Pull the rope and check that the ratchet is pushed out...
Page 659: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 660: ...21 WIRING DIAGRAMS 21 1 MXU 500...
Page 661: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 662: ...21 WIRING DIAGRAMS 21 1 MXU 500...