KYMCO Mongoose 50-2T, Service Manual

Page: 157 / 258

9.
DRIVE AND DRIVEN PULLEYS
9-14
Install the damper rubbers on the drive plate
pins.
Install the clutch weights/shoes and clutch
springs.
Set the circlips in the groove.
Clean the driven pulley faces and remove any
grease from them.
Install the oil seal onto the moveable driven
face.
Apply grease onto the Oil seal and install
them onto the moveable driven face.
Install the movable driven face onto the
driven face.
Apply grease to the guide rollers and guide
roller pins and then install them into the holes
of the driven face.
Install the seal collar.
Remove any excessive grease.
Set the driven pulley assembly, collar (OFF
ROAD), driven face spring and clutch
assembly onto the clutch spring compressor.
Compress the clutch spring compressor and
install the drive plate nut.
Set the clutch spring compressor in a vise and
tighten the drive plate nut to the specified
torque.
Torque : 55 N-m (5.5 kgf-m, 40 lbf-ft)
Special tool
Clutch Spring Compressor E027
Be sure to clean the driven face off any
grease.
＊
Align the flat surface of the driven face
with the flat on the clutch drive plate.
＊
Be sure to use a clutch spring
compressor to avoid spring damage.
＊
Clutch Spring Compressor
Lock Nut Wrench, 39mm
Driven Pulley
Collar (OFF ROAD)
Spring
Clutch
Nut