8
. CYLINDER/PISTON
8-7
INSPECTION
Inspect the piston, piston pin and piston
rings.
Remove the piston rings.
Clean carbon deposits from the piston ring
grooves.
Inspect the piston wall for
wear/scratches/damage.
If any defects are found, replace the piston
with a new one.
Install the piston rings onto the piston and
measure the piston ring-to-groove clearance.
Service Limits
:
Top
: 0.09 mm (0.0036 in)
2nd
: 0.09 mm (0.0036 in)
Remove the piston rings and insert each
piston ring into the cylinder bottom.
Measure the piston ring end gap.
Service Limit
: Top: 0.5 mm (0.02 in)
2nd: 0.65 mm (0.026 in)
Oil ring: 0.9 mm (0.036 in)
Measure the piston pin hole I.D.
Service Limit
: 13.04 mm (0.5216 in)
Take care not to damage or break the
piston rings during removal.
*
Use the piston head to push each piston
ring into the cylinder.
*
Summary of Contents for Mongoose 50-2T
Page 26: ...1 GENERAL INFORMATION 1 23 WIRING DIAGRAMS Mongoose 90 MXER 90R Mongoose 50 4T OFF ROAD G...
Page 27: ...1 GENERAL INFORMATION 1 24 MXER 90R ON ROAD...
Page 28: ...1 GENERAL INFORMATION 1 25 Mongoose 70...
Page 29: ...1 GENERAL INFORMATION 1 26 Mongoose 50 2T MXER 50R 2T OFF ROAD...
Page 30: ...1 GENERAL INFORMATION 1 27 MXER 50R 2T ON ROAD...
Page 38: ...2 FRAME COVERS EXHAUST MUFFLER 2 1...
Page 70: ...4 LUBRICATION SYSTEM 4 2 LUBRICATION SYSTEM 50cc 2T...
Page 88: ...5 FUEL SYSTEM 5 1...
Page 111: ...7 CYLINDER HEAD VALVES 90cc 70cc 50cc 4T 7 1...
Page 125: ...8 CYLINDER PISTON 8 1 90cc 70cc 50cc 4T...
Page 126: ...8 CYLINDER PISTON 8 2 50cc 2T...
Page 144: ...9 DRIVE AND DRIVEN PULLEYS 9 1...
Page 160: ...10 FINAL REDUCTION TRANSMISSION SYSTEM 10 1...
Page 167: ...11 CRANKCASE CRANKSHAFT 11 1 90cc 70cc 50cc 4T...
Page 168: ...11 CRANKSCASE CRANKSHAFT 11 2 50cc 2T...
Page 180: ...12 FRONT WHEEL FRONT BRAKE FRONT SUSPENSION STEERING SYSTEM 12 1...
Page 199: ...13 REAR WHEEL SWING ARM HYDRAULIC BRAKE 13 1...
Page 235: ...15 IGNITION SYSTEM 15 1 A C Generator Pulser Coil Spark Plug Ignition Coil...
Page 236: ...15 IGNITION SYSTEM 15 2 IGNITION CIRCUIT 90cc 70cc 50cc 4T IGNITION CIRCUIT 50cc 2T...