ENGINE
RTV1140CPX, WSM
1-S1
1. TROUBLESHOOTING
Symptom
Probable Cause
Solution
Reference
Page
Engine Does Not
Start
No fuel
Replenish fuel
Air in the fuel system
Bleed
Water in the fuel system
Change fuel and
repair or replace fuel
system
–
Fuel pipe clogged
Clean
Fuel filter clogged
Change
Excessively high viscosity of fuel or engine oil at
low temperature
Use specified fuel or
engine oil
Fuel with low cetane number
Use specified fuel
Fuel leak due to loose injection pipe retaining nut Tighten retaining nut
Incorrect injection timing
Adjust
Fuel camshaft worn
Replace
Injection nozzle clogged
Repair or replace
Injection pump malfunctioning
Replace
Seizure of crankshaft, camshaft, piston, cylinder
or bearing
Repair or replace
–
Compression leak from cylinder
Replace head gasket,
tighten cylinder head
screw, glow plug and
nozzle holder
Improper valve timing
Correct or replace
timing gear
Piston ring and cylinder worn
Repair or replace
Excessive valve clearance
Adjust
(Starter Does Not
Run)
Battery discharged
Charge
Starter malfunctioning
Repair or replace
Main switch malfunctioning
Replace
Main shift lever switch defective
Replace
Wiring disconnected
Connect
–
Engine Revolution Is
Not Smooth
Fuel filter clogged or dirty
Change
Air cleaner clogged
Clean or replace
Fuel leak due to loose injection pipe retaining nut Tighten retaining nut
Injection pump malfunctioning
Replace
Incorrect nozzle injection pressure
Adjust
Injection nozzle stuck or clogged
Repair or replace
Governor malfunctioning
Repair
–
Either White or Blue
Exhaust Gas Is
Observed
Excessive engine oil
Reduce to specified
level
Piston ring and cylinder worn or stuck
Repair or replace
Incorrect injection timing
Adjust
Deficient compression
Adjust top clearance
KiSC issued 05, 2014 A
Summary of Contents for RTV1140CPX
Page 1: ...RTV1140CPX WORKSHOP MANUAL UTILITY VEHICLE KiSC issued 05 2014 A...
Page 4: ...I INFORMATION KiSC issued 05 2014 A...
Page 10: ...INFORMATION RTV1140CPX WSM I 5 9Y1210293INI0002US0 KiSC issued 05 2014 A...
Page 11: ...INFORMATION RTV1140CPX WSM I 6 9Y1210293INI0003US0 KiSC issued 05 2014 A...
Page 12: ...INFORMATION RTV1140CPX WSM I 7 9Y1210293INI0004US0 KiSC issued 05 2014 A...
Page 13: ...INFORMATION RTV1140CPX WSM I 8 9Y1210293INI0005US0 KiSC issued 05 2014 A...
Page 14: ...INFORMATION RTV1140CPX WSM I 9 9Y1210293INI0006US0 KiSC issued 05 2014 A...
Page 15: ...INFORMATION RTV1140CPX WSM I 10 9Y1210293INI0007US0 KiSC issued 05 2014 A...
Page 19: ...INFORMATION RTV1140CPX WSM I 14 5 DIMENSIONS 9Y1210293INI0012US0 KiSC issued 05 2014 A...
Page 20: ...G GENERAL KiSC issued 05 2014 A...
Page 77: ...1 ENGINE KiSC issued 05 2014 A...
Page 138: ...2 TRANSMISSION KiSC issued 05 2014 A...
Page 215: ...3 REAR AXLE KiSC issued 05 2014 A...
Page 216: ...CONTENTS 1 STRUCTURE 3 M1 MECHANISM KiSC issued 05 2014 A...
Page 227: ...4 BRAKES KiSC issued 05 2014 A...
Page 254: ...5 FRONT AXLE KiSC issued 05 2014 A...
Page 283: ...6 STEERING KiSC issued 05 2014 A...
Page 306: ...7 HYDRAULIC SYSTEM KiSC issued 05 2014 A...
Page 328: ...8 ELECTRICAL SYSTEM KiSC issued 05 2014 A...
Page 330: ...ELECTRICAL SYSTEM RTV1140CPX WSM 8 M1 1 WIRING DIAGRAM KiSC issued 05 2014 A...