ELECTRICAL SYSTEM
RTV1140CPX, WSM
8-S32
[3] SERVICING
(1) Starter
Overrunning Clutch
1. Inspect the pinion for wear or damage.
2. If there is any defect, replace the overrunning clutch assembly.
3. Check that the pinion turns freely and smoothly in the
overrunning direction and does not slip in the cranking direction.
4. If the pinion slips or does not rotate in the both directions,
replace the overrunning clutch assembly.
9Y1210293ELS0047US0
Commutator and Mica
1. Check the contact face of the commutator for wear, and grind
the commutator with emery paper if it is slightly worn.
2. Measure the commutator O.D. with an outside micrometer at
several points.
3. If the minimum O.D. is less than the allowable limit, replace the
armature.
4. If the difference of the O.D.'s exceeds the allowable limit, correct
the commutator on a lathe to the factory specification.
5. Measure the mica undercut.
6. If the undercut is less than the allowable limit, correct it with a
saw blade and chamfer the segment edges.
9Y1210293ELS0048US0
Brush Wear
1. If the contact face of the brush is dirty or dusty, clean it with
emery paper.
2. Measure the brush length
(A)
with vernier calipers.
3. If the length is less than the allowable limit, replace the yoke
assembly and brush holder.
9Y1210293ELS0049US0
Commutator O.D.
Factory specification
30.0 mm
1.18 in.
Allowable limit
29.0 mm
1.14 in.
Difference of O.D.'s
Factory specification
Less than
0.02 mm
0.0008 in.
Allowable limit
0.05 mm
0.002 in.
Mica undercut
Factory specification
0.50 to 0.80 mm
0.020 to 0.031 in.
Allowable limit
0.20 mm
0.0079 in.
(1) Segment
(2) Undercut
(3) Mica
(a) Correct
(b) Incorrect
Brush length
(A)
Factory specification
14.0 mm
0.551 in.
Allowable limit
9.0 mm
0.35 in.
KiSC issued 05, 2014 A
Summary of Contents for RTV1140CPX
Page 1: ...RTV1140CPX WORKSHOP MANUAL UTILITY VEHICLE KiSC issued 05 2014 A...
Page 4: ...I INFORMATION KiSC issued 05 2014 A...
Page 10: ...INFORMATION RTV1140CPX WSM I 5 9Y1210293INI0002US0 KiSC issued 05 2014 A...
Page 11: ...INFORMATION RTV1140CPX WSM I 6 9Y1210293INI0003US0 KiSC issued 05 2014 A...
Page 12: ...INFORMATION RTV1140CPX WSM I 7 9Y1210293INI0004US0 KiSC issued 05 2014 A...
Page 13: ...INFORMATION RTV1140CPX WSM I 8 9Y1210293INI0005US0 KiSC issued 05 2014 A...
Page 14: ...INFORMATION RTV1140CPX WSM I 9 9Y1210293INI0006US0 KiSC issued 05 2014 A...
Page 15: ...INFORMATION RTV1140CPX WSM I 10 9Y1210293INI0007US0 KiSC issued 05 2014 A...
Page 19: ...INFORMATION RTV1140CPX WSM I 14 5 DIMENSIONS 9Y1210293INI0012US0 KiSC issued 05 2014 A...
Page 20: ...G GENERAL KiSC issued 05 2014 A...
Page 77: ...1 ENGINE KiSC issued 05 2014 A...
Page 138: ...2 TRANSMISSION KiSC issued 05 2014 A...
Page 215: ...3 REAR AXLE KiSC issued 05 2014 A...
Page 216: ...CONTENTS 1 STRUCTURE 3 M1 MECHANISM KiSC issued 05 2014 A...
Page 227: ...4 BRAKES KiSC issued 05 2014 A...
Page 254: ...5 FRONT AXLE KiSC issued 05 2014 A...
Page 283: ...6 STEERING KiSC issued 05 2014 A...
Page 306: ...7 HYDRAULIC SYSTEM KiSC issued 05 2014 A...
Page 328: ...8 ELECTRICAL SYSTEM KiSC issued 05 2014 A...
Page 330: ...ELECTRICAL SYSTEM RTV1140CPX WSM 8 M1 1 WIRING DIAGRAM KiSC issued 05 2014 A...