KMW 1220 Operator Installation & Parts Manual Download

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1220/1220HL

KMW Ltd. 198 N. Hwy 281 Great Bend, Kansas 67530 800 445-7388 Fax 620 793-6737

www.kmwloaders.com

Mid-Mount Loader

Complete The “Delivery / Warranty Registration Card”

This Manual Must Be Delivered

To The Owner At time Of Machine Delivery.

Read and Save This Manual

OPERATOR INSTALLATION

& PARTS MANUAL

2503-1181

Rev. E

May 2014

Printed in the U.S.A.

Summary of Contents for 1220

Page 1: ...ax620 793 6737 www kmwloaders com Mid Mount Loader Complete The Delivery Warranty Registration Card This Manual Must Be Delivered To The Owner At time Of Machine Delivery Read and Save This Manual OPERATOR INSTALLATION PARTS MANUAL 2503 1181 Rev E May 2014 Printed in the U S A ...

Page 2: ...ost up to date information Please do not hesitate to consult with them SAFETY FIRST This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the front loader itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit...

Page 3: ...ation 10 Move the wheels to the tractor manufacturer s widest recommended settings to increase stability 11 For better stability always use a tractor equipped with a wide front axle never use a tractor equipped with a tricycle type front axle 12 Move and turn the tractor at low speeds 13 Never travel at high speeds with bucket loaded 14 Carry loader boom at a low position during normal operation 1...

Page 4: ...ety devices to prevent loader from falling and being damaged or injuring someone Do not repair loader if it is not mounted on the tractor Loss of hydraulic fluid or removal of parts could cause loader to collapse resulting in injury 43 Before starting engine be sure all operating controls are in neutral or park lock position 44 When using remote hydraulic tractor valves on some tractors the loader...

Page 5: ...5 SAFETY DECALS Located on the loader hose cover Located on Accumulator Mounting Plate See Comfort Drive Section ...

Page 6: ... 1 Keep safety decals clean and free of obstructing material 2 Clean safety decals with soap and water and dry with a soft cloth 3 Replace damaged or missing safety decals with new decals from your KMW Dealer 4 If a component with a safety decal s affixed is replaced with a new part make sure new safety decal s are attached in the same location s as the replaced components 5 Mount new safety decal...

Page 7: ... 1 FILLING THE BUCKET 30 9 2 CARRYING THE LOAD 30 9 3 DUMPING THE BUCKET 31 9 4 LOWERING THE BUCKET 31 9 5 OPERATING WITH FLOAT CONTROL 31 9 6 LOADING FROM A BANK 31 9 7 PEELING AND SCRAPING 32 9 8 LOADING LOW TRUCKS OR SPREADERS FROM A PILE 32 9 9 BACKFILLING 32 9 10 HANDLING LARGE HEAVY OBJECTS 33 9 11 BACK GRADING 33 9 12 PROHIBITED OPERATIONS 34 10 DISMOUNTING THE LOADER 35 11 MOUNTING THE LOA...

Page 8: ...N RATES 61 22 TROUBLE SHOOTING PROCEDURES 62 22 1 TROUBLE SHOOTING FOR ALL LOADERS 62 22 2 TROUBLE SHOOTING OPTIONAL LOADER VALVE 65 22 3 TROUBLE SHOOTING OPTIONAL COMFORT DRIVE 66 23 TORQUE CHART 67 24 PARTS MANUAL 68 25 DECALS MANUALS 69 26 BOOM ASSEMBLY 72 27 HYDRAULIC CYLINDERS HOSES AND TUBELINES 74 28 LIFT CYLINDER CROSS 76 29 TILT CYLINDER BAILEY 77 30 MID MOUNT COUPLER KIT 78 31 LOADER VAL...

Page 9: ... and expense OBSERVE and follow all CAUTION WARNING and DANGER instructions to help prevent personal injury and damage to the loader The reference to left hand and right hand used in this manual refers to the position when standing at the rear of the unit and facing forward If at any time you have a service problem with your loader or need new parts contact your local KMW dealer Your dealer will n...

Page 10: ... returned within thirty 30 days from date of failure to KMW routed through the dealer from whom the purchase was made transportation charges prepaid and the other conditions hereof are complied with This warranty shall not be interpreted to render KMW liable for injuries or damages of any kind or nature to person or property This warranty does not extend to the loss of crops loss because of delay ...

Page 11: ... cylinder head cap damage caused by external forces applied to end of cylinder head 13 Damage or malfunctions resulting from natural calamity theft accident vandalism abuse due to misapplication improper site conditions incorrect maintenance negligence unauthorized modifications and or alterations 14 Normal maintenance items such as adjustments oil changes lubricating and tightening of bolts fitti...

Page 12: ...Keeping all bolts torqued to specifications 5 Keeping all safety equipment installed and in working condition 6 Keeping all filters clean 7 Repairing all minor hydraulic leaks such as loose hoses and fittings 8 Replacing any decals that may be damaged or illegible 9 Operating the unit only in a safe manner 10 Using qualified operators who have read and thoroughly understand the operator s and safe...

Page 13: ...out Force at Ground Line 31 5 Forward of Pivot Pin 3596 3200 VV Rollback Force at Maximum Height 31 5 Forward of Pivot Pin without Self Leveling 3590 3590 VV Rollback Force at Maximum Height 31 5 Forward of Pivot Pin w Hydraulic S L 3400 3400 XX Rollback Force at 59 Lift Height 31 5 Forward of Pivot Pin 4970 4970 ZZ Rollback Force at Ground Line 31 5 Forward of Pivot Pin 3700 3700 PSI 2950 psi 295...

Page 14: ...Tires Use front tires of equal size and maintain equal pressure in each tire The pressure of the front tractor tires must be increased to the maximum approved pressure recommended by the tire manufacturer to compensate for additional load placed on the tires with the Front End Loader See your tractor Operator Manual Adjust the front tires to the widest recommended setting on adjustable models for ...

Page 15: ...e 2 500 or greater With weight above installed in your Bucket with Bucket Pivot level with Boom Pivot Bucket Pivot Boom Pivot Rear Axle should weigh a minimum of 25 of total tractor weight CAUTION To allow proper steering of the tractor always remove 3 point weight from tractor when the loader is parked from the tractor Never operate the unit with the loader parked and the backhoe installed Failur...

Page 16: ...ructions included with your Mounting Kit 6 2 3 Tighten all bolts equally during installation so that outside surface of brackets are level and the center line measurement from right hand to left hand mounting brackets reads plus or minus 1 4 as shown at right IMPORTANT To prevent mounting kit hardware from loosening during operation always torque mounting kit hardware to specified torque noted in ...

Page 17: ... Loader Hose Protector Loader Hoses Mark both ends of Hoses using Color Ties before Installation Install Remote and or Valve Hoses Install Hose Protector 6 3 4 Install S hook as shown to loader hoses using plastic tie strap and dimensions provided if not installed at factory 6 3 5 After installing S hook to hoses using nylon tie bend nylon tie end of S hook closed with pliers to prevent S hook fro...

Page 18: ...b on RH center bracket as shown if connected to tractor valve or tractor remotes Quick Coupler Mount tab S Hook 6 3 7 Secure hoses by hooking S hook to valve mount if connected using KMW valve Valve Mount S Hook Note 1220 HL loader on some models will not use S Hook ...

Page 19: ...talling loader to tractor use a hoist to install quick attach bucket on loader quick attach See Quick Attach Operation Instructions Section 13 6 4 4 Following these instructions will add stability to loader package and will allow easier handling of loader with hoist 6 4 5 Verify that all mounting kit hardware has been torqued as specified before installing loader A Identify hardware size and grade...

Page 20: ...to hydraulic circuit of tractor previously installed per instructions with Hydraulic Kit installed 6 4 8 Photo A shows loader hoses connected to Optional Mid Mount Coupler Kit Loader Hoses Color Ties Connect Circuits Color Ties Remote Valve Hoses ...

Page 21: ...the loader hydraulic circuits as described on pages 21 and 22 Refer to tractor Operator Manual for further explanation of tractor remote control lever levers IMPORTANT Contaminants in hydraulic fluid can cause valve spools to stick BE ALERT when operating loader and follow your tractor Operator Manual hydraulic fluid maintenance schedule 7 4 LOADER MOUNTED CONTROL VALVE EQUIPPED WITH SINGLE LEVER ...

Page 22: ...ctor on the cutting edge If you position the loader valve into regen position weight of the tractor may not remain on the cutting edge The loader valve has a Regenerative Spool incorporated in the attachment spool The tilt cylinders must be connected to this spool allowing the operator to choose normal dump or fast dump during loader operation While using regen position some oil will bypass over r...

Page 23: ...ngine Turn on tractor switch so Comfort Drive Solenoid is energized Release all hydraulic pressure in all circuits by moving hydraulic control lever or levers in all positions Return lever or levers to neutral position Turn off tractor switch and remove the key IMPORTANT Always keep the cylinders in a retracted position when the loader is not in use to guard against rust and contamination which ma...

Page 24: ...ad plug from cylinder base end Attach bucket level indicator tube assembly to base end of RH tilt cylinder using 1 4 x 1 2 hardware 7 15 4 Remove allen head plug from cylinder rod end Attach bucket level indicator rod assembly to rod end RH tilt cylinder using 1 4 x hardware 7 15 5 Adjust bucket level tube for proper alignment with bucket level rod by sliding slotted bracket to desired position an...

Page 25: ...If injured by escaping fluid see a doctor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 1 Hydraulic line 2 Cardboard 3 Magnifying glass Service your loader at the intervals and locations as specified When you service your loader use only high quality lubricants The engine hour meter on the tractor shows the amount of hours the engine ...

Page 26: ...CAUTION Do not stand walk or work under a raised loader or attachment unless it is securely blocked or held in position Accidental movement of a control lever levers or leaks in the hydraulic system could cause the loader to drop or attachment to dump causing severe injury 8 2 3 2 After every 10 hours of loader operation check that all pin boss hardware washers and nuts are secure Flatwasher 3 8 H...

Page 27: ...ten 4 Failure to follow these instructions may cause tractor or loader damage 8 2 5 During initial setup and as required apply a small amount of grease to each loader bracket in area of top receiver and guide This will aid in parking loader 2 To aid in mounting and dismounting loader apply small amount of grease to these areas 8 2 6 Before servicing your tractor always do one of the following CAUT...

Page 28: ...d Remove Crosstube Assemblies from between Grill Guard Uprights 8 3 2 See your grill guard installation instructions for details of your grill guard 8 3 3 To prevent attachment cylinder damage always keep top of front loader arms and area between attaching plates free of all debris such as rocks or material that can become hard when dried or frozen 1 Keep This Area Clean Top of front loader arms 2...

Page 29: ...actory approved components Check and tighten this 1 2 bolt after every 20 hours of operation 1 place each side Lubricate these 2 grease fittings 2 places each side every 2 months of operation 8 4 2 Grease skid steer tool carrier as follows 1 Park bucket or attachment 2 Grease 2 grease zerks each side as shown IMPORTANT To maintain your Skid Steer Tool Carrier System functioning properly always ins...

Page 30: ...y because a level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort NOTE Do not be concerned if the bucket is not completely filled during each pass Maximum productivity is determined by the amount of material loaded in a given period of time Time is lost if two or more attempts are made to fill the bucket on each pass LIFTING THE LOAD When lifting the load kee...

Page 31: ... with stockpile material The float position will reduce the chance of surface gouging while removing snow or other material or when working with a blade 9 6 LOADING FROM A BANK Choose a forward gear that provides a safe ground speed and power for loading CAUTION Exercise caution when undercutting high banks Dirt slides can be dangerous Load from as low as possible for maximum efficiency Loader lif...

Page 32: ...e cut 9 8 LOADING LOW TRUCKS OR SPREADERS FROM A PILE For faster loading minimize the angle of turn and length of run between pile and spreader Back grade occasionally with a loaded bucket to keep the work surface free of ruts and holes Also hold the lift control forward so the full weight of the bucket is scraping the ground Use the heel of the bucket 9 9 BACKFILLING Approach the pile with the bu...

Page 33: ...ith equipment that does not have an anti rollback device Moving slowly and carefully avoiding rough terrain 9 11 BACK GRADING When back grading the angle between the bottom of the bucket and the ground must not be more than 15 degrees Failure to follow these instructions could cause loader tilt cylinders to fail and void warranty Never use bucket or other attachment in position shown to push or do...

Page 34: ...pikes in system causing failure or damage to cylinders hoses or loader frame members Step 1 Extend lift cylinder Step 2 Connect chain or nylon strap to bucket and solid object Step 3 Apply force with bucket cylinders Step 4 Drive tractor forward or rearward CAUTION Doing these types of loader operations with your tractor and loader could result in personal injury or death Damage caused to any of t...

Page 35: ...ised loader or attachment unless it is securely blocked or held in position Accidental movement of valve handle handles or leaks in the hydraulic system could cause the loader to drop or attachment to dump causing severe injury CAUTION Do not allow bystanders in loader work area IMPORTANT Never allow weight of tractor to be placed on parking stands when mounting or dismounting loader 10 1 1 Positi...

Page 36: ...in attaching brackets on inside of each boom arm Secure using clevis pins and hairpin cotters Clevis Pin and Hairpin Cotter in Park Position Attaching Bracket Parking Stand in Park Position 10 1 6 Make sure long end of parking stand is located toward rear end of tractor Photo shows parking stands in park position and loader ready to be dismounted Parking Stands in Park Position with long end of st...

Page 37: ...itch and remove the key then disconnect Comfort Drive electrical disconnect located on RH side of tractor in area of Mid Mount Coupler Kit or Mid Mount Faster Coupler Kit 10 1 8 Retract tilt cylinders A to roll bucket back and retract lift cylinders B to lower loader boom down until parking stands make firm contact with ground NOTE Driving the tractor forward slowly while positioning loader will a...

Page 38: ...id pressure in lines Refer to tractor operator manual for additional information 10 1 14 Reinstall handle pins and snap pins to bearing boxes for storage 10 1 15 Disconnect loader hoses Start tractor and slowly back tractor away from the loader IMPORTANT To avoid hydraulic hose damage be alert and make sure hoses do not catch on tractor and or loader during mounting or dismounting WARNING Make sur...

Page 39: ...ower in areas of tower bottom receiver A tower top receiver B and handle pin bushing C Tower 11 1 2 Slowly drive tractor forward to a position where the loader hoses can be connected to the tractor NOTE Always clean both Male and Female Quick Couplers before connecting them Failure to clean couplers can cause coupler O ring damage and oil leakage 11 1 3 Stop the engine Connect the loader hydraulic...

Page 40: ...Tower 11 1 6 Align bearing box top pin with tower top receiver guide post both sides Make sure loader is centered right to left on both towers Extend tilt cylinders further until top bearing box pin seats in both towers Tower Bearing Box Bottom Pin Bearing Box Centered Right to Left on Tower Bearing Box Top Pin Tower Top Receiver Guide Post Tower Top Receiver Bearing Box 11 1 7 Extend lift cylinde...

Page 41: ...tter in Park Position Attaching Bracket Parking Stand in Park Position 11 1 12 Return parking stands to storage positions in the boom crosstubes Secure using hairpin cotters Parking Stand in Storage Position Hairpin Cotter in Storage Position 11 1 13 Lower loader to ground then route and secure loader hydraulic hoses 11 1 14 If your loader is equipped with Comfort Drive reconnect electrical discon...

Page 42: ... 2 NON LOADER FACTORY ATTACHMENTS 12 2 1 If you are going to connect a non Loader Factory Attachment to this Skid Steer Tool Carrier System read and understand the following instructions and safety information Always make sure Skid Steer Tool Carrier is locked onto all attachments NOTE A If your attachment back is not running at a 20 degree angle your loader rollback and dump angles will change pe...

Page 43: ...e with Factory approved components Check and tighten this 1 2 bolt after every 20 hours of operation 1 place each side Lubricate these 2 grease fittings 2 places each side every 2 months of operation 12 3 2 Grease skid steer tool carrier as follows 3 Park bucket or attachment 4 Grease 2 grease zerks each side as shown IMPORTANT To maintain your Skid Steer Tool Carrier System functioning properly a...

Page 44: ...id Steer Tool Carrier to loader Secure as shown Pivot Pin 1 x 4 44 secured with Carriage Bolt 3 8 x 1 Hardened Flatwasher and Acorn Lock Nut 2 places each side NOTE Locate tilt cylinder grease zerk downward 13 2 SKID STEER TOOL CARRIER HANDLES IN DISENGAGED POSITION 13 2 1 To position handles into the handle disengaged position pull skid steer tool carrier handle upward Pull Handles Upward 13 3 SK...

Page 45: ...14 1 OPERATING INSTRUCTIONS 14 1 1 To attach bucket or attachment to loader lower loader boom to ground with Skid Steer Tool Carrier attachment rolled forward slightly 14 1 2 To position handles into the handle disengaged position pull skid steer tool carrier handle upward Pull Handles Upward 14 1 3 Roll Skid Steer Tool Carrier attachment forward by extending tilt cylinders just enough to allow Sk...

Page 46: ...llowing step 14 1 3 14 1 5 When Skid Steer Tool Carrier attachment is aligned with bucket or attachment raise loader boom slowly making sure Skid Steer Tool Carrier vee components engage Then roll Skid Steer bucket or attachment back slowly 14 1 6 Position loader so attachment is approximately 1 off ground 14 1 7 To position handles into the handle engaged position push skid steer tool carrier han...

Page 47: ... Carrier pins have engaged bucket or attachment fully Bucket or Attachment support bar Skid Steer Tool Carrier Pin Assembly engaging bucket or attachment IMPORTANT If properly latched into Skid Steer Tool Carrier attachment the lower groove pin should be contacting pin support bar Bucket or Attachment support bar Bucket or Attachment contact point Skid Steer Tool Carrier Pin Assembly engaging buck...

Page 48: ...s or leaks in the hydraulic system could cause the loader to drop or attachment to dump causing severe injury 15 1 OPERATING INSTRUCTIONS 15 1 1 To disconnect bucket or attachment from loader position bucket or attachment slightly rolled back and approximately 1 off of ground 15 1 2 Position handles into the handle disengaged position by pulling skid steer tool carrier handle upward Pull Handles U...

Page 49: ...avy objects can be extremely dangerous due to Danger of rolling the tractor over Danger of upending the tractor Danger of the object rolling or sliding down the loader arms onto the operator WARNING To avoid serious injury or death Do not lift or carry anyone on buckets forks probes or any other portion of the loader or loader attachments Avoid contact with electrical power lines by loader or atta...

Page 50: ...nt loader with bucket installed on loader CAUTION When transporting a round bale tilt the bale spear slightly back from level and carry the load in a low position CAUTION Never raise round bale to full height with bale spear rolled back as serious injury or death could occur CAUTION To prevent bodily injury park and store bale spear with points pointed against bale building or other stable object ...

Page 51: ...r located upward 2 Tapered Sleeve 3 Upper Spear Nut 28mm Torque nut to 515 ft lb 3 2 1 17 3 INSTALLATION INSTRUCTIONS TO SKID STEER QUICK ATTACH IMPORTANT Refer to Pages 45 to 47 for instructions concerning Installing Attachment to Skid Steer Quick Attach IMPORTANT Refer to Page 48 for instructions concerning Removing Attachment from Skid Steer Quick Attach 17 4 OPERATING INSTRUCTIONS 17 4 1 With ...

Page 52: ... and on decals before operating attachments WARNING The pallet fork attachment is specifically designed to engage and load palleted materials Do not use forks to handle large loads such as bales posts etc as they can fall or roll back onto operator causing serious injury or death ...

Page 53: ...t Fork illustration in service parts pages for additional assembly instructions 18 3 INSTALLATION INSTRUCTIONS TO SKID STEER QUICK ATTACH IMPORTANT Refer to Pages 45 to 47 for instructions concerning Installing Attachment to Skid Steer Quick Attach IMPORTANT Refer to Page 48 for instructions concerning Removing Attachment from Skid Steer Quick Attach 18 4 OPERATING INSTRUCTIONS The operator must k...

Page 54: ...loader Frame 15 Orifice Oil Flow Direction 16 Free Flow Oil Direction IMPORTANT When installing orifice fitting in system the free flow oil direction is towards loader and orificed oil flow is towards valve or tractor remote When orifice fitting is installed in system correctly cavitation of attachment cylinder will be reduced thus reducing free movement of bucket or attachment which could be caus...

Page 55: ...ader Valve NOTE Optional orifice is used to reduce bucket cylinder cavitation during regular dump operation If your operation requires a different orifice size order blank orifice through service parts See parts pages for part number Blank orifice can be drilled to your loader application Smaller hole will reduce cavitation at low RPM but it will decrease dump speed Larger hole will increase cavit...

Page 56: ...efore applying hydraulic pressure make sure all hydraulic connections are tight and components are in good condition CAUTION Be sure to purge all the air from the hydraulic system before attempting to raise or lower this machine 21 1 1 Make sure all fittings are tight and not leaking Make sure that there is no external leakage from the valve fittings or cylinders If leakage exist repair before doi...

Page 57: ...r base end of cylinder Lower loader and repair or replace damaged lift cylinder If rod end pressure does not increase no cylinder repair is required This test can also be done with some load in bucket and with the loader only raised slightly off of ground This will increase the pressure in the cylinder and check the seals at a higher pressure NOTE Make sure that the pressure in the rod end circuit...

Page 58: ...end lift cylinder circuit from loader valve by disconnecting quick coupler If quick coupler does not exist install one in line before proceeding with this test 21 2 7 Slowly open high pressure ball valve directing drain hose to drain pan Note If oil flows out of drain hose and loader lowers cylinders will need to be repaired or replaced Note If no flow is seen no repair of lift cylinder is require...

Page 59: ...eriod of time measure the distance between the line and the end of the cylinder and subtract the distance from 3 inches to determine how much the cylinder has retracted 21 3 7 Refer to Leak down Rate chart in these instructions for the acceptable leak down rate for your specific cylinder sizes Step A Mark cylinder rod with a permanent marker 3 from cylinder end Step B Then measure the distance bet...

Page 60: ... should not be loaded during cycling Use regen function of valve if your loader is equipped with it when expelling air from the tilt circuit 21 5 3 With the bucket lip approximately level and on the ground place a load in the bucket and raise the boom slightly off the ground The load should be such that it induces a pressure of 1000 psi in the cylinder rod end Refer to pressure gauge previously in...

Page 61: ...3 5 8 37 1660 3 1 2 3 7 8 32 1750 1760 1860 21 7 ACCEPTABLE TILT OR BUCKET CYLINDER LEAK DOWN RATES IMPORTANT Always double check your cylinder size to make sure it matches the information below 21 7 1 Following are the allowable leak down rates specific to your tilt cylinder sizes If your loader is equipped with a load sense system leakage rate can be 30 higher than shown in this chart Tilt Cylin...

Page 62: ...hose or tubeline blockage Check all hoses and tubes for leaks damage or restrictions Replace damaged or restricted hoses or tube lines Cylinder piston assembly defective not sealing Check cylinders for internal leakage as described in service section under cylinder leakage tests Loader valve blockage Inspect for blockage Disassemble valve if necessary Lift and or tilt cylinders operate in wrong di...

Page 63: ...e loader valve and recheck operation Hydraulic pump defective Refer to Hydraulic Pump Capacity Inadequate Aeration of Hydraulic Fluid generally indicated by foamy appearance of fluid Low hydraulic fluid level Check and refill hydraulic system to proper level Air leaking into suction side of hydraulic pump Check for loose or defective connections between reservoir and hydraulic pump Hydraulic fluid...

Page 64: ...ge Repair as needed Hydraulic pump capacity inadequate Cold hydraulic fluid Allow hydraulic fluid to warm up to operating temperature Engine R P M too slow Increase engine R P M Low hydraulic fluid supply Refer to Tractor Operator s Manual for service recommendations Hydraulic hose restriction Check for evidence of restriction in hydraulic hoses Hydraulic pump defective Refer to Tractor Operator s...

Page 65: ... valve is connected to tilt cylinder correctly if valve is equipped with regen funtion 22 2 TROUBLE SHOOTING OPTIONAL LOADER VALVE If your loader tractor combination is equipped with an optional KMW Cable Controlled Loader valve and unit reacts in the following manner PROBLEM POSSIBLE CAUSE CORRECTION Nothing happens when handle switch is activated Tractor switch is not on Turn tractor switch on P...

Page 66: ...ace Switch does not have 12 volts Trace circuit and find cause Tractor switch is not on Turn tractor switch on Power circuit not connected Connect to tractor power supply that is only activated when tractor switch is on Comfort drive does not work properly Pre charge pressure is not correct Check pre charge pressure of each end of accumulator and correct as required Leak in fluid or gas side of ac...

Page 67: ...67 23 TORQUE CHART ...

Page 68: ...nce Right hand RH and left hand LH sides are determined by standing at the rear of the unit and facing in the direction of forward travel Parts Order Orders must give the complete description correct part number the total amount required the product model all the necessary serial numbers the method of shipment and the shipping address Parts Breakdown Contact your local KMW dealer for service parts...

Page 69: ...69 25 DECALS MANUALS 3 2 4 6 1 5 ...

Page 70: ...84 1 2 Decal Warning 0595 3001 1 3 Decal Danger 0595 3002 1 4 Decal Warning 0595 3003 1 5 Decal Warning 0595 3004 1 6 Decal 1220 1220 HL 0595 3178 2 7 Decal Important 0595 3087 2 8 Manual Operator Parts 2503 1181 1 9 Decal Caution 0595 3062 2 10 Decal SLC 0595 2098 1 9 7 10 8 ...

Page 71: ...rt No Qty 11 Decal Caution 0595 2190 2 12 Decal Caution 0595 3054 1 13 Decal Danger 0595 3050 1 14 Decal Warning 0595 3051 1 15 Decal Warning 0595 3052 1 16 Decal Caution 0595 3053 1 17 Decal Warning Accumulator 0595 3085 1 15 12 13 14 11 16 17 ...

Page 72: ...72 26 BOOM ASSEMBLY 1 1 5 6 11 12 11 8 14 15 19 2 7 17 18 4 3 9 10 ...

Page 73: ...4 6 Plated Pin Weldment 0551 3029 2 7 Handle Lynch Pin 1 4 0553 4503 2 8 Carriage Bolt 3 8 16NC x 1 Gr 5 0546 1033 8 9 Clevis Pin 5 8 x 4 0551 1256 2 10 Hitch Pin Clip 148 x 2 3 4 0553 4415 4 11 Hardened Flatwasher 3 8 0540 2021 8 12 Acorn Lock Nut 3 8 16NC 0546 1159 8 13 Grease Fitting Straight 1 4 28 0530 1038 4 14 Decal Warning 0595 3000 1 15 Decal Warning 0595 3001 1 16 Decal Danger 0595 3002 ...

Page 74: ...74 27 HYDRAULIC CYLINDERS HOSES AND TUBELINES 7 3 4 12 11 19 10 9 19 1 8 18 5 2 6 14 20 13 19 17 19 21 15 16 22 23 24 ...

Page 75: ...8848042 1 10 Hydraulic Hose Assembly 3 8 x 53 RHLCRE 1220 0582 2508848053 1 Hydraulic Hose Assembly 3 8 x 63 RHLCRE 1220 HL 0582 2508848063 1 11 Hydraulic Hose Assembly 3 8 x 17 RHTCBE All Models 0582 2508848017 1 12 Hydraulic Hose Assembly 3 8 x 29 RHTCRE All Models 0582 2508848029 1 13 Hydraulic Hose Assy 3 8 x 116 Tee to Valve All Models 0582 2408888116 4 14 Fitting Tee 0586 4828 828 4 15 Flatw...

Page 76: ...troke Reference Description Part No Qty 0 Lift Cylinder complete 3160 2098 1 1 Tube Assembly NSS 1 2 Nut 0530 2015 1 3 Piston 0405 2022 1 4 Seal Kit 0590 2052 1 5 Gland 0330 2029 1 6 Rod Assembly NSS 1 Grease Fitting Straight 0530 2019 2 1 2 3 4 5 4 4 6 ...

Page 77: ...2130 1 1 Tube Assembly NSS 1 2 Nut 0530 2023 1 3 Piston 0405 2054 1 4 Seal Kit 0590 2098 1 5 Gland 0330 2058 1 6 Rod Assembly NSS 1 Grease Fitting Straight 0530 2024 1 Grease Fitting 90 0530 2025 1 1 2 3 4 Wear Ring 5 6 4 Piston Seal 4 Piston O ring 4 Rod Seal 4 Gland Outer O ring 4 Gland O ring 4 Back up Ring 4 Wiper Seal ...

Page 78: ...78 30 MID MOUNT COUPLER KIT 7 8 9 10 17 4 1 2 3 5 6 12 13 14 15 ...

Page 79: ...4 6 O Ring 0520 3002 4 7 Rubber Coupler Plug 0584 2003 4 8 Hex Head 1 2 13NC x 1 50 Gr5 0545 2106 2 9 Hex Nut 1 2 13NC 0555 2004 1 10 Flatwasher 1 2 Hardened 0540 2003 2 11 Hydraulic Hose 0582 2508508020 4 12 Tie Strap Green 14 x 5 5 0554 2004 3 13 Tie Strap Blue 14 x 5 5 0554 2001 3 14 Tie Strap Red 14 x 5 5 0554 2002 3 15 Tie Strap Yellow 14 x 5 5 0554 2003 3 16 Tie Strap Black 5 16 x 14 0554 10...

Page 80: ...80 31 LOADER VALVE 2 SPOOL Load Sense ...

Page 81: ... 2 62 x 28 24 90 drom 0580 6181 1 2 06 Spool NSS 1 2 07 Load Check 0580 6182 1 2 09 Spring Center Kit 0580 6186 1 2 10 End Cap 0580 6184 1 2 12 Cap Screw M6 x 40 Internal Socket Head 0580 6187 2 2 SK Seal Kit Section 0580 6181 1 4 Section Inlet Kit 0580 6200 1 4 01 Housing NSS 1 4 14 Plug 7 8 14 Internal Socket Head 0580 6189 1 4 15 Plug 0580 6190 2 4 16 Cap Screw M8 x 30 Internal Socket Head 0580...

Page 82: ...82 32 LOADER VALVE 2 SPOOL Open Closed Center ...

Page 83: ...09 Spring Center Kit 1 2 10 End Cap 1 2 12 Cap Screw M6 x 40 Internal Socket Head 2 2 SK Seal Kit Section 1 4 Section Inlet Kit 1 4 01 Housing 1 4 14 Plug 7 8 14 Internal Socket Head 1 4 15 Plug 2 4 16 Cap Screw M8 x 30 Internal Socket Head 2 4 17 Mounting Bracket 1 4 18 Hex Nut M8 2 4 19 Plug BSPP 1 4 Internal Socket Head 1 5 Section Outlet Kit 1 5 01 Housing 1 5 02 O Ring 2 62 x 11 91 90 drom 1 ...

Page 84: ...iption Part No Qty 0 Joystick Controller with 2 Switches with Cables 1408 3011 1 1 Joystick Controller with 2 Switches 1408 3016 1 2 Cables 2000mm 1408 3017 2 3 Switch 1408 3018 2 4 Handle 1408 3019 1 5 Cable Adaptor kit 1408 3013 2 4 1 2 3 5 ...

Page 85: ...85 34 SKID STEER BUCKET Reference Description Part No Qty 1 Bucket 72 Standard 1300 3146 1 1 Bucket 78 Standard 1300 3147 1 1 Bucket 84 Standard 1300 3148 1 1 ...

Page 86: ...86 35 LOADER VALVE Serial Number 123465738 and older 2 1 3 7 5 6 Load Check Locations 4 ...

Page 87: ...se with tractor supplied cables and controller 0580 6339 1 1 Spool Regen NSS 1 2 Spool Float NSS 1 3 Body Machining NSS 1 4 Spool End Float Kit 0580 6342 1 5 Spool End Regen Kit 0580 6343 1 6 Load Check One per kit two kits required 0580 6363 2 7 Relief Cartridge 180 Bar 2610 PSI 0580 6341 1 Seal Kit 0580 6344 1 NOTE Seal kit includes all seals for all valve components ...

Page 88: ...er 0580 6394 1 1 Spool Regen NSS 1 2 Spool Float NSS 1 3 Body Machining NSS 1 4 Spool End Float Kit 0580 6419 1 5 Spool End Regen Kit 0580 6420 1 6 Load Check One per kit two kits required 0580 6418 2 7 Relief Cartridge 180 Bar 2610 PSI 0580 6422 1 Seal Kit 0580 6421 1 NOTE Seal kit includes all seals for all valve components 4 5 6 8 3 8 7 1 8 2 Identify valve part number before ordering service p...

Page 89: ...89 37 CONTROL HANDLE COMPONENTS Serial Number 123365623 and older 2 3 4 5 6 6 6 7 8 9 10 11 12 13 14 15 15 16 17 18 19 20 17 21 ...

Page 90: ...r M8 1409 3137 3 7 Allen Head Screw M6 x 10 1409 3138 2 8 Pivot Pin 1409 3140 1 9 Handle Plate 1409 3141 1 10 Handle Coupler Nut 1409 3142 1 11 Nut M10 1409 3143 1 12 Zip Tie 1409 3144 1 13 Spring Clip Located on ends of Pivot Pins 1409 3145 2 14 Flat Allen Head Screw M6 x 10 1409 3146 1 15 Connector 1409 3147 3 16 Pivot Pin 1409 3148 1 17 Nut M8 1409 3149 3 18 Base Plate 1409 3150 1 19 Flat Allen...

Page 91: ...ence Description Part No Qty 1 Joystick Complete Kit Contains all parts except Lever 1408 3067 1 2 Joystick Lever 1408 3068 1 3 Knob 1409 3129 1 4 Control Handle Boot 1409 3196 1 5 Pivot Pin Kit 1409 3220 3 6 Zip Tie 1409 3221 1 7 Base Plate Kit NSS 1 Note Identify valve and valve controller before ordering service parts 4 6 7 5 2 ...

Page 92: ...92 39 SKID STEER TOOL CARRIER ATTACHMENT 4 2 7 8 17 11 9 10 12 13 16 1 3 18 6 5 15 14 20 22 23 21 ...

Page 93: ...on Spring 0565 2004 2 8 Pivot Pin 1304 3067 2 9 Pivot Pin 1304 3041 2 10 Hex Lock Nut Dimpled 1 2 13NC 0555 2136 2 11 Stop Assembly 1304 3045 2 12 Compression Spring 0565 2003 2 13 Rod Assembly 1304 3068 2 14 Locking Pin 1304 3066 2 15 Socket Head Shoulder Bolt 3 8 0546 1102 2 16 Roll Pin 5 16 x 1 3 4 0561 3277 2 17 Pivot Assembly 1304 3070 2 18 Decal Warning 0595 3051 1 19 Grease Zerk 6mm 0530 20...

Page 94: ... Reference Description Part No Qty 0 Skid Steer Bale Spear 1305 2029 1 1 Bale Spear Frame 1305 2039 1 2 Tine Assembly 1250mm 1305 2013 1 3 Decal Caution 0595 2190 1 4 Decal Caution 0595 3054 1 5 Decal Danger 0595 3050 1 2 3 5 1 4 ...

Page 95: ...EL INDICATOR Reference Description Part No Qty 1 BLI Rod Assembly 1403 3099 1 2 BLI Tube Assembly 1403 3101 1 3 Hex Head Cap Screw 28 x 1 2 0545 2386 2 4 Lockwasher 0544 2008 2 5 Flatwasher 0543 2005 2 1 2 3 4 5 3 4 5 ...

Page 96: ...96 42 SKID STEER PALLET FORK 14 13 12 1 7 2 8 11 10 9 3 6 5 4 ...

Page 97: ...10 2 4 Hex Head Cap Screw 3 8 16NC x 2 1 2 0545 2057 4 5 Lockwasher 3 8 0544 2010 4 6 Hex Nut 3 8 16NC 0555 2002 4 7 Back Guard Frame 1302 2044 1 8 Hex Head Cap Screw 1 2 13NC x 1 1 2 0545 2106 4 9 Flatwasher 1 2 0543 2009 4 10 Lockwasher 1 2 0544 2012 4 11 Hex Nut 1 2 13NC 0555 2004 4 12 Decal Caution 0595 2190 1 13 Decal Warning 0595 3052 1 14 Decal Caution 0595 3133 1 ...

Page 98: ...98 43 OPTIONAL ORIFICE KITS Reference Description Part No Qty 1 ORBF x JICM Orifice Adapter 0586 3007 1 2 Orifice Plate 0580 6130 1 3 ORBM x JICF 0586 1108 508 1 4 Orifice Plate 0545 2057 4 1 2 3 4 ...

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