x
y
10mm
1
5-5
Measuring pistons and cylinders, establishing the piston
mounting clearance
– Measure the cylinder diameter approx. 10 mm below the top of the
cylinder edge.
– Check the diameter in several corresponding places to see if the
cylinder has worn oval.
– The piston is measured at the piston skirt transverse to the piston
pin approx. 50 mm under the upper edge of the piston.
Model 250:
Piston size I: 66.340 mm - 66.350 mm
Piston size II: 66.351 mm - 66.360 mm
Model 300:
Piston size I: 71.940 mm - 71.950 mm
Piston size II: 71.951 mm - 71.960 mm
– The piston mounting clearance is the difference between the
smallest cylinder diameter and the piston diameter.
Piston mounting clearance: 0.06 mm - 0.1 mm
Recoated cylinder
To recondition the old cylinder all exhaust control components must be
removed. The intermediate flange
1
remains with the cylinder. The
piston size is stamped into the bottom of the piston.
Nikasil coating of cylinder
Nikasil is the brand name for a cylinder coating process, developed by
the piston manufacturer Mahle. The name is derived from the two
materials used in this process - a nickel layer into which the particularly
hard silicon carbide is imbedded.
The main advantages of the Nikasil coating are:
z
excellent heat dissipation and thus better power output
z
low wear
z
low weight of the cylinder.
NOTE: The worn coating can be regenerated at low cost provided that
the cylinders running surface is flawless.
Summary of Contents for 125 SX 2010
Page 2: ...OWNERSMANUAL2010 250 SX 250 300 XC XC W EXC EXC SixDays ...
Page 3: ...OWNER S MANUAL 2010 125 SX 150 SX 250 SX Art no 3211480en ...
Page 91: ...TECHNICAL DATA SHOCK ABSORBER 89 Shock absorber oil p 95 SAE 2 5 ...
Page 93: ...91 ...
Page 222: ...119 ...
Page 223: ...WIRING DIAGRAM 120 ...
Page 226: ...WIRING DIAGRAM 123 ...
Page 304: ...1 2 3 4 7 12 Art No 3 206 088 E Repair manual KTM 250 300 ...
Page 306: ...bl bk 6 7 8 9 7 14 Art No 3 206 088 E Repair manual KTM 250 300 ...
Page 308: ...1 2 3 4 5 7 16 Art No 3 206 088 E Repair manual KTM 250 300 ...
Page 393: ...11 15 PERIODIC MAINTENANCE SCHEDULE 2010 250 SX ...
Page 394: ...11 16 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 396: ...11 18 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 397: ...11 19 ...
Page 409: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 11 ...
Page 413: ...EXC 250 300 2005 EXC SIX DAYS 250 300 05 06 12 15 ...
Page 414: ...EXC USA 250 2005 12 16 Art No 3 206 088 E Repair manual KTM 250 300 ...
Page 416: ...12 18 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 430: ...Repair manual KTM 250 300 Art No 3 206 088 E 12 32 250 EXC EXC Six Days EU AUS 2008 2009 ...
Page 431: ...12 33 250 300 XC USA 2008 250 CX W ZA 2008 2009 ...
Page 433: ...12 35 300 EXC E EXC E SixDays EU AUS 2008 2009 ...
Page 437: ...12 39 250 SX 2010 ...
Page 438: ...12 40 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 439: ...12 41 250 EXC EU 2010 ...
Page 440: ...12 42 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 441: ...12 43 250 300 EXC 2010 ...
Page 442: ...12 44 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 443: ...12 45 250 300 XC XC W 2010 ...
Page 444: ...12 46 Repair manual KTM 250 300 Art No 3 206 088 E ...
Page 445: ...REPAIRMANUAL2004 2010 2004 2005 DCC ...
Page 553: ...1 7 T 14031 Dismounting mounting tool ...
Page 559: ...2 6 Exploded view PDS 5018 SXS SMR 2005 2006 ...
Page 561: ...2 8 Exploded view PDS 5018 SXS 2007 ...
Page 739: ...1 7 T 14 030 Adaptor T 14 033 Assembling tool ...
Page 741: ...2 2 Repair manual WP Fork Closed Cartridge Art No 3 211 199 E Exploded view SXS 2005 ...
Page 746: ...2 7 Exploded view SXS 2006 ...
Page 751: ...2 12 Repair manual WP Fork Closed Cartridge Art No 3 211 199 E Exploded view SX 2007 ...
Page 756: ...2 17 Exploded view Fork SXS 2007 ...