KTM 125 SX 2010, Owner'S Manual

Page: 380 / 899

11-2
Art.- No. 3.206.088-E
PERIODIC MAINTENANCE SCHEDULE 2004 / 2005
Repair manual KTM 250 / 300
after
20 hours
or
2000 kilometers
1st service
after 10 hours
or
1000 kilometers
after
4000 kilometers
or
once a year
A clean motorcycle can be checked more quickly which saves money!
Check gear box oil level
z
Change gear box oil
z z
Check spark plugs, adjust distance between electrodes
z z
Renew spark plugs
z
Check the carburetor connection boot for cracks and leaks
z
Check idle speed setting
z z
Check that vent hoses are not damaged or bent z z
Check cooling system for leaks, check quantity of antifreeze
z z
Check exhaust system for leaks and fitment
z
Check cables for damage, smooth operation, bends;
z z
adjust and lubricate
Check oil level of the clutch master cylinder
z z z
Clean air filter and filter box
z
Check electric wires for damage and bends
z
Check headlamp setting
z
Check function of electric systems (low beam, high beam, break light, indicator,
z z
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
Check brake fluid level, lining thickness, brake lining
z z
Check brake lines for damage and leaks
z z
Check/adjust smooth operation and free travel of handbrake/foot brake lever
z z
Check tightness of brake system screws
z z
Check shock absorber and fork for leaks and function
z z
Clean dust bellows
z
Bleed fork legs z
Check swing arm bearings
z
Check/adjust steering head bearings
z z
Check tightness of all chassis screws (triple clamps, fork leg axle passage
z z
axle nuts and screws, swing arm bearings, shock absorber)
Check spoke tension and rim joint
z z
Check tires and air pressure
z z
Check chain, rear sprockets and chain guides for wear, fitment and tension
z z
Lubricate chain
z z
Check clearance of wheel bearings
z z
I
MPORTANT
R
ECOMMENDED
M
AINTENANCE
W
ORK THAT CAN BE CARRIED OUT BY EXTRA ORDER
Check function of exhaust control
z
Complete maintenance of fork
z
Complete maintenance of shock absorber
z
Clean and grease steering head bearings and gasket elements
z
Clean and adjust carburetor
z
Replace glass fibre- yarn filling of the exhaust main silencer
z
Treat electric contacts and switches with contact grease
z
Change hydraulic clutch fluid
z
Change break fluid
z
WHEELS
CHASSIS
BRAKES
ADD-ON-P
AR
TS
CARBURETOR
ENGINE
250/300 SX/MXC/EXC
at least
once a year
every 2 years
or 20000 km
IF MOTORCYCLE IS USED FOR COMPETITION THE 4000KM SERVICE SHOULD BE CARRIED OUT AFTER EVERY RACE!
SERVICE INTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN 5 HOURS OR 500 KM!
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER!