KTM 125 SX 2010, Owner'S Manual

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11
7
6
5
2
3
12
13
14
4
8
9
15
16
10
LOCTITE 243
LOCTITE 243
5
1
9
8
A
5-8
Art.- No. 3.206.088-E
Repair manual KTM 250 / 300
Exhaust control, clutch cover
– Remove bolts
1
, the spring insert
2
, the control spring
3
and the
auxiliary spring
4
from the clutch cover.
– Remove bolt
5
with the rocker arm
6
and the control lever
7
.
– Take off the water pump cover, remove the allen head bolt
8
and
take off the water pump wheel
9
.
– The centrifugal timer
bk
can be pulled out of the bearing.
– Clean all parts and check for signs of wear.
Check play and easy operatability of the adjusting lever in the bearing
bl
.
Check pin
A
of adjusting lever for wear.
Check linkage ball heads bm for clearance.
Remove circlip
bn
and check the axial bearings
bo
and washers for signs
of wear.
If the water pump shaft seal ring
bp
is replaced, it should be coated
with Loctite 243 on the outside.
Check grooved ball bearing
bq
for clearance
Preassembly of clutch cover
– Grease water pump shaft seal ring
bp
and mount the centrifugal
timer
bk
.
– Apply Loctite 243 to bolt
5
and mount together with rocker arm
6
and control lever
7
.
– Mount control spring
3
, auxiliary spring
4
and spring
2
insert in
the clutch cover and fix with bolts
1
.
– Mount water pump wheel
9
, coat bolt
8
with Loctite 243 and
mount with washer.
– Mount dowels of the water pump cover.
– Mount a new Form-ring und fix the water pump cover with 2 bolts.