KTM 125 SX 2010, Owner'S Manual

Page: 279 / 899

LOCTITE 243
LOCTITE 243
1
2
3
5
6
8
7
10
11
12
4
9
3
A
B
5-15
Checking the kickstarter for wear
Take all the components off the kickstarter shaft and clean them.
Kickstarter gear
1
Check the toothing for wear and the bearing for clearance.
Kickstarter idler gear
2
Check the bearing for clearance and seizing marks. Check the toothing
for wear. It is constantly engaged with the outer clutch hub.
Kickstarter ratchet gear
3
Check the inclined surface and the toothings for wear.
Kickstarter shaft
4
Check the bearing positions and toothings for wear and damage. Check
the oil bore for the kickstarter gear for unobstructed passage.
Assembling the kickstarter shaft
– Clamp the kickstarter shaft
4
with the toothed end facing upward
into a vise (use protection jaws).
– Mount stop disc
5
, needle bearing
6
and kickstarter gear
1
with
the locking teeth facing downward.
– Slip on the stop disc
7
and mount the circlip
8
with the sharp edge
facing upward.
– Mount the driving hub
9
such that the recess is located above the
bore in the kickstarter shaft.
– Mount the kickstarter spring
bk
and hook the starter spring leg into
kickstarter shaft bore.
– Unclamp the kickstarter shaft.
– Slide the kickstarter ratchet gear
3
on the kickstarter shaft until
mark
A
is one tooth behind mark
B
(see illustration).
– Mount the ratchet gear spring
bl
and the stop disc
bm
on the kick-
starter shaft.