KTM 125 SX 2010, Owner'S Manual

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11-5
SERVICE INTERVALS SHOULD NEVER BE EXCEEDED BY MORE THAN 5 HOURS!
MAINTENANCE WORK DONE BY KTM AUTHORISED WORKSHOPS IS NOT A SUBSTITUTE FOR CARE AND CHECKS DONE BY THE RIDER!
PERIODIC MAINTENANCE SCHEDULE 2006
250 SX/SXS/XC/XC-W/EXC/EXC SIX DAYS
300 XC/XC-W/EXC/EXC SIX DAYS
A CLEAN MOTORCYCLE CAN BE CHECKED MORE QUICKLY WHICH SAVES MONEY!
after every race 1st service after 10 hours every 20 hours every 40 hours at least once a year
ENGINE
Check gear box oil level z
Change gear box oil
z z z z
Check spark plugs, adjust distance between electrodes z z
Renew spark plugs z z
Clean the spark-plug connector and check for a tight fit z z z
Check the screws on the kick starter and shift lever for a tight fit z z z
CARBURETOR
Check the carburetor connection boot and intake flange for cracks or leaks
z z z
Check idle speed setting z z z z
Check that vent hoses are not damaged or bent
z z z z
ADD-ON-PARTS
Check cooling system for leaks, check quantity of antifreeze z z z z
Check exhaust system for leaks and fitment z z z
Check cables for damage, smooth operation, bends;
z z z
adjust and lubricate
Check the fluid level in the master cylinder of the hydraulic clutch
z z z z
Clean air filter and filter box z z z z z
Check electric wires for damage and bends z z
Check headlamp setting z z
Check function of electric systems (low beam, high beam, break light, indicator,
z z z
indicator lamps, speedometer illumination, horn, emergency OFF switch or button
BRAKES
Check brake fluid level, brake lining thickness and brake discs z z z
Check brake lines for damage and leaks
z z z
Check/adjust smooth operation and free travel of handbrake lever / foot brake pedal z z z
Check the screws and guide bolts on the brake system for a tight fit z z z
CHASSIS
Check shock absorber and fork for leaks and function z z z z
Clean dust bellows z z z
Bleed fork legs
z z z
Check swing arm bearings z z
Check/adjust steering head bearings
z z z
Check tightness of all chassis screws (triple clamps, fork leg axle passage
z z z
axle nuts and screws, swing arm bearings, shock absorber)
WHEELS
Check spoke tension and rim joint z z z z
Check tires and air pressure z z z z
Check chain, rear sprockets and chain guides for wear, fitment and tension
z z z z
Lubricate chain, Clean and grease the adjusting screws on the chain tensioner z z z z
Check clearance of wheel bearings z z z