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Keba KeTop T100 User Manual Download Page 3

Record of Revision

Version

Date

Change in chapter

Description

changed by

V1.00

08-2006

all

newly created

sam

V1.10

08-2006

chap. "Introduction",
"Power supply",
"Technical data"

Inserted chap. "Notes on this document", "Power sup-
ply": The WARNING has been changed, "Technical da-
ta / Enabling device ratings": Changes in data

sam

V1.10a

10-2006

chap. "Enabling
switch"

Chap. "Example of Connection with PILZ PST1 Control
Relay": Con-nector has been renamed in drawing: S19
-> S22

sam

V1.20

03-2007

all

Type of USB connector has been added (Mini-B), chap.
"Hardware": correct Windows CE-version (5.0 instead
of 5.2), chap." EU Conformity and Type Examination"
has been added.

sam

V1.30

08-2007

all

The style sheet of the document has been changed; The
chap. "Standard keypad", "Back-up battery" and "Junc-
tion Box JB 001" have been added.

sam

V1.40

03-2009

all

Insert or adapt requirements (2006/42/EC, EN ISO
13849-1, ZT 05)

lb

V1.50

08-2009

all

Release

lb, kreu,
mahr

KeTop T50VGA

Record of Revision

© KEBA 2009

User's Manual V1.50

3

Summary of Contents for KeTop T100

Page 1: ...KEMRO KeTop T50VGA User s Manual V1 50 Translation of the original instructions ...

Page 2: ... 10 E Mail keba keba com D KEBA GmbH Automation Leonard Weiss Straße 40 D 73037 Göppingen Tel 49 7161 9741 0 Fax 49 7161 9741 40 E Mail keba keba com US KEBA Corp 100 West Big Beaver Road Troy MI 48084 US Tel 1 248 526 0561 Fax 1 248 526 0562 E Mail usa keba com CN Beijing Austrian KEBA Science and Technology Development Ltd Room B516 Nan Xin Cang Tower A22 Dong Si Shi Tiao Dong Cheng District Bei...

Page 3: ...T1 Control Relay Con nector has been renamed in drawing S19 S22 sam V1 20 03 2007 all Type of USB connector has been added Mini B chap Hardware correct Windows CE version 5 0 instead of 5 2 chap EU Conformity and Type Examination has been added sam V1 30 08 2007 all The style sheet of the document has been changed The chap Standard keypad Back up battery and Junc tion Box JB 001 have been added sa...

Page 4: ......

Page 5: ... Safety notes 16 2 1 Representation 16 2 2 2 2 General safety instructions 16 2 3 Personnel safety instructions 18 3 General product description 20 3 1 Construction 21 3 2 Ergonomic Features 21 3 3 Housing 22 3 4 Chemical resistance KeTop T50VGA 22 3 5 Operating and Display Panel 22 3 6 Hardware 22 3 7 Type Plate 23 4 Connection 24 4 1 Cable Entrance Area 24 4 2 Cable Routing in Cable Entrance Are...

Page 6: ...nd cord KeTop ETP 002 50 6 1 2 Touch screen re calibration 51 7 Software 52 7 1 Windows CE 52 7 2 Generation of Program for Windows CE 53 7 3 KeTop API Design 53 7 3 1 Common data types 53 7 3 2 Handling of Errors 54 7 4 Functions 54 7 4 1 Functions for starting and closing 54 7 4 2 Functions for Configuration 55 7 4 3 Functions for Reading the Configuration 56 7 4 4 Peripheral Functions 57 7 4 5 ...

Page 7: ...5 8 5 Transfering Files 95 8 5 1 Transfer via external storage device USB Stick 95 8 5 2 Transfer via network connection by SMB acces from PC to KeTop 95 8 5 3 Transfer via network connection by access from KeTop to the PC 95 8 5 4 Transfer via ActiveSync 96 8 6 Changeover from KeTop T100 96 9 Options 97 9 1 Override Potentiometer 97 9 2 Electronic Handwheel 97 9 3 Illuminated Push Button 97 9 4 K...

Page 8: ...128 13 3 Housing 128 13 4 Processor and interfaces 129 13 5 E Stop ratings 129 13 6 Enabling device 129 13 7 Accessories 130 14 CE Conformity Directives and Standards 132 14 1 European Union Directives 132 14 2 Machinery Safety 132 14 2 1 Hazard and Risk Analysis 133 14 2 2 Principles for the Integration of Safety 133 14 2 3 Technical Construction File 134 14 2 4 State of the Art 135 14 2 5 Recogn...

Page 9: ...nformity and Type Examination 155 15 1 EC Conformity Declaration 155 15 2 EC Type Examination Certificate 156 16 Test for chemical resistance 157 16 1 Test procedure 157 16 1 1 Test 1 157 16 1 2 Test 2 157 16 2 Test results 157 16 3 Touch screen tested by manufacturer 163 Table of Contents KEBA 2009 User s Manual V1 50 9 ...

Page 10: ......

Page 11: ...education engineering degree or corresponding professional experience Knowledge about safety regulations the method of operation of the machine or system fundamental functions of the application system analysis and troubleshooting the setting options at the operating devices Service technician Technical basic education advanced technical education engineering degree or corresponding professional e...

Page 12: ...49 1 the safety functions are realized with 2 circuits The selection of the Handheld Terminal which is suitable for the machine and the projecting of the additional functions must obey the necessary hazard analyses and risk assessment bounded by law For intended use of the Handheld Terminal also please pay attention to chapter 14 CE Conformity Directives and Standards on page 132 1 4 Notes on this...

Page 13: ...l uses the term of EN 60204 1 1997 1 7 Information about MD 2006 42 EC The machine directive MD 2006 42 EC will be valid from 2009 12 29 without any transition period This means that all machines and safety components that will be brought to market after this date have to confirm this new MD and its harmonised standards For handheld terminals from KEBA this means that besides the new machine direc...

Page 14: ...n on his own Depending on the connection of the emergency stop to the machine the SIL or category and PL value can be determined Enabling control device KEBA specifies category and PL in accordance to EN ISO 13849 1 De rived from this value KEBA also specifies a PFH and MTTFd value in accordance to EN ISO 13849 1 SIL in accordance to EN 62061 or EN 61508 cannot be specified by KEBA Explanation The...

Page 15: ...per hour 1 h a 10 5 to 10 4 b 3 x 10 6 to 10 5 c 10 6 to 3 x 10 6 d 10 7 to 10 6 e 10 8 to 10 7 1 7 4 Abbreviations Abbreviation Term B10d MTTFd Mean Time to Dangerous Failure DC Diagnostic Coverage PL Performance Level PFH Probability of Failure per Hour SIL Safety Integrity Level Introduction KEBA 2009 User s Manual V1 50 15 ...

Page 16: ...s symbol reminds you of the possible consequences of touching elec trostatically sensitive components Information Useful practical tips and information on the use of equipment are identified by the Information symbol They do not contain any information that warns about potentially dangerous or harmful functions 2 2 2 2 General safety instructions The device was developed manufactured tested and do...

Page 17: ...he art electronics To avoid malfunctions or damage through improp er handling follow these instructions during operation WARNING The following application areas are expressly excluded for the KeTop Use in areas prone to explosion or fire Use in mining Outdoor use Other products must be used for these applications The KeTop housing must not be opened acception cable entrance area as the KeTop is se...

Page 18: ...ng agent Make sure that no foreign objects or liquids can penetrate into the device Check at regular intervals the protective covers of the device if all housing screws are firmly tightened and if the housing or the cable entry is damaged If the device shows any defect please send it including a detailed error de scription to your supplier or the relevant after sales service office If the KeTop is...

Page 19: ...ace the operator must have a good view at the hazard area The device may be operated in faultless condition only and the operating instructions must be observed The operator must have a sufficient educational level and must know details of intended use described in the user s manual The safety advices in the following chapters must be considered absolutely Further informations to safety and EMC ar...

Page 20: ...ntuitive using a touch screen Instead of rotating mass memories such as floppy disk and hard disk drives that are not suitable for rough environmental conditions the KeTop uses scal able FLASH and RAM banks The KeTop provides a Windows CE platform for applications generated with common visualization tools or with C Visual Basic NET or Visual C More over the KeTop can be connected as a client to a ...

Page 21: ...screen 6 5 TFT LCD VGA resolution 640 x 480 6 protection cover for USB host USB memory sticks 7 multigrip handle 8 two 3 position enabling switches left and right twin circuit 9 blind plug for cable outlet not used to meet protection degree IP65 10 cable entrance area 11 strain relief and bend protection for con nection cable deliverd with the cable 12 touch stylus integrated in housing Informatio...

Page 22: ...ied in two tests For a detailed description of the test procedure and the test results see chapter 16 Test for chemical resistance on page 157 3 5 Operating and Display Panel Membrane keys with tactile feedback 5 status LEDs max 12 4 on each keypad Buzzer optional Resistive touch screen to be operated with finger or stylus Backlit color LC display 6 5 TFT VGA resolution 640x480 pixels 3 6 Hardware...

Page 23: ... s address 3 Material name 4 Further information optional 5 Technical data here power supply 6 Bar code 7 Serial number 8 SIBE marking optional 9 Date of production month year 10 Ambient temperature 11 UL marking optional 12 ROHS marking 13 BG marking optional 14 Advice for electronic scrap regulation 15 CE marking 16 ÖVE marking optional 17 Revision number of device 18 Material number General pro...

Page 24: ... Cable Routing in Cable Entrance Area After opening the cable entrance area the connecting lines can be routed as described in the following chapters Before opening the KeTop please pay at tention to the following safety instructions Connection KeTop T50VGA KEBA 2009 User s Manual V1 50 24 ...

Page 25: ...gging main connector S22 and RJ 45 jack S11 oder S4 1 main connector 2 RJ 45 jack WARNING Make shure that the main connectors S22 and the RJ 45 jack S11 oder S4 correctly snap in when you plug them in Otherwise the emergency stop functionality S22 or the correct shielding S11 oder S4 might not be given any more Validate the emergency stop functionality before re starting the KeTop Information Inst...

Page 26: ...ide if the RS 422 A RS 232 C interface is used 4 2 2 Cable outlet Ethernet Fig 4 4 Cable outlet on left and right side if the Ethernet interface is used 4 3 Power Supply WARNING The power supply circuit must be protected with a 3 15 A fuse Specification of power supply lines in the KeTop TTxxx connection cable Cross section AWG24 0 24mm Material zinc coated copper strand Line resistance 90 Ohm km ...

Page 27: ...4 2 on the basis of the risk assessment for the machine The connection of the positive break contacts to an appropriate monitoring system must meet the safety category in accordance with EN ISO 13849 1 which is defined by means of the risk assessment in accordance with EN ISO 14121 1 of the machine Optionally the KeTop is also available with a grey stop button instead of the red yellow emergency s...

Page 28: ...ncy stop switch must be tested cyclic 6 monthly Watch the machine stopping after the emergency stop switch had been pushed For further informations to emergency stop switch observe chapter 14 CE Conformity Directives and Standards on page 132 4 5 Enabling Switch The KeTop is equipped with two enabling switches one at the left and one at the right side of the device This allows a left and right han...

Page 29: ...ts are closed 3 panic is pressed strong enabling outputs are open Tab 4 5 Positions of the enabling switch WARNING The enabling switch must be tested cyclic 6 monthly by pressing the panic position Watch the machine performing the panic function after pressing the enabling switch 4 5 1 1 Enabling Fig 4 6 Contact travel diagram for enabling 4 5 1 2 Panic The pushing of the actuating elements into t...

Page 30: ... principles of safety category 3 PL d The monitoring of the simultaneity by the control relay is necessary because otherwise maybe a failure culmination would not be recognised and this would cause the loss of safeness Example If one circuit of the enabling device switches to the enabled state as a result of a failure and after some time the second circuit also switches to the enabled state as a r...

Page 31: ...calculation of the whole safety function enabling the control relay and all subsequent components have to be considered 4 5 2 1 Functional procedure Only if both channels are activated simultaneously 0 5s by pressing one of the enabling switches both output relays K1 and K2 will energize and the output contacts 13 14 and 23 24 will close The output relays K1 and K2 will not energize if only one en...

Page 32: ... of the machine in the manual mode are recommended Inquiry of the enabling switch when turning on the machine plant and in quiry of the enabling switch when changing the operating mode from automatic to manual The enabling switch must not be in the enabling po sition The enabling switch must be released within a defined period and pushed into the enabling position again The length of the period mu...

Page 33: ...r Windows CE as follows Start Settings Control Panel Network and Dial up Connections Here you can select the Ethernet on board interface SMSC911x11 WARNING If the KeTop and the control do not communicate via a point to point connec tion it may happen that the keypad data for example are transmitted with a delay Therefore it is advisable to establish the connection between the control and the KeTop...

Page 34: ...a the COM SIO connector S11 in the cable entrance area of the KeTop Information The simultaneous use of the Ethernet interface and the COM interface RS 422 A or RS 232 C is only possible with an appropriate cable The RS 422 A interface assigned to the COM 5 interface port is in the software The interface parameters are set via the WIN32API in the Windows operating system Connection KeTop T50VGA KE...

Page 35: ...tween the lines A and B can be measured by means of a voltameter 4 9 RS 232 C The serial interface can be used as RS 232 C or as RS 422 A interface se lection by Dip switches The communication takes place via the COM SIO connector S11 in the cable entrance area of the KeTop Information The simultaneous use of the Ethernet interface and the COM interface RS 422 A or RS 232 C is only possible with a...

Page 36: ...ware Active Sync it can be used for adjusting and transmitting data from and to a PC For that purpose the download cable KeTop XD040 is available The following interface parameters are defined and cannot be changed 115200 baud 8 data bits 1 stop bit no parity no handshake The debug interface is assigned to the COM 1 interface port in the software The positions of the Dip switches in the cable entr...

Page 37: ...JetFlash Manufacturer Transcend Type USB 2 0 memory stick Memory sizes 128 MB and more Information USB memory sticks from other manufacturers have not been tested USB memory sticks from other manufacturers can cause problems 4 11 1 Plug in the USB memory stick 1 Open the protection cover 2 If the protection cover is open you can see the USB connector 3 Plug in the USB memory stick until it snaps i...

Page 38: ...g the USB memory stick Information Never unplug the USB memory stick during read write operations 1 Unplug the USB memory stick 2 Close the protection cover correctly 3 The protection cover must be closed completely otherwise IP65 won t be guaranteed Connection KeTop T50VGA KEBA 2009 User s Manual V1 50 38 ...

Page 39: ...and robotics membrane keypad in the following chapters Pressing the illumi nated push button two key codes will be sent 0x7D und 0x7E 5 1 Standard Keypad 5 1 1 Keypad left Fig 5 1 KeTop T50VGA standard keypad left 1 Key code decimal 2 Key code hex Membrane Keypad KEBA 2009 User s Manual V1 50 39 ...

Page 40: ...5 1 2 Keypad right Fig 5 2 KeTop T50VGA standard keypad right 1 Key code decimal 2 Key code hex Membrane Keypad KeTop T50VGA KEBA 2009 User s Manual V1 50 40 ...

Page 41: ...view of the standard keypad sorted decimal Key labelling dec hex Windows Vir tual Key Code Description Example 8 0x08 VK_BACK Backspace 13 0x0D VK_RETURN Enter 27 0x1B VK_ESCAPE Escape 33 0x21 VK_PRIOR Page up 34 0x22 VK_NEXT Page down 37 0x25 VK_LEFT Cursor left 38 0x26 VK_UP Cursor up Membrane Keypad KEBA 2009 User s Manual V1 50 41 ...

Page 42: ...s 49 0x31 VK_1 50 0x32 VK_2 51 0x33 VK_3 52 0x34 VK_4 53 0x35 VK_5 54 0x36 VK_6 55 0x37 VK_7 56 0x38 VK_8 57 0x39 VK_9 112 0x70 VK_F1 function keys 113 0x71 VK_F2 114 0x72 VK_F3 115 0x73 VK_F4 116 0x74 VK_F5 117 0x75 VK_F6 Membrane Keypad KeTop T50VGA KEBA 2009 User s Manual V1 50 42 ...

Page 43: ...ted push button by pressing the button two keycodes willl be sent 125 0x7D VK_F14 key switch left instead of the illumi nated push button 126 0x7E VK_F15 key switch right instead of the illumi nated push button 189 0xBD VK_HYPHEN sign 190 0xBE VK_PERIOD comma slash Membrane Keypad KEBA 2009 User s Manual V1 50 43 ...

Page 44: ...5 2 Robotic keypad 5 2 1 Keypad left Fig 5 4 KeTop T50VGA robotic keypad left 1 Key code decimal 2 Key code hex Membrane Keypad KeTop T50VGA KEBA 2009 User s Manual V1 50 44 ...

Page 45: ...5 2 2 Keypad right Fig 5 5 KeTop T50VGA robotic keypad right 1 Key code decimal 2 Key code hex Membrane Keypad KEBA 2009 User s Manual V1 50 45 ...

Page 46: ...robotic keypad sorted decimal Key labelling dec hex Windows Vir tual Key Code Description Example 16 0x10 VK_SHIFT 2nd Funktion 58 0x3A User login 59 0x3B service area setup mask maschine data viewer 60 0x3C variable mask 61 0x3D project mask 62 0x3E program mask 63 0x3F positions mask Membrane Keypad KeTop T50VGA KEBA 2009 User s Manual V1 50 46 ...

Page 47: ... by pressing the button two keycodes willl be sent 125 0x7D VK_F14 key switch left instead of the illumi nated push button 126 0x7E VK_F15 key switch right instead of the illumi nated push button 148 0x94 jog key axis 1 149 0x95 jog key axis 1 150 0x96 jog key axis 2 151 0x97 jog key axis 2 152 0x98 jog key axis 3 153 0x99 jog key axis 3 154 0x9A jog key axis 4 155 0x9B jog key axis 4 Membrane Key...

Page 48: ... 0xB6 velocity increase 5 3 Numbering of LEDs Numbering of LEDs This chapter describes the numbering of the keyboard LEDs and push button LEDs The LED number is needed for activating the LED A LED can be activated in two ways via KeTop API design see chapter 7 4 5 LED Functions on page 59 via KVC KEBA Virtual Channel see chapter 7 9 3 Example Interface on Server on page 81 Membrane Keypad KeTop T5...

Page 49: ...5 3 1 Standard Keypad Fig 5 7 Numbering of LEDs of standard keypad 5 3 2 Robotic Keypad Fig 5 8 Numbering of LEDs of robotic keypad Membrane Keypad KEBA 2009 User s Manual V1 50 49 ...

Page 50: ...tion Frequent activation of the back lighting by switching the KeTop on and off plugging in and unplugging reduces the lamp service life When the screen saver is activated the back lighting is only dimmed to minimum brightness and is not switched off 6 1 Touch Screen 6 1 1 Touch stylus and cord KeTop ETP 002 If the touch screen is not operated with the finger we recommend using a touch stylus incl...

Page 51: ...further calibration is required If a re calibration is required for any reason humidity of air temperature etc perform the calibration procedure under Windows CE as follows Start Settings Control Panel Stylus Calibration Recalibrate For the calibration you can also use the ConifgTool Seechapter 8 2 3 Display Settings on page 90 Display KEBA 2009 User s Manual V1 50 51 ...

Page 52: ...rer Pocket Internet Explorer Flash File System IPSM Intel Persistent Storage Manager Pre installed application programs Pocket Notepad RDP Client Remote Desktop Connection Pocket Registry Editor windows regedit exe Active Sync KeTop specific software see Start Programs KeTop KeTop Configuration Tool extension in system control for configuration of contrast background lighting screensaver touch scr...

Page 53: ...ported from the DLL windows KeTo pAPI dll This file and the corresponding SDK are contained on the CD KeTop SK001 The following platform names are assigned to the KeTops KeTop T100 KETOPT100 KeTop T50VGA KETOPT50VGA KeTop T41 KETOPT41 System files that are copied to windows directory by Visual Studio remain stored permanently For this reason these files must be copied manually to the directory IPS...

Page 54: ...turn INVALID_ARG_INVALID_PTR All functions having any string as parameter check if the pointer to the string is valid If the pointer is invalid the function will return INVALID_ARG_INVALID_STR_PTR 7 3 2 2 Defines SUCCESS 0 OK 0 FAIL 1 INVALID_ARG_RANGE 2 INVALID_ARG_PTR 3 INVALID_ARG_STR_PTR 4 INVALID_ARG_UNKNWN_COOKIE 5 INVALID_ARG_UNKNWN_DOMAIN 6 INVALID_NOT_CALIBRATED 7 INVALID_POTI_NOT_CALIBRA...

Page 55: ...the device in percent Arguments 0 100 KtpSetContrast Declaration UINT8 KtpSetContrast in UINT8 u8_Con trast Description This method sets the contrast of the LC display on the device Arguments 0 31 0 min 31 max Ketop T50 0 63 0 min 63 max KtpSetContrastPercent Declaration UINT8 KtpSetContrastPercent in UINT8 u8_Contrast Description This method sets the contrast of the LC display on the device in pe...

Page 56: ...8 KtpGetBrightnessPercent out UINT8 u8_Brightness Description Gets the current brightness value of the LC display in percent Arguments UINT8 u8_Brightness brightness value 0 100 KtpGetContrast Declaration UINT8 KtpGetContrast void Description Gets the current contrast value of the LC display Arguments KtpGetContrastPercent Declaration UINT8 KtpSetContrastPercent out UINT8 u8_Contrast Description G...

Page 57: ...on UINT8 KtpGetJoystickPos out TKtpJoys tickPos p_jPos Description Gets the current joystick position Arguments TKtpJoystickPos structure Each component in the structure may only range between 15 and 15 Remarks Calling this function is only allowed if a joystick is installed on the device If no joystick is installed the values of the components are undefined KtpGetJoystickPosEx Declaration UINT8 K...

Page 58: ...calibRange maximum range of joystick Remarks Calling this function is only allowed if a joystick is installed on the device If no joystick is installed the values of the components are undefined KtpGetOverridePoti Declaration UINT8 KtpGetOverridePoti out UINT8 p_pos Description Gets the current value of the override potentiometers Arguments Pointer to the variable containing the current value of t...

Page 59: ...d KtpGetWheelValue Declaration UINT8 KtpGetWheelValue out UINT16 p_val Description Gets the actual value of the handwheel Arguments Pointer to the variable containing the current value of the handwheel Remarks This function may only be called if a handwheel is installed on the device If no handwheel is installed the value of the components are undefined KtpSetWheelValue Declaration UINT8 KtpSetWhe...

Page 60: ...oid Description Restarts the device new Arguments KtpGetVersionString Declaration UINT8 KtpGetVersionString out TCHAR wszVersionString unsigned int bufferLen Description Returns the state of the KeTop during start up Arguments TCHAR wszVersionString pointer to buffer for the versions string unsigned int bufferSize length of transferred buffer KtpGetEEPromData Declaration UINT8 KtpGetEEPromData out...

Page 61: ...KtpGetVariantData Declaration UINT8 KtpGetVariantData out TKtpVariant Data data Description Reads the device configuration from the EEProm Arguments TKtpVariantData data data structure for VariantData 7 4 7 Functions for Subscribing Events These functions are used to subscribe unsubscribe callback functions for dif ferent events Joystick override potentiometer handwheel and keypad can be used as e...

Page 62: ...vrEventCallback in TKtpOvrEventCallback pOvrProc out int cookie Description Subscribes a callback function for the OverrideEvent and returns an index cookie for the callback function Arguments TKtpOvrEventCallback pOvrProc callback function to be called when the event occurs int cookie The index for the callback function is required for removing the callback function KtpInstallOvrEventMessage Decl...

Page 63: ...owHandler Arguments HWND hWnd WindowHandler where the message is send to int cookie The index for removing the WindowHandler KtpRemoveKbdEventCallback Declaration UINT8 KtpRemoveKbdEventCallback int cookie Description Removes the WheelEventCallback function Arguments int cookie index for the callback function to be removed KtpRemoveKdbEventMessage Declaration UINT8 KtpRemoveKbdEventMessage int coo...

Page 64: ...ion UINT8 KtpLaunchJoystickCalibApp HANDLE pPro cHandle Description Starts the joystick calibration tool Arguments HANDLE pProcHandle Handle for the started program KtpGetDisplayRotation Declaration TKtpDispalyRot KtpGetDisplayRotation void Description Returns the state for the DisplayRotation for left or right handers Arguments KtpSetDisplayRotation Declaration UINT8 KtpSetDisplayRotation TKtpDis...

Page 65: ...ated void Description Returns OK 0 if the override potentiometer is calibrated Returns INVALID_NOT_CALIBRATED 7 if it is not calibrated Returns INVALID_NOT_SUPPORTED 6 if no override potentiometer is installed Arguments KtpRestoreMemorySettings Declaration UINT8 KtpRestoreMemorySettins void Description Saves the registry value of the path System MemorySettings StorePages as storage memory If the r...

Page 66: ...s All functions expecting any input parameter check if the parameter is loca ted inside the range and if its data type is correct If a parameter is located outside the range the function will return ERROR_INVALID_RANGE 7 5 1 2 Defines SUCCESS 0 OK 0 FAIL 1 ERROR_INVALIDE_RANGE 100 ERROR_IMGUPD_INIT 101 ERROR_IMGUPD_FILEOPEN 102 ERROR_IMGUPD_WRONGIMG 103 ERROR_IMGUPD_PROGRAMERROR 104 ERROR_IMGUPD_T...

Page 67: ...or 0 UpdPartialImageUpdate Declaration BOOL UpdPartialImageUpdate LPCTSTR fileName unsigned long from unsigned long to BOOL eraseRegPSM TUpdProgressCallback pCallback Description With this method the file handed over by fileName will be stored from the address from to the address to to the FLASH memory of the device If eraseRegPSM is set the registry respectively the PSM will be deleted after the ...

Page 68: ...essage Arguments LPCTSTR fileName Name of image file TUpdProgressCallback pCallback Callback function for program progress or 0 UpdSetFlashLock Declaration BOOL UpdSetFlashLock long from long to Description This method sets the lock bits of the FLASH chips from the address from to the address to So this address area can t be overwritten After an image update the lock bits are reset One lock bit lo...

Page 69: ...r 0 UpdEraseRegistry Declaration BOOL UpdEraseRegistry Description The method UpdEraseRegistry clears the registry of the device af ter the next update UpdErasePSM Declaration BOOL UpdErasePSM Description The method UpdErasePSM clears the PSM of the device after the next update UpdResetDevice Declaration BOOL UpdResetDevice Description The method UpdResetDevice resets the device UpdGetFileVersion ...

Page 70: ...p API The program is contained as a StartAPI exe in the Windows directory 7 7 1 Functional description The StartAPI program is started by an entry in the Startup directory or by an entry in the registry under HKEY_LOCAL_MACHINE init when the KeTop is started When the program is started the KeTop API will be initialized first and then the programs entered under HKEY_LOCAL_MACHINE Autostart will be ...

Page 71: ...rtTypex 0 The application starts automatically StartTypex 1 The application wont be started StartTypex 2 A window with the message start programm Yes No appears The user can decide if the application should be started or not x must have the same value as Startx 7 7 3 Example Example of a possible configuration in the registry of the KeTop T50VGA Im age Vers 1 06 shown with a pocket registry editor...

Page 72: ... entries are available the start processs of the applications will be finished Programs started by StartAPI wont be finished TSCDialog exe can be exited by pressing the button Service User has to enter a password default keba which can be changed 7 8 RDP Connection via Remote Desktop Protocol The Remote Desktop Protocol Abbreviated as RDP is a specification by Mi crosoft for remote control of appl...

Page 73: ...al the RDP access on the PC in use must be enabled using the path below Control Panel System Remote The option Remotedesktop must be activated 7 8 2 RDP Client PC To start the RDP Client on the PC the file mstsc exe must be invoked In Windows XP this can be found in the Windows directory or under Start All Programs Accessories Communication Remote Desktop Connec tion For other operating systems su...

Page 74: ...se must be enabled on the KeTop as access to this feature is blocked during the logging process 3 Click the button Connect to establish connection with the destination computer Clicking the Cancel button disrupts the connection set up Once the connection has been established the login window of the des tination computer is displayed with a trapezoidal title bar that is treated as an identifier of ...

Page 75: ...he destination computer is displayed once login is successful If the trapezoidal title bar shows any errors when being used with certain applications it can be deactivated when logging in the next time by sim ply clicking the symbol at the top left Software KEBA 2009 User s Manual V1 50 75 ...

Page 76: ...f the destination computer 7 8 3 2 Saving the settings of a RDP Connection 1 Clicking the button Options on the login window of the RDP Client displays an expanded window with the current settings 2 Click the button Save As and save all these settings in a file of the type rdp Software KeTop T50VGA KEBA 2009 User s Manual V1 50 76 ...

Page 77: ...ndows cetsc exe Paramsx ipsm default rdp While doing so the precise RDP settings must be saved in the file ipsm de fault rdp 7 8 3 4 Starting a RDP Connection via TSCDialog KEBA has produced TSCDialog exe an upgraded version of the RDP Client with further enhancements This program can be used to regulate the opera tor s access to Windows CE Moreover the login screen can be designed as desired The ...

Page 78: ...he KVC Data Direction ST HT Value range Size bytes Transmission Override potentiometer 0 127 1 Event in case of modification and upon re quest of the control Electronic handwheel 0 65535 2 Event in case of modification upon request of the control and as set command for adjusting Joystick 3x 15 15 2 Event in case of 0 Pos and 0 Pos then re quest of control Lighting for button below display on flash...

Page 79: ...on about the type of event as well as the current data of all operating elements If the client produces several events one after the other and the server cannot process all of them at once e g quick rotation of handwheel and simultaneous movement of joystick the server will send one message con taining all events 7 9 1 Events of Server By sending a package to the client the server can influence th...

Page 80: ...yboardLedOff 1 eKtpKeyboardLedOn 2 eKtpKeyboardLedBlink 3 TKtpLedState typedef struct char posX char posY char posZ TKVCJostickData typedef struct UINT16 posX UINT16 posY UINT16 psoZ TKVCSpaceMouseData typedef struct SINT16 absVal SINT16 dynVal TKVCHandWheelData 7 9 2 2 Server Client typedef enum eKVCSetWheelValue eKVCSetLed eKVCSetContrast eKVCSetBrightness eKVCSetVolume eKVCSetScreensaver eKVCGe...

Page 81: ...xCEBA CKVCConnection OnClientConnect SOCKET socket sock addr_in sockAdr This method is always called when a teach pendant establishes a connec tion to the control The parameters socket and sockAdr specify the connection parameters of the teach pendant This function must return a pointer to an object of the class CKVCConnection A return value of 0 indicates that the control rejects the logon of the...

Page 82: ...etScreensaverState UINT8 state virtual int SetWheelVal SINT16 val virtual int SetLed UINT8 ledNum TKVCLedMode mode virtual int SetContrast UINT8 contrast virtual int SetBrightness UINT8 brightness virtual int SetVolume UINT8 volume virtual int SetScreenSaver UINT16 screenSaverTime virtual int SwitchBacklight UINT8 backlightOnOff virtual int WriteToFlash virtual int PlaySound UINT16 soundNr The met...

Page 83: ...eMessage int CKVCConnection GetWheelVal TKVCHandWheelData hwData The method GetWheelVal returns the current position value of the wheel in hwData absVal and the modification value since the last call in hwDa ta dynVal int CKVCConnection GetOverrideValue SINT16 overri deVal The method GetOverrideValue returns the current value of the override potentiometers in the variable overrideVal int CKVCConne...

Page 84: ...T16 value This method sets the value of the handwheel to the value specified in value and returns the last value This value is the initial value for the ab solute value returned by OnWheelChange int CKVCConnection SetLed UINT8 ledNum TKVCLedeMode mode Calling the method SetLed sets the LED defined in ledNum to the mode transferred in mode int CKVCConnection SetContrast UINT8 contrast Calling the m...

Page 85: ...class CKVCConnection constitutes the actual connection To correctly implement a server a derivation of the class CKVCServer is nee ded class CKVCTestServer public CKVCServer public CKVCTestServer virtual CKVCTestServer CKVCConnection OnClientConnect SOCKET socket sockaddr_in sockAdr int OnClientDisconnect CKVCConnection pConnection TKVCDisconInfo info In this class the method OnClientConnect must ...

Page 86: ...ast UINT8 contrast virtual int GetBrightness UINT8 brightness virtual int GetVolume UINT8 volume virtual int GetScreensaverTime UINT16 screeTime virtual int GetScreensaverState UINT8 state virtual int GetBacklightState UINT8 state int CKVCTestConnection OnOverrideChange SINT16 val cout OnOverrideChange int val endl flush return true int CKVCTestConnection GetOverrideVal SINT8 overrideVal CKVCConne...

Page 87: ...baudrate can be reduced The baudrate can be changed as follows 1 Start Programs Communication Remote Networking 2 select com1_115k 3 File Properties 4 SP1 on COM1 Configure Port Setttings 5 Close all Windows with OK 7 10 2 Data connection via USB client The data connection from the KeTop to the PC is established as follows 1 Remove the cover of the cable entrance area on the KeTop 2 Start the Acti...

Page 88: ...tryBackup exe 8 1 Setting of Date and Time During start up the KeTop shows automatically the window for setting date and time The real time clock is not puffered with a battery So if you use real time clock it must be set during each start up The automatically pop up of this window can be disabled by deactivatig the checkbox Restart Settime during next startup In this case date and time get random...

Page 89: ...difications in the registry A window with the following message and options appears Data has changed Do you want to write the registry to the flash Yes No With No the settings will not be stored therefore They will get lost when the KeTop is turned off Yes saves the calibration in the flash The settings are preserved after a re start of the device The device is blocked during the saving procedure ...

Page 90: ...ion the number specifies the current value of the potentiometer value range 0 127 This value is also the value the KeTop API function KtpGetOverridePoti supplies to the application 8 2 3 Display Settings In this window the brightness for the display can be set Furthermore you can alos calibrate the touch screen KeTop Specific Operating Instructions KeTop T50VGA KEBA 2009 User s Manual V1 50 90 ...

Page 91: ...he key Reset is pressed the current value of the handwheel will be re placed by the start value 0 8 2 5 Actions on next Startup In this window you can determine actions that are executed after a restart of the KeTop Update OS Image on next Startup not available yet If you select this item an OS Operating System image will automatically be loaded from the BOOTP Server via the network next time the ...

Page 92: ... you select this item the softkeyboard will be launched at every startup 8 2 6 Control of Buttons Pushbuttons 1 Symbols for the LEDs of the membrane keypad if available 1 to 4 left keypad 9 to 12 right keypad 13 to 16 keypad below 2 Symbols for operating elements a The black ring signalizes the actuation of an operating element This toolbox enables a simple functional control of the buttons of the...

Page 93: ...the KeTop rebooted automatically Following that the KeTop reboots with the factory settings Check File The selected file can be checked for validity Check File will only be active if a valid image file has been selected Start Update This button starts the update The progress status is displayed in the bar below Start Update will only be active if the selected image file has been successfully check...

Page 94: ... a pressed key Shows the attached virtual key code HEX and the event released of a released key 8 3 Installation of Programs Programs can be only installed in the IPSM Intel Persistent Storage Manager directory Since only this directory is stored in the flash data installed in another way will get lost after turning off the KeTop Installation data entered in the registry can be saved with the comm...

Page 95: ...evice 3 Insert the external storage device into the KeTop 4 Copy the required files from storage card or hard disk to ipsm 8 5 2 Transfer via network connection by SMB acces from PC to KeTop This kind of SMB access is only possible with Windows XP Professional and some versions of Windows 2000 For general information see chapter 4 7 Ethernet on page 33 The KeTop must have a valid Ethernet address ...

Page 96: ...ust be shared and a user with the necessary rights to access must exist The files can now be copied from the PC to ipsm at the KeTop 8 5 4 Transfer via ActiveSync Therefore see chapter 7 10 Remote Software ActiveSync on page 86 8 6 Changeover from KeTop T100 If you change over from a KeTop T100 to a KeTop T50VGA or KeTop T41 the following must be observed when setting the baud rate for the RS 422 ...

Page 97: ...andwheel clockwise incre ments the count turning the handwheel counter clockwise decrements the count 0 65535 16 bit value Main features 50 lock in positions revolution 1 pulse lock in position Information If the KeTop falls to ground control the position of the handwheel knob If necessary press down the knob until it snaps in 9 3 Illuminated Push Button If available the illuminated push buttons i...

Page 98: ...d can be read via the KeTop API using a program To avoid that the joystick is damaged when the device falls to ground a short joystick is used The joystick enables moving robot axes for example Value range 15 to 15 per axis 31 increments Options KeTop T50VGA KEBA 2009 User s Manual V1 50 98 ...

Page 99: ... KeTop Three types of wall brackets without height adjustment plate are available KeTop WB090 KeTop WB095 KeTop WB120 Wall bracket without cable suspension Wall bracket with cable sus pension Wall bracket with cable suspen sion and solenoids Fig 10 1 Wall brackets KeTop WB090 WB095 and WB120 1 Carrier 2 Cable suspension 3 solenoids Accessories KEBA 2009 User s Manual V1 50 99 ...

Page 100: ...Dimensions mm Fig 10 2 Wall bracket KeTop WB090 front view Fig 10 3 Wall brackets KeTop WB095 WB120 rear and side view 1 Solenoids only valid for KeTop WB120 Accessories KeTop T50VGA KEBA 2009 User s Manual V1 50 100 ...

Page 101: ...in all 4 points in the height adjustment plate The cable suspension must be mounted on the carrier using the screws delivered with the device KeTop WB 110 Wall bracket with cable suspension Fig 10 4 Wall bracket KeTop WB 110 with and without KeTop 1 Height adjustment plate 2 Carrier 3 Cable suspension 10 2 1 Height adjustment plate For mounting the height adjustment plate use suitable screws not p...

Page 102: ... wall bracket WB 110 10 3 Junction Box JB 001 This chapter describes the junction box JB 001 which is used to connect a KeTop to a Kemro PLC via Ethernet CAN RS 422 A and RS 232 C Accessories KeTop T50VGA KEBA 2009 User s Manual V1 50 102 ...

Page 103: ...10 3 1 Device description Fig 10 6 View of the junction box JB 001 1 Mounting nut Accessories KEBA 2009 User s Manual V1 50 103 ...

Page 104: ...r net RS 232 C or RS 422 A connection S4 9 pin DSUB male connector for CAN connection 10 3 2 1 Order data of the plug for the terminal block S2 For the terminal block S2 a separate plug is required This plug with material number FMC 1 5 11 ST 3 5 can be orderd at Phoenix 10 3 3 Connection diagram The connection diagramm shows the connection of power supply control lines emergency stop switch and e...

Page 105: ...i nals or interfaces up to a rated voltage of 50 V Information Only one connector S3 RJ45 Telplug for Ethernet or S4 DSSUB plug for CAN with active signals from the PLC is allowed to be connected Oth erwise conflicts between the CAN signals will occur Due to the CAN specific wiring on the SUB D S4 connector the connec tion of RS232 C or RS 422 A to this connector is not possible 10 3 3 1 Ethernet ...

Page 106: ...n Point to point connections between KeTop and PLC require a crossed cable 10 3 3 2 CAN Fig 10 9 Connection diagram for CAN KeTop via junction box JB 001 Accessories KeTop T50VGA KEBA 2009 User s Manual V1 50 106 ...

Page 107: ...10 3 3 3 RS 232 C Fig 10 10 Connection diagram for RS 232 C KeTop via junction box JB 001 Accessories KEBA 2009 User s Manual V1 50 107 ...

Page 108: ...s several interference sources exist in the control cabinet such as servo drive modules transformers contactors and relays Therefore it is necessary to continue the cable shield from the connector shell control cabi net up to the PLC continuous connection from handheld terminal up to PLC Accessories KeTop T50VGA KEBA 2009 User s Manual V1 50 108 ...

Page 109: ... 10 12 Shield connection in the control cabinet 10 3 5 Mounting Instructions Fig 10 13 Dimensioned drawing for the opening for the S1 jack of the junction box Accessories KEBA 2009 User s Manual V1 50 109 ...

Page 110: ...istance operation IEC 60068 2 6 5 Hz f 9 Hz at 7 mm 0 276 in 9 Hz f 150 Hz at 2 g 0 0044 pound Shock resistance operation 15 g 11 ms IEC 60068 2 27 10 3 6 3 Housing Construction Steel panel housing blue zinc coated Withstands grease oil lubricants alcohol etc Flammability class UL94 V0 Dimensions Width 67 2 mm 2 6457 in Height 76 1 mm 2 9961 in Depth 26 mm 1 0236 in Protection degree IP20 Weight 2...

Page 111: ... 5 PG glands M16 for data lines 6 PG glands M16 for data lines status as supplied with dummy plugs WARNING Danger to persons by electric shock Only supply the device with power from voltage sources having protective extra low voltage e g SELV or PELV acc to IEC 61131 2 Only connect voltages and circuits which are safely separated from danger ous voltages e g by means of sufficient insulation to co...

Page 112: ...nnection box KeTop CB 211 to the KeTop see subchapter Wiring diagram of the main chapters Ethernet and RS 422 A 10 4 3 Technical data of the connection terminals The following technical data apply to the X1 and X3 connector terminal blocks already available in the Junction box Connection capacity rigid flexible wire gages mm2 mm2 AWG 0 14 1 5 0 14 1 5 28 16 flexible with wire end ferrules without ...

Page 113: ... the connection capacity of the terminal blocks when selecting the connection cable Use the following screwdriver to connect the wires to the terminal blocks Blade 0 4 x 2 5 x 80 mm Length 160 mm Multi line connections 2 wires in one terminal are not allowed Use the X4B terminal block for continuing the field bus Accessories KEBA 2009 User s Manual V1 50 113 ...

Page 114: ...ng template for the Gateway box For wall mounting we recommend the following screws and materials Chipboard screw Ø 4 x 40mm Head form flat head Max head diameter Ø 9 mm Recommended rawlplug Ø 6 x 30mm Accessories KeTop T50VGA KEBA 2009 User s Manual V1 50 114 ...

Page 115: ...and will be moun ted on the rearside of a KeTop CB2xx gatewaybox So the gatewaybox can be easily snapped onto a DIN rail DIN Rail Holder Mounting Set DIN Rail Holder fixed on the rear side of the gateway box Tab 10 17 DIN Rail Holder Mounting Set for gatewaybox Accessories KEBA 2009 User s Manual V1 50 115 ...

Page 116: ...s of Cable Fig 10 19 Required minimum distance outside and inside the control cabinet 10 4 8 Technical Data of Connection Box KeTop CB211 10 4 8 1 General data Nominal supply voltage 24 V DC Safety extra low voltage Supply voltage range 18 V DC to 32 V DC Accessories KeTop T50VGA KEBA 2009 User s Manual V1 50 116 ...

Page 117: ... housing Withstands grease oil lubricants alcohol etc Flammability class UL94 V0 Dimensions Width 160 mm 6 299 in Height 140 mm 5 512 in Depth 70 mm 2 756 in Protection degree IP65 Weight 500 g 1 1 pound Display Status LEDs 10 4 8 4 Accessories Intermediate cable Connection box to connection cable KeTop IC220 2 m 6 56 ft KeTop IC240 4 m 13 12 ft Download cable KeTop XD040 4 m 13 12 ft For download...

Page 118: ... pin No 24 V DC 6 pink 1 GND_IN 7 black 2 E stop circuit 1 8 brown green 3 E stop circuit 1 9 white green 4 E stop circuit 2 10 grey pinki 5 E stop circuit 2 11 red blue 6 enabling switch circuit 1 pos 1 brown 7 enabling switch circuit 1 neg 2 yellow 8 enabling switch circuit 2 pos 3 green 12 enabling switch circuit 2 neg 4 grey 17 not used n c 9 not used n c 10 GND 5 violet 11 TD CAN 1 blue 13 TD...

Page 119: ...of signal K1 17 pin fe male con nector pin No Intermediate cable ICxxx color of wires K2 17 pin male connec tor pin No Enabling switch circuit 1 pos 7 brown 7 Enabling switch circuit 1 neg 8 yellow 8 Enabling switch circuit 2 pos 12 green 12 Enabling switch circuit 2 neg 17 grey 17 n c 10 n c 10 24 V DC 1 pink 1 n c 9 n c 9 Emergency stop circuit 1 3 brown green 3 Emergency stop circuit 1 GND 4 wh...

Page 120: ...nd plugged into the serial port connector in the cable entrance area of the KeTop or into the X6 of the KeTop CB23x Gatewaybox The cable is used for downloading software and for debugging Handheld Termi nal KeTop xxxx Gateway box Ke Top CB23x Download cable KeTop XD040 PC Signals Serial port connec tor Signals X6 Serial port connec tor S1 male connec tor De scrip tion of sig nals S2 9 pin DSUB fem...

Page 121: ...iveSync signal One pin has been removed from the male connector prevents from incorrect plugging in Tab 10 24 Pin assignment of download cable KeTop XD040 Fig 10 25 Download cable XD040 10 8 Back up battery KeTop EPA 001 The back up battery KeTop EPA 001 is available as an accessory for the Ke Top It is supplied in a box with brief instructions and comprises the following Fig 10 26 Back up battery...

Page 122: ...battery is discharged on delivery and must be charged for five hours before being used for the first time 10 8 2 Installing the back up battery in the KeTop 10 8 2 1 Preconditions No connection to the mains power supply Connection slot of the KeTop open KeTop connecting lead plugged into the connection slot 10 8 2 2 Installation Proceed as follows to install the back up battery in the KeTop 1 Inse...

Page 123: ...nder Windows CE Fig 10 28 Status symbol for the back up battery in the taskbar of the display 1 Status symbol for back up battery Information The back up battery will not be recognised by the device if it is connected while the KeTop is running The status symbol in the taskbar of the display can indicate the following sta tuses for the back up battery Status symbol Condition Battery completely cha...

Page 124: ...battery is a lithium ion battery for which the following safety notes apply CAUTION Charge the back up battery only via the KeTop Do not immerse lithium ion batteries in water If the hermetic seal of the lithium ion battery is defective the Li ion cell will react very violently with water Preferably use sand to extinguish burning Li ion batteries do not use water Li ion batteries are sensitive to ...

Page 125: ...inimum number of charging cycles 500 Operating time of the back up battery 15 minutes it then switches off automatically Change cycles in back up battery mode changing of the KeTop to another terminal box at least 4x with fully charged battery Accessories KEBA 2009 User s Manual V1 50 125 ...

Page 126: ...rt the following transport conditions must be fulfilled Always use the original packaging for the transport The environmental conditions for the KeTop see chapter Technical Data must also be fulfilled during transport Transport Conditions KeTop T50VGA KEBA 2009 User s Manual V1 50 126 ...

Page 127: ...nluding their accessories should not be disposed in the household garbage Depending on their coding the raw materials are recyclable By disposing of such used devices correctly you can ensure that they can be reused their raw materials recycled or put to another use and you will be making an important contribution to the protection of our environment 12 Disposal of the KeTop KEBA 2009 User s Manua...

Page 128: ...peration 25 g 0 055 pound 11 ms IEC 60068 2 27 13 3 Housing Construction Double walled ABS housing Withstands grease oil lubricants alcohol etc Flammability class UL94 V0 Dimensions Diameter 250 mm 9 84 in Total height incl handle 114 mm 4 49 in Protection degree IP65 Weight 1250 g 2 76 pound with E Stop with key switch without handwheel without override potentiometer and without cable Display Typ...

Page 129: ...emory SDRAM max 256 MB FLASH 128 MB Interfaces Ethernet RS 422 A or RS 232 C RS 232 C debug interface in device USB host USB client Operating system Windows CE 5 0 13 5 E Stop ratings Rated voltage 24 V DC Minimum current 10 mA each contact Maximum current 1000 mA each contact Utilization category DC 13 in accordance with IEC 60947 5 1 EAO BR 84 B10d 100 000 IDEC XA series B10d 100 000 13 6 Enabli...

Page 130: ... values You can also refer to chapter 4 5 1 2 Panic on page 29 and chapter 4 5 2 Example of Connection with PILZ PNOZ s6 1 Control Relay on page 31 13 7 Accessories Wall bracket For stationary operation or storage of the Ke Top KeTop WB 090 Wall bracket without cable suspension KeTop WB 095 Wall bracket with cable suspension KeTop WB 110 Wall bracket with height adjustment and with cable suspensio...

Page 131: ...a the RS 422 A interface KeTop CB234 Gateway box for connecting to InterBus via the RS 422 A interface KeTop CB235 Gateway box for connecting to PROFIBUS DP via the RS 422 A interface KeTop CB236 Gateway box for connecting to PROFIBUS MPI via the RS 422 A interface Start Kit KeTop SK001 Manuals English German on CD SDK for Windows CE Programming tool KeTop PS040 Demo application zenOn 5 50 Demo ap...

Page 132: ...ave also been compiled for further common product safety aspects such as protection from electricity and explosion and electromagnetic compatibility The Directives are aimed at the member states whose task is to convert them into national law The Directives therefore have legal character CE marking certifies that the manufacturer fulfils all obligations in relation to the product on the basis of t...

Page 133: ... To apply CE marking The same basic requirements apply to safety components In their particular case it must be proven that failure or malfunction are not possible or that malfunction does not lead to a hazardous situation 14 2 1 Hazard and Risk Analysis The manufacturer of a machine is required to analyse its machine throughout its operating life and in all modes of operation and to document all ...

Page 134: ... the first two options have been applied These measures include for example Warning notices Training and organisational measures The use of personal protective equipment 14 2 3 Technical Construction File The technical construction file contains all the documents that are required to prove the safety of the machinery safety component These are for example A complete drawing of the machinery or saf...

Page 135: ...acturer can claim conformity for the respective product However the Standards in con trast to the Directives are not legally binding This means that the manufacturer may also take into consideration other solutions that are not described in the Standards but these solutions must attain at least the same safety level as the relevant Standards and satisfy the requirements of the appropriate Directiv...

Page 136: ...s applied to individual components or parts A guide for easily calculating the PL for a safety function consisting of several individual components can be found in standard EN ISO 13849 1 chapter 6 3 and appendix H and I If safety components are being connected in series the individual component with the least PL determines the PL of the whole safety function For example a safety function consisti...

Page 137: ...person who is operating the handheld terminal If it should be necessary for more than one person to work in the hazard zone at the same time each person present requires an enabling device and machinery movement may only be allowed after all the enabling devices have been activated 14 2 8 Information about the Emergency Stop Button In theory a perfectly designed machine should not require an emerg...

Page 138: ...ency stop buttons are usually identified by red yellow The specific de sign should have a signalling function whose effect is that any person and especially untrained people can quickly recognise the control as the device to eliminate a hazard in the case of an emergency One imperative requirement for equipment identified in this way is therefore that it must be possible to trigger a safe state at...

Page 139: ...ific machine but can be frequently logged on and off whilst the machine is in operation and can also be switched between dif ferent machines For this reason the stop button is not always operational and the operating status is not clear to everyone Therefore for stop functions in wireless controllers EN 60204 1 2006 Safety of Machinery Electrical Equipment of Machines Chapter 9 2 7 3 demands The o...

Page 140: ...tory in the neighbourhood of working machines and may be mistaken for functional units in an emergency situation This special case is not clearly treated in the corresponding Standards How ever in the Product Standards for presses EN 692 2004 EN 693 2001 EN 12622 2001 EN 13736 2003 one finds the following clear statement Any disconnectable control station shall not incorporate an emergency stop bu...

Page 141: ...n enabling button is in a safe state as long as this enabling button is not activated see illustration Fig 14 4 Enabling functions 1 Neutral position not activated 2 Enabling pressed 3 Panic pressed heavily The enabling function is also described in EN 60204 1 2006 and corresponds to the state of the art The panic position on 3 stage enabling switches was introduced because limbs often become cram...

Page 142: ...irec tive According to this Directive electromagnetic compatibility is the ability of a device plant or system to work satisfactorily in the electromagnetic environ ment without itself causing electromagnetic interference that would be unac ceptable to all devices plant and systems present in this environment In addition to the legal requirements described above the reliable functioning of an elec...

Page 143: ...nce of an electronic field comes near a metallic object After charging the possible voltages between the charged bodies can reach over 10 kV The most frequent occurrence of electrostatic discharge takes place between people and metallic objects Since one is practically unnoticed of discharges below 3500 V and yet electronic components are destroyed by low voltages ESD damage to electronic componen...

Page 144: ...ltage Variations Immunity Test All the international Standards listed here are also available as European Standards The Product Standard IEC 61131 2 demands testing to these Standards and also defines the severity level 14 3 1 4 Technical systems as interference sinks In the case of functional interference EMC problems first arise at interference sinks The following interference sinks can be ident...

Page 145: ...wiring are used However additional EMC measures may be necessary for various reasons The following text is designed to help the user to correctly implement any ad ditional EMC measures 14 3 2 1 Shielding Electromagnetic emission problems and immunity problems often occur in products at the same time Likewise EMC measures are mostly effective in the case of both emission problems and immunity probl...

Page 146: ... contain Y capacitors i e capacitors that are connected to the filter housing for the dissipation of interference currents In order for these filters to function correctly the housing must be connected to a stable reference potential Since the interference signals must not enter into the shielded area the po tential of the shielded housing must also be the reference potential for the filter circui...

Page 147: ...t through to the line filter and the cable shield contacted on both ends This prevents the propagation of interference on the line cable inside the device It also prevents any electromagnetic fields that may be present inside the device from penetrating the line cable Fig 14 7 Correct connection of a compact line filter If the line filter is placed outside the shielded housing the device connectio...

Page 148: ...any exam ples of this can be found in motor lines that are fed by frequency inverters Such chokes see the following illustrations suppress common mode inter ference currents Is and allow the operating currents IB to pass unhindered It should be noted that the operating currents in the core produce self cancel ling magnetic fields so that the operating current does not saturate the ferrite cores Su...

Page 149: ... For this reason special emphasis was placed on interference immunity and data se curity in the design of the device The EMC design implemented and described below considers all the above named sources of interference and the possible coupling paths All shielding and filter measures filtered power supply in the KeTop are carried out directly on the printed circuit board The special design of the K...

Page 150: ...tly recommended to use a suitable KEBA connection box All connection cables available from KEBA KeTop TTxxx KeTop ICxxx Ke Top XD040 and KeTop CD040 guarantee correct shielding connection For self made cables the following conditions must be met for shielding data lines On every connector design DSUB or RJ 45 the cable shield must be con nected to as large a surface area of the connector housing a...

Page 151: ...connection box and a shielded cable for the data line from the connection box to the control the continuous high frequency compatible connection of the shield from the KeTop to the control is guaran teed Fig 14 13 Example of a correct shield connection in a KEBA connection box If for some reason a connection box cannot be used the continuous connection of the shielding on less critical interface t...

Page 152: ...the shorter the shielding connection the higher will be the interfer ence immunity of the complete system If the Ethernet is used as the communications interface KeTop T100 only one of the two connection cables provided for the purpose of connecting to a control system must be used IC020 or IC040 Both cables carry the Ethernet signals to a suitable connector RJ 45 and thereby produce a continuous ...

Page 153: ...e Controllers Part 2 Equipment require ments and test So the accordance to following standards is also given EN 61000 6 2 2001 Electromagnetic compatibility EMC Generic standards Emission standard for industrial environments EN 61000 6 4 2001 Electromagnetic compatibility EMC Generic standards Immunity for industrial environments 14 4 2 3 Other standards For the design of the safety concept some p...

Page 154: ...ctuators Part 3 Control actuators Stability and impermeability of casing EN 60529 1991 Protection degree of casing EN 61131 2 2003 chap 12 Programmable controllers Part 2 Equipment require ments and tests Electrical safeness and fire protection EN 61131 2 2003 chap 11 Programmable controllers Part 2 Equipment require ments and tests EN 50178 1997 Electronic equipment for use in power installations...

Page 155: ...15 Conformity and Type Examination 15 1 EC Conformity Declaration Conformity and Type Examination KEBA 2009 User s Manual V1 50 155 ...

Page 156: ...15 2 EC Type Examination Certificate Conformity and Type Examination KeTop T50VGA KEBA 2009 User s Manual V1 50 156 ...

Page 157: ... The units under test UUT are placed in a closable box 365 x 260 x 200 mm Approx 5 ml solvent will be sprayed over the UUT The box will be closed and the UUT will remain in the closed box for at least 24 hours The test will be performed at 20 C environmental temperature 16 2 Test results Substance Test passed Problems no test cutting oil test 1 LO Smoke Levex 5047 Superfin 100 DIE KOTE 7270 M hand...

Page 158: ...stically rubber cover over enabling switch strong bulking loss of elasticity can be torn with little effort type plate glue is dissolving label can be wiped off keypad glue is dissolving blind plug strong bulking loss of elasticity can be torn with little effort illuminated push button cover strong clouding illuminated push button header strong bulking illuminated push button gasket of mount ing r...

Page 159: ...tentiometer dummy covers handle slight bulking rubber cover over enabling switch slight bulking type plate glue is dissolving label can be wiped off blind plug slight bulking illuminated push button gaskets slight bulking emergency stop button header gasket slight bulking display gasket slight bulking housing gasket slight bulking cover gasket slight bulking gearbox oil test 1 housing handle rubbe...

Page 160: ...e plate keypad blind plug connection cable illuminated push button key switch emergency stop button display gasket housing gasket cover gasket knob for handwheel knob for potentiometer dummy covers silicone spray test 2 housing handle rubber cover over enabling switch keypad blind plug connection cable illuminated push button key switch emergency stop button display gasket housing gasket cover gas...

Page 161: ...cover gasket knob for handwheel dummy covers type plate glue is dissolving label can be wiped off keypad glue is dissolving illuminated push button gasket of mount ing ring strong bulking knob for potentiometer surface corrodes methyl test 1 not tested methyl test 2 housing handle rubber cover over enabling switch keypad blind plug illuminated push button emergency stop button header gasket displa...

Page 162: ... off keypad glue is dissolving key switch hardness decreases material gets doughy tensile strength decreases can be deformed plastically illuminated push button gasket of mount ing ring strong bulking emergency stop button header loses col our knob for potentiometer the printing on the knob corrodes MEK methyl ethyl ketone Toluol Toluolum DAB 74 Xyluol Xyluolum OAB 90 test 1 handle rubber cover ov...

Page 163: ... Orange Juice Coffee Vinegar Formula 409 Cleaner Soda Beer Tea Alcohol Ink Lysol Naphtha Acetone Isopropyl Alcohol IPA Chloral Methyl ethyl ketone Methanol Xylene Dimethyformamide Hydrochloric Acid pH 3 Toluene Ethanol Test for chemical resistance KEBA 2009 User s Manual V1 50 163 ...

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