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  12 

4.4.1.2 PDA Static Tuning 

Set 

Pr.94=55

, then reset the inverter, then the inverter will show “

Auto

” on the keypad, waiting to accept 

“FWD”, 

REV

” or “

STOP

” command. 

In push “FWD” or “REV”, the inverter will start tuning process by injecting direct current into the motor windings.   
And while tuning, the motor should remain standstill throughout the entire tuning process. 
If push “STOP” key while tuning is in progress, the inverter will stop the motor immediately and show “

Er.tu

”. 

4.4.1.3 PDA Sensor-less related parameters 

After tuning, these parameters are subject to change according the tuning results: 
Pr.09 is general voltage boost value. 
Pr.67 is RUN mode selection parameter 

If tuning complete, Pr.67 will be set to 3, select Sensor-Less (II) compensation mode. 
If tuning failed, Pr.67 will be set to 1, select standard V/F (II) mode. 

Pr.68 is special voltage compensation factor 
   

If tuning complete, Pr.68 will be used for Sensor-less voltage compensation. 

   

If tuning failed, Pr.68 will be default to 5.0 

Pr.69 is special frequency compensation factor 
   

If tuning complete, Pr.69 will be used for Sensor-less compensation 

   

If tuning failed, Pr.69 will be default to 50.50 

4.4.1.4 PDA Tuning Fail process 

When tuning process initiated, the display will show “

Auto

” and flashing. If push “STOP” key during this period, 

the tuning process will be terminated immediately, and display will show “

Er.tu

” means 

Tuning Error

If Error Tuning occurs, contents of these parameters will be default value. 
Pr.09 = 3 
Pr.67 = 1 
Pr.68 = 5.0 
Pr.69 = 50.50 

4.4.2 Auto Tuning for PDAN series 

For PDAN series, the embedded Auto-Tuning program can search the internal characteristics of motor.   
Before start auto-tuning process, these parameters should be assigned first: 
Pr.01: Main Acceleration rate 
Pr.02: Main Deceleration rate 
Pr.10: Base frequency (Hz) of the motor 
Pr.11: Voltage (%) when the inverter output frequency reaches Base Frequency 
Pr.15: Maximum frequency >= Pr.10 
Pr.68: Sensor-Less Boost=0 
Pr.78: Current Rating (%) of the motor = (Motor Full Load current / Inverter Full Load current)*100% 
Pr.88: Voltage (%) when the inverter output frequency reaches Upper Frequency 

4.4.2.1 PDAN Tuning 

Set 

Pr.94=155 

Reset the inverter, the inverter will start tuning process 

4.4.2.2 PDAN Sensor-less related parameters 

After tuning, these parameters are subject to change according the tuning results: 
Pr.09 is general voltage boost value. 
Pr.67 is RUN mode selection parameter 

If tuning complete, Pr.67 will be set to 3, select Sensor-Less (II) compensation mode. 

Pr.68 is special voltage compensation factor 
   

If tuning complete, Pr.68 will be used for Sensor-less voltage compensation. 

Pr.69 is special frequency compensation factor 
   

If tuning complete, Pr.69 will be used for Sensor-less compensation 

4.4.3 Gain Adjustment 

Under conditions when 

Tuning Error 

occurs, or when fine adjustment is preferred for compensation accuracy, 

customer can modify Pr.69 manually by the procedures described follows: 
Note: Pr.69 is composed of two factors: 

Pr.69 = F1. F2, 

separated by decimal point

F1: Low speed Phase compensation factor 

Set Pr.67=1 and Pr.54=3 (refer to section 13.1), run the inverter at 5% low frequency (e.g. if Pr.10=60Hz, 5%=3Hz), 
Read the POWER ANGLE

f

at this frequency, 

Then calculate F1 according the following equation:

)

tan(

/

50

1

f

=

F

 

F2: High-Speed Load regulation factor 

Run the motor to desired high frequency (e.g. 60Hz), using tachometer to check the speed variation between no load 
and full load, then adjust the gain constant F2 in order to minimize the load regulation. 

Summary of Contents for PDA Series

Page 1: ...PDA N Series Sensor Less Vector PDH Series High Frequency PDE Serie Wide Application Inverter Instruction Manual Version 2 1...

Page 2: ...l the warnings and operating procedures contained with this manual l Certain parameter settings may cause the inverter to start up automatically after power on or power recover DEFINITIONS Qualified P...

Page 3: ...14 5 1 Parameter List 14 5 2 Parameter Protection 16 5 3 Parameter Initialization 16 5 4 Description of All Parameters 17 6 Selection of RUN STOP FWD REV control command 23 7 Selection of Set Frequenc...

Page 4: ...harmonic when running the motor at high frequency it employs Synchronous Symmetric Sine Pulse Width Modulation method for waveform generation Built in standard UP DOWN Counter Module Timer Counter Mo...

Page 5: ...to define the characteristic of the input terminal AI2 l If you are using 0 5V input external or internal voltage reference to AI2 select JP2 to 5V position l If you are using external 20mA current in...

Page 6: ...elects Source PNP input l JP5 upper position selects Source PNP output l JP4 lower position selects Sink NPN input l JP5 lower position selects Sink NPN output Note The digital input terminals and dig...

Page 7: ...e specified level when the inverter is installed in cubicle l Avoid excessive vibration and shaking of the equipment l Do not be obstruct the cooling fan that installed on the inverter it is used to b...

Page 8: ...crews may be touched with the insulated screwdrivers when connecting the leads l Make sure to connect the power terminals tight and correctly l Make sure that the power source supplies the correct vol...

Page 9: ...5 75 750 4110 50 1000 4150 40 1500 Discharge duty 10 Warning Never connect resistor to P N terminal If the terminals are P N must add external braking unit 2 7 A C L When power supply capacity is larg...

Page 10: ...on and may monitor any two internal status easily Refer to Sec 13 If HZ Led is on it is under MON Mode and 7 segment shows the HZ data Or the desired parameter assigned by Pr 99 If I Led is on it is u...

Page 11: ...n For PDA series only through Pr 67 selection the inverter can operate under the following 5 different modes Operation Mode Description Series Model 0 Standard V F I PDA PDE PDH Model 1 Standard V F I...

Page 12: ...detail explanation of Pr 54 for monitoring the output current or power 4 4 Auto Tuning 4 4 1 Auto Tuning for PDA series For PDA series the embedded Auto Tuning program can search the internal characte...

Page 13: ...tart auto tuning process these parameters should be assigned first Pr 01 Main Acceleration rate Pr 02 Main Deceleration rate Pr 10 Base frequency Hz of the motor Pr 11 Voltage when the inverter output...

Page 14: ...tion example DI1 TMIC DO1 TMOC DI6 REV DCOM Start Fwd Rev AI3 DI5 RUN DI2 88 Pr 00 AI3 0V Pr 71 20Sec SW1 Panel VR Rev Set up procedure for above application l Pr 39 1 1 Determines the control command...

Page 15: ...0 FR W PDH THERMISTOR TYPE 440 8 0 0 999 9 FR W PDAN 30 00 Hz 0 00 650 00 FR W PDA PDE Pr 14 CARRIER_TRANSFER_POINT 300 0 Hz 0 0 3000 0 FR W PDH 60 00 Hz 0 50 650 00 FR W PDAN PDA PDE Pr 15 UPPER FRE...

Page 16: ...NCE 50 Hz 0 250 R W PDH THERMAL TRIP TIME 60 Sec 0 120 R W PDAN PDA PDH Pr 51 Reserve PDE 4 2 12 FR W PDAN Pr 52 POLE 4 2 12 R W PDA PDE PDH Pr 53 GEAR RATIO 100 0 100 R W 0 0 250 R W PDAN MONITOR SEL...

Page 17: ...1 R W Pr 97 VERSION R Pr 98 MONITOR I 61 0 99 R W Pr 99 MONITOR HZ 57 0 99 R W Note 1 Type R W parameters are stored in EAROM memory They can be read write and store in the memory permanently Type FR...

Page 18: ...Refer to Section 8 Defines the function for input terminal DI6 or the terminal marked with REV Pr 05 BRAKE FREQUENCY While deceleration to stop if the output frequency is lower than this parameter the...

Page 19: ...PWM Carrier otherwise it is 2KHz Minimum Carrier y 2KHz xx Carrier Frequency KHz Pr 12 xx y Output Frequency Hz Pr 13 PDA PDE PDH series MINIMUM_CARRIER Defines the minimum carrier frequency PDAN ser...

Page 20: ...8 83 12 This parameter determines the running frequency when SPD3 speed is required PDAN series Refer to Appendix A for PID function Pr 28 SPD3 ACC TIME Refer to 8 2 8 5 8 87 Defines the acceleration...

Page 21: ...the function for output RELAY terminal RY1 RY2 Pr 48 Irms Idc DETECTOR THRESHOLD LEVEL Refer to Section 9 13 This parameter is used to define the threshold level for Current Over Detector module Pr 49...

Page 22: ...al Output Terminal status Refer to Section 13 2 Monitors the DO1 DO2 RY 1 2 output terminal status Digit 2 DO1 Output Terminal Status Digit 1 DO2 Output Terminal Status Digit 0 RELAY Output Status Pr...

Page 23: ...ameter is used to record the A D converter data when AI1 input terminal is connected to ACOM terminal JP1 select 5V Pr 90 AI1_HIGH This parameter is used to record the A D converter data when AI1 inpu...

Page 24: ...rols the running direction If CMD_SELECT 2 The RUN terminal is equivalent to FORWARD RUN The REV terminal is equivalent to REVERSE RUN If CMD_SELECT 3 Similar to mode 1 but will check RUN terminal at...

Page 25: ...requency 21 Frequency Set Panel Computer Set 100 Pr 70 AI2 22 Set Frequency Panel Computer Set Pr 15 Pr 70 AI1 With Minimum Pr 16 23 24 Reserve 25 AI3 used as frequency source similar to mode 2 26 AI3...

Page 26: ...quence must be determined by control command If the input signal reaches maximum level the set frequency is equal to Pr 15 UPPER LIMIT If the desired set frequency is lower than Pr 16 LOWER LIMIT the...

Page 27: ...come from Internal Up Down Counter with Preload from Pr 00 Note When start running the minimum running frequency shall be Pr 16 Internal U p D ow n C ounter Preload Pr 00 C ounter output 2 3 1 1 If P...

Page 28: ...2 terminal will be used to determine the output frequency and direction of the inverter The input signal level determines the direction of the output phase sequence If the input signal is positive max...

Page 29: ...odification quantity is Pr 15 Pr 70 and if AI1 is minimum the modification quantity is Pr 15 Pr 70 Note Minimum running frequency is Pr 16 Typical application is as follows Position Detector AI2 INV1...

Page 30: ...6 LOWER LIMIT On the contrary if the input signal is zero the set frequency is equal to Pr 15 UPPER LIMIT Note Set jumper JP2 to match with the input signal type and range If necessary use Pr 91 and P...

Page 31: ...91 and Pr 92 are used to define the high and low limit of AI3 Input range is 0 5V 7 2 28 Pr 40 28 Speed input is the combination of AI1 100 Pr 70 AI3 This mode is similar to mode12 but AI3 is used ins...

Page 32: ...ction it is same as mode 18 use AI2 as input source If the motor run in REVERSE direction it is same as mode 17 use AI1 as input source 7 2 39 Pr 40 39 When start running the output frequency is deter...

Page 33: ...OLD Output HZ to UP DOWN COUNTER 18 OFF_BB BASE BLOCK if DIx is OFF 19 U D COUNTER UP INCREASE UP DOWN COUNTER 20 U D COUNTER DOWN DECREASE UP DOWN COUNTER 21 ALARM CLEAR CLEAR ALARM WHEN ALARM OCCUR...

Page 34: ...re other four pre settable speeds JOG Speed SPD1 SPD2 and SPD3 The following table lists the corresponding parameters PARAMETER FUNCTION COMMENT Pr 00 MAIN SPD SET Main preset speed Pr 01 MAIN ACC TIM...

Page 35: ...function it serves as Input of the OFF DELAY timer User must assign a digital output DOx which select TMOA function to serve as the output of this timer And the timer time will be defined in Pr 71 Re...

Page 36: ...execute Speed Search process Refer to Sec 11 the special function for Speed Search process Also Refer to Sec 8 8 for complement function 8 19 DIx_Select 19 UP If DIx 19 is ON the UP COUNTER will incr...

Page 37: ...is used the Counter Module will advance one count when the input status of DIx changes from OFF to ON The maximum input clock rate is limited to 1 000 Transitions Second 8 29 DIx_Select 29 reserve 8...

Page 38: ...SENSOR LESS externally If Pr 67 1 and DIx 72 ON mode will change from Non Sensor Less to Sensor Less If Pr 67 3 and DIx 72 ON mode will change from Sensor Less to Non Sensor Less 8 73 RUN function 8...

Page 39: ...and source cc DIx 89 ON Control Command source b DIx 89 OFF Control Command source a DIx 90 ON Speed Command source dd and Control Command source b DIx 90 OFF Speed Command source cc and Control Comma...

Page 40: ...6 SPNZ NOT ZERO SPEED 17 STALLING OUTPUT WHILE STALLING 18 19 Reserve 20 TMOB TIMER OUTPUT TYPE B 21 STEP1 AUTO RUNNING AT STEP 1 22 STEP2 AUTO RUNNING AT STEP 2 23 STEP3 AUTO RUNNING AT STEP 3 24 STE...

Page 41: ...ATING Under Deceleration status 88 DISCHARGING Under Discharging status 89 Reserve 90 FWD FORWARD RUNNING 91 REV REVERSE RUNNING 92 TMOC TMOC ENABLE AFTER TMIC ON 93 TMOC Same as DOx 43 Note When powe...

Page 42: ...mplement of Sec 9 8 DOx 9 DOx 8 9 10 SPA Speed Arrive function Refer to Section 9 2 The output status of DOx will ON if the output frequency is EQUAL to the Set frequency Definition of EQUAL means Dif...

Page 43: ...seful when the inverter is controlled by a master computer or under TEST mode The master computer can control these digital outputs for other peripheral independent to the inverter operation 9 39 rese...

Page 44: ...WARNING 9 79 OL WARNING The OL level can be monitored at Pr 61 when Pr 54 11 DOx 78 will ON if OL level 50 DOx 79 is complement function of DOx 78 Refer to Pr 54 for monitoring the OL accumulation lev...

Page 45: ...Input from AI1 If DIx 54 ON 5V PID Boost PID Output Bias Input from AI1 If DIx 54 OFF 5V PID Boost PID Output 9 PID Output Bias Input from AI2 If DIx 54 ON 5V PID Boost PID Output Bias Input from AI2...

Page 46: ...en the restart process begins PARAMETER FUNCTION DESCRIPTION Pr 79 RESTART TYPE SELECT RESTART TYPE Pr 80 RESTART STALL LEVEL STALL LEVEL WHILE RESTARTING Pr 81 RESTART DEC TIME DEC TIME WHILE SPEED S...

Page 47: ...ERIOD determines time STEP3 inverter running as if SPD2 command is applied Pr 75 SPD2_PERIOD determines time STEP4 inverter running as if SPD3 command is applied Pr 76 SPD3_PERIOD determines time STEP...

Page 48: ...D determines time STEP9 inverter running as if SPD3 command is applied Pr 76 SPD3_PERIOD determines time STEP10 inverter running as if STOP command is applied Pr 77 HALT_PERIOD determines time AFTER S...

Page 49: ...d for AUTO STEP EQUAL application Refer to Section 9 21 9 30 EXAMPLE If user wishes to activate the DOx outputs when inverter is auto running if LET DO1 22 select STEP2 DO2 23 select STEP3 DO3 24 sele...

Page 50: ...verter output voltage Pr 61 IRMS or other status Through Pr 54 other status can be selected for display Pr 54 0 Irms ampere Pr 54 1 Irms of inverter rating Pr 54 2 Irms of motor rating Pr 54 3 Power A...

Page 51: ...f CPU will execute Analog to Digital conversion and put the conversion result in Pr 56 The range of the converted data is from 0 to 1023 corresponding to full range input Pr 55 Pr 56 A D DATA 0 VDC ch...

Page 52: ...n UP UNDER VOLTAGE Note n 0 present alarm type n OL OVER LOAD n 1 alarm type before n OH OVER HEAT n 2 alarm type twice before n OC OVER CURRENT when normal run n 3 alarm type three times before n CA...

Page 53: ...9600bps 1stopbits B 6 19200bps 1stopbits B 7 Reserve 15 1 2 PDA PDE PDH series Communication Parameter Pr 93 B ID B Baud Rate ID Unit Number 1 ID is used to assign the communication address while this...

Page 54: ...8 Bit 3 JOG 4 Bit 2 Reverse 2 Bit 1 RUN Bit 0 Reset Control Code Function cc 00 Stop cc 01 Reset cc 02 Forward Run cc 06 Reverse Run cc 10 Forward JOG Run cc 14 Reverse JOG Run fffff Set Frequency PDA...

Page 55: ...ch is 65536 ddddd 9 Read only store in RAM 00000 65535 999 99 10 Read only store in RAM 00000 65535 9999 9 11 Read only store in RAM 00000 65535 99999 12 Read only store in RAM 00000 00255 999 99 13 R...

Page 56: ...B or N 3 4 4 24V 24V or DCOM 6 24V or DCOM 7 5 5 Note 1 Apply NFB before power line input to inverter 2 The analog signal wires should be shielded connected to the Earth 3 Refer to Sec 2 6 in order t...

Page 57: ...52 PID Clear If DIx 52 ON PID Integrator Clear 53 PID Preset If DIx 53 ON PID Integrator preset to the value defined by Pr 74 54 PID Bias Enable If DIx 54 ON Bias Bias Input Enable If DIx 54 OFF Bias...

Page 58: ...Pr 77 D Time 200ms ERROR PID Output Set Selection X Switch PID SET PID FB FB Selection Y PID Integrator Clear DIx 52 Pr 73 X Y AI 1 AI 2 AI 3 Pr 27 DI 2 Switch AI 1 AI 2 AI 3 Pr 27 DI 2 PID Preset DI...

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