InoTec inoCOMB Picco Power Original Operating Manual Download Page 5

 Page 5

EN

Chapter 1 General information

1 General information

1.1 Information about this manual

•  This manual helps to ensure safe and efficient use of 

the machine.

•  Operating personnel must have carefully read through 

and understood this manual before starting any work.

•  Compliance with all the specified safety instructions is 

a basic prerequisite for working safely.

•  This manual is a component of the machine and must 

be stored within direct proximity of the machine, acces-
sible to operating personnel at all times.

•  In addition to the notices in these instructions, the local 

accident prevention guidelines and national occupa-
tional health regulations also apply.

1.2 Symbol explanation 

Hazard notices feature symbols to make them easier to 
identify. These indicate the severity of the hazard.
•  You must observe this information.

!

DANGER

  DANGER 

indicates an immediate hazard. 

Death or serious injuries may result from non-compliance.

!

WARNING

  WARNING 

indicates a potentially dangerous 

situation. Death or serious injuries may result from a failure 
to avoid these situations. 

!

CAUTION

  CAUTION 

indicates a potentially dangerous 

situation. Minor or slight injuries may result from failure to 
avoid these situations or damage to the machine or some-
thing in its vicinity.

NOTE

 

NOTICE

 draws your attention to useful tips for 

effectively handling the machine.

1.3 Information about this manual

1.3.1 Purpose of this operating manual

The operating manual is used to provide information to the 
operating manager, assembly fitters and machine operators 
on the construction site. It contains important instructions 
for safe use, optimum results and a long service life.

!

DANGER

  Risk of incorrect operation

Failure to observe the operating manual could put the 
operator’s life and health at risk and damage the ma-
chine.

•  Read this operating manual carefully before passing it 

on to your assembly fitters or operators.

•  Please ensure that assembly fitters and operators read 

this operating manual carefully before they start install-
ing and commissioning the machine.

•  Always keep the operating manual to hand and in a 

legible condition.

1.3.2 Disclaimer

All technical information, data and instructions for use con-
tained in this operating manual reflect the state of the art at 
the time of printing and are based on our experience thus 
far and the best of our knowledge.
The manufacturer cannot be held liable for any damages as 
a result of:
•  Failure to comply with this manual
•  Improper use
•  Assignment of non-trained personnel
•  Unauthorised alterations
•  Technical changes
•  Use of non-approved spare parts

1.3.3 Warranty

Statutory warranty periods of 12 months from the date of 
purchase/the date of invoice of the industrial end customer 
apply to our machinery.

1.3.3.1 Exercising claims

In the event of a warranty claim, send the entire machine, 
along with the invoice, to our headquarters in Waldshut- 
Tiengen. Contact our free INOTEC service hotline before-
hand on +49 7741 6805 777.

Summary of Contents for inoCOMB Picco Power

Page 1: ...EN Read this entire original operating manual before starting work Original Operating Manual inoCOMB Picco Power mixing pump...

Page 2: ...to you or in urgent cases contact us directly We work constantly to further develop our products and reserve the right to make changes for technical reasons relating to building legislation Yours fait...

Page 3: ...Motor 10 3 6 Mixing coil 10 3 7 Rotor stator 10 3 8 Noise emissions 10 3 9 Operating conditions 10 4 Assembly and function 10 4 1 Scope of delivery of inoCOMB Picco basic module 10 4 2 Scope of delive...

Page 4: ...erating performance 31 8 2 Checking the consistency of the material 31 8 3 Correcting flow fluctuations 31 8 4 Work break end of work 31 9 Areas of application 32 10 Cleaning decommissioning 33 10 1 C...

Page 5: ...ual 1 3 1 Purpose of this operating manual The operating manual is used to provide information to the operating manager assembly fitters and machine operators on the construction site It contains impo...

Page 6: ...ke material from e g buckets The material is pumped in mortar hoses to the pro cessing location where it is applied to or poured into walls ceilings or flooring by means of the appropriate spray guns...

Page 7: ...wer run in reverse to reduce any pressure Use only conveyor hoses which are permissible with an operating pressure of 40 bar and a burst pressure of 120 bar and are in a technically perfect condition...

Page 8: ...2 Secure the machine against unexpectedly being switched back on 3 Before cleaning with the water jet cover all the open ings that water must not penetrate into for safety and functional reasons 4 Af...

Page 9: ...Value 1 Manufacturer address and contact details CE marking 2 Name and type of machine 3 Machine s year of construction 4 Machine number 5 Technical data Voltage Current Output 230 V 16 A 3 0 kW You...

Page 10: ...inet 15 m 230 V Schuko CEE connecting cable Mortar pressure gauge Mixing coil Water fitting Tool set Assembly spray lubricant Operating manual 4 2 Scope of delivery of inoCOMB Picco Power set Item no...

Page 11: ...the material hopper The mixing coil is pushed into the material hopper with the mo tor opened after the pump unit has been attached to the yellow mixing zone by two tie rods Material hopper with hoppe...

Page 12: ...n or also in the event of a fault After the fault has been rectified this but ton must be confirmed Afterwards the control system switches back to green ready for operation 7 Button for the water inle...

Page 13: ...2 Pull out the mains plug 3 Secure the machine against unexpectedly being switched back on 4 5 3 Rotor stator pressure gauge pump unit The pump unit is attached to the yellow mixing zone by two tie ro...

Page 14: ...of the components in the diagram Item Component 1 Compressed air control 1 4 bar 2 GEKA coupling for connecting the air hose 3 Pneumatic hose for connecting to the com pressor 4 EWO coupling 4 6 Conne...

Page 15: ...itch position on the right Connection of the electric remote control cable 2 4 7 Operating modes The inoCOMB Picco Power can be fed with powdery ma terial from bags one way containers with the dry con...

Page 16: ...cam levers on the M piece Technical data Operating pressure 40 bar Bursting pressure 120 bar 25 mm 25 mm 25 mm 35 mm 35 mm Length 10 m 15 m 20 m 10 m 20 m Item no 10008346 001 10008346 002 10008346 00...

Page 17: ...25 mm mortar hose Scope of delivery Short spray pipe with 2 m whip hose 19 mm with mortar coupling 25 mm and 2 m air hose with GEKA coupling without nozzles Item no 10039887 Nozzles for Spray attachme...

Page 18: ...plaster spraying device Made from stainless steel 8 mm 10 mm 12 mm 14 mm Item no 10024071 10024065 10024066 10024068 Finishing coat device long version With offset tip Including a 12 mm nozzle Item n...

Page 19: ...50 30W with pressure switch The compact 230 volt compressor is ideal for many applications such as spraying decorative coatings plaster or bitumen for operating compressed air tools and for painting e...

Page 20: ...r vibrating units threaded connector for inoFLEX Mono Connection for industrial vacuum cleaner Item no 10044205 InoFLEX Mono dry conveying unit for inoCOMB Picco Power mixing pump The flexible inoFLEX...

Page 21: ...1 8 2 3 4 6 7 10 12 13 11 17 18 19 6 1 6 2 5 1 14 15 9 16 20 21 Item Item no Installation quantity UQ Name 10041148 1 Units inoCOMB Picco Power mixing pump 230 V basic module 1 10041738 1 Units Compl...

Page 22: ...r D7 2 5 S Plus 13 10036281 1 Units Pressure flange D pump 14 10022062 1 Units M piece coupling 35 1 1 4 IT 15 10015684 1 10 Meter Black cable protective hose 16 10017070 1 Units Eccentric lock size 1...

Page 23: ...10006463 1 Units Magnetic valve 2 2 way 1 2 24 V complete 11 10039020 1 Units Pressure reducer D06FN low pressure 12 10006479 1 Units T distributor 1 2 galvanised no 223 13 10006492 1 Units Pressure...

Page 24: ...Ewo quick release coupling M piece 1 2 ET 5 10022203 1 Units Ewo quick release coupling V piece 9 mm nozzle 6 10021964 1 m Pneumatic hose outer yellow Inotec 7 10006481 1 Units Hose nozzle 3 8 ET x 9...

Page 25: ...tor for safety switch 3 10039486 1 Units O ring 4 10016824 0 30 m Steel cable 5 10018183 2 Units Ferrules 6 10015684 1 10 m Cable protective hose 7 10016148 2 Units Hose screw connection 8 10015696 1...

Page 26: ...t at the customer s premises 2 Have the transport damage confirmed by means of the driver s signature 3 Send one copy of the damage report to the transport company and another to Inotec GmbH 4 And cla...

Page 27: ...indicator on the mortar pressure gauge The pressure in dicator must display 0 bar Before opening the hose coupling let the inoCOMB Picco Power run in reverse to reduce any pressure Use only conveyor...

Page 28: ...rder to both clean the water hose of dirt and ventilate it 3 Then close the water valve on the external water supply 4 Connect the external water hose to the GEKA coupling of the water fitting 1 below...

Page 29: ...t able container underneath to collect the material 6 Then turn the start switch to 0 The machine will stop Now the material hopper can be filled further with dry mortar 7 Now turn the start switch to...

Page 30: ...machine Find out about the technical rules for hazardous sub stances TRGS 559 Mineral dust on the homepage of the German Social Accident Insurance Institution www bgbau de Warning Risk of injury pose...

Page 31: ...damage and or defects which led to the deviating operating behaviour are rectified 8 2 Checking the consistency of the material Ensure an even paste like material consistency during operation The visc...

Page 32: ...ete coats P Lime based finishing plasters P Lime plasters P Lime cement plasters P Machine applied gypsum plasters for indoor applications P Mineral textured plasters P Paste like textured plasters P...

Page 33: ...18 Open the eccentric lock and move the motor away to the side Pull the mixing coil out of the material hopper clean it and then store it in a dry location 19 Then move the motor back again and close...

Page 34: ...t work shop Replace parts which are subject to wear as soon as the wear limits have been reached Portable machines like the inoCOMB Picco Power must be subject to an annual elec trical inspection acco...

Page 35: ...wear limit 25 mm 12 Faults causes and solutions The inoCOMB Picco Power is designed for fault free op eration However should a fault occur please follow the instructions below on analysing checking an...

Page 36: ...mechani cally blocked Check whether any foreign bodies are in the mixing coil if necessary remove the foreign bodies Machine operator The machine has stopped Rotor stator mechani cally blocked Check w...

Page 37: ...ger Open hose couplings only when the display is de pressurised your face is turned away and you are wearing protective goggles Loosen the screws which ones on the stator and carry out further pumping...

Page 38: ...41 6805 777 DANGER Electrical voltage Danger of death due to electric shock When switched on electrical components can cause uncontrolled movements and lead to serious injury 1 Switch the machine off...

Page 39: ...of the EC Directive 2006 42 EC This declaration will become void in the event of any modification made to the machine without our approval Name of the device inoCOMB Picco Power Machine model Mixing...

Page 40: ...hrift maximal in H he des Warenwertes erteilt Wir behalten uns vor f r den entstehenden Aufwand Wertminderung Pr fung Reinigung Fracht Verpackung Verwaltungsaufwand etc die anfallende Arbeitszeit mit...

Page 41: ...Page 41 EN Chapter 13 Systems 13 3 Circuit diagram for compressor...

Page 42: ...Page 42 EN Chapter 13 Systems 13 3 1 Circuit diagram for mixer motor safety switch...

Page 43: ...Page 43 EN Chapter 13 Systems 13 3 2 Circuit diagram for water pressure switch air pressure switch...

Page 44: ...Page 44 EN Chapter 13 Systems 13 3 3 Circuit diagram for pump rotation speed...

Page 45: ...Page 45 EN Chapter 13 Systems 13 3 4 Switching cabinet subplate inside...

Page 46: ...Page 46 EN Chapter 13 Systems 13 3 5 Switching cabinet outside...

Page 47: ...ustomer Consultant Date Number Item no Item name Our General Terms of Business Delivery and Payment apply The customer has been made aware of these terms and agrees to the application of the same All...

Page 48: ...ality 10 G General risk sources 6 General Terms of Business of the company INOTEC GmbH 40 I Installation 27 Installing the mixing coil 28 Installing the water measuring system 28 Intended use 6 L Loca...

Page 49: ...16 Locations Your sales partner English language INOTEC GmbH Headquarter Daimlerstra e 9 11 79761 Waldshut Tiengen Germany Phone 49 7741 6805 675 Fax 49 7741 6805 665 E Mail j tetling inotec gmbh com...

Page 50: ...ct range Delivery pumps Mixing pumps Mixers Delivery systems OWC technology Silo technology Airless devices Cutters Grinders One handed guns Accessories spare parts Waste water systems Tillage Power t...

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