Ingeteam INGECON SUN 1000TL U B360 Installation And Operation Manual Download Page 1

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INGECON SUN PowerMax

TL U B 1000 Vdc

Installation and Operation Manual

Summary of Contents for INGECON SUN 1000TL U B360

Page 1: ...INGECON SUN PowerMax TL U B 1000 Vdc Installation and Operation Manual...

Page 2: ...820 363 749 ITALY Ingeteam S r l 39 0546 651 524 CZECH REPUBLIC Ingeteam a s 420 597326908 USA Ingeteam INC 1 414 934 4158 MEXICO Ingeteam S A de C V 52 8183114858 BRASIL Ingeteam Ltda 55 19 3037 377...

Page 3: ...ABK2027IQE01_A Installation and Operation Manual INGECON SUN PowerMax TL U B 1000 Vdc Installation and Operation Manual 3 Ingeteam...

Page 4: ...ghts or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The...

Page 5: ...suggested legislation does not imply exemption from other specific standards for the installation place country or other circumstances that affect the inverter You must consider the set of conditions...

Page 6: ...ing the unit The weight of this unit can cause serious injury and even death if not handled correctly High temperature The flow of outlet air can reach high temperatures which can cause injury to anyb...

Page 7: ...ring protection device In compliance with standard ANSI S12 6 1997 Anti impact glasses Use of anti impact glasses when accessing the fan area Tools and or equipment used in live work must have at leas...

Page 8: ...chnique du personnel qualifi POWER FED FROM MORE THAN ONE SOURCE PUISSANCE PROVENANT DE PLUSIEURS SOURCES RISK OF ELECTRIC SHOCK Normally grounded conductors may be ungrounded and energized when a gro...

Page 9: ...29 2 12 Dimensions 30 2 13 Characteristics of the electrical installation 30 2 14 Electrical diagram of the unit 31 2 15 Electrical diagram of the system 31 2 16 AC surge maximum curve 32 2 17 Config...

Page 10: ...ed to the same transformer winding 74 10 2 2 Three units connected to the same transformer winding 77 10 3 Operating procedure on grounded inverters 80 10 3 1 Inverters with TSGND card 81 10 3 2 Inver...

Page 11: ...122 18 1 Unit inspection 122 18 1 1 Inspection 122 18 1 2 Shutting down 124 18 2 Opening the ventilation system protection 125 18 3 Unit configuration 125 18 3 1 IP number configuration 125 18 4 Powe...

Page 12: ...1 Replacement of arrestors 164 22 4 2 Replacement of relays 164 22 4 3 AC thermomagnetic switch replacement 164 22 4 4 Electrical cards of the unit 164 22 4 5 Replacement of the power phase 164 22 4...

Page 13: ...ll the standards regulations and laws regarding safety applicable to the tasks of installing and operating this unit The responsibility for designating qualified personnel will always fall to the comp...

Page 14: ...nits in this manual have been designed in accordance to standards UL 1741SA Rule 21 Rule 14 H They particularly respond to the following characteristics They are designed to follow at least Overcurren...

Page 15: ...s input strings This device implements the following functions Detection of anomalous currents by string or by fault Detection of blown PV input fuses Data storage Monitoring of this item can be acces...

Page 16: ...hat are to be carried out on the inverter To prevent the kit from generating voltage the emergency stop button must be interlocked Communication accessories There is various technology to communicate...

Page 17: ...F2 F2 Ancillary services feeder kit diagram 2 5 Options The standard units provide the ability to set various standard options The installer can decide to use them or not depending on the requirements...

Page 18: ...and starts up the unit 2 6 Location of components This section graphically describes the location of the main components of the unit Throughout the document reference is made to this section repeatedl...

Page 19: ...25 X43 1 2 1 4 1 2 1 2 3 1 4 1 7 XAUX 1 8 1 8 1 2 3 Component Description Component Description XAUX Auxiliary services connection terminal strip RVDC DC surge arresters Q4 Grid voltage sensor protect...

Page 20: ...n Component Description TOFS WH Synchronization card K6 Motorized DC switch remote control HR Optional Low temperature operating kit K8 Grid connection relay insulation fault alarm Optional WH Individ...

Page 21: ...49 K12 K11 Component Description Component Description COMM Communication accessories TVPVM WH PV array voltage meter card LS End switch TVPVO WH PV array opening voltage meter card WH Individual wast...

Page 22: ...ABK2027IQE01_A Installation and Operation Manual DC supply 22 Unit description Ingeteam...

Page 23: ...allation and Operation Manual X41 RVAC 1 2 3 QDC Q1 DC fuses Component Description Component Description QDC Motorized DC switch RVAC AC surge arresters Q1 AC thermomagnetic circuit breaker 23 Unit de...

Page 24: ...ion Manual R T S Component Description Component Description R AC phase R plate connection T AC phase T plate connection S AC phase S plate connection XN Component Description XN AC neutral connection...

Page 25: ...UN Power Supply PS WH Component Description Component Description V1 Fan INGECON SUN Control Unit CCU WH Meter and Control system LS End switch INGECON SUN LVRT CSS WH LVRT system INGECON SUN Power Su...

Page 26: ...H HE Phase S WH Phase T WH HR TMEDBUS WH Component Description Component Description Phase R Converter s Phase R HR Heating element Phase S Phase S Converter HE Air air exchange Phase T Phase T Conver...

Page 27: ...ABK2027IQE01_A Installation and Operation Manual X44 X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X45 27 Unit description Ingeteam...

Page 28: ...22 K3 K2 X19 1 4 1 4 1 4 1 2 1 2 K7 K10 Q3 TFAM FAN_L1 L1 FAN_T FAN_R FAN_S Component Description Component Description FAN_R Phase R fan FAN_L1 Coil fan FAN_S Phase S fan K2 AC thermomagnetic switch...

Page 29: ...eptember 07 2016 Source Requirement Documents per SUPPLEMENT SA Rule 21 Section Hh Revisions through August 2nd 2017 SRD UL 1741 SA V1 1 Updated 9 26 2017 Compliance with UL 1741 Second Edition includ...

Page 30: ...ust be connected to the low voltage network powering the units via a galvanic isolation transformer see Section 6 8 2 Auxiliary transformer The maximum distance between the units and the grid connecti...

Page 31: ...tly grounded feed point In this system the resulting intensity of a first phase against mass or phase against ground fault is sufficiently low as to not cause the appearance of dangerous contact volta...

Page 32: ...nverter E Filter F AC surge arresters G AC thermomagnetic circuit breaker H Transformer I AC output for connection to MV grid 2 15 Electrical diagram of the system The configuration of the high voltag...

Page 33: ...Both its equipment and auxiliary services are designed to support the following surge curves Vp u s 1 5 1 45 1 4 1 35 1 3 1 25 1 2 1 15 1 1 1 05 1 0 3 0 4 1 2 4 5 6 8 10 Higher surges both in the valu...

Page 34: ...F 60 C Maximum temperature at a maximum power 1 600 A 1 472 A up to 95 F 35 C up to 122 F 50 C Housing protection NEMA 3R DC inputs 1165TL U B420 1190TL U B430 1220TL U B440 1250TL U B450 1275TL U B46...

Page 35: ...ge V Frequency Hz A 0 50 Vnom Nominal 0 16 B 0 50 Vnom V 0 88 Vnom Adjustable 0 88 Vnom as standard Nominal 0 16 2 Adjustable 2 as standard C 1 10 Vnom V 1 20 Vnom Adjustable 1 10 Vnom as standard Nom...

Page 36: ...ir to the upper part and remove the hot air from the back INFO The cooling requirements and necessary flow rate are specified in Section 6 6 Cooling These units include monitoring of the correct opera...

Page 37: ...f grid instability While the Utility Interactive mode only disconnects from the grid when the parameters are outside the range the Grid Support Utility Interactive mode supports the grid when certain...

Page 38: ...LITY INTERACTIVE INVERTERS CONVERTERS SA16 2 20 4 Ratings for grid support functions In order to maintain a stable grid voltage the inverters must be able to supply or absorb reactive power from to th...

Page 39: ...um Capacitive Power Factor 0 925 Volt VAr Srated Apparent Power Rating kVA 1800 Prated Output Power Rating kW 1800 EUT Input Voltage range with function enabled V 997 1500 Vnom Nominal AC EPS voltage...

Page 40: ...Minimum slope of active power reduction Prated V Slope depending on the rated voltage treturn_min treturn_max Range of adjustment of a delay before return to normal operation s No hysteresis KPower_R...

Page 41: ...e fragile Keep the unit in its packaging until immediately before installation Maintain the unit upright at all times 3 2 Equipment identification The serial number of the unit is its unique identifie...

Page 42: ...onservation of the units they must not be removed from their original packaging until it is time to install them In case of prolonged storage use dry places avoiding as far as possible sharp changes i...

Page 43: ...ng the unpacked equipment using a crane wherever possible 5 1 Transport using a crane When lifting by crane you should use the lifting beams fitted to the top of the unit as shown below Ensure that th...

Page 44: ...e that there are no external elements near the air inlets and outlets that obstruct proper cooling of the unit This manual does not supersede any laws regulations or codes applicable to the installati...

Page 45: ...temperature 140 F 60 C 2 Maximum relative humidity without condensation 100 Altitude 14 760 ft 4 500 m 3 1 If installing the Low temperature operating kit the minimum operating temperature is 22 F 30...

Page 46: ...country s regulations The following figures only show the vertical loads on each of the supports The minimum number of supports is six as well as two additional optional ones They differ depending on...

Page 47: ...water humidity and other foreign bodies from entering You must follow the following stipulations when choosing the place where the unit is to be bolted in Minimum distance from the center of the bore...

Page 48: ...g the connections you need to remove the anti humidity elements from the unit The following figure displays the location of said elements 6 6 Cooling CAUTION Install the unit so that the air entering...

Page 49: ...nlet of the class G4 cabin in accordance to the EN779 standard We recommend a separation of 1 18 in 3 cm between the air inlet vent and the filter For correct cooling appropriate to the filters instal...

Page 50: ...and unit s filters must be performed at the indicated frequency INFO For more information request document ABK0000IMC01 from Ingeteam If you have any queries or suggestions contact Ingeteam Installat...

Page 51: ...7 or 14 1 3L 630 A 500 A 8 8 or 16 1 3L 630 A 400 A 9 9 or 18 1 3L 630 A 350 A 10 10 or 20 1 3L 630 A 315 A 11 11 or 22 1 3L 630 A 315 A 12 12 or 14 1 3L 630 A 315 A 13 13 or 26 1 2XL 400 A 250 A 14 1...

Page 52: ...lders that can be used Approval references CAUTION For continuous fire risk protection only replace with the same fuse The following fuse references meet the required electrical and mechanical specifi...

Page 53: ...350 350 A 20 031 28 400 20 031 29 400 400 A Mersen Fuse holder base size Fuse size Rated current Rated voltage HP12NH2XLGPV200 2XL 3L 2 200 A 1000 VDC HP12NH2XLGPV250 250 A HP12NH3LGPV250 3L 3 250 A...

Page 54: ...point 9 We advise using transformers equipped with five point voltage regulators with the possibility of selecting the following options 5 2 5 0 2 5 5 10 The impedance of the inverter s transformer Zm...

Page 55: ...oper operation of the unit Ingeteam accepts no liability for any consequences arising from non compliance with these instructions It is possible to install the auxiliary services kit and if you prefer...

Page 56: ...U dt of 500 V uS Because of inverter operation the voltage between a phase and ground can reach 3 2 of the open circuit voltage of the PV array Delta connection is advised in the power part and star c...

Page 57: ...e unit 7 1 Fixing the unit to the floor To fasten the inverter bolt a series of bolts to the ground via the dedicated holes on the lower base Follow these steps 1 Mark the fixing points on the floor 2...

Page 58: ...l 1 For each of the front side protections release the two frontal locks turning them counterclockwise one quarter of the way using the key provided 2 Open the protection and extend the folding suppor...

Page 59: ...Manual 3 Fasten the two supports using bolts 4 If the inverter is fitted with a sand trap kit remove the grilles from the rear side The protections in the rear ventilation system are removed together...

Page 60: ...BK2027IQE01_A Installation and Operation Manual 5 Insert the protections from both ventilation ducts in the receptacle shown in the following figure 6 Close both grilles 60 Installing the unit Ingetea...

Page 61: ...rounding kit optional 4 Auxiliary services connection 5 Communication accessories connection 6 Synchronization connection 7 Options connection 8 Optional kit connection 9 AC connection DANGER Before s...

Page 62: ...ure there is no voltage present on the unit before carrying out any connections Once the inverter is switched off wait at least 10 minutes until internal capacitances are fully discharged After connec...

Page 63: ...nce with the National Electrical Code ANSI NFPA 70 and its article 250 122 The installation must be grounded in accordance with articles 690 41 to 690 47 of the National Electrical Code ANSI NFPA 70 C...

Page 64: ...the ground connections via a terminal 1 Strip the cable according to the size of terminal to be used 2 Crimping the terminal on the cable 3 Clean the contact surfaces on both the terminal and the con...

Page 65: ...ernal capacitances are fully discharged After connecting the DC wiring do not switch on the power until you have made all other connections and the unit has been closed There is a risk of fire when us...

Page 66: ...ls used can be with 1 or 2 holes The inverter busbars are made of copper We recommend using tined copper terminals while copper terminals are allowed If you use aluminum cables you must use bimetallic...

Page 67: ...ar When using a single hole terminal use only the top hole in the connection position of the plate E M12 nut DC connection via two terminals with one hole A B D C C B E 0 39 in 1 3 in M12 A M12 hex he...

Page 68: ...in 10 mm maximum width of 1 3 in 33 mm vertical distance between holes of 13 4 in 44 5 mm D Busbar E M12 nut DC connection via two terminals with two holes A B D C C B E 13 4 in 0 39 in 1 3 in M12 M12...

Page 69: ...e that these are not fitted in their bases If this is not the case remove them see Section 9 5 Connection disconnection of the DC fuses 3 Strip the cable according to the size of terminal to be used 4...

Page 70: ...ABK2027IQE01_A Installation and Operation Manual Units without fuses To connect the DC respect the indicated polarities in the following figure Positive pole Negative pole 70 DC connection Ingeteam...

Page 71: ...spect the polarities and the order of the connection busbars specified in the following figure 1 9 2 10 3 4 12 5 13 6 14 7 15 8 11 1 9 2 10 3 4 12 5 13 6 14 7 15 8 11 Positive pole Negative pole The n...

Page 72: ...order of the connection busbars specified in the following figure 1 9 2 10 3 4 12 5 13 6 14 7 15 8 11 1 9 2 10 3 4 12 5 13 6 14 7 15 8 11 1 9 2 10 3 4 12 5 13 6 14 7 15 8 11 1 9 2 10 3 4 12 5 13 6 14...

Page 73: ...he connection busbars specified in the following figure 1 9 2 10 3 4 12 5 6 7 8 11 1 9 2 10 3 4 12 5 6 7 8 11 Positive pole Negative pole Busbar if several inverters are connected to the same winding...

Page 74: ...ule 2 Remove the mid frontal cover CAUTION To install fuses in their holders use a tool designed for this task as well as for removing them 3 Insert the fuse guides into the guides on the tool and ins...

Page 75: ...connection one of the inverters connected to the transformer winding must have the grounding kit TSGND For a single ground connection the grounded poles are connected between all the inverters and are...

Page 76: ...onnect the CAN communication buses from both inverters using the cable provided To connect the communication buses carry out the following process Inverter 1 CAN Inverter 2 On the inverter where the g...

Page 77: ...d of line resistor from the wiring between X26 3A y X26 4A and connect the other end of the CAN cable with the color code described in the diagram to X26 1B X26 2B X26 3B X26 4B A B C D PV1 PV2 INV1 Q...

Page 78: ...therwise there could be currents flowing through the different ground connections Each inverter will be equipped with the following elements to carry out the configuration One independent input with 1...

Page 79: ...ve the end of line resistor from the wiring between X26 3A and X26 4A and connect the other end of the CAN cable with the color code described in the diagram to X26 1B X26 2B X26 3B X26 4B On inverter...

Page 80: ...ABK2027IQE01_A Installation and Operation Manual PV1 PV2 INV1 QDC QDC FG1 FG2 TSGND INV2 PV3 QDC FG3 INV3 80 Connection of the PV array grounding kit optional Ingeteam...

Page 81: ...Brown INV3 X26 CAN_2 1B 2B 3B 4B Rfout 1C 1D 2C 2D 3C 3D 4C 4D 10 3 Operating procedure on grounded inverters The purpose of this section is to describe in detail the procedure for working safely with...

Page 82: ...ow for each case In addition we will differentiate between operations upstream and downstream of the switch 10 3 1 Inverters with TSGND card DANGER All the operations described below must always and w...

Page 83: ...4 Connect a provisional portable ground between the grounded pole of the PV array and the installation s ground connection in the inverter on which work is to be carried out it is possible to make th...

Page 84: ...e PV array and the installation s ground connection in the inverter on which work is to be carried out it is possible to make this connection on the unit s grounding plate This connection must be made...

Page 85: ...ntil you have made all other connections and the unit has been closed Failing to apply the correct tightening torques to the connection terminals causes a risk of overheating and fire Use the Personal...

Page 86: ...d 4 Open the terminal The terminals used in this terminal strip are of the clamp type To insert the cable into the desired position press with a flat head screwdriver insert the cable and then remove...

Page 87: ...it interlocked until all the connections required for the unit to operate correctly have been made Make sure there is no voltage present on the unit before carrying out any connections Once the invert...

Page 88: ...on of one or more units to a computer via Ethernet 1 Inverter connection INFO For plant control connect via port A If the monitoring kit for DC input currents is installed the communications for said...

Page 89: ...ress set in this network interface The Ethernet Interface Secondary is for monitoring the inverter and its internal devices Therefore the plant Scada or other monitoring system must establish communic...

Page 90: ...Optionally the inverters can include hardware to communicate via 3G located on the side of the upper assembly panel of the DCAC connections module The 3G modem antenna must be placed in the unit s ex...

Page 91: ...ous inverters you must install a switch Ingeteam offers the optional switch by order upon the delivery of the unit 1 2 3 4 Wiring to do by installer between inverters Inverter internal wiring Connecti...

Page 92: ...y connections Once the inverter is switched off wait at least 10 minutes until internal capacitances are fully discharged After connecting the wiring do not switch the power on until you have made all...

Page 93: ...dule 2 Connect the fibers in the synchronization cards following the diagrams displayed in section 13 4 1 Configuring the synchronization The wiring is lead through the ducts available up to the wirin...

Page 94: ...master or slave is done via the synchronization card of each inverter The synchronization card has a switch with which you can select the operating mode master slave In the previous figure we show the...

Page 95: ...iber optics provided by Ingeteam Master Slave Wiring to do by installer Inverter internal wiring 1 1 2 a b c d e 1 2 a b c d e 2 If an incident on the master inverter 1 on the slave inverter 2 disconn...

Page 96: ...by installer 1 1 2 3 a b c d e 2 3 1 3 1 2 a b c d e a b c d e 2 3 If the master inverter has the incident in the aforementioned diagram marked as 1 perform the following steps to reconfigure the syst...

Page 97: ...he incident in the aforementioned diagram marked as 1 perform the following steps to reconfigure the system to establish inverter 2 as master and maintaining the synchronization with inverters 3 and 4...

Page 98: ...n the unit before carrying out any connections Once the inverter is switched off wait at least 10 minutes until internal capacitances are fully discharged After connecting the wiring do not switch the...

Page 99: ...rmally closed contact must be prepared for 230 VAC 50 60 Hz and a power of 40 VA 14 4 Connection process for monitoring components external to the unit The inverter enables the monitoring of an elemen...

Page 100: ...component Closed contact no fault at monitored component To make the connection follow the following steps 1 Strip the cables 2 Crimp the wire ends according to the wire gauge being used 3 Open the t...

Page 101: ...ed externally This remote actions is equivalent to pressing the emergency stop button The inverter goes to a stop status disconnecting from the grid safely opening the motorized DC switch and the AC t...

Page 102: ...re ETAP New relay To make the connection follow the following steps 1 Strip the cables 2 Crimp the wire ends according to the wire gauge being used 3 Open the terminal The terminals used in this termi...

Page 103: ...correct tightening torques to the connection terminals causes a risk of overheating and fire Use the Personal Protective Equipment specified in section Personal Protective Equipment CAUTION In order...

Page 104: ...ng the ancillary services feeder kit The dimensions of the cables to connect this kit must be studied by the installer according to the requirements and specifications of the PV plant Connect the cabl...

Page 105: ...nd the unit has been closed Failing to apply the correct tightening torques to the connection terminals causes a risk of overheating and fire There is a risk of fire when using wiring gauges with a lo...

Page 106: ...busbars on the left Units with busbars on the right Upper busbars for busbar connection The AC phase busbars are located in the upper left or right side depending on the unit configuration R T S The...

Page 107: ...2027IQE01_A Installation and Operation Manual The dimensions of the inverter busbars are as follows a d d b b c a 0 78 in 20 mm c 0 55 in 14 mm b 1 97 in 50 mm d 7 08 in 180 mm 107 AC connection Inget...

Page 108: ...tion is made directly to the transformer busbars The dimensions of the inverter busbars are as follows a a b g c d e f a 0 39 in 10 mm e 0 59 in 15 mm b 1 57 in 40 mm f 1 75 in 44 5 mm c 0 59 in 15 mm...

Page 109: ...the enclosure R T S Each phase has five connection positions per plate with two holes per position It is possible to connect one or two wires per position on one side of the busbar or on both so the...

Page 110: ...s for the AC connection the requirements must be established with Ingeteam according to the characteristics of the PV plant 16 3 2 Connection process Proceed in the following order for each phase 1 Cl...

Page 111: ...the AC wiring is the installer s responsibility depending on the plant specifications and inverter characteristics The wire gauge must be based on each unit s continuous currents Incorrect dimensioni...

Page 112: ...culating through the conductors 405 lb in 45 7 Nm with lubrication Maximum 750 kcmil Neutral Section 6 AWG 44 lb in 5 Nm M6 terminal without lubrication To facilitate handling of the wiring Ingeteam r...

Page 113: ...3 mm D Busbar When using a single hole terminal use only the top hole in the connection position of the plate E M12 DIN 934 nut Phase connection via a terminal with two holes A B D C B E 13 4 in 0 39...

Page 114: ...nce between holes of 13 4 in 44 5 mm D Busbar E M12 DIN 934 nut Neutral connection via a terminal with one hole A B D C 0 39 in 1 3 in M6 A M6 DIN 934 nut B M6 NFE 25 511 M washer C Terminal Hole diam...

Page 115: ...the AC neutral INFO This procedure is valid when the phases are connected using busbars and also when the phases are connected via wires Based on whether the connection of the unit is done in a trans...

Page 116: ...trip These units have a normally open voltage free contact for the emergency trip of the Medium Voltage switchgear or the equivalent protection upstream of the inverter The wiring must be connected b...

Page 117: ...t operation the Modbus node must be configured This configuration is done in the kit s control card TMD in the following figure TMD 17 1 Configuring the Modbus node This kit is assigned node number 2...

Page 118: ...0 0 1 021 1 0 1 0 1 0 0 1 022 0 1 1 0 1 0 0 1 023 1 1 1 0 1 0 0 1 024 0 0 0 1 1 0 0 1 025 1 0 0 1 1 0 0 1 026 0 1 0 1 1 0 0 1 027 1 1 0 1 1 0 0 1 028 0 0 1 1 1 0 0 1 029 1 0 1 1 1 0 0 1 030 0 1 1 1 1...

Page 119: ...0 1 1 067 1 1 0 0 0 0 1 1 068 0 0 1 0 0 0 1 1 069 1 0 1 0 0 0 1 1 070 0 1 1 0 0 0 1 1 071 1 1 1 0 0 0 1 1 072 0 0 0 1 0 0 1 1 073 1 0 0 1 0 0 1 1 074 0 1 0 1 0 0 1 1 075 1 1 0 1 0 0 1 1 076 0 0 1 1 0...

Page 120: ...0 1 1 1 1 115 1 1 0 0 1 1 1 1 116 0 0 1 0 1 1 1 1 117 1 0 1 0 1 1 1 1 118 0 1 1 0 1 1 1 1 119 1 1 1 0 1 1 1 1 120 0 0 0 1 1 1 1 1 121 1 0 0 1 1 1 1 1 122 0 1 0 1 1 1 1 1 123 1 1 0 1 1 1 1 1 124 0 0 1...

Page 121: ...rent in series 2 alarm Abnormal current in series 2 0x0004 Abnormal current in series 3 alarm Abnormal current in series 3 0x0008 Abnormal current in series 4 alarm Abnormal current in series 4 0x0010...

Page 122: ...ies 7 0x0080 Blown fuse in series 8 alarm Blown fuse in series 8 0x0100 Blown fuse in series 9 alarm Blown fuse in series 9 0x0200 Blown fuse in series 10 alarm Blown fuse in series 10 0x0400 Blown fu...

Page 123: ...must carry out a general inspection of the units involving mainly Wiring Check that there are no loose wires The minimum distance must be at least 0 6 in 15 mm between phases in the AC power and betwe...

Page 124: ...r clockwise Upon selecting manual mode it frees access for the installation of the switch opening rotary knob To insert the knob remove the protection cap from the unit enclosure With manual mode sele...

Page 125: ...both the power and signal wiring long enough in all connections to avoid undesirable strain on the internal electrical connections Check that the cables used have the same degree of protection as the...

Page 126: ...uaranteed Ingeteam accepts no liability for the consequences of non compliance with this warning First carry out a general visual inspection and wiring check then proceed to connect the unit to the gr...

Page 127: ...mends checking the waveform of the current generated in the three phases using an ammeter clamp Use the PPE listed in section Personal Protective Equipment to get this reading During initial connectio...

Page 128: ...or increase the value of an editable parameter by one base unit With this key you can scroll down the list of parameters or folders within the same level or decrease the value of an editable paramete...

Page 129: ...for power reduction are as follows T Temperature The inverter is limiting the power due to internal overheating C Communications The inverter is limiting the power after having received a reduction se...

Page 130: ...Temp_aux String1 String2 String3 String4 String5 String6 String7 String8 String9 String10 String11 String12 String13 String14 String15 Modbus ID Reasons for shutdown Total Energy Time Connections Par...

Page 131: ...2018 07 09 10 17 The main menu contains the following submenus Monitoring This menu includes a series of screens which show the main variables being monitored The right hand screen shows the first on...

Page 132: ...age in volts Vac3 Phase 3 T AC voltage in volts Fac Frequency generated by the inverter in hertz Iac1 AC current of phase 1 in amperes Iac2 AC current of phase 2 in amperes Iac3 AC current of phase 3...

Page 133: ...imit Panel overcurrent 1 0x0004 Red DC current above the limit allowed by the unit AC zero sequence current 1 0x0008 Red The instantaneous sum of the AC currents exceeds a maximum value BUS overvoltag...

Page 134: ...cuit Power consumption 2 0x0008 Orange Normal photovoltaic unit stoppage when the PV array power is null Temperature 2 0x0040 0x0080 0x0100 0x0200 0x0400 0x0800 Orange The inverter control monitors th...

Page 135: ...nge The inverter is continuously analyzing the impedance between the bus positive and ground as well as between the bus negative and ground In addition it analyzes the possible bus voltage imbalance b...

Page 136: ...the inverter greater than the operating temperature Low temperature 1 0x0004 Orange Power regulation via internal temperature of the inverter lower than the operating temperature DC overvoltage 1 0x00...

Page 137: ...is option it is possible to run a test to check the inverter fans are working properly 19 6 5 Advanced settings CAUTION The settings included within this menu can only be modified by a qualified insta...

Page 138: ...e early deterioration Following the steps below gives safe no load disconnection maximizing the life of any electro mechanical components in the inverter 20 1 Process of shutting down the unit To carr...

Page 139: ...sconnect the voltage at the main inverter AC supply located in the DCAC connections module This action will need to be carried out by means of an element external to the unit If it is not possible to...

Page 140: ...C busbar 1 AC busbar 2 AC busbar 2 AC busbar 3 AC busbar 1 AC busbar 3 AC busbar 1 Ground AC busbar 2 Ground AC busbar 3 Ground Use the metal structure of the inverter as a grounding point on a part t...

Page 141: ...own the unit This must only be carried out when you do not wish to gain access to the inside of the inverter and you wish to switch the inverter to shutdown status stopping delivering power to the gri...

Page 142: ...to higher wear in them which can lead to undesirable early deterioration 20 4 Inverter shutdown by opening a door These units have a safety system whereby using a limit switch the unit switches to sh...

Page 143: ...le the cooling system is closed Ingeteam accepts no liability for the consequences of non compliance with this warning Depending on the location of the installation the units may be subject to sand or...

Page 144: ...allation and Operation Manual 3 Close the protection and fasten it using the locks provided Rear ventilation system 1 Remove the grilles in the rear side 144 Preventive protocol in the event of sand d...

Page 145: ...Operation Manual 2 Remove the protections for both ventilation ducts from the receptacle shown in the following figure 3 Insert the protections inside of the grilles 145 Preventive protocol in the eve...

Page 146: ...ABK2027IQE01_A Installation and Operation Manual 4 Install the grilles in their positions 5 Close both grilles 146 Preventive protocol in the event of sand dust storms Ingeteam...

Page 147: ...rective maintenance stop the unit with the emergency stop button and make sure there is not voltage prior to performing any operation Once the inverter is switched off wait at least 10 minutes until i...

Page 148: ...lays AC and DC arresters Unit grounding Action voltage free AC thermomagnetic circuit breaker Check voltage free Fuses Thermomagnetic circuit breakers Condenser capacities Check with voltage DC switch...

Page 149: ...y measures to remove them Vacuum the unit s interior action voltage free The accumulation of dust and dirt can affect the proper operation of the unit Vacuum the dirt and dust in the unit s interior V...

Page 150: ...ree To remove the filters follow these instructions The process is the same even if the inverter does not have the sand trap system installed 1 Using the key provided unlock the front locks on the fil...

Page 151: ...e below 70 C If the filter is in bad condition replace it Filters used on the unit Ventilation filters Self extinguishing filters with synthetic fibers 150 gr m2 10 mm thickness Class G 3 following st...

Page 152: ...ystem 8 Clean the sand trap system using compressed air 9 Vacuum the inside of the unit through the hole where the filter and sand trap system where To install the filter and sand trap system follow t...

Page 153: ...ABK2027IQE01_A Installation and Operation Manual With the filter holder tray open install the filter in the lower part of the filter holder as shown in the following figure 153 Maintenance Ingeteam...

Page 154: ...ns If we observe one of these problems contact Ingeteam Download the history of the stops via the INGECON SUN Manager INFO For more information on the process download the data via the INGECON SUN Man...

Page 155: ...d terminals Relays inspection voltage free Check visually always with no voltage on the unit that there is no darkening of the relay housing caused by heating and that the standby position is correct...

Page 156: ...inuity via a suitable multimeter Below are the fuses that can be used with the units DCAC connections module DC Power supply fuses Common mode filter fuses CMC If one of the fuses is broken replace it...

Page 157: ...the BUS condenser access it via the upper part of one of the power module and measure the capacity with the proper multimeter between 1 2 of the following figure 1 2 The measurement result must be th...

Page 158: ...a tightening torque of 71 lb in 8 Nm without lubrication DC switch and emergency push button check with voltage Carry out the DC switch test via the emergency pushbutton 1 Press the emergency pushbutt...

Page 159: ...heck that the resistor located in each module works properly For this turn the thermostat to the resistor and start to operate Thermostat Thermostat Temperatures thermography Check with voltage Locate...

Page 160: ...rter data via the display menu 11 23 30 10 15 11 23 30 10 15 The field Firm indicates that the unit s firmware version The field FirmDis indicates that the display s firmware version Check with Ingete...

Page 161: ...an has come to the end of its life or is malfunctioning it should be replaced To replace the three fans aligned on the middle of the module go to the procedure for replacement of the lower fan Once yo...

Page 162: ...box where the fan is 4 Install the new fan with its box Ingeteam offers the option of replacing only the fan In this case the fan comes with the assembly instructions and electrical diagram for insta...

Page 163: ...2027IQE01_A Installation and Operation Manual Lower area fan FAN_L1 1 Uninstall the aerial connector of the fan to be replaced 2 Remove the four fastening bolts on the upper part 163 Maintenance Inget...

Page 164: ...place components prior to their loss of function Corrective replacement tasks Element Replacement frequency Arrestors After tripping Relays If not operative AC thermomagnetic circuit breaker If not op...

Page 165: ...n the DCAC connections module K6 K8 and K9 and two on the power module K5 and K7 All unit relays are installed over DIN rail bases The replacement of these consists in removing the broken relay and in...

Page 166: ...ABK2027IQE01_A Installation and Operation Manual 2 Unscrew the electronic panels Torx screws 3 Open the electronic panel 166 Maintenance Ingeteam...

Page 167: ...A Installation and Operation Manual 4 Remove the fastening bolts from the protective panel and extract it 5 Uninstall the aerial connector form its nine positions from the phase to replace 167 Mainten...

Page 168: ...tightening torque for these screws is 30 Nm 7 The phases are joined to each other via two connection busbars Uninstall the M8 bolts from the phase s plates to replace To uninstall phases R and T you m...

Page 169: ...nnection busbars between phases The tightening torque without lubrication for the nuts is 71 lb in 8 Nm 9 Remove the nuts and washers indicated in the following figure The tightening torque with lubri...

Page 170: ...ABK2027IQE01_A Installation and Operation Manual 10 Remove the busbars indicated in the following figure 11 Unscrew the four front stud bolts indicated in the following figure 170 Maintenance Ingeteam...

Page 171: ...the phase 13 Remove the power phase by pulling the two handles 14 Install the replacement phase following the reverse order DANGER Check that the connection busbars between phases are properly install...

Page 172: ...placing the harmonics filter 1 Access the lower part of the power module 2 Disconnect the power cables terminals from the condenser connection points R R S S T T 3 Disconnect the cable connectors from...

Page 173: ...K2027IQE01_A Installation and Operation Manual 4 Uninstall the four bolts fastening the unit s harmonics filter 5 Remove the harmonics filter 6 Install the new harmonics filter 173 Maintenance Ingetea...

Page 174: ...Nm with NLGI 1 anti seize lubricant 8 Connect the cable connectors from the current sensors 9 Connect the power wiring terminals to the condensers respecting the phases 22 4 7 Replacement of fuses See...

Page 175: ...e with its policy of respect for the environment will inform the authorized manager via this section of the location of components to be decontaminated The elements indicated below are dangerous waste...

Page 176: ...Notes...

Page 177: ...Notes...

Page 178: ...Notes...

Page 179: ...al 9 Colonia Jard n Espa ol MONTERREY 64820 NUEVO LE N M xico Tel 52 81 8311 4858 Fax 52 81 8311 4859 email northamerica ingeteam com Ingeteam Ltda RuaEst cio de S 560 Jd Santa Genebra 13080 010 Campi...

Page 180: ...ABK2027IQE01_A 05 2019 Ingeteam Power Technology S A www ingeteam com...

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Ingeteam INGECON SUN 1000TL U B360, Installation And Operation Manual

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