Version January 2019
10
EN
HÜRNER WeldControl 2.0 630 User’s Manual
H Ü R N E R S c h w e i s s t e c h n i k G m b H
Nieder-Ohmener Str. 26
35325 Mücke, Germany
3.5 Overview of the Welding Process
The welding control program supports the extended data encoding
PMB@FCF@>QFLKPÐ RKABOÐ QEBÐ &0,Ð Ð PQ>KA>OA Ð BD Ð MFMBÐ >KAÐ CFQQFKDÐ
QO>@B>?FIFQVÐ@LABPÐ1LÐRPBÐQEFPÐ@>M>?FIFQV ÐQEBÐABPFOBAÐA>Q>ÐE>SBÐQLÐ?BÐ
BK>?IBAÐFKÐQEBÐ@LKCFDRO>QFLKÐJBKR Ð>QÐe/B@LOAFKDsÐPBBÐ0B@QÐ
All data that are relevant for the joint or for component traceability
are saved to the internal memory and can be sent to a USB stick.
The welding parameters can also be entered manually. The welding
system is microprocessor-controlled and:-
pÐ @LKQOLIPÐ>KAÐJLKFQLOPÐQEBÐTBIAFKDÐMOL@BPPÐFKÐ>ÐCRIIVÐ>RQLJ>QBAÐ
T>V ÐTEBKÐQEBÐTBIABOÐPQ>OQPÐFQÐ>CQBOÐ@LJMLKBKQÐMOBM>O>QFLK
pÐ ABQBOJFKBPÐ TBIAFKDÐ ARO>QFLKÐ ABMBKAFKDÐ LKÐ >J?FBKQÐ QBJMBO>
-
QROB
pÐ PELTPÐ>IIÐFKCLOJ>QFLKÐLKÐQEBÐAFPMI>VÐFKÐMI>FKÐQBUQ
In the
manual mode
ÐQEBÐJ>@EFKBÐMBOCLOJPÐ>Ð@I>PPF@ ÐJ>KR>IÐ?RQQ
welding operation. It monitors the temperature of the heating ele-
JBKQ ÐQ>HFKDÐQEBÐABPFOBAÐKLJFK>IÐQBJMBO>QROBÐQE>QÐ@>KÐ?BÐPBQÐRPFKDÐ
the
×
and
Ø
Ð@ROPLOÐHBVP ÐFKQLÐ>@@LRKQ Ð>KAÐOB>AGRPQPÐFQÐ>PÐKBBABA
In the
WeldControl mode
ÐQEBÐJ>@EFKBÐDRFABPÐQEBÐTBIABOÐQEOLRDEÐ
QEBÐTBIAFKDÐMOL@BPP ÐJLKFQLOPÐ>IIÐOBIBS>KQÐM>O>JBQBOP Ð>KAÐ>IILTPÐBK
-
tering traceability data for the welded components on intuitive menu
P@OBBKPÐ->O>JBQBOPÐLCÐQEBÐTBIAFKDÐLMBO>QFLK Ð@LJMLKBKQÐQO>@B>?FIFQVÐ
A>Q> Ð>KAÐMLPPF?IBÐBOOLOPÐ>OBÐOB@LOABAÐ>KAÐP>SBAÐQLÐJBJLOVÐ>KAÐ@>KÐ
?BÐ QO>KPCBOOBAÐ SF>Ð LKBÐ LCÐ QTLÐ 20Ð FKQBOC>@BÐ MLOQPÐ QLÐ >Ð 20Ð PQF@H Ð >Ð
20@LJM>QF?IBÐMOFKQBO ÐLOÐ>Ð- ÐTFQEÐQEBÐJ>K>DBJBKQÐ>KAÐA>Q>?>PBÐ
application DataWork.
The welder performs the butt-welding process in the following
manner:
pÐ -FMBPÐ>OBÐ@I>JMBAÐFKQLÐQEBÐCO>JB
If pipes with an outside diameter smaller than the maximum
AFJBKPFLKÐ LCÐ QEBÐ J>@EFKBÐ >OBÐ TBIABA Ð PBIB@QÐ QEBÐ OBAR@BOÐ PBQÐ
needed. The 8 individual inserts of the set that matches the out-
side diameter of the pipe to be welded have to be attached to
the clamps of the machine chassis using the provided bolts.
pÐ &KÐQEBÐ
manual mode
Ð>MMIF@>?IBÐTBIAFKDÐQFJBPÐ>KAÐMOBPPROBPÐ>OBÐ
looked up in the overview tables in the appendix.
pÐ &KÐ QEBÐ
WeldControl mode
Ð QEBÐ J>KA>QLOVÐ >KAÐ QEBÐ LMQFLK>IÐ
component traceability data are entered in the menus on the
screen.
pÐ -FMBÐ?RQQPÐ>OBÐTLOHBAÐRPFKDÐQEBÐMFMBÐC>@FKDÐQLLI
pÐ -FMBÐ>IFDKJBKQÐFPÐ@EB@HBA
pÐ 1EBÐAO>DÐMOBPPROB ÐFBÐQEBÐJFKFJRJÐMOBPPROBÐQLÐPBQÐQEBÐ@>OOF>DBÐ
FKÐJLQFLKÐ>KAÐeAO>DsÐFQÐ>ILKD ÐFPÐOB@LOABAÐ>QÐQEBÐJ>@EFKB
pÐ 1EBÐMOBPPROBPÐOBIBS>KQÐQLÐQEBÐTBIAFKDÐLMBO>QFLKÐ>OBÐPBQ
pÐ 1EBÐEB>QFKDÐBIBJBKQÐFPÐFKPBOQBAÐ>CQBOÐ@IB>KFKDÐFQÐ>KAÐ@EB@HFKDÐFQPÐ
temperature.
pÐ 1EBÐTBIAFKDÐMOL@BPPÐMOLMBOÐFPÐMBOCLOJBAÐPBBÐPB@QFLKÐ Ð>KAÐQEBÐ
operator waits for the jointed pipes to cool down.
pÐ CQBOÐQEBÐ@LLIFKDÐQFJBÐFPÐLSBO ÐMOBPPROBÐ@>KÐ?BÐPERQÐLCCÐCOLJÐQEBÐ
MFMBPÐ FKÐ QEBÐ J>KR>IÐ JLABÐ ?VÐ QEBÐ TBIABO Ð FKÐ QEBÐ 4BIA LKQOLIÐ
mode automatically by the machine) and the joint can be taken
out of the chassis.
Summary of Contents for WeldControl 2.0 630
Page 2: ......
